Kaliti Food Share Company

Kaizen Audit Summary Report

July 2023

Proprietary and Confidential

Flour Plant
Summary of Issues Identified
 Sorting

 Unnecessary items are still on the work place.

 Light course, Impurities, and others…
 Still there
 No items on the floor and on top of the machine.
 Motors , Spares used , Old machines.
 Partially removed
 Shine
 All working , Walking and Storing surface are correctly
painted with the standard colors.
 The floor is not convenient to do painting and
some shining works.
 Safety
 Fire fighting equipment's are putted on proper places
 Number of items are not enough.(Third floor..4
additional). No solutions provided
 Walkway places are free from any obstacles
 Some places in danger conditions.
 Rooms do not have enough lights.
 Wooden stand at the gate. No solutions

Proprietary and Confidential | Not for Further Distribution 2

Flour Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 3

Flour Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 4

Flour Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 5

Cookie Plant
Summary of Issues Identified
 Shine
 All working , Walking and Storing surface are correctly
painted with the standard colors.
 Cutter, Die and mixer area needs shining work

Proprietary and Confidential | Not for Further Distribution 6

Cookie Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 7

Cookie Plant
Summary of Issues Identified

 Set in order
 All materials are properly placed on the
arranged store…….
 Sugar grinding room is not well
cleaned and arranged.
 Finished product on walkways…
 Shine
 All working walking storing surfaces are
well painted.
 NO
 Safety
 First Aid equipment are not well placed in a
proper places.

Proprietary and Confidential | Not for Further Distribution 8

Biscuit Plant
Summary of Issues Identified
 Sorting

 No items on the floor and on top of the machine.

 Sanitary materials , on the floor.
 Still exist??
 Shine
 Entry and Exit door and surrounding areas are cleaned
 Flour , Cartoon and different items on floor
 The ditch is not clean .
 Safety
 First Aid equipment are putted on proper place
 Aid box is not properly fixed

Proprietary and Confidential | Not for Further Distribution 9

Biscuit Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 10

Biscuit Plant
Summary of Issues Identified

Proprietary and Confidential | Not for Further Distribution 11

Biscuit Plant

Proprietary and Confidential | Not for Further Distribution 12

EMD Plant
Summary of Issues Identified
 Sorting

 Placed all unnecessary items in a separate place

 Motors and old parts,.

Proprietary and Confidential | Not for Further Distribution 13

Biscuit Plant

Proprietary and Confidential | Not for Further Distribution 14

Biscuit Plant

Proprietary and Confidential | Not for Further Distribution 15

 Before improvement After improvement

Proprietary and Confidential | Not for Further Distribution 16

 Before improvement After improvement

Proprietary and Confidential | Not for Further Distribution 17

 Before improvement After improvement

Proprietary and Confidential | Not for Further Distribution 18

 Before improvement After improvement

Proprietary and Confidential | Not for Further Distribution 19

 Before improvement After improvement

Proprietary and Confidential | Not for Further Distribution 20

Proprietary and Confidential | Not for Further Distribution 21
Proprietary and Confidential | Not for Further Distribution 22
Proprietary and Confidential | Not for Further Distribution 23
Proprietary and Confidential | Not for Further Distribution 24
Snack Plant
Summary of Issues Identified
 Sorting

 No items on the floor and on top of the machine.

 Machineries, Chemical Barrel.
 Safety
 Walkway places are free from any obstacles.
 No lights in Raw material store

Proprietary and Confidential | Not for Further Distribution 25

 Thank You

Proprietary and Confidential | Not for Further Distribution 26