PT PLN NUSANTARA POWER No. Dok.

:
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 - Elevasi Sootblower 1

terlihat bekas semburan sootblower pada tube S13 dan furnace screen tube

terlihat beberapa tube furnace screen mengalami erosi

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 & Furnace Screen Tube - Elevasi Sootblower 1

Rekap furnace screen tube yang mengalami erosi (elevasi 1)

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 - Elevasi Sootblower 2

alignment tube relatif masih baik terlihat sabuk tube mengalami kerusakan

terlihat beberapa tube furnace screen mengalami erosi

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 & Furnace Screen Tube - Elevasi Sootblower 2

Rekap furnace screen tube yang mengalami erosi (elevasi 2)

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 - Elevasi Sootblower 3

alignment tube relatif masih baik

terlihat beberapa tube furnace screen mengalami erosi

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 & Furnace Screen Tube - Elevasi Sootblower 3

Rekap furnace screen tube yang mengalami erosi (elevasi 3)

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 & Furnace Screen Tube - Elevasi Sootblower 4

banyak ditemukan tube S13 dan furnace screen tube mengalami erosi karena terkena
sootblower, beberapa ditemukan thickness sudah mengalami penurunan yang signifikan

tube S13 elevasi 4 yang mengalami erosi dan di bawah MWT (5,69 mm),
dilakukan retubing dan sekalian dipasang shielding:
- T63 : 5,48 mm
- T96 : 5,67 mm
- T116 : 5,59 mm

beberapa shielding pada tube S13 turun (T14, T20, T24,

T32, T63, T88, T96, T102, T106, T116) dan/atau berputar,
perlu dilakukan reposisi
RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control) retubing dan sekaligus dipasang shielding
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
S13 & Furnace Screen Tube - Elevasi Sootblower 4

Rekap furnace screen tube yang mengalami erosi (elevasi 4)

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 08-Oct-23 08-Oct-23

 PT PLN NUSANTARA POWER No. Dok. :
INTEGRATED MANAGEMENT SYSTEM Tgl. Terbit :
FORM UJI Revisi :
VISUAL INSPECTION Halaman : 1
Site : PLTU Paiton Manufaktur : ABB Tahun QP No. FU No.
Unit : 2 Inspeksi : SE 2023 OEM Doc. No.
REKAP TEMUAN AREA S13 & FURNACE SCREEN TUBE

elevasi 4 shielding tube S13 perlu dilakukan reposisi:

- (T14, T20, T24, T32, T63, T88, T96, T102, T106, T116)
retubing pada tube S13 (sekaligus dipasang shielding):
- T63 : 5,48 mm
lokasi temuan - T96 : 5,67 mm
- T116 : 5,59 mm
diberi penambahan shielding
retubing pada furnace screen tube elevasi 4:
- P9 T2
- P7 T2
- P11 T2
- P10 T2
- P12 T1
- P30 T2
- P30 T1
- P32 T3
- P33 T1 T3
diberi penambahan shielding - P34 T3
- P12 T1 - P35 T1 T3
- P19 T1 - P37 T1 T3
- P20 T1 - P39 T1 T3
- P21 T2 - P40 T3
- P27 T1 - P41 T1 T3
- P30 T1 - P44 T2
- P45 T1
retubing - P49 T2
- P6 T2 - P50 T1
- P7 T1 - P51 T1
- P52 T2
- P60 T1

diberi penambahan shielding diberi penambahan shielding

- P6 T2 - P3 T2
- P17 T2 - P8 T2
- P19 T1 - P12 T1
- P20 T1 - P20 T1
- P22 T1 - P22 T1
- P23 T1 - P24 T1 T3
- P24 T1 - P27 T1 T3
- P26 T1 - P28 T1 T3
- P30 T1 - P29 T1 T2 T3
- P39 T4 - P30 T1 T3
- P46 T2 - P36 T1 T2
- P53 T1 - P38 T1
- P54 T1 - P40 T1
- P42 T1
retubing - P43 T1
- P3 T1 - P44 T1
- P46 T1
- P47 T1
- P48 T1
- P49 T1
- P54 T2
- P55 T1
- P57 T2
- P59 T1
- P61 T2

RECOMMENDATION ACCEPTED/REJECTED
(by Quality Control)
Measuring Tool: Camera, Marker

Description Tested/measured by Coordinator Inspection Supervisor Witness

Name Mufid Ali Bahtiar Afrialdi Rio P S

Signature

Date 06-Oct-23 06-Oct-23