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Vos Stone Collision - Investigation - Report - 118 - 18
Vos Stone Collision - Investigation - Report - 118 - 18
10 April 2019
BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Issued by:
Bundesstelle für Seeunfalluntersuchung – BSU
(Federal Bureau of Maritime Casualty Investigation)
Bernhard-Nocht-Str. 78
20359 Hamburg
Germany
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Table of Contents
1 SUMMARY ......................................................................................................... 6
2 FACTUAL INFORMATION ................................................................................. 7
2.1 Photograph of the ship ......................................................................... 7
2.2 Ship particulars..................................................................................... 7
2.3 Voyage particulars................................................................................ 8
2.4 Marine casualty or incident information ................................................ 9
2.5 Shore authority involvement and emergency response...................... 11
2.6 Definitions........................................................................................... 11
3 COURSE OF THE ACCIDENT AND INVESTIGATION ................................... 14
3.1 Course of the accident ....................................................................... 14
3.2 Damage .............................................................................................. 18
3.3 Investigation ....................................................................................... 22
3.3.1 Course of the accident ....................................................................... 22
3.3.2 Technology and processes ................................................................ 24
3.3.2.1 Switching DP ...................................................................................... 25
3.3.2.2 Equipment and maintenance .............................................................. 26
3.3.2.3 Training and process organisation ..................................................... 26
4 ANALYSIS........................................................................................................ 28
4.1 Environmental conditions ................................................................... 28
4.2 Communication .................................................................................. 28
4.3 Knowledge.......................................................................................... 29
5 CONCLUSIONS ............................................................................................... 31
6 ACTIONS TAKEN ............................................................................................ 32
7 SOURCES ....................................................................................................... 34
8 ANNEX ............................................................................................................. 35
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Table of Figures
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Acronym Definition
1/O Chief officer/mate
2/O Second officer/mate
AOWF Arkona Offshore Wind Farm
Autopos Automatic positioning
AWE Arkona-Windpark Entwicklungs-GmbH
C/O Chief technical officer
cJoy Compact joystick
DP Dynamic positioning
DPO DP officer (officer in charge of the navigational watch
specialised in the use of DP)
ENC Emergency notification chart
IJS Independent joystick
IMCA International Marine Contractors Association
(trade association of the shipbuilding industry)
OCM Offshore construction manager
OOW Officer on watch
QHSE Quality, health, safety, and environment
SDPO Senior dynamic positioning officer
SOV Supply offshore vessel
TP Transition piece
(foundation pillar of a wind turbine)
VBMS Company name
(Volker Wessels Boskalis Marine Solutions Holding B.V.)
VDR Voyage data recorder
VOS Vroon Offshore Services
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
1 SUMMARY
At 11061 on 10 April 2018, the offshore supply vessel VOS STONE struck a wind
turbine under construction. The ship and platform were damaged and three people
on board suffered minor injuries. There was no environmental pollution. The
VOS STONE had to be repaired in a shipyard.
Due to deteriorating weather conditions, the ship collected fitters from TP AB01, a
wind turbine under construction on the AOWF (also known as
Arkona Becken Südost) in the Baltic Sea, where she was operating on behalf of
VBMS and intended to leave the area again. Just minutes after casting off from
TP AB01, the master decided to test an emergency control system, which resulted in
the loss of control of the ship. The wind and waves pushed the VOS STONE back
against TP AB01. The 1/O regained control of the ship shortly before the allision but
there was no longer sufficient time to prevent it.
The platform sustained minor damage. Three crew members on board the
VOS STONE suffered minor injuries as a result of the impact. The damage to the
ship was so bad that she had to call at a shipyard.
1
Unless stated otherwise, all times shown in this report are local = UTC + 2 (CEST).
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
2 FACTUAL INFORMATION
2.1 Photograph of the ship
VROON
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Consequences (for people, ship, cargo, Three crew members suffered minor
environment, other): injuries; port side superstructure torn open
and aft crane damaged
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Scene of the
accident
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
2.6 Definitions
Inter alia, the ship is equipped with a special navigation system due to her specific
purpose. This so-called digital positioning system on the VOS STONE makes it
necessary to begin by explaining some specific terminology. Accordingly, a
substantive list follows:
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
1.) cJoy The cJoy control panel acts as the main operator
interface.
It can also be used as an additional joystick panel for the
cPos (compact dynamic positioning system) and SDP
parts of a DP system.
The panel is intuitive and provides user-friendly access
for keeping position and operating with automatic
steering.
2.) Auto heading The auto heading mode keeps the ship in the position set
for the longitudinal direction automatically.
3.) Auto position The auto position mode keeps the ship in the position set
automatically.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
6.) Anchor assist The system permanently monitors the anchor position,
using thruster assistance to maintain it.
8.) ROT pilot In ROT pilot mode, the ship alters course at the
predefined rate of turn.
9.) Auto track The auto track modes (low-speed, move-up and high-
speed) allow the ship to follow a specified track
described by a set of waypoints. All auto track modes are
only for operations at sea and may not be used for
navigation purposes.
10.) Auto/track line The track line mode enables the ship to follow a constant
course over ground. The track line mode is only for
operations at sea and may not be used for navigation
purposes.
IJS Unlike the joystick system, the IJS is not part of the DP
system. The IJS has its own thruster and sensor
interfaces. The IJS is used both as a backup system in a
DP-S or a ship of a higher category and as a separate
system on ships not requiring comprehensive DP
functions.
2
See section 3.3.2 for additional explanatory notes.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
At 1047, the ship left the transition piece (AB01) under DP. The following people
were on the bridge at this point: 1/O in the role of OOW/SDPO and 2/O in the role of
DPO. After the Ampelmann gangway team had reported to the bridge that all workers
were back on the ship and the completion of the personnel transfer, the 1/O
instructed the 2/O to manoeuvre the ship away from TP AB01 and out of the area
under DP (see Figure 6).
The 1/O observed the manoeuvre until he was satisfied that the 2/O had
implemented his instruction correctly and then went to the other side of the bridge to
carry out a shift handover at the port and aft entrance to the bridge and to discuss the
scope of work with the two crane operators (see Figure 7).
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
At this point, the master returned to the bridge to enable and test the IJS cJoy at the
forward control position. He did not notify the OOW of this. After the connection with
the console had been established, he instructed the 2/O, from his position at the aft
control position, to switch from DP to the IJS cJoy. However, since the 2/O was not
sure how to switch over, he brought the ship to a standstill using DP, while the
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
master proceeded to the aft control position to show the 2/O the switch in question.
The master switched the selector from DP to cJoy before returning to the forward
control position (see Figure 8).
After this switch over, the DP system was disabled, as was the thruster control,
resulting in the ship drifting in a north-easterly wind (wind speed about 28 kts) at a
distance of about 119 m from TP AB01 (see Figure 4). The motion of wind and
waves had already turned the ship back toward the TP when the master, after going
from the aft console to the forward edge of the bridge, tried to take control by means
of the IJS cJoy, albeit unsuccessfully. He then requested assistance, at which the
1/O went to the master's position and attempted to enable the IJS. However, he only
succeeded in doing this just before the first allision.
It was not possible to regain control immediately because after switching from DP to
cJoy manually it would have been necessary to access the IJS menu screen and
then select the individual thrusters.
Unlike transferring at the joystick on the DP operator stations, which would have
made it possible to continue accessing the ship's thrusters and sensors with DP at
the touch of a button, switching the manual selector for the control mode to the IJS
(which is basically a backup system for thruster control and not affected by DP)
isolated the ship from DP control.
After the master failed to regain control of the thrusters, he requested assistance.
The 2/O notified the 1/O and asked him to assist the master at the forward console.
The 1/O hurried to assist and attempted to take manual control by asking the 2/O to
transfer control from the aft DP station. The master instructed the 2/O to switch to
manual operation, but the latter did not understand or hear this instruction and
switched the selector back to DP.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
At this point, the master wanted to know who was steering and went to check. He
found that DP mode was selected and switched back to manual mode just before the
first allision. The first allision happened at about 1102 when the VOS STONE's upper
port bulkhead struck the outer edge of the external platform of the TP on AB01,
resulting in damage to the hull level with the crew's living quarters on the port side
and thus at three empty cabins. The force of the impact lifted the support bolts of the
external platform on the flange deck out of their mounts and the deck rotated some
90° anticlockwise. The 1/O switched to full thrust at the forward steering console and
turned the ship to port, so as to move the stern away from the TP (see Figure 9). A
second allision nonetheless occurred at 1103, this time when the outer edge of the
ship's crane platform struck TP AB01's external platform.
3.2 Damage
The evidence available suggests that there was no allision between the ship and the
TP's actual primary structure but rather only between the external platform of the
flange deck and bulkhead of the crew's cabins on the port side (see Figure 10 and
Figure 11), and then subsequently with the handrails on the crane's maintenance
platform. This is where the nitrogen cylinders for the crane's swell compensator are
stored, resulting in damage to them and an ensuing release of nitrogen (see Figure
12). The handrails that were already bent caused damage to the TP's coating. As the
ship continued to move forward, the swell caused her to heel to port and the rear side
of the crane jib struck the outer edge of the flange deck, causing the flange to rotate
anticlockwise.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
The impact caused TP AB01's external platform to rotate further by about 40°
anticlockwise. The ship maintained her course and sailed out of the area.
Figure 10: Allision between the shipboard crane and flange deck
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Three crew members suffered injuries due to the allisions. One worker was on deck
when the first allision occurred and while moving to the washer room, where he
attempted to find shelter, the second allision occurred, causing him to fall against a
container. Other crew members found him in the washer room and administered first
aid.
The second engineer was walking through a door when the first allision occurred.
Due to the impact, the door slammed shut and trapped one of his hands. The 2/O
was responsible for administering first aid on board and dressed the second
engineer's hand with a bandage.
The VOS STONE's steward was cleaning the cabins when the accident happened.
By coincidence, he was in the cabin that sustained a torn outer wall during the first
allision. After the steward initially stated that he reportedly had no physical injuries
and was merely in a state of shock, he later felt pain in one knee, as well as in his
head and neck.
Two of the three casualties were flown ashore by rescue helicopter for additional
medical care as a precautionary measure. The medical examination at the hospital
revealed that the injuries were only minor. The steward was discharged from hospital
on 11 April 2018, the worker and second engineer on 12 April 2018 and went on
leave.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Figure 13: Damage to the outer wall of a Figure 14: Damage to the superstructure
cabin
Points of impact
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
3.3 Investigation
The BSU had access to VDR recordings, AIS data from Marine Traffic, videos and
photographs from the crew and their statements. The detailed internal investigation
report of the operating company was particularly helpful.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Manual control fully regained after the thrusters were enabled and
synchronised (no speed, now with a thrust of 2.7 kts required for
control).
1103 VOS STONE's second allision (crane) with TP AB01 (see Figure 15).
1112 VBMS's OCM entered bridge in the meantime and called VBMS's
emergency number. He also arranged for the rating on watch to
make an announcement to everyone on the ship:
"All crew members should proceed to the mess."
1123 One person initially missing; search on the ship for person is
successful and everyone accounted for.
VOS STONE's master organises evacuation of casualties.
1140 Air rescue helicopter reaches VOS STONE.
1258 Bridge personnel breathalysed for alcohol. All results negative.
1341 Helicopter completes rescue mission and flies to nearest hospital on
mainland.
1430 OCM briefs the crew on current status and other safety issues.
Figure 16 shows the ship's first allision (port side level with the cabins) with the TP.
Although the thrusters had just been reenabled at this point, they did not have any
effect. The VOS STONE's ahead speed was about 2.6 kts. The allision caused the
platform to rotate about 90° anticlockwise.
Wave
direction 58°
Wind
direction 64°
AB01
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Figure 17 shows the second allision when the shipboard crane struck the TP at a
speed of about 2.7 kts. Control of the thrusters had been regained shortly
beforehand. This allision caused the platform to rotate a further 40° anticlockwise.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
3.3.2.1 Switching DP
Switching from DP to IJS (cJoy) at the aft control position:
1. Switch selector from DP to cJoy (left image).
2. Confirm command on cJoy control panel by means of Take and Joystick =>
Confirm all thrusters are available and enabled (middle image).
3. Check if cJoy is responding by changing the default value and waiting for the
thrusters to respond (right image).
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
Section 2.4 of the operating manual describes the command structure on the ship. It
states that the master has authority at all times and is responsible for the ship. The
powers of a watch are specified in the master's standing orders, where point 12
reads: "Arrangement of task and responsibility with two or more navigators on the
bridge at the same time, especially in the case of DP activities. The SDPO is
responsible for the watch at all times and may assign tasks to one of the other
navigators on the bridge."
At the time of the accident, 23 people belonged to the ship's crew. The ship's
command consisted of the master, a chief mate, a 1/O (both also SDPO), two 2/Os
(both also DPO), a chief engineer, two second engineers, and one third engineer.
The bridge is always manned by two DP operators. The normal crew comprises:
chief mate (SDPO) and 2/O (Junior-DPO);
1/O (SDPO) and 2/O (Junior-DPO).
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
The chief mate and 1/O alternate at 0000 and 1200 with the watch. The 2/Os change
watch at 0600 and 1800. One of the DPOs is replaced every six hours.
The master is on call around the clock and supplements the normal watch
organisation.
All navigators have experience on board ships equipped with DP and are in
possession of a full DP ticket, which serves as a certificate of competence according
to the international standard of the IMCA.
Nine nationalities were represented on board in the crew at the time of the accident
(not including the wind turbine workers). Consequently, the working language is
English.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
4 ANALYSIS
There is no indication that a technical malfunction in the DP or any other system on
board the ship played a role in the incident.
After the workers had been collected from TP AB01, the ship was moved to port
under DP so as to keep the bow facing the oncoming wind and current. In deciding to
carry out a joystick test at that position and time, the master exposed the ship to a
risk of allision with TP AB01 in the event of the system failing.
4.2 Communication
There is no evidence to suggest the bridge crew was under any form of duress or
stress prior to the event. As OOW, the 1/O was in command on the bridge prior to the
incident. However, the master neither communicated with the OOW nor spoke with
him about the planned IJS test when he returned to the bridge. He ultimately asked
the 2/O (as DPO) to switch to cJoy and in so doing once more ignored the 1/O (the
officer responsible for the DP system).
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
4.3 Knowledge
The DP operator's manuals are intended to ensure that all ship's personnel are
conversant with the requirements applicable and systems used on board. The
statements and evidence clearly demonstrate that the personnel were not fully
conversant with the system. The 2/O did not know how to transfer to cJoy when this
was requested and the master did not adhere to the correct transfer procedure,
either. Using the mode selector to switch to cJoy resulted in the DP system being
disabled. To select and enable the thrusters again, it would have been necessary to
access the menu screen of the IJS (cJoy).
It is also clear that there was no emergency response from the bridge immediately
after the allisions. Although there was no clarity about possible physical injuries or
material damage at this point, no count alarm was triggered for the crew, nor was a
crew check carried out. This was only set in motion at 1112 by the OCM. The OCM
on board contacted the MCC first, even though the emergency plan (see Figure 21)
and the ENC (see Annex) contain clear instructions on who has to notify whom.
CHECKLIST
V03-FLT-ERT-F-102
COLLISION
• Sound Alarm
• Call Master
• Distress message
• Inform ERT
• Inform authorities
• Communication tools established
• Muster all personnel on safe side
• Identify missing personnel
• Assess damage:
- Location
- Scale
- Tank sounding……………….Checklist
- Flooding………………………Checklist
• Consider beaching vessel
• Inform bridge
• Maintain position if locked
• Obtain ships data:
- Name
- Flag
- IMO Number
- Call sign
- Port from/to
• Provide help vessel concerned
• Prepare for abandon ship……Checklist
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
In accordance with requirements, the 2/O completed and signed the DPO
familiarisation checklist before the start of the shift on the previous day but it was not
countersigned by the master, which is also required in this procedure.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
5 CONCLUSIONS
It is not possible to say what prompted the VOS STONE's master to test the IJS after
completion of the works at TP AB01. The ship was already sailing into a freshening
wind and still within the limits of the AOWF. Accordingly, the master took an
unnecessary risk in testing the ship's emergency control system.
The 2/O was evidently not fully conversant with operating the DP. Consequently, the
ship management should continue to ensure that navigators are conversant with the
specific technology of this ship.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
6 Actions taken
Immediately after the accident, the lead operating company, VBMS, set up an
investigation committee consisting of six people, each of whom represented all the
companies involved in the project. After a detailed investigation involving interviews
with shipboard personnel and an analysis of technical recordings, an internal report
was drawn up. This report finished with a list of points (or preventive measures) that
had to be worked through before the ship was put back into service. Specifically,
these points comprised:
the training programme for new and returning DP operators must comply with
IMCA standards. The programme must be amended accordingly;
the procedure for selecting the operating mode for transfer must be verified in
consultation with the sister ship and the manufacturer of the DP system,
Kongsberg;
the ship's standing orders must be updated so that they specify who is in
command during a watch and the transfer of command during the watch;
the annual DP tests on the VOS STONE scheduled for June 2018 will be
brought forward and performed following the repair of the ship. In each case,
the tests will be conducted in the presence of an experienced external marine
warranty surveyor commissioned by the shipowner and the end customer;
the IJS cJoy is an emergency system and should not be used while sailing
between the TPs in the construction field. Clear instructions for operating
mode selection (Manual – DP – cJoy) must be displayed on the DP control
panel;
the procedures for the switch over process must be updated in the DP
manual;
Vroon Offshore Services shall prepare and communicate to all ships of the
Vroon fleet a safety notice, which indicates the potential for error when using
the manual switch over of the DP with the IJS;
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
VBMS must send a safety notice (without ship information) to all ships of the
Boskalis fleet equipped with DP;
IMCA must be informed of the potential risk to safety on ships equipped with
DP when the operating mode is selected by inexperienced/non-familiarised
operators;
real-time emergency drills with all involved personnel, ships and rescue
services must be organised after an accident, so as to practise emergency
communication and identify any vulnerabilities in the current system before the
next entry into the construction field;
this incident must be included in the list of lessons learnt for this project;
an additional safety observer on board the VOS STONE will assist the bridge
crew in the first few days;
formalise route planning for every approach to a TP using a wind farm transit
plan;
HSE employees from AWE to attend the emergency exercise on board the
VOS STONE;
Vroon must demonstrate that the repair work has been completed
satisfactorily.
Given this commendable approach of VBMS, the BSU sees no further requirement to
issue safety recommendations.
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
7 SOURCES
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
8 ANNEX VBMS
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BSU
Bundesstelle für Seeunfalluntersuchung
Federal Bureau of Maritime Casualty Investigation
Ref.: 118/18
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