Professional Documents
Culture Documents
MPAPS A-37 - Stainless-Heat Resistant Steels and Finish Requirements
MPAPS A-37 - Stainless-Heat Resistant Steels and Finish Requirements
NUMBER:
Material, Parts, and Process Specifications
MPAPS A-37
(MPAPS) Former Designation: CEMS A-37 & TMS-4117
1.0 SCOPE
This specification covers requirements for stainless and heat resistant steels used in the Company’s
products.
NOTE: Requirements for stainless steel spring wire are covered in MPAPS A-9, Steel Spring
Wire. Requirements for stainless steel tubing used for exhaust, coolant, or heater applications
can be found in MPAPS F-1058 and MPAPS F-1069.
This specification also defines the mechanical and chemical finish requirements for stainless steel
surfaces, including requirements for passivation, electropolished, electropolished with chrome flash, or
electrolytically micro-etched, for parts requiring a decorative, color match, corrosion/heat resistant
finish, or “paint-ready” stainless steel surface. Such parts might include bright reflective grab handles,
sunshades (requiring color match), exhaust pipes which require both corrosion and heat resistance, or
passivated stainless steel fasteners.* These finishes are classified according to the following Types (see
Appendix for detailed description):
*NOTE: All stainless steel fasteners (i.e., bolts, nuts, washers, etc.) will be passivated in accordance with this specification
unless otherwise specified on the drawing, purchase order, or in the applicable Engineering Standard Parts (ESP)
document. However, passivated fasteners are not required to undergo CASS testing, unless specified.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
2.0 INTRODUCTION
Stainless steels offer good mechanical strength over a wide range of temperatures and provide corrosion
resistance superior to all of the common structural steels. Some alloys can be buffed and polished for
improved surface appearance. Passivation of stainless steels can be performed to ensure a clean surface,
free from iron-bearing contaminants which may result in undesirable rust and degraded surface
appearance. However, on bright or polished parts, passivation may somewhat reduce the glossy or
polished appearance.
3.0 CONTENTS
PAGE
CHEMICAL COMPOSITION ………..……………….……………….. 3
MECHANICAL PROPERTIES ………………………………………… 8
DIMENSIONAL TOLERANCES ………………………………………. 10
FINISH REQUIREMENTS …………………………………………………... 11
QUALITY ……………………………………………………………….. 13
DESIGNATION ON DRAWINGS AND PURCHASE ORDERS …...... 15
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
302HQ S30430 0.03 2.00 0.045 0.030 1.0 17.00-19.00 8.00-10.00 -- Cu 3.00-4.00
0.15
303 S30300 0.15 2.00 0.20 1.00 17.00-19.00 8.00-10.00 0.60** --
min
303Se S30323 0.15 2.00 0.20 0.060 1.00 17.00-19.00 8.00-10.00 -- Se 0.15 min
304 S30400 0.08 2.00 0.045 0.030 1.00 18.00-20.00 8.00-10.50 -- --
304L S30403 0.030 2.00 0.045 0.030 1.00 18.00-20.00 8.00-12.00 -- --
305 S30500 0.12 2.00 0.045 0.030 1.00 17.00-19.00 10.50-13.00 -- --
308 S30800 0.08 2.00 0.045 0.030 1.00 19.00-21.00 10.00-12.00 -- --
309 S30900 0.030 2.00 0.045 0.030 1.00 22.00-24.00 12.00-15.00 -- --
309S S30908 0.08 2.00 0.045 0.030 1.00 22.00-24.00 12.00-15.00 -- --
310 S31000 0.25 2.00 0.045 0.030 1.50 24.00-26.00 19.00-22.00 -- --
316 S31600 0.08 2.00 0.045 0.030 1.00 16.00-18.00 10.00-14.00 2.00-3.00 --
316L S31603 0.030 2.00 0.045 0.030 1.00 16.00-18.00 10.00-14.00 2.00-3.00 --
321 S32100 0.08 2.00 0.045 0.030 1.00 17.00-19.00 9.00-12.00 -- Ti 5 x C min
347 S34700 0.08 2.00 0.045 0.030 1.00 17.00-19.00 9.00-13.00 -- Cb+Ta 10 x C min
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
TABLE IA (cont’d)
AISI UNS Chemical Composition, % (Maximum Unless Otherwise Shown)
Type * No. C Mn P S Si Cr Ni Mo Other Elements
FERRITIC TYPES
405 S40500 0.08 1.00 0.040 0.030 1.00 11.50-14.50 — A1 0.10-0.30
409 S40900 0.03 1.00 0.040 0.020 1.00 10.50-11.70 0.50 — Ti 6 x (C+N) min; 0.75
max; Cb 0.17; N 0.030
--- S41050 0.04 1.00 0.045 0.030 1.00 10.5-12.5 0.60-1.10 — N 0.10 max
Ti 6 x (C+N) min; 0.75
409Ni S40975 0.03 1.00 0.040 0.030 1.00 10.5-11.7 0.50-1.00
max
-- S41003 0.03 1.50 0.040 0.030 1.00 10.5-12.5 1.50 -- --
430 S43000 0.12 1.00 0.040 0.030 1.00 16.00-18.00 0.75 -- —
0.15
430F S43020 0.12 1.25 0.060 1.00 16.00-18.00 — —
min
430FSe S43023 0.12 1.25 0.060 0.060 1.00 16.00-18.00 —
— Se 0.15 min
434 S43400 0.12 1.00 0.040 0.030 1.00 16.00-18.00 0.75-1.25
Cb+Ta 5 x C min –
436 S43600 0.12 1.00 0.040 0.030 1.00 16.00-18.00 — 0.75-1.25
0.70 max
Al 0.15max
Ti [0.20 + 4(C+N)] min
439 S43035 0.030 1.00 0.040 0.030 1.00 17.0-19.0 0.50 --
1.10max
N 0.03 max
0.2+(C+N) ≤Ti+Nb≤0.75;
S43932 0.030 1.00 0.040 0.030 1.00 17.0-19.0 0.50 Al 0.15 max; N 0.030
max
Ti 0.10-0.60;
-- S43940 0.030 1.00 0.040 0.015 1.00 17.5-18.5 -- Cb[0.30+(3xC)] min
Ti 0.10-0.50;
441 S44100 0.030 1.00 0.040 0.030 1.00 17.5-19.50 1.00 -- Cb [0.3+(9xC)] min to
0.9 max
442 S44200 0.20 1.00 0.040 0.030 1.00 18.00-23.00 — — —
446 S44600 0.20 1.50 0.040 0.030 1.00 23.00-27.00 — — —
MARTENSITIC TYPES
410 S41000 0.15 1.00 0.040 0.030 1.00 11.50-13.50 0.75 — —
414 S41400 0.15 1.00 0.040 0.030 1.00 11.50-13.50 1.25-2.50 — —
0.15
416 S41600 0.15 1.25 0.060 1.00 12.00-14.00 — 0.60** —
min
416Se S41623 0.15 1.25 0.060 0.060 1.00 12.00-14.00 — — Se 0.15 min
Over
420 S42000 1.00 0.040 0.030 1.00 12.00-14.00 — — —
0.15
431 S43100 0.20 1.00 0.040 0.030 1.00 15.00-17.00 1.25-2.50 — —
0.60/
440A S44002 1.00 0.040 0.030 1.00 16.00-18.00 — 0.75 —
0.75
0.75/
440B S44003 1.00 0.040 0.030 1.00 16.00-18.00 — 0.75 —
0.95
0.95/
440C S44004 1.00 0.040 0.030 1.00 16.00-18.00 — 0.75 —
1.20
Over
501 S50100 1.00 0.040 0.030 1.00 4.00-6.00 — 0.40-0.65 —
0.10
502 S50200 0.10 1.00 0.040 0.030 1.00 4.00-6.00 — 0.40-0.65 —
*Grade or Type designation originally developed by the American Iron and Steel Institute (AISI)
**May be added at manufacturer’s option
***Commercial steel grade described as Nitronic® 30
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
†Not an AISI Type; 18-8 is a common designation for types containing approximately 18% Cr and
approximately 8% Ni. It is denoted here to allow its usage as a material code for drawings and purchase orders.
When specified, 18-8 allows the following stainless steel types: 302, 302B, 302HQ, 303, 304 or 304L.
NOTE: For some tube-making processes, it is necessary that the nickel content of several of the austenitic
grades be slightly higher than that shown in the table. The user and producer should agree on the
appropriate nickel ranges for such grades.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
The tensile strength of certain 200 and 300 series strip and sheet products can be increased by temper
rolling. Temper rolling is done at extra cost and the degree of temper designates the minimum attained
tensile strength. The minimum tensile strengths associated with the temper classifications are shown in
Table III.
Stainless steel in the form of sheet/plate/strip supplied to this specification shall conform to the minimum
mechanical properties specified in Table IV, unless otherwise specified on the drawing or purchase order.
The mechanical properties of martensitic and precipitation-hardening grades are dependent on heat
treatment, and required properties should be specified on the drawing or purchase order.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
6.2.2 Tubing
For stainless steel tubing, refer to ASTM A269 for requirements for seamless and welded austenitic
tubing for general service. This type of tubing would generally be available in Types 304, 304L, and
other 300-series austenitic grades, having a minimum ¼” (6.4 mm) inside diameter, and minimum 0.020
in. (0.51mm) nominal wall thickness.
For mechanical tubing grades, refer to ASTM A554 for requirements for welded austenitic stainless
steel tubing up to 16 in (406.4 mm) outside dimension and having minimum wall thickness of 0.020 in
(0.51 mm). This type of tubing is generally available in round, square, or rectangular shapes.
The grade of stainless steel tubing should be specified on the engineering drawing, along with any other
special requirements or conditions. Tubing will be supplied with mill finish, unless otherwise specified.
Refer to Table VII in MPAPS A-37 Appendix for tubing property ranges.
6.2.3 Pipe
For stainless steel pipe, refer to ASTM A312 for requirements. This standard covers seamless, straight-
seam welded, and cold worked austenitic stainless steel pipe. Refer to industry catalogs for available
grades and sizes.
For free-machining stainless steel bars, refer to ASTM A582. This standard covers hot-finished or cold-
finished bars, rounds, squares, and hexagons suitable for machining processes.
Refer to industry catalogs for available grades and sizes. Refer to industry catalogs for available grades
and sizes.
For general requirements for stainless steel wire and wire rods refer to ASTM A555. For Stainless Steel
wire used in the manufacture of springs, see MPAPS A-9 and ASTM A313.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
7.2.3.1.4 De-smut: Follow by a minimum of 4 rinse operations, a sulfuric (or nitric) acid rinse, and a
chromic acid rinse to remove any metal salts.
7.2.3.1.5 Chrome Flash: Part to be acid activated, followed by an electrodeposited coating of chromium
to a minimum plating thickness of 0.21 µm (0.008 mils) on all visible or otherwise significant surfaces.†
7.2.3.2 Requirements:
After exposure to a 15-minute heat cycle at 400° C (752° F) without discoloration, finished parts must be
able to pass 60 hours of copper accelerated acetic acid salt spray (CASS) testing per ASTM B 368, unless
otherwise specified on the drawing or purchase order. After the specified hours of test, there will be no
corrosion spots visible to the unaided eye on significant surfaces.†
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
7.2.5.2.2 Inspection: For detection of free iron on passivated surfaces (applicable to 200 or 300 series
austenitic stainless steels, precipitation hardened (PH) grades, or ferritic 400 series with minimum of
16% Cr), the supplier will perform a copper sulfate test (Practice D per ASTM A967) on each lot of
passivated parts (“lot” defined as in ASTM A967, Section 13.1), unless otherwise specified on purchase
order. Process documentation and certification must be made available to purchaser when requested.
8.0 QUALITY
8.1 Material
Material purchased to this specification will be of uniform composition and will be clean and free from
defects detrimental to the fabrication or performance of parts. Fabricated parts supplied to this
specification will not exhibit unsightly scratches, scrapes, dents, gouges, discoloration, etc., which
would compromise the function or appearance of the installed part(s).
8.2 Finish
Electropolished or micro-etched parts finished to the requirements of this specification shall exhibit a
bright and uniformly reflective finish, or uniformly matte (satin) finish (for Type 4) and shall be smooth
and free of stains, pin holes, buffing and polishing lines or other defects affecting the finished
appearance. Buffing of the final chromium finish on Type 2 and Type 3 finishes is not permitted. The
appearance of production parts shall match color and finish of the master samples as agreed upon
between the NAVISTAR Plant Quality Control Department and the supplier.
8.3 Welding
For stainless steel parts which are required to be welded, welds must comply with the American
Welding Society (AWS) document AWS D1.6, or AWS D8.8 unless otherwise specified. Also see
Table XV in MPAPS A-37 APPX for filler metal information. A weld quality stamp should be added to
assembly drawings requiring welding (see stamp #76 in Unigraphics). For resistance spot welding
(RSW) of stainless steel, refer to MPAPS P-9516 for requirements.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
10.0 QUALIFICATION
Engineering qualification of electropolishing sources is required in advance of production shipments.
Suppliers shall submit samples for approval of finish, luster, color and appearance to the Navistar
Industrial Design Group. Samples shall be accompanied by test data certifying that all requirements of
the specification have been met. Upon approval, styling master samples denoting the minimum level
of acceptable appearance quality shall be developed and retained by the supplier and the quality
department of each using NAVISTAR facility.
11.2 Approval
Parts supplied against contracts or purchase orders citing this specification shall be equivalent in all
respects to those samples which were approved by the purchaser. No changes in formulation or
processing practices are permitted without approval. In the event that changes in material, properties,
processing practices, construction, color, or labeling of the product are required, the supplier shall notify
Materials Engineering and Purchasing and Supplier Development of the proposed change(s). Test data
indicating conformance to all requirements of this specification, test samples, and new or amended or
updated Material Safety Data Sheet(s) (MSDS), in accordance with CFR Title 29, Part 1910 shall be
submitted with the request for change.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
12.1 Drawings
Material designation on drawings will consist of the appropriate stainless steel type and other special
requirements, if necessary. In some cases, it may be necessary to specify the products, such as “sheet”
or “strip,” on drawings to obtain a particular finish. For non-critical applications, in which corrosion
resistance is of primary concern, specifying an 18-8 stainless steel would allow the usage of Types 302,
302B, 302HQ, 303, 304, or 304L (note that Type 303 has inferior corrosion resistance to other 18-8
types).
Examples: Stainless Steel, Type 302, annealed, MPAPS A-37
Stainless Steel, Type 304, strip, ¼ hard, No. 1 finish, MPAPS A-37
Silchrome No. 1 quenched and tempered, MPAPS A-37
21-12N, normalized, MPAPS A-37
Stainless Steel, Type 18-8, MPAPS A-37
Stainless Steel Tubing, Type 304, per MPAPS A-37
For parts which require passivation and the passivation requirement is not specified elsewhere (such as in
Engineering Standard Parts), a note should be added to the engineering drawing:
[Stainless steel fasteners (i.e., bolts, nuts, washers, etc.) will be passivated even if not specified on the
drawing or purchase order, unless otherwise specified.]
For parts requiring other finishes, a note will be added to the applicable drawing(s) to specify required
finish.
Example: Finish per MPAPS A-37, Type 2
When CASS testing is not desired for a given part or program, add this note to the drawing:
For stainless steel weldments, reference to AWS D1.6 should be specified on the drawing by adding UG
stamp #76.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
Example: Stainless Steel Plate, Type 301, HRP and annealed, MPAPS A-37
s: Stainless Steel Strip, Type 202, No. 1 Finish, MPAPS A-37
Grade 71360, quenched and tempered, MPAPS A-37
13.1 Material purchased to this specification will be packed in such a manner as to prevent damage in
ordinary handling and transportation, and to avoid any damage detrimental to the appearance of the part.
Shipping and identification will be in accordance with Navistar Supplier Packing and Shipping Standard
D-13.
13.2 Care should be taken to prevent re-introducing iron to the finished parts by avoiding contact with
iron-bearing parts, iron-contaminated shop dirt, tooling, equipment, etc. Use of non-metallic or plastic
storage/shipping containers is advisable.
For further information related to the technical content Suppliers may purchase controlled
of this specification, contact: copies of this specification by
contacting:
Materials Engineering and Technology Dept. IHS Markit Inc.
10400 W. North Avenue 15 Inverness Way East
Melrose Park, IL 60160 Englewood CO 80112-5776
E-mail: MaterialsEngineering@Navistar.com Phone: 1-800-854-7179
E-mail: Automotive@IHS.com
Website: http://global.ihs.com
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
TABLE 1
ACCEPTANCE CRITERIA FOR ELECTROPOLISHED/CHROME-FLASH (EP/CF)
GRILLE SURROUNDS
*Class A - Those surfaces which are directly visible, or visible by reflection, when the finished part is
assembled on the truck, and/or those surfaces which can be a source of corrosion products which are visible
either directly or by reflection.
**Class B - Those surfaces that may be partly, but are not directly, visible or mating surfaces that may be
partly covered/hidden when the part is assembled on the truck.
Inspection procedures:
1) Surface of grille surround must be clean and reflective, free of dirt, smudging, or discoloration.
2) Grille surround in truck position, visually inspect @ 4 feet from surface of surround
under a minimum of 100 lumens of light.
3) Visually review the grille surround, 2 pass operation @ 1 minute each.
4) Cosmetic imperfection might not be considered a defect if found when cleaning the grille surround.
Final check of grille surround should be reviewed using criteria 2 & 3 for final disposition.
Test Class A
Defect Description Method Defect Size Surface* Class B Surface** Backside
< 3 total;
scratch before or after visual Hairline cleaning > 300mm apart OK OK
Scratch
electropolishing which can be scratch is
felt with fingernail acceptable,
<10mm
Pits in
inward defect in substrate visual 0.5mm max. < 2 per 6-inch OK OK
material
surface > 150mm apart diameter circle;
10 total
not visible in
truck position @
Slug indentation "into" part surface visual 2 mm diameter 4ft.
max.
not visible in
truck position @
outward dent "slug" visual 0.20mm high 4 ft.;
no sharp
definite image of
metal
deformation
allowed.
not visible in
Dents/ding indentation in part truck position @
visual 4ft.
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.
Table 1 (cont’d)
Test Class A Class B
Defect Description Method Defect Size Surface* Surface** Backside
1.0mm max. OK; must be OK, must be equivalent
inward defect; cannot feel visual > 150mm apart equivalent to to visual standards OK
Electro-
visual
polishing
standards;
pits
no discoloration
evident
Chrome
Burn gray/dull edge appearance visual any size None allowed None allowed
Bare spots void in plated surface visual not acceptable not acceptable OK
REVISION HISTORY
This document is restricted and may not be sent outside Navistar, Inc. or reproduced without permission from Corporate Technical Standards.
Suppliers are required to assume all patent liability. 2017 by Navistar, Inc.