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E*, SCHEMATIC MANUAL.
SCHEMATIC MANUAL
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1. Change history
Version Date Change Owner,
0___[ 29.12.2011 [Document created Matti MiNormet
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SCHEMATIC MANUAL
2. Introduction
This document is for Normet equipment owner, service personnel and technical support to
instruct how to read Normet schematics
‘Some parts of this manual does not refer to all Normet products. For example there are
differences between traditional direct controlled and NorSmart controlled machines.
If paper version is to be used, the preferred paper size is A3 for printing. Also printing with
black and white instead of grayscale improves readability.
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3. Contents
Change history...
Introduction
Contents
Structure of schematics
Sub circuits
NO@RONS
Cross references
7.1 Signal
7.2 Component. 9
3
4
5
Device identification 6
8
9
9
8, Naming of connectors and wires
9, NorSmart in schematics..
10. Machine overview
14. Device list 16
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4. Structure of schematics
‘Schematics consist of four parts:
1. Instructions and content
2. Wiring overview
3. Schematics
4. Device table
‘Schematics are gathered together of type circuits (std modular parts) which are connected
to each other with cross references. You can recognize different sub circuits by the drawing
number.
Numbering of the pages does not follow the numbering on original sub circuits, Numbering
starts from 1 and ends to last page.
If you are not able to use computer to read the schematics you can make reading easier by
organizing the schematics so that you know where to find different parts of schematics.
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5. Device identification
Devices presented in schematics are identified by their real place in machine. Device
identification system consist of three parts: Designation, Location and Higher Level
Assignment (HLA)
Designation is the name of the device, for example contactor K14.
Location describes the location of the device. Locations are two to three letter
abbreviations of actual place of the device.
For example Cabinet TB3 (Terminal Box 3). HLA is also abbreviation and shows the
functional module of the machine where the device is located, for example BM (Boom
Module). So the whole “name” of the device in this case is =BM +TB3 -K14.
HLA
8M =BM
Location |——+TB3 +TB3 Jos
sral_le7-K14
Designation — L< |
[22 103
11.03 Iss
Figure 1 Device identification attributes
Device identification key codes are attached to first pages of schematics. You can also find
HLA and Location attribute explanations in machine overview (layout) page (see part 10.
Machine overview).
Sheets have also HLA and Location attributes in right lower corner. So if whole sheet
belongs for example to = MM +TB1, its symbols does not need to be marked separately
=a SHEET
Sc "20 Sh
with =MM+TB41 I £
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Figure 2 HLA and Locati utes of sheet
Figure 3 Object identification keycodes
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6. Sub circuits
Sub circuits are schematics of electrical cabinets, wiring harnesses or additional functions.
Basically one item is one sub circuit. For example one cabinet is one sub circuit.
All sub circuits have HLA and Location attributes and can be ident
fied by them. For
example cabinet TB1 in MM.
Sub circuit consist of schematics and layout drawings. Besides Diagrams, schematics can
also include connector- and W/O- tables. Connector-table shows how the multi-pin
connectors are connected, /O- table is explained later in part 9. NorSmart in schematics,
“2 normet oe normet as
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Figure 4 Sub circuits elements
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7. Cross references
7.1 Signal
Cross references are presented with source and destination symbol, Symbols consists the
address to its pair. Cross reference pairs have common number (i.e. #1)
Address is made of location, sheet number and coordinate (+Location/Page. coordinate).
g i I
i tiriz nt | +7811. Ag+
+87
Page 2
Figure 5 Cross references
Cross references are hyperlinks and when reading schematics in PDF or E3 Viewer format
you can jump between cross references by clicking them
7.2 Component
There are also cross references between different symbols of same device. For example
contactors and relays. Relays contacts are presented in contact arrangement symbol below
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relay coil. Contact arrangement symbol shows what kind of contacts relay has and where
they are located in schematics.
Sheet 2
Figure 6 Component cross references
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8. Naming of connectors and wires
Connectors in wire harnesses are named with certain logic which allows to figure where the
connectors are located and connected.
Connectors connected to devices gets their name from the device.
For example connector connected to valve -Y215 is -XY125.
Names of multi-pole connectors in boxes con:
ts of two parts separated with dot.
Primary part comes from electric box name number.
For example connectors connected to TB1 have all X1 as primary part.
Secondary part comes from the numerical order of the connector and alphabetical letter
Alphabets in the end of name tells order of connectors in line, Connector in Terminal Box is
‘A and wire harness gets connected to it with B. Next connector pair in line are C and D and
0 on. If wire harness is between two TB’s, connector A is in that end which is considered
as supplying end.
Wire harness names comes from the connector that is at supplying end
For example wire harness W1.5B is connected to TB1 with connector X1.5B.
1
1
i
i
I
i
Figure 7 Cable/connector naming overview
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9. NorSmart in schematics
NorSmart is a logic control system used in Normet high technology process machines such
as Spraymec and Charmec. Control modules are presented in schematics with separated
pin views and I/O table. Pin view shows pin number, function, and module it belongs.
aro Sno POWER ON (00)
ma Function
aoe = PRand iO
an de (ed)
= DQ —=— Connacorand pn
Hy ive haress and core
a5
Figure 8 Logic module pin
Control modules are also presented with /O tables. First pages of type circuit consist /O
table which shows module (node) ID of the module, functions of YO(PLC Comment) and
addresses (Ref page) where pins are located in schematics. Pin addresses are hyperlink
cross references which allows you to jump straight to the schematic by double clicking the
address.
Figure 9 Logic module 1/0 table
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10. Machine overview
First pages of schematics includes general overview of machine. Overview diagrams
shows names of cabinets and wiring hamesses and were they are located and connected
to. Overview is separated in two parts:
1.Carrier
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Figure 10 Carrier overview
Carrier part of wiring is connected to the standard part of the dashboard
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Figure 11 Standard part of dashboard
2. Application
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Figure 12 Application overview
Applications wiring is connected to application part of dashboard.
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Figure 13 Application part of dashboard
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11. Device list
Device list is a list of devices in schematic. List consists of following information:
- Device Designation
- HLA
- Location
- Function (function description of device)
- Technical data (i.e ampere value of fuse, color of signal lamp...)
= Position in schematic (=HLA+Location/sheet.coordinate)
= Type circuit, on which symbol exists, number
Device position is hyperiink and allows to jump to schematics by clicking (while reading E3
Viewer or pdf format). Some devices might have several lines in list. It means that device
has several symbols in schematic and each line presents one symbol.
Fa
[TOP RELA PTO
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normet
Figure 14 Device list
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