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Processes 11 03084
Processes 11 03084
1 Hubei Key Laboratory of Oil and Gas Drilling and Production Engineering, Yangtze University,
Wuhan 430100, China; shengxiangli00@163.com (S.L.); 17801191054@163.com (J.Z.);
wang-lei@yangtzeu.edu.cn (L.W.); fengyan20010614@163.com (Y.F.); 15307193824@163.com (Y.L.)
2 Shaanxi Key Laboratory of Advanced Stimulation Technology for Oil & Gas Reservoirs, Xi’an Shiyou University,
* Correspondence: xuwenjun@yangtzeu.edu.cn
Abstract: Acid fracturing as an important stimulation technique, provides strong technical support
for the exploration breakthrough and efficient development of carbonate oil and gas reservoirs. Ac-
curately predicting the effective length of acid-fracturing fractures is of great significance for guid-
ing the acid-fracturing design and improving the stimulation effect of acid fracturing. This article
fully considers the essential requirement that the long-term conductivity of acid-fracturing fractures
is not zero within the effective length segment. Based on the principle of the same acid concentration
and acid dissolution amount, the long-term conductivity testing experiment of acid-fracturing frac-
tures under different residual acid concentrations was designed and carried out with the consider-
ation of the common ion effect. The critical acid concentration with long-term conductivity of 0 was
obtained. This method overcomes the shortcomings of the existing methods that result in the over-
estimation of the effective length of acid-fracturing fractures due to inaccurate values of residual
acid concentration or short-term conductivity as the determining criterion. The experimental results
show that the higher the acid concentration, the deeper the acid etching groove, and the higher the
initial conductivity of acid-fracturing fractures. The long-term conductivity decline rate of different
acid concentrations is above 80%, which means that using short-term conductivity as an evaluation
indicator alone will overestimate the effective length of acid-fracturing fracture and the yield-in-
Citation: Xu, W.; Li, S.; Zhang, J.; creasing effect of acid-fracturing treatment. In the case presented in this paper, the critical acid
Wang, L.; Feng, Y.; Liao, Y. A New concentration for acid-fracturing fracture with long-term conductivity of 0 is 4%, and the effective
Method for Measuring the Effective length of acid-fracturing fractures is 120 m.
Length of Acid-Fracturing Fractures.
Processes 2023, 11, 3084. https:// Keywords: carbonate reservoir; acid fracturing; effective length; long-term conductivity; common
doi.org/10.3390/pr11113084 ion effect
Academic Editors: Carlos Sierra
Fernández and Blaž Likozar
conductivity after the acid-fracturing treatment is completed and the fracture is closed.
Due to the high-temperature and high-pressure environment of the reservoir, the conduc-
tivity of acid-fracturing fracture will decrease rapidly in the initial stage of fracture closure
[5]. Therefore, the above conductivity should be the long-term conductivity. During field
construction, micro seismic monitoring data are usually used for rough estimation, but
the micro seismic monitoring can only obtain the dynamic fracture length during the acid
fracturing process, resulting in an overestimation of the effective length of acid-fracturing
fracture [6–10]. Based on the hydraulic fracture propagation model, some scholars have
introduced the acid-rock reaction model to establish several numerical models for predict-
ing the effective length of acid-fracture fractures [6,11,12]. However, the accuracy of the
numerical model predictions depends on the acid-rock reaction parameters measured by
laboratory experiments. Therefore, some scholars directly adopt experimental methods to
test the effective length of acid-fracturing fracture [13–15]. Liu Fei et al. [13] measured the
effective consumption time of acid from fresh acid to residual acid by using the rock slab
flow experiment. The effective length of acid-fracturing fracture was calculated by the
product of the effective consumption time and the acid flow rate. The effective consump-
tion time refers to the time experienced from the fresh acid concentration to the residual
acid concentration. The residual acid concentration was taken as 10% of the fresh acid
concentration according to the engineering experience, and the value of residual acid con-
centration of the same acid is bound to be different in different reservoirs, which indicates
that the traditional calculation method of the effective length of acid-fracturing fracture is
not accurate enough. Gu et al. [14] measured the conductivity of the gelled acid fracture
by using the acid fracture conductivity device according to API industry standards and
calculated the dissolution rate to deduce the acid rock reaction rate and residual acid con-
centration, which improved the accuracy of residual acid concentration value. However,
this method believes that if the acid has a corrosion effect on the fracture wall, the acid-
fracturing fracture will certainly have conductivity after the acid-fracturing treatment is
completed and the fracture is closed. In fact, at the end of acid consumption, the ability to
etch rocks is very limited. Under the continuous action of high closing stress, these frac-
ture walls with insufficient etch degree will be flattened and lose conductivity. This
method will also overestimate the effective length of acid-fracturing fractures.
In summary, the existing methods for predicting the effective length of acid-fractur-
ing fractures in carbonate reservoirs do not accurately consider the essential requirement
that the long-term conductivity within the effective length of acid-fracturing fracture is
greater than zero. For this reason, firstly the calculation model of acid concentration dis-
tribution in acid-fracturing fracture is established. Secondly, based on the principle of
equal acid concentration and acid dissolution amount, the common-ion effect was de-
signed and carried out to test the long-term conductivity of acid-fracturing fractures un-
der different residual acid concentrations, and the critical acid concentration with a long-
term conductivity of 0 was obtained. Finally, the effective length of the acid-fracturing
fracture is determined by combining the prediction results of the acid concentration dis-
tribution in fracture and the critical acid concentration value.
ROCK
y
C0 , u0 x Cx , u0 u0
ROCK
The boundary conditions for the reaction of the acid with the chert are:
C ( x , y )
x = 0 = C0
C ( x , y ) w = 0 (2)
y±
2
∂C
y =0 = 0
∂y
The acid convection–diffusion equation was solved by the separated variable method
and Fourier series to obtain the formula for acid concentration at any x point in the direc-
tion of the fracture length of the acid fracture [6,16,17]:
∞
8C0 1
Cx =
π 2 (2n + 1)e
n =0
2
−(2 n +1)2 ⋅ S
(3)
Among these:
2π 2 Lx h
S= DH + (4)
Qf w
In the equation, Cx is the concentration of acid at point x in the direction of the fracture
length, %; C0 is the concentration of fresh acid, %; S is a dimensionless frequency group;
Lx is the distance flowed by acid from the mouth of the fracture to point x, m; h is the
height of the dynamic fracture, m; Qf is the discharge volume of acid injection in the field
construction, m3 /min; w is the average fracture width of the dynamic fracture, m; DH +
is the mass-transfer coefficient of H+, m2 /min. DH + is selected according to the real res-
ervoir temperature, which can be measured by the acid rock reaction kinetics experiment. Gen-
erally, the higher the temperature, the greater the value of DH + .
3. Experimental Design
3.1. Experimental Setup
In this experiment, the HXDL-2C long-term conductivity evaluation device (Figure
2) was used, with a maximum closure pressure of 130 MPa, a maximum experimental
temperature of 150 °C, and a maximum injection flow rate of 500 mL/min.
Processes 2023, 11, 3084 4 of 11
(a) (b)
Figure 2. Control panel (a) and infusion chamber (b) of the HXDL-2C long-term conductivity eval-
uation device.
111( C0 − Cdc )
m= ρV (7)
73
In the equation, m is the mass of calcium chloride to be added, g; Cdc is the concentra-
tion of the acid to be tested, %; ρ is the density of the acid, g/cm3.
When acid pressure construction occurs on site, the amount of acid is basically more
than one hundred cubic meters. In the experimental process, by reducing the width of the
fracture and increasing the face-to-face ratio, the acid rock reaction rate is enhanced, the
experimental over-acid time is reduced, and then the acid dosage is reduced to reduce the
cost of the experiment. Based on the principle of the same amount of acid erosion, the
formula for calculating the amount of acid required for the experiment is deduced as:
Processes 2023, 11, 3084 6 of 11
we
V = Q ( t − tx ) (8)
w
Among these:
2
2π hLcx CL
tx = (9)
Qf
where V is the amount of experimental acid, mL; t is the total construction time, min; tx is
the time required for the acid to reach point x in the fracture, min; Lcx is the fracture dis-
tance flowed by the acid from the fresh acid concentration down to the concentration of
the acid to be tested, which can be obtained from Equations (3) and (4), m; and CL is the
acid’s filtration loss coefficient in the formation, m/min0.5.
Acid concentration to be tested based on engineering experience from the fresh acid
concentration of 50% to start testing, if the long-term conductivity is not zero, reduce the
acid concentration to continue testing, until a certain concentration of acid corrosion long-
term conductivity of 0 when the test is stopped. (There is a lower limit for the flow capacity
tested by the experimental equipment, and if the flow capacity is lower than 0.01 D·cm, it
defaults to 0. At the same time, according to engineering experience, if the flow capacity
is lower than this value, it also loses production significance.)
4. Case Studies
Carbonate rock oil well THX in Tahe Oilfield was selected to carry out an example
study. The closure pressure of the reservoir section of this well is 50 MPa, the temperature
is 120 °C, and 20% concentration of ground crosslinking acid is used for acid pressure
reforming, and the specific construction parameters are shown in Table 1. The formula for
ground cross-linking acid is as follows: hydrochloric acid (according to the experimental
design to determine the mass fraction of acid) + 0.8% ground gelling agent DMJ-A + 2.0%
high-temperature acidification corrosion inhibitor + 1.0% iron ion stabilizer + 1.0% auxil-
iary discharging agent + 1.0% emulsion breaker + 0.3% ground crosslinking conditioner
DMJ-B2.
different acid concentration conditions are calculated using Equations (6)–(9). The specific
results are shown in Table 2.
(a) (b)
(c) (d)
Figure 4. Lower rock plate after acid etching with different concentrations of acid: (a) 10% acid con-
centration; (b) 8% acid concentration; (c) 6% acid concentration; (d) 4% acid concentration.
Processes 2023, 11, 3084 8 of 11
The experimental results show that the critical acid concentration for the acid fracture
long-term conductivity of 0 is between 4% and 6%. To further determine the critical acid
concentration, the test results of long-term conductivity of 10%, 8%, and 6% acid concen-
tration were used to fit the power function relationship equation between acid concentra-
tion and long-term conductivity of acid fracture using the least squares method. As shown
in Figure 6, the long-term conductivity of acid-fracturing fracture corresponding to 4%
acid concentration is about 0.02 D·cm, which is basically consistent with the experimental
test results. In summary, the critical acid concentration for the long-term conductivity of
acid-fracturing fracture in the target block to be reduced to 0 is about 4%.
According to the parameters in Table 1 and Equation (3), the values of acid concen-
tration at each point in the fracture during the acid pressure construction were calculated
(Figure 7). As shown in Figure 7, the acid flowed from the mouth of the fracture to the
deeper part of the fracture, and the acid concentration gradually decreased, and under the
influence of the common ion effect, the acid-rock reaction rate was reduced, and the rate
of acid concentration decrease was also gradually slowed down. Taking the critical acid
concentration of 4% as the vertical coordinate, a horizontal line is drawn in Figure 7, and
Processes 2023, 11, 3084 9 of 11
the value of the fracture distance corresponding to the intersection of the horizontal line
and the curve (60 m) is the effective half-length of the acid fracture of the present embod-
iment, so the effective length of the acid fracture of the present embodiment is 120 m.
5. Discussion
To verify the accuracy of the new method presented in this paper, it is compared with
two existing methods established in the literature [13,14]. In the literature [13], the effec-
tive length of acid-fracturing fractures is determined by residual acid concentration which
is equivalent to a critical acid concentration with a conductivity of 0. Based on the engi-
neering experience, the residual acid concentration was usually taken as 10% of the fresh
acid concentration. Namely, the residual acid concentration is 2% for the case shown in
Section 4. It can be seen from Figure 7 that the effective length of the acid-fracturing frac-
ture is about 180 m (90 m × 2). In the literature [14], the residual acid concentration was
defined as the critical concentration at which acid loses its ability to dissolve rock. Obvi-
ously, the effective length of acid-fracturing fractures is greater than 120 m for the case
shown in Section 4. Experimental results show that the ground cross-linking acid still has
the ability to dissolve rocks when the concentration is reduced to 4%. In summary, the
new method can more accurately determine the effective length of acid-fracturing frac-
tures in carbonate reservoirs.
Combining the definition of the effective length of acid fracture and the essential re-
quirement of non-zero long-term hydraulic conductivity within the effective length of acid
fracture, this paper establishes a more accurate method for determining the effective
length of acid fracture in carbonate reservoirs, which overcomes the shortcomings of the
existing methods that the effective length of acid fracture is overestimated due to the in-
accurate value of the residual acid concentration or short-term hydraulic conductivity as
the criterion of determination. Furthermore, based on the fundamental principles that the
long-term conductivity of acid-fractured fissures depends on the dissolution volume of
the acid solution on the reservoir rock minerals and the degree of uneven etching, an ex-
perimental parameter design method considering the ion pairing effect was proposed. The
experiments were conducted using target reservoir rock samples under simulated reser-
voir temperature and pressure conditions. In the experimental process, the reaction rate
of acid rock is enhanced, and the experimental time of over-acid is reduced by decreasing
the width of the slit and increasing the face-to-face ratio, which realizes the effect of re-
ducing the dosage of acid and lowering the cost of the experiment without affecting the
accuracy of the test results. Compared with existing methods for testing the effective con-
sumption time and flow rate of the acid solution, as well as using a 10% fresh acid con-
centration as the residual acid concentration to calculate the effective action distance of
acid-fracturing fractures, this method’s experimental testing is closer to the construction
Processes 2023, 11, 3084 10 of 11
environment of the formation, and the measured critical acid concentration is more accu-
rate. However, there are some shortcomings in this method. The main problem is that the
model for calculating the distribution of acid concentration in the fracture assumes that
the loss of acid filtration is zero, which makes the model only applicable to the denser
carbonate reservoirs, but not for the fracture-hole carbonate reservoirs, which will be the
focus of our future research work.
6. Conclusions
(1) A new method for measuring the effective length of acid-fracturing fracture in
carbonate reservoirs was proposed by considering the essential requirement that the long-
term conductivity within the effective length segment of acid-fracturing fracture is not
zero. Based on the principle of the same acid concentration and acid dissolution amount,
the long-term conductivity experiment of acid-fracturing fractures under different resid-
ual acid concentrations was designed and carried out with consideration of the common
ion effect. The critical acid concentration with long-term conductivity of 0 was obtained.
The effective length of the acid-fracturing fracture is determined by combining the pre-
diction results of the acid concentration distribution in fracture and the critical acid con-
centration value. The new method overcomes the shortcomings of the existing methods
that result in the overestimation of the effective length of acid-fracturing fractures due to
inaccurate values of residual acid concentration or short-term conductivity as the deter-
mining criterion.
(2) The higher the acid concentration, the deeper the etching groove of the acid solu-
tion, and the higher the initial conductivity of the acid-fracturing fracture. As the time of
closure stress increases, the conductivity of acid-fracturing fractures first rapidly de-
creases, then slowly decreases, and finally, stabilizes. The long-term conductivity decline
rate of acid-fracturing fractures in the example well is above 80%, and using short-term
conductivity as an evaluation indicator alone will overestimate the effectiveness of acid-
fracturing stimulation.
(3) The critical acid concentration of the acid-fracturing fracture of the example well
with a long-term conductivity of 0 is 4%, and the effective length of the acid-fracturing
fracture is determined to be 120 m by combining the prediction results of the acid concen-
tration distribution in fracture and the critical acid concentration value.
Author Contributions: Investigation, W.X. and S.L.; methodology, J.Z.; Project administration, L.W.;
Writing—original draft, S.L., Y.F. and Y.L.; Revising—original draft, W.X. All authors have read and
agreed to the published version of the manuscript.
Funding: The authors gratefully acknowledge the support of the Open Fund (KFJJ-TZ-2022-1) of
Shaanxi Key Laboratory of Advanced Stimulation Technology for Oil & Gas Reservoirs (Xi’an
Shiyou University), the Open Fund (YQZC202302) of Hubei Key Laboratory of Oil and Gas Drilling
and Production Engineering (Yangtze University).
Data Availability Statement: Not applicable.
Conflicts of Interest: The authors declare no conflict of interest.
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