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SPE Dist Lecturer Presentation Frans Van Den Berg - The Digital Oilfield - Collaborative Working at Global Scale PDF
SPE Dist Lecturer Presentation Frans Van Den Berg - The Digital Oilfield - Collaborative Working at Global Scale PDF
SPE Dist Lecturer Presentation Frans Van Den Berg - The Digital Oilfield - Collaborative Working at Global Scale PDF
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Agenda
• Smart Fields
• Collaborative Work Environments
• Value Achieved
• Design Approach
• Embedding New Ways of Working
• Conclusions
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Smart Fields
Value Loop
Execute Measure
ALoS
CWE Screening
Decide Model
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The Smart Fields Journey
Smart Wells Screen Projects Real time Collaborative Smart Mobile All assets have
for smart technology Surveillance, Work Worker Appropriate Level
Optimisation Environment of Smartness
ALoS
CWE Screening
2000 . . . . . . . . 2005. . . . . . . . . . . . . . . . . . .
2010 . . 2015
. . . .
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Agenda
• Smart Fields
• Collaborative Work Environments
• Value Achieved
• Design Approach
• Embedding New Ways of Working
• Conclusions
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Collaborative Work Environment – CWE
Concept:
• Link Office and Field, for one Asset
• Surveillance, Production, Maintenance
• High quality Video communication
• Shared information, on multiple screens
• Structured processes
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Example CWE - Sakhalin
• 3 Platforms, 900 km pipeline, LNG plant
• Surveillance and Field Management
• Production Operations Support
• (Engineering & Maintenance Support)
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New Field – Benefits Before Start-Up
US Gulf of Mexico:
• CWE live 3 months before First Oil
• Remote engineering and testing
• Remote experts – company, vendors
• Daily start-up and commissioning meetings
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Adapt the Facilities to the Local Situation
Mobile CWE-in-a-Box
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Global Implementation Scale
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Industrial Mobility – Enhancing the CWE
Mobile Devices
in the Field
Well data
Real time field data
Data entry
Video communication
Maintenance history Oman Video
Permit to Work
Explosion Proof Tablets
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Mobile Screens - example
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Where Can We Use Collaboration ?
• Inspection – visualised in CWE
• Regional Real Time Surveillance Center
• Drilling Real Time Operations Center
• Equipment Support Centers
• Rotating Equipment, Gaslift, ESP
• Engineering Project coordination
• Downstream
• …
Regional RT Surveillance Center Inspection technologies
Drilling RTOC
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Agenda
• Smart Fields
• Collaborative Work Environments
• Value Achieved
• Design Approach
• Embedding New Ways of Working
• Conclusions
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Value Achieved in Existing CWEs
• Lower Production Losses – faster response to wells, equipment.
Higher
• Example: 2 Days Production saved for 20 wells.
Production
- Flow Station with 20 wells, export line plugged.
1 - 5% - CWE visualisation, remote expert resolution.
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Business Benefits
Increased Production: 1 – 5%
Reduced Cost
Staff Efficiency
Reduced Safety Exposure
Higher Staff Morale
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Measure Performance
Key Performance Indicator Examples
Increased Production
Global Business Benefits Availability of Facilities and Wells
Reduced Opex Cost
ESP Run Life
Days to Restore Well Production
Asset Business Benefits
Reduced Travel to Production Site
Daily Water Injection by Zone
Processes followed
Staff trained
CWE Operational Quality Audio Visual technology
Support
CWE KPIs and performance reviews
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Agenda
• Smart Fields
• Collaborative Work Environments
• Value Achieved
• Design Approach
• Embedding New Ways of Working
• Conclusions
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Design Around Processes and People
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Processes:
• Field Surveillance and Management CWE Facility:
• Production Optimisation • CWE Rooms and Locations
• Maintenance • Audio Visual equipment
• Planning
• Logistics
•... Production
Technologist
(PT)
2.3
Request new
Well Test or
DDWT if
required
2.4
Review
Real-time
Trends
Daily
2.5
Troubleshoot
Daily
Operations
(Identify
Meter/
2.6
Take
Corrective
Action
Daily
New 2.1 2.2 Schedule
Production Well Test
Add Well test to Evaluate
Programmer (if FW-WT not
PU Model PU Model Well
available)
Testing
Validated
Well Test Data
status from Load Well Test Daily
Evaluate Well Evaluated
EC Data into PU automatic Run
Performance PU model
Model scheduler Well Diagnostics
and Generate
Well model unreconciled
Production from Prosper Trends
Universe (New facility)
Time
Real-time Trigger Calculate 1-minute
Monitoring 1 Minute Unreconciled
Well Production Calculate and Report
”On Test” Estimates per well Time Trigger Daily Reconciled
Flag End of Period Production Estimates
(Day) per well and
deferment
Store 1-minute
Unreconciled
Store PU
PI Collect and Store Production Estimates Hydrocarbon
Production Real-Time Allocation
Raw Production per well
Work
System Estimates
Data Optimisation
Processes
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People – Communication: Tools & Data and Information:
Organization
• Asset Team Applications • Tools, data
& People
• Operations Technology
• Data management
• Maintenance
• Well Services
• Projects
• Planning
• Suppliers
• Partners
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Example CWE Office Facility
Work Zones
1 – 2 years
New Fields:
design iterations Typical Costs: US$ 1 – 5 million
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Cyber Security
(from SPE Webinar, May 2016)
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Cyber SecurityCyber Security
Solutions
(from SPE Webinar, May 2016)
Solutions protecting CWEs in Field and Office:
Information Cyber Security Solutions
CWE Video, Data Sharing IT Network Security and VPN (Company network)
Real Time Data Access control of Real Time Data Historian – database
Control Systems (DCS) Process Control Domain separated from Office IT network -
“Secure Cell”
Remote Control Rooms Restricted access
Vendor remote access Locked dedicated rooms, password access
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Agenda
• Smart Fields
• Collaborative Work Environments
• Value Achieved
• Design Approach
• Embedding New Ways of Working
• Conclusions
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Adapt Change Management to the Audience
1.5 cm
Verify well
test
Configure Execute Screen
Validate
well test
Gather data
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Focus on People to Embed New Ways of Working
• Staff involvement – co-creation, training and coaching
• Adapt to Cultural differences
• Support for business processes, IT, Audio Visual and data
• Demonstrate benefits
• Establish Continuous Improvement
• Local ownership of the CWE
Handbook:
• Processes
• Collaborative Meetings
• Roles and Responsibilities
Co-creation of collaborative processes • Use of technical equipment
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Conclusions
Benefits of Collaborative Work Environments:
Production 1 – 5 %
Cost $5-10 mln/year
Staff Efficiency Payback within a year
HSSE Exposure
Staff Morale
CWE Design:
• Based on key Processes, Communication and Data
• Co-creation with the Asset
Contact:
FransVandenberg.CWE@gmail.com
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