JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS Z 3183: (WES) ICS 25.160.20 Reference number : JIS Z 3183 : 2012 (E) PROTECTED BY COPYRIGHT 98Z 3183 : 2012 Date of Establishment: 1988-01-01 Date of Revision: 2012-03-21 Date of Public Notice in Official Gazette: 2012-03-21 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Welding JIS Z 3183:2012, First English edition published in 2013-08 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © JSA 2013 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan ar PROTECTED BY COPYRIGHTIntroduction. Z 3183 : 2012 Contents Scope Normative references ‘Terms and definition: Classification and coding method Quality Mechanical properties of deposited meta Chemical composition of deposited metal Hydrogen amount of deposited metal--- Test method-- ‘Tensile test and impact test of deposited metal Analysis method for deposited metal Hydrogen amount test of deposited metal Record- @ PROTECTED BY COPYRIGHT28183 : 2012 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by the Japan Welding Engineering Society (JWES) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS Z 3183: 1993 is replaced with this Standard This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public or the utility model right. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public or the utility model right. Gi) PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD JIS Z 8183: 2012 Classification toa submerged arc wi ig and low alloy, 51 1 site: metal’ é or” This COPS Introduction ‘This Japanese Industrial Standard was established in 1988 and has gone through two revisions to this day. The last revision was made in 1993, and the revision at this time is made to conform to the revised rules for layout of JIS documents and to cor- respond to the revisions of JISs of steel products. 1 Scope ‘This Standard specifies the classification (mechanical properties and chemical com- position) for deposited metal obtained from the submerged arc welding material (here- after referred to as “deposited metal”) to be used in the welding of carbon steel and low alloy steel (high tensile strength steel, heat resisting steel and atmospheric cor- rosion resistant steel). 2 Normative references The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (including amendments) indicated below shall be applied. JIS G 1201 Iron and steel—General rules for analytical methods JIS G 1211 series Iron and steel—Determination of carbon content JIS G 1212 Iron and steel—Methods for determination of silicon content JIS G 1213 Iron and steel—Methods for determination of manganese content JIS G 1214 Iron and steel—Methods for determination of phosphorus content JIS G 1215 series Iron and steel—Determination of sulfur content JIS G 1216 Iron and steel—Methods for determination of nickel content JIS G 1217 Iron and steel—Methods for determination of chromium content JIS G 1218 Iron and steel—Methods for determination of molybdenum content JIS G 1219 Iron and steel—Methods for determination of copper content JIS G 1253 Iron and steel—Method for spark discharge atomic emission spectro- metric analysis JIS G 1256 Iron and steel—Method for X-ray fluorescence spectrometric analysis JIS G 1257 Iron and steel—Methods for atomic absorption spectrometric analysis JIS G 1258 series Iron and steel—ICP atomic emission spectrometric method JIS G 3101 Rolled steels for general structure PROTECTED BY COPYRIGHT2 Z 3183 : 2012 JIS G 3103 JIS G 3106 JIS G 3114 JIS G 3115 JIS G 3119 JIS G 3120 JIS G 3128 JIS G 3140 JIS G 4109 Carbon steel and molybdenum alloy steel plates for boilers and pres- sure vessels Rolled steels for welded structure Hot-rolled atmospheric corrosion resisting steels for welded structure Steel plates for pressure vessels for intermediate temperature service Manganese-molybdenum and manganese-molybdenum-nickel alloy steel plates for boilers and pressure vessels Manganese-molybdenum and manganese-molybdenum-nickel alloy steel plates quenched and tempered for pressure vessels High yield strength steel plates for welded structure Higher yield strength steel plates for bridges Chromium-molybdenum alloy steel plates for boilers and pressure ves- sels JIS Z 3001-1 Welding and allied processes—Vocabulary—Part 1: General JIS Z 3001-2 Welding and allied processes—Vocabulary—Part 2: Welding processes JIS Z 3111 JIS Z 3118 JIS Z 3351 JIS Z 3352 Methods of tension and impact tests for deposited metal Method for measurement of amount of hydrogen evolved from steel welds Solid wires for submerged arc welding of carbon steel and low alloy steel Fluxes for submerged arc welding 3 Terms and definitions For the purposes of this Standard, the terms and definitions given in JIS Z 3001-1 and JIS Z 3001-2 apply. 4 Classification and coding method ‘The deposited metals shall be classified according to the minimum tensile strength, Charpy absorbed energy, major applicable steel grade and chemical composition thereof. ‘The coding method shall be as given in figure 1. All of the designated classifications are as given in table 6 to table 8. The coding method when the combination of wire and flux to be used is designated together shall be as given in figure 2. PROTECTED BY COPYRIGHT590-090 'L. symbol of chemical composition of deposited metal (as given in table 8 to table 5) 3 23183 : 2012 Symbol of major steel grade of deposited metal (as given in table 2) ‘Symbol of Charpy absorbed energy of deposit metal (1 to 4, as given in table 6 to table 8) ‘Symbol of minimum tensile strength of deposited metal (as given in table 1) ‘Symbol of submerged are welding Figure 1 Coding method for classification “L ciassiicatin according to JIS 7 3952 (abbreviation) Classification according to JIS Z 8351 (abbreviation) ‘Type and polarity of welding current [AG, DC (+) or DC )) Classification of deposited metal Figure 2 Example of coding method for classification of deposited metal by combination of wire and flux to be used Table 1 Minimum tensile strength of deposited metal Unit: MPa ‘Symbol | Minimum tensile strength | Symbol | Minimum tensile strength of deposited metal of deposited metal 2 410 62 610 50 490 e 630 50s 490 70 690 53 520 7 700 87 560 80 780 58 570 gos” 780 88s" 570 = = Note” Although the minimum tensile strengths of symbols 50J, 58J and 80J ‘are same as those of symbols 50, 58 and 80 respectively; however, their values of yield point or 0.2 % proof stress are different (see table 6 and table 8), PROTECTED BY COPYRIGHT4 Z 3183 : 2012 Table 2 Major applicable steel grade of deposited metal ‘Symbol_| Major applicable steel grade | Symbol _| Major applicable steel grade s Carbon steel No symbol Heat resisting steel H High tensile strength steel A ‘Atmospheric corrosion resistant steel Table 3 Chemical composition of deposited metal (major applicable steel grade: carbon steel and high tensile strength steel) Unit: % (mass fraction) ‘Symbol Chemical composition C, Si, Mn P 8 No symbol - 0.035 max. | 0.035 max. 1 2 = 0.030 max. | 0.080 mex. 3 = 0.025 max. | 0.025 max. 4 = 0.020 max. | _0.020 max. Table 4 Chemical composition of deposited metal (major applicable steel grade: heat resisting steel) Unit: % (mass fraction) ‘Symbol ‘Chemical composition c Si Mn P s cu” Ni cr ‘Mo M 0.15 0.60 2.00 0.030 0.030 0.40 0.25" 0.15" | 0.40to max | max. | max | max. | max | max | max | max | 0.65 cM 0.15 0.60 1.50 0.030 0.030 0.40 0.25" | 0.40to | 0.40to max. | max. | max | max. | max | max | max | 065 | 0.65 10M 0.15, 0.60 1.50 0.030 0.030 0.40 0.25" 1.00to | 0.40 to max | max | max. | max | max | max | max | 150 | 0.65 2CM 0.15 0.50 1.50 0.030 0.030 0.40 0.25” | 2.00to | 0.90 to max. | max | max | max. | max | max | max | 250 | 120 3CM 0.15 0.50 1.50 0.030 0.030 0.40 0.25" | 2.65to | 0.90 to max. | max. | max | max | max | max | max | 365 | 120 5CM 0.15, 0.60 1.50 0.030 0.030 0.40 0.25" | 4.50t0 | 0.40to max. | max. | max. | max | max | max | max | 600 | 065 MN 0.15, 0.60 0.90 to 0.030 0.030 0.40 0.40t0 | 0.60" | 0.35 to max. | max | 230 | max. | max | max | 170 | max. | 0.70 omitted. ‘Note ® When it is predictable that the contents of these components are apparently very small and that the values specified in this table are sufficiently satisfied, the analysis may be PROTECTED BY COPYRIGHT5 2.3183 : 2012 Table 5 Chemical composition of deposited metal (major applicable steel grade: atmospheric corrosion resistant steel) Unit:_% (mass fraction) ‘Symbol ‘Chemical composition c Si ‘Ma P Ss Cu Ni Cr Mo wi 012 | 090 | o6oto | 0030 | 0.030 | os0to | 0.05t0 | 045t0 | — max. | max. | 220 | max | max | 0.60 | 0.70 | 0.75 we 012 | 090 | o6oto | 0.030 | 0.030 | 030t0 | 0.60t0 | 0.45t0 | 0.80 max. | max. | 220 | max | max | 060 | 400 | 120 | max ws 012 | 090 | o6oto | 0030 | 0030 | 060 | 120% | 120 | 0.90 max. | max. | 220 | max | max | max | 400 | max | max PL 012 | 090 | o6ot | 0030 | 0030 | 020%] — | oso | — max | max. | 220 | max | max | 0.50 0.60 P2 012 | 090 | o60to | 0.030 | 0.030 | o20%0 | 0.60% | 030%] — , max | max. | 220 | max | max | 050 | 400 | 120 Table 6 Mechanical properties of deposited metal (major applicable steel grade: carbon steel and high tensile strength steel) Tenia |W pantor [ne [ impaction | Chay Sal ot elaniteatin [| O28 pw | Hon” [temertre| serie we [om |» | oc [os wars Timin | smi [Buin | 0 | ai sams ain Sore fam] aan |am| 0 [zn Sean Tin sa ain | minim | 0 | ain So ‘20ain | min] 29min] 0 | in sort Tain| Wa [aim] 3 [2 ‘$582-H 47 min. sexo a [min sss! min sear ‘tain | iain [aim | S| ar Scart, Sarna, soan4, SezrHa | 610 min | 600min [7m] 8 [2 min Sen, SS, SHA ain Seat, bem, sous, Smee amin Sr, 70, ro, so “we [ atin Sou, So Ha $7081, sTO-HA in PROTECTED BY COPYRIGHT6 Z 3183 : 2012 Table 6 (concluded) ‘Tensile | Yield point or | Blonga- | Impact test ] Charpy ‘Symbol of classification ieameea eco | eee Pena (esd MPa MPa ® “ 3 3601-Hi, S801-H2, $801-H3, 8801-14 _|780min. | 670 min. | 15 min. 5 | 27min, 3802-11, S802-H2, S802-H3, S802-H4 4 min, '3603-F11, $803-H2, $803-H3, 5803-114 “20 | 27min, 3604-11, S804-H2, S804-H3, 5804-14 47 min, ‘S80J4-H1, S8OJ4-H2, S804HS, $8054 | 780 min. | 700min. [15min -20 | 47min test report, ete. Note” Distinction of the yield point or the 0.2 % proof stress shall be clearly indicated in the Table 7 Mechanical properties of deposited metal (major applicable steel grade: heat resisting steel) Tensile | Yield point or | Elonga- | Impact | Charpy ces strength | 0.2% proof | tion | test tem- | absorbed ‘Symbol of classification “stress” perature | energy MPa ‘MPa % °c. a '$501-M, $501-5CM 490 min.| 390min. | 22min. | 10 | 27min '$502-M, $502-5CM 0 | 34min. ‘8571-M, 8571-CM, $571-10M, $571-2CM, [560 min.| 460 min. | 19min, 10 | 27min. $571-3CM, S571-5CM '$572-M, 8572-CM, $572-1CM, $572-2CM, 0 | 34min. ‘8572-8CM, $572-5CM ‘8641-CM, S641-10M, $641-20M, $641-3CM |630min.| 530min. | 17min. | 10 | 27min. ‘$642-CM, S642-10M, $642-20M, $642-3CM 0 | 84min, 8711-10M, $711-20M, S711-30M 700 min. 600min. | 16min. | 10 | 27min. $712-1CM, $712-2CM, 8712-30M 0 | 84min, ‘S571L-MN 560 min.| 460 min. | 19min. 0 | 40min, ‘8572-MN =10__| 40min. ‘S641-MN 630 min.| 530 min. | 17min. 0 | 47min. ‘8642-MN =10 | 47 min, test report, etc. NOTE: All values in the table indicate the values after the heat-treatment of 6.1 g). Note” Distinction of the yield point or the 0.2 % proof stress shall be clearly described in the PROTECTED BY COPYRIGHT7 Z 3183 : 2012 Table 8 Mechanical properties of deposited metal (major applicable steel grade: atmospheric corrosion resistant steel) Tensile ] Yield point or | Elonga-] Impact test | Charpy ner strength | 02% proof. | ton | temperature seated MPa MPa % °c J 'S501-AW1, S501-AW2, S501-AP1 490min. | 390 min. | 20 min, 0 27 min, '8502-AW1, 8502-AW2, $502-AP1 47min, '$50J2-AWI, S50J2-AW2 490 min. | 400 min. _| 20 min. 0 47 min, ‘S581-AW1, S581-AW2, S581-AP1 70min. | 490min. | 18min, 5 27 min. ‘$582-AW1, S582-AW2, S582-AP1 47 min. 'S58J2-AW1, $58J2-AW2, $68J2-AP2 | 570min. | 500min. | 18 min, 5 47 min, 'S80J4-AW2, S80J4-AW3 780min. | 700min. | 15min. 20 47 min. Note *) Distinction of the yield point or the 0.2 % proof stress shall be clearly indicated in the test report, ete. 5 Quality 5.1 Mechanical properties of deposited metal ‘The tensile strength, yield point or 0.2 % proof stress, elongation and Charpy ab- sorbed energy of deposited metal, when tested according to the method of 6.1, shall comply with table 6 to table 8. 5.2 Chemical composition of deposited metal The chemical composition of deposited metal, when tested according to the method of 6.2, shall comply with table 3 to table 5. 5.3 Hydrogen amount of deposited metal In the case where the symbol of major applicable steel grade is H (high tensile strength steel), the hydrogen amount of deposited metal, when tested according to the method of 6.3, shall comply with table 9. Table 9 Hydrogen amount of deposited metal Unit: ml/100 g of deposited metal ‘Symbol of minimum tensile strength | Hydrogen amount of deposited metal 62,70 8.5 max. 80, 805 6.0 max, Except above ‘No regulation 6 Test method 6.1 Tensile test and impact test of deposited metal The tensile test and the impact test of deposited metal shall be as follows. - PROTECTED BY COPYRIGHT8 Z 3183 : 2012 The items other than a) to h) shall be according to JIS Z 8111 a) The wire to be used for the tests shall comply with the requirements of JIS Z 8851 or that equivalent thereto, and the diameter of wire shall be 4.0 mm or 4.8 mm. However, other diameter than these may be used upon the agreement between the purchaser and the manufacturer. b) The flux to be used for the tests shall comply with the requirements of JIS Z 3352 or that equivalent thereto. It shall be preliminarily dried under the conditions recommended by the manufacturer. ©) The material of the test plates used for the tests of deposited metal shall be as given in table 10. In the case of using after buttering, the material of the test plates shall be S400 of JIS G 3101, SM400A to SM400C or SM490A to SM490C of JIS G 3106, or the rolled steels having the equivalent mechanical properties and chemi- cal composition thereto. ‘The rolled steels having the equivalent mechanical properties and chemical com- position of the test plates in table 10 may be used. Table 10 Material of test plate Major applicable ‘Symbol of Material of test plate steel grade and classification” symbol Carbon steel S | 8420-8 'SM400A, SM400B or SM400C of JIS G 3106 High tensile 8500-4 ‘SM400A, SM400B or SM400C or SM490A, SM490B or strength steel H SM4900 of JIS G 3106 '$502-H, $530-H 'SM490A, SM490B or SM490C of JIS G 8106 or SBHS400 of JIS G 3140 $580-H ‘M570 of JIS G $106 or SPV450 of JIS G 8115 $58)2-H ‘M570 of JIS G $106, SPV450 of JIS G 8115 or SPV490 or SBHS500 of JIS G 3140 $620-HO_ 'SM570 of JIS G 8106 or SPV450 or SPV490 of JIS G 8115 '8700-HO High tensile strength steel of Class 690 MPa for welding $800-HO SHY685, SHY685N or SHY685NS of JIS G 3128 ‘$80J4-HO 'SHY685, SHY685N or SHY685NS of JIS G 3128 or ‘SBHS700 of JIS G 3140 Heat resisting | SOOO-M ‘SB450M or SB480M of JIS G $108, SBV1A or SBV1B of steel (no symbol) JIS G 8119 or SQV1A or SQVIB of JIS G 3120 SOOO-cM SOMV1 of JIS G 4109 '$000-10M SCMVS of JIS G 4109 '$000-20M SCMV4 of JIS G 4109 SO00-30M ‘SCMV5 of JIS G 4109 SOO0-5CM SCMV6 of JIS G 4109 'SO00-MN| SQV2A, SQV2B, SQV3A or SQVB of JIS G 3120 PROTECTED BY COPYRIGHT9 73183: 2012 Table 10 (concluded) Major applicable Symbol of Material of test plate steel grade and | classification” symbol ‘Atmospheric | S500-AWO SMA490AW, SMA490BW or SMA490OW of JIS G 8114 or corrosion, 'SBHS400W of JIS G 3140 resistant steel A ['S500.APL ‘SMA4S0AP, SMA49OBP or SMA490CP of JIS G 8114 85052-AWO 'SMA490AW, SMA490BW or SMA4900W of JIS G 8114 or SBHS400W of JIS G 3140 S580-AWO 'SMAB70W of JIS G 8114 or SBHS5OOW of JIS G 8140 S58O-API, S68J2-AP2 | SMAB7OP of JIS G 8114 'S58I2-AWO SMASTOW of JIS G 8114 or SBHS5OOW of JIS G 3140 ‘S80J4-AWO SBHS700W of JIS G 8140 Note® © shall be as given in table 6 to table 8. 4) The thickness of the test plate shall be 20 mm, When using that of 19 mm or 25 mm, it shall be upon the agreement between the purchaser and the manufac- turer. e) The type and polarity of the welding current shall be AC, DC electrode positive or DC electrode negative, and the welding shall be performed under the conditions recommended by the manufacturer in the range of welding conditions of table 11. In the case of the diameter other than 4.0 mm or 4.8 mm, welding conditions shall be upon the agreement between the purchaser and the manufacturer. Table 11 Welding condition Major applicable | Symbol of chemical | Welding | Arc voltage | Welding speed | Heat input steel grade and | composition of current amount symbol deposited metal A v em/nin ile Carbon steel S, ‘All 450 to 700 | 24 t038 30 to 50 20 to 50 atmospheric corrosion resistant steel A High tensile No symbol strength steel H High tensile 14 45010 650 | 24 t036 30 t0 50 20 t0 35, strength steel H Heat resisting All steel (no symbol) f) The pre-heating/interpass temperature and the post-heating immediately after welding of test plate shall be as given in table 12. PROTECTED BY COPYRIGHT10 23183 : 2012 Table 12 Pre-heating/interpass temperature and post-heating immediately after welding of test plate ‘Symbol of chemical Pre-heating | Interpass | Post-heating immediately after welding composition of deposited | temperature | temperature metal °c °C No symbol, W1, W2, P1,P2 | — Room 135 to 165 ~ temperature 1,2,3,4,M, CM, MN, W3_| 195 t0165 | 195t0165 | When interruption of welding is required or welding is completed, the post-heating 1CM, 20M, 3CM. 160 to 190_| 160 to 190 | immediately after welding for the purpose 5CM 1850215 | 185t0 215 | of dehydrogenation of the weld may be performed, as required. In this case, the test plate shall not be heated at higher than 350 °C. g) The heat treatment conditions of deposited metal shall be as given in table 13. Table 13 Heat treatment condition of deposited metal ‘Symbol of chemical ] Temperature | Retention time Cooling rate and cooling method composition of °C h deposited metal M, CM, 10M, MN) 620215 1.0015 _ | Furnace cooling to about 300 °C at a cooling rate of not more than 180 °C per hour, then 2CM, 3CM 600215 1.0 to 15 _| furnace cooling or air cooling. ‘5CM 740215 1.0 to 1.5 Except above Except the post-heating immediately after welding given in table 12, the heat treatment shall not be performed. h) The tensile test piece shall be No. Al of JIS Z $111, and dehydrogenation treat- ment at not more than 250 °C within 16 h may be performed. 6.2 Analysis method for deposited metal ‘The analysis method for deposited metal shall be as follows. a) The sample for analysis of deposited metal shall be taken from the parallel por- tion of the tensile test piece after the completion of test. It may be taken from other position equivalent to the parallel portion on the extended line of the ten- sile test piece. b) The analysis method of deposited metal shall be according to any of the follow- ing. JIS G 1201, JIS G 1211 series, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215 series, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1253, JIS G 1256, JIS G 1257, JIS G 1258 series 63 Hydrogen amount test of deposited metal The hydrogen amount test of deposited metal shall be according to JIS Z 3118. * PROTECTED BY COPYRIGHT1 2.3183 : 2012 7 Record In the case of preparing the test record, the following items shall be described. a) Test date and test site b) ‘Type and diameter of wire used, and type and grain size of flux used ©) Steel grade used, plate thickness and with/without buttering a) Welding conditions (type of current, pre-heating/interpass temperature, welding current at each interpass, arc voltage, welding speed and heat input amount) ) Heat treatment conditions f) Dehydrogenation treatment conditions g) Test results 1) Chemical composition of deposited metal 2) Mechanical properties of deposited metal (tensile test and impact test) 3) Hydrogen amount of deposited metal h) Classification of deposited metal PROTECTED BY COPYRIGHTErrata for JIS (English edition) are printed in Standardization and Quality Control, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (Bnglish edition) in Monthly Information. Errata will be provided upon request, please contact: Standards Publishing Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN, TEL. |03°3583-8002 FAX. 03-3583-0462 PROTECTED BY COPYRIGHT