420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine(SEB...

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Product: BACKHOE LOADER

Model: 420D BACKHOE LOADER FDP22539
Configuration: 420D Backhoe Loader FDP18400-UP (MACHINE) POWERED BY 3054C Engine

Disassembly and Assembly

416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Machine
Systems
Media Number -RENR3585-11 Publication Date -01/09/2009 Date Updated -28/09/2009

i01474281

Steering Metering Pump - Assemble

SMCS - 4312-016

Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint
may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.

Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same
sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly
procedure.

Note: Apply a light film of hydraulic oil to all components before assembly.

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Illustration 1 g00768708

1. Install five hydraulic fittings (29) .

Illustration 2 g00768656

(25) Retaining ring

(26) O-ring seal

(27) Bushing

(28) Dust seal

2. Install O-ring seal (26), bushing (27), dust seal (28), and retaining ring (25) .

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Illustration 3 g00768646

(21) Seal

(22) Spacer

(23) Needle bearing

(24) Spacer

3. Install seal (21), spacer (22), needle bearing (23), and spacer (24) .

Illustration 4 g00768628

4. Install centering springs (15) into spool (13) .

Note: The steering metering pump uses six centering springs.

Note: The centering spring notches must face away from the splined end of the spool.

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Illustration 5 g00768619

5. Install spool (13) into sleeve (14) .

Illustration 6 g00768615

6. Insert pin (12) through spool and sleeve assembly (11). The pin should be flush with both sides
of the sleeve.

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Illustration 7 g00768594

7. Insert spool and sleeve assembly (11) into the housing. Insert the spool and sleeve assembly
until the spool and sleeve assembly are flush with the end of the housing.

Note: Do not insert the spool and sleeve assembly beyond this point. The pin may become
stuck in the discharge groove.

8. Check for free rotation of the spool and sleeve assembly by turning the assembly with fingertip
force at the splined end.

Illustration 8 g00768970

(8) Drive

(12) Pin

(30) Port face

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9. Rotate the spool and sleeve assembly until the pin is parallel with port face (30) .

10. Install drive (8).

Illustration 9 g00769135

(6) Spacer plate

(10) O-ring seal

(17) Ball

(18) Roll pin

(19) Ball

(20) Roll pin

11. Install two balls (19) and two roll pins (20) .

12. Install ball (17) and roll pin (18) .

13. Install the tapped plug in order to retain the check valve for manual steering.

14. Install O-ring seal (10) and spacer plate (6) .

Note: Align bolt holes in the spacer plate with the tapped holes in the housing.

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Illustration 10 g00768980

(4) Housing

(5) O-ring seal

(7) Star

15. Install O-ring seal (5), and star (7) in gerotor housing (4) .

Illustration 11 g00769023

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(4) Housing

(7) Star

(8) Drive

(12) Pin

16. Make a mark (B) on drive (8) parallel to pin (12) .

17. Align star valleys (A) with marked drive (B), pin (C), and port face (D) .

Note: Proper alignment of the star is critical in order to ensure proper operation of the steering
metering pump. The star valleys must align with the pin. Align bolt holes without disengaging
the gerotor from the drive.

Illustration 12 g00769062

(2) End cap

(3) O-ring seal

(9) Drive spacer

18. Install drive spacer (9) into the star.

19. Install O-ring seal (3) .

20. Install end cap (2) .

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Illustration 13 g00768563

21. Install seven bolts (1) into end cap (2) .

Illustration 14 g00769070

22. Tighten bolts to 17 N·m (150 lb in). Use the final tightening sequence that is represented in
Illustration 14 in order to tighten the bolts to 27.5 ± 2.5 N·m (243 ± 22 lb in).

End By: Install the steering metering pump. Refer to Disassembly and Assembly, "Steering Metering
Pump - Install" in this manual.

Thu Oct 19 20:48:42 PDT 2017

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