BEST ENGINEERING TECHNOLOGIES

(An ISO 9001-2008 Certified Company)

H.No.5-9-285/13, Plot No.69/A, Rajiv Gandhi Nagar, I.E, Kukatpally, Hyderabad – 500 037.A.P.
Ph: +91 40 65908498, Mob: +91 9391057812 Fax: +91 40 23077478
E-mail: bestengineering@gmail.com, URL: www.bestengineeringtechnologies.com

To QUOTATION
Ms.Rachana, No: 7899A
Nagpur, Maharashtra. Date: 14-03-2014

TECHNO-COMMMERCIAL

OFFER FOR 50 TPD

CONTINUOUS REFINERY

COMMERCIAL OFFER

PRICE:
SECTION I CONT- SPECIAL DEGUMMING, NEUTRALLISATION & WASHING

SECTION II CONTINUOUS BLEACHING WITH PLF

SECTION III CONTINUOUS DEWAXING

SECTION IV DEACIDIFICATION DEODORIZATION

-----------------------
TOTAL EX-WORS HYDERABAD
with Alfa laval centrifuses Rs.4,40,00,000/=
============
(Rs FOUR CRORE, FORTY LACS ONLY)

Water cooling & distribution Customer’s Scope

Structure and civil works Customer’s Scope

Thermic Fluid Heater Customer’s Scope

ERECTION CHARGES (Extra) 18,00,000.00

Taxes and Duties : Extra as applicable at the time of Dispatch

Insurance and transportation : Extra at Actuals
Packing and Forwarding : 2.5 % on the invoice value.
Note: All the fabricated items will be dispatched from Hyderabad.
Bought out items such as Motors, Pumps ,Gear boxes, Instruments, valves,
Cooling tower etc will be dispatched from their place of manufacturing and
transportation will be charged accordingly.
 TERMS AND CONDITIONS

Payment terms

 50% Advance along with order

 50% Against Proforma Invoice and prior to dispatch

OTHERS
You will provide
 Free electricity, water and free accommodation near/at site to our
erection gang
 You will provide free accommodation and Travel at site to our
Engineer.
 Free power & other utilities required for erection.
 Free Raw materials, utilities, chemicals, reagents, Lubricants,
Manpower etc. required for testing & commissioning.
 All necessary Local approvals.

Time of Delivery

Starting 3 months after receipt of signed copy of sales agreement,

receipt of Advance, To be completed in 6-7 months of above event.

Validity

30 days from the receipt of this offer and subjected to our written
confirmation thereafter.
 INDEX

PART I : SCOPE OF WORK

1.1 General

1.2 Plant Site

1.3 Battery Limits

PART II : Process description and Equipment List

PART III : Technical Performance and Utilities

PART IV : AE Services

4.1 Engineering

4.2 Mechanical Guarantee

PART V : Works not included

PART I – SCOPE OF WORK
 PART I - SCOPE OF WORK

1.1 GENERAL

This scope of work includes the supply of a continuous refining plant suitable
to process 50 TPD Crude soyabean oil in accordance with the following.

1.1.a. The equipment included in this proposal as listed in Part II.

1.1.b. The Technical Performances and Guarantees as stated in part III

1.2 PLANT SITE

The plant site is to be located as indicated.

1.3 BATTERY LIMITS

1.3.1 Feed stock will be delivered with continuous unchanging properties

into item T401

1.3.2. Finished oil will be delivered in Your finished oil TANK( ROT)

1.3.3. Steam, water and compressed air, should be made available at the
respective headers in the plant and of the desired quality and
quantities.

1.3.4 Condensate will be used as process water.

1.3.5. Chemicals should be made available at the respective tanks having

metering devices.

1.3.6. Bleaching earth should be made available at the respective hopper.

1.3.7 Spent earth will be dumped at the designated place below the filters.

1.3.8 Oil to be processed to be made available in sufficient quantity at the

designated tank situated nearer to refinery building.
PART - II – PROCESS DESCRIPTION
&
EQUIPMENT LIST
 SECTION I

CONTINUOUS DEGUMMING, NEUTRALISATION AND WASHING SECTION

 CONTINUOUS DEGUMMING, NEUTRALISATION AND WASHING SECTION

The Design of this section is as per the special de gumming process line used World
wide even today in most modern refineries.

The Oil is homogenized in process vessels to provide a run with unchanging

properties.

The first step is intense mixing with water to precipitate hydratable gums. Gums are
now separated in a centrifuge.

The oil is then conditioned with phosphoric acid followed by neutralization with alkali
of excess phosphoric acid. The cold saponified oil will be heated to the required
temperature to separate the neutralized salt(soap stock) in another Centrifuge.

The soap separated oil will be washed with hot water to remove the soap using
another centrifuge.

The Oil is then sent for next stage of Drying& bleaching.

 SECTION - I
CONTINUOUS SPECIAL DEGUMMING SECTION

Consisting of :-

T 401 1 No. CRUDE OIL EQUALIZING TANK

(CUSTOMER’S SCOPE)
Cylindrical vertical tank with conical bottom,
made in Mild Steel Construction of suitable
capacity, equipped with H.L and L.L switches and
interlock system.

P 401. 1 No. CRUDE OIL PUMP

centrifugal pumps to deliver the oil from crude oil
equalization tank to process. Made in CI
Construction, complete with Base Plate, Motor,
Coupling and other accessories like strainers,
pressure gauges.

E 401. 1 No. HEAT EXCHANGER

Where the feed is further heated during start up
process by saturated steam at 132.9 deg. C,
using 3 bar g steam.

M.401 1 No. STATIC MIXER

Of our standard design used for the addition of
hot water to oil, Made in SS 316 construction.

M 402 1 No. CENTRIFUGAL HIGH SHEAR MIXER

Used for the intensive mixing of phosphoric acid
and oil, Made of all wetted components in SS 316
construction.

T 402 1 No. HYDRATION TANK.

Cylindrical vertical tank with dished bottom and
top, Made in SS 304 construction, equipped with
Shaft, coupling, geared motor, level indicators,
oil flow meter etc,.

P 402 1 No. POSITIVE DISPLACEMENT PUMP

Of suitable capacity, Made in S.S/ food grade
nitrile rubber with other accessories.

S1 1 No. CENTRIFUGAL SEPARATOR

Centrifugal separator of model SRG 509, ALFA
LAVAL MAKE for the Separation of gums/soap
from oil. Material of construction of all wetted
components is SS 316.

TA 404 1 No. ACID TANK

 Of suitable capacity, Made in SS 304

PA 404 1 No. DOSING PUMP

Metering pump for the dosing of phosphoric and
alkali acid, all wetted components made is SS
316 Construction. Complete with Base frame,
Motor and Coupling

S2 1 No
CENTRIFUGAL SEPARATOR
of model SRG 509, ALFA LAVAL MAKE for the
Separation of soap/wash water from oil. Material
of construction of all wetted components is SS
316.

Tc 403A/B 2No CAUSTIC STORAGE TANKS

Of suitable capacity, Made in carbon steel with
different concentrations for the
Processing of Soy bean oils.

Pc 403 1No DOSING PUMP

Metering pumps for the dosing of alkali , all
wetted components made in cast iron
Construction. Complete with Base frame, Motor
and Coupling.

E 403. 1 No. HEAT EXCHANGER

Where the feed is further heated to above 70
deg.c by saturated steam at 132.9 deg. C, using
3 bar g steam.

M.403 1 No. STATIC MIXER

Of our standard design used for the addition of
hot water to oil, Made in SS 316 construction.

S3 1 No CENTRIFUGAL SEPARATOR
of model SRG 509, ALFA LAVAL MAKE for the
Separation of soap/wash water from oil. Material
of construction of all wetted components is SS
316.

E404 1 No. PLATE HEAT EXCHANGER

Made in SS 316 construction, The oil is heated
with low pressure steam up to 95 deg.c for
washing purpose.

P 405 1 No. CENTRIFUGAL PUMP

Of suitable capacity,to feed the oil to separator.

TS 406 1 No. SLOP OIL TANK.

 Of suitable capacity to recover the oil, Made in
Mild Steel Construction.

P 406 1 No. SLOP OIL PUMP

To pump the recovered oil to T-401

PRV. 1 No. SELF OPERATED PRESSURE REDUCING

VALVE.
Made of CI Construction, to reduce the pressure
of the incoming steam to a constant value of 3
bar.

TH 407. 1 No. HOT WATER TANK.

Of suitable capacity, made in Mild Steel
Construction.

PH 407 1 No. HOT WATER PUMP.

Centrifugal pump for Hot water, Made in CI
Construction. Complete with Base frame, Motor
and Coupling.

TG 408. 1 No. GUMS TANK.

Cylindrical tank of suitable capacity, Made in Mild
Steel Construction, equipped with steam coil to
keep the soap stock/gums in warm condition for
easy pumping.

PG 408. 1 No. GUMS PUMP

Positive displacement pump of CI Construction to
pump the gums.

TS 409 1 No. SOAP STOCK TANK

To collect the soap from separator,made in
Carbon steel construction with high level Switch.

PS 409 1 No SOAP STOCK PUMP

Positive displacement pump to transfer
The Liquid soap to the specified location.

ACCES. 1 Set ACCESSORIES (as required of following)

- Funnel
Construction material : Mild Steel
- Manual Water Valve
- For water processing lines, including-
screwed ball valves non return valves
diaphragm valves- Manual Oil Valves
For oil and acid process lines, including-
- welded ball valves- non return valves
- Non Electric Measuring/Control Instruments
- level controllers
- all parts in contact with fluid in stainless steel
- regulated valves- temperature regulators
- dial pressure gauges.
ELEC 1 LOT - Motor / Operation Control
Center
With enlightened mimic sketch of the
equipment, incorporating all fuses,
starters, relays and control lamps.
Combined with other refinery section.
- Electrical Control / Measuring Instruments
- level switches
- temperature feelers
- Electric Circuit Control Equipment
Push buttons
- Electric Wiring Material
Cables to connect motors, push buttons
and control panel within the battery limits
but excluding the incoming supply to the
panel.
SECTION II – CONTINUOUS BLEACHING
 CONTINUOUS BLEACHING PLANT

This section is designed with all contact parts for oil above 100 deg.C in SS 304 to
avoid trace metal dissolution which act as pro-oxidant.

The earth is added in accordance with modern bleaching practice to obtain optimum
results. The moisture in oil is removed in drier (vacuum 700 mm Hg) section of
bleacher. The earth is dosed through proportioning system with oil in bottom
section of the bleacher equipped with specially designed agitation.
PROCESS

The incoming oil is approximately of 50 deg.C. This is heated up to 110 deg.C and
sprayed into dryer section maintained at 700 mm vacuum and earth is dozed as per
requirement with good agitation.

The dried oil-earth mixture is then rapidly passes into the bottom section where
controlled flow conditions are achieved to ensure NO BACK MIXING. The absence of
back mixing ensures all particles of oil are in contact with the earth at the bleaching
temperature for exactly 20/25 minutes only so that no colour reversal takes place.

The oil is filtered through SS 304 pressure leaf filters. These pressure leaf

filters can be dried at higher pressure to reduce oil content in spent earth to

below 25% without cake falling off and short circuiting drying steam.
 SECTION II
CONTINUOUS BLEACHING SECTION

T 506 1 No VACUUM DRIER

In CS construction with dished top and bottom equipped with
spray nozzle and level switches. To dry the neutralized oil
under vacuum.

P 506 1 No. OIL PUMP

Centrifugal pump in Cast steel construction of suitable size to
transfer the degummed, neutralised oil from dryer to earth
mixer. Complete with Base Frame, Motor and Coupling

TH 502 1Set. EARTH HOPPER

Mild Steel cylindrical vessel with conical bottom of suitable
capacity equipped with 2 nos. pneumatically operated flap
valves to operate by timer relay from control panel prior to its
discharge to bleacher.

T 503 1 No EARTH MIXER

Cylindrical vessel in SS construction equipped with agitator,
geared motor and coupling , level switches and level controller

B 505 1 No. CONTINUOUS BLEACHER

- Bleaching is done under vacuum with oil earth contact being
ensured by steam agitation.
- Oil heated to optimum temperature is sprayed in upper
heating section of the bleacher.
This section has 3 partition plates having steam agitator.
This ensures optimum and effective residence time.
- Material of construction - SS
- Complete with manhole, min. and max. level controls, steam
coils

VS 505 1 Nos. TWO STAGE EJECTOR SYSTEM

Consisting of a vacuum pump of suitable size to maintain min.
40 torr vacuum in the bleacher.

P 505 1 No. PUMP TO FILTERS

Centrifugal pump in Cast Iron construction of suitable capacity
to transfer the oil and earth mixture to filters. Complete with
base frame, motor, coupling and other accessories.

PLF 2 Nos. PRESSURE LEAF FILTERS

506& Vertical leaf filter with conical bottom.
507 Made in Mild Steel Construction and filter elements in SS 304
for oil filtration equipped with -
- Pneumatic vibrator
- Filter elements
- Pneumatically operated butterfly valves
- FRL unit for the air line
- Provision of pressure gauge
- Spent earth discharge hoppers below butterfly valves.
T 534 1 No. CITRIC ACID DOZER
Cylindrical tank in SS 316 construction of approx. 500 LTR
capacity equipped with level indicator and steam sparger.

F516B1 2 Nos. POLISH FILTER

F516B2 Basket type filter of suitable capacity equipped with cartridge
of special paper filter to remove the impurities up to 10
micron size.

P534 1 No. CITRIC ACID DOSING PUMP

Metering pump of SS 316 construction to mix citric acid and
deodourised oil.motor and coupling.

T 520 1 No. RETENTION TANK

Cylindrical tank in SS construction of appropriate capacity
equipped level switches and control valves

TS 509 1 No. CLOUDY OIL TANK

Cylindrical tank of Mild Steel construction made as per our
standard design to separate the oil for re-processing whenever
required equipped level switches and control valves
SECTION III - DE WAXING
 WINTERIZATION

PROCESS DESCRIPTION

The de waxing process is carried out to remove high melting waxes because of which
the refined oil becomes cloudy at low temperature ambient conditions. De waxing
consists in precipitating these waxes as crystals under given conditions of
temperature and time.

Properly degummed / neutralized, bleached oil is cooled to below 50 o C and charged

in 1st vessel of crystallizer series. After designed drop of temp. is achieved it is sent
to 2nd Crystallizer. In the end temp. is maintained 8-10 o C in case of sunflower oil
and 160C for palm oil. Finally mixture of separated crystals and oil mass is sent to
filters where wax is retained and refined de waxed oil is sent to intermediate storage.

Crystallizers are provided with specially designed agitation which prevents formation
of coating of wax layer in boundary wall. Freon based / steam based refrigeration
systems are used to chill water/brine solution which in turn used as Cooling Medium
for Crystallizers.
SECTION III
DEWAXING SECTION

Consists of:-

CT 601 2 Nos. CRYSTALLISERS

& 602 Capacity=12 tons each
Cylindrical vertical tank with conical bottom made in
Mild Steel equipped with limpet coils, connections for
inlet and outlet, slow RPM agitator with surface scraper
complete with Gearbox, motor and coupling.

P 601& 2 Nos. PUMPS (1+1 standby)

602 Positive displacement pumps of suitable capacity in CI
Construction with wetted components in SS Construction
completed with base frame, motor and coupling.

FP 603 3 Nos. FILTERS

604 Plate and Frame Filter Press, made of P.P. plates
supported on MS frame, with hydraulic system for ease
of operation.

T 611 1 No. TANK

De waxed oil storage tank of cylindrical vertical design
with
flat ends of suitable capacity.

P 611 1 No. PUMP

Centrifugal pump in CI Construction complete with base
frame, Motor and coupling.

CW 612 1 No. CHILLING PLANT

Superheated vapor absorption type or freon based of
suitable capacity. Complete with vapor compression
chiller, air cooler accessories and water circulation
pump.

T 612 1 No. WAX CAKE TANK

In MS for receiving the wax cake

P 612 1 No. WAX PUMP

Positive displacement pump of suitable capacity in CI
Construction complete with base frame, motor and
coupling.

E601 1 No. HEAT EXCHANGER

Plate heat exchanger to cool the neutralized oil from
100 deg.C to > 35 deg.C for chilling by using cold
water.
Plates made of SS 304 and gaskets of butyl rubber.
ACCES 03 1 Set ACCESSORIES (as required of following)
- Funnel
Construction material : Mild Steel
- Manual Water Valve
- For water processing lines, including-
screwed ball valves non return valves
diaphragm valves- Manual Oil Valves
For oil and acid process lines, including-
- welded ball valves- non return valves
- Non Electric Measuring/Control Instruments
- level controllers
- all parts in contact with fluid in stainless steel
- regulated valves- temperature regulators
- dial pressure gauges.

ELEC 03 01 LOT - Motor / Operation Control Center

With en lighted mimic sketch of the equipment,
incorporating all fuses, starters, relays and control
lamps.
Combined with other refinery section.
- Electrical Control / Measuring Instruments
- Level switches- Temperature feelers
- Electric Circuit Control Equipment
- push buttons - Electric Wiring Material
Cables to connect motors, push buttons and
control
panel within the battery limits but excluding the
incoming supply to the panel.
- Miscellaneous Vessels item plates
Tag number plates for all pumps, actuated valves
and
controlled instruments, wherever required.
SECTION IV - CONTINUOUS DEODORIZATION
 CONTINUOUS DEODORIZATION / DEACIDIFIER

The deodorizer/de-acidifier is of double shell design with 5 stages. The outer shell
ensures full vacuum acting on all process stages. The 5 process stages are in SS
316 and handle oil at temperature ranging from 240 to 270 deg. C for Deodorizing.
1 mm vacuum is maintained by four stage ejector (2) and booster (2) system
operating on 10 kgs/cm2 steam pressure.

The incoming feed stock to the Deodorizer has the following characteristic:

Feed stock Degummed, Bleached oil

Input oil temp 90 deg.C
Moisture 0.1% max.
Phosphatides as ‘P’ 5 ppm max.
FFA 5% max.
The oil is first filtered of micro impurities in safety filters and pumped into the
deodorizer / de-acidifier for heat exchange with outgoing hot deodorized product
and sent for effective de-aeration in a de-aerator to remove distilled oxygen.

The preheated / de-aerated feedstock at 170 deg.c thereafter is heated to

deodorizing temp. of up to 250 deg.c using a Thermic Fluid Heating System in a
preheating section of the deodorizer / de-acidifier.

Stirring is maintained by open steam sparging.

The heat required per ton is calculated as under –

- 1000 x 0.62 x (230 – 170) = 37200 kcals per ton

- Using fuel oil of 10500 kcals/kg, we need 4 kgs of fuel oil at 85% efficiency.

During steady stage operation, the deodorizer shell is maintained at 1 mm abs.

Vacuum. The hot oil from pre-heater drops into the pre-stripping section with open
steam sparging. The carrier steam takes away all volatile components present in
the oil like fatty acid, Tocopherols, sterol, acteones, aldehydes etc.. These are
recovered in the fatty acid condensing system provided in the plant design.

The pre- stripping of oil is done in thin layers created by the Mamoth Pumps.

From the pre-stripping section, the oil at the deodorizing temperature of 240/250
deg.c over flows into the deodorizing section.

The second group of deodorizing mamoth pumps where the above mentioned
decomposition products, now rendered volatile, are stripped off with steam sparging
at full deodorizer vacuum to yield a high quality, heat bleached, deodorized oil with
maximum shelf life.

This section has a residence time of 60 minutes, where the higher molecular weight
components, which cannot be volatilized in the pre-stripping zone, are thermally
broken down to smaller components. At this temperature certain colour
components of oil also decompose into colourless products giving the added effect
of heat bleaching to improve oil colour.

If this thermal degradation is not carried out, these constituents remain in the oil
and decompose on prolonged storage causing odours and thus reducing the shelf
life of deodorized oil.

The residence time controls the shelf life and reduces colour by heat bleaching.

The hot final oil enters the heat exchanger section to transfer heat to incoming feed
stock. Inside spiral coils, the product is then finally cooled to 50 deg.C using water
in the final cooling section.

The oil leaves the double shell vacuum atmosphere only after cooling below 60
deg.C to avoid any oxidative damage.

The high temperature and vacuum deodorization destroys the natural anti-oxidants
in the oil. Thereafter, TBHQ or BHT or BHQ are added back in the oil by dozing
approx. 0.01% by weight into the cooling section before oil is discharges from
deodorizer.

The vacuum system comprises of 2 boosters, 2 barometric condensers and 2

ejectors to reach 1 mm abs vacuum.
 SECTION – IV
DEODORIZING / DE-ACIDIFYING SECTION

P 701 1 Nos. FEED PUMP

Centrifugal pump of stainless steel construction
equipped with mechanical seal to transfer the
bleached oil from bleached oil tank to de-aerator
through filters.
Complete with base frame, motor and coupling.

703 1 No. DEAERATOR

Cylindrical tank in stainless Steel construction
equipped with demister at the outlet of vapour,
spray nozzle, sight glasses and connection to
vacuum system.

704 1 No. DEODORIZER / DEACIDIFIER

S.S 304 double outer shell, cylindrical vessel
with dished bottom and top, incorporating
following section all wetted parts in SS with
Demisters.
A. PRESTRIPPING STAGE
To strip the FFA content in Deodorized feed down
to 0.2% using steam sparging at 240 deg. C min
consisting of MAMMOTH PUMPS.
B. DEODORIZING STAGE
To remove all odours and volatiles constituents
of oil including those decomposition products
produced in holding section and to improve shelf
life of product. The FFA will be 0.1% here
C. HEAT EXCHANGER STAGE
For heat recovery from outgoing product by heat
exchange with incoming feedstock.
D. OIL COOLER
Water cooled section for cooling final oil before
discharge to atmosphere.

P 704 1 Nos. DEODORIZED OIL PUMP

Centrifugal pump of suitable capacity, made in
Stainless Steel construction, equipped with
mechanical seal to transfer the deodorized oil to
tank through micronic filter.
Complete with base frame, motor and coupling.

E 701A 1 No. HEAT EXCHANGER

To increase the crude oil temperature
with Deodorised oil
Deodorised oil vs Incoming crude oil

E 701B 1 No. HEAT EXCHANGER

 To increase the deodorizer feed oil
temeparture using deodorized oil

E 702 1 No. HEAT EXCHANGER

To cool the deodorized oil below 500 C
using cooling water

705 1 No. FATTY ACID JET CONDENSER

Cylindrical duct with spray nozzles. Made in SS
304 construction equipped with automisers, sight
glasses, inlet and outlet manholes, demister to
condense the fatty acid vapours removed from
oil in deodorizer.

706 1 No. RECEIVER

Cylindrical tank of suitable capacity made in SS
304 equipped with steam coil to receive the fatty
acid from Item No. 705

E 704 1 No. HEAT EXCHANGER

To cool the fatty acid using cooling water
to maintain the fatty acid temperature

VS 704 1 No. VACUUM SYSTEM

Comprising of 2 boosters, 2 ejectors, 2 inter
condensers, 1 hogging ejector for start-up. Made
in Mild Steel construction and nozzles in special
alloyed steel.
T 707 1 No. CITRIC ACID DOZER
Cylindrical tank in SS 316 construction of approx.
500 LTR capacity equipped with level indicator
and steam sparger.

F 708 & 2 Nos. POLISH FILTER

709 Basket type filter of suitable capacity equipped
with cartridge of special paper filter to remove the
impurities up to 10 micron size.

T 710 1 No. SPLASH OIL RECEIVER

Cylindrical tank of suitable capacity in S.S
construction with dished ends and equipped with
level indicator.

P 707 1 No. CITRIC ACID DOSING PUMP

Metering pump of SS 316 construction to mix
citric acid and deodourised oil.motor and coupling.

749 1No STEAM SUPER HEATER

To dry the Stripping steam using Thermic fluid to
the required temperature

INS INSTRUMENTATION AND SAFETY DEVICES

1 No. 1 flow meter for oil

1 No. 20 point temperature indicator
1 Lot. Level Switches
1 Lot. Level switch for deodorizer oil
1 Lot. Level switch for fatty acid receiver
1 Set Pressure/Vacuum/temp. indicators as required

ACCES 04 PIPES, VALVES, FITTINGS FOR DEODORIZER

SECTION

1 Set Valves for steam oil and water line etc.

1 Set SS 316 and MS pipes for steam vacuum water
1 Set and oil
Pipe fittings like elbow, tees and bends, nipples,
flanges, steam traps and strainers etc. for the
above plant and machinery

ELEC 04 ELECTRIFICATION

Complete set of electrical control panel with easy

read illuminated mimic with all audio visual
alarms PBs and indicators.
1 Set Complete wiring of main plant with plug points
connected to completely energise all motors from
panel with cable trays and earthings.
PART – III TECHNICAL PERFORMANCE AND UTILITIES
 SECTION – I

SPECIAL DEGUMMING

PERFORMANCE GUARANTEE

Capacity Feed 50Ton Raw oil.

The process guarantees offered are based on assumption that Crude Oil conforms to
the following specification.

FFA content Max 3%

Colour Max 40(Y+5R) 1/4 inch Lovibond
Moisture content Max 0.3%
Impurities Max 0.1%
Phosphatides Max 2.5%
Iron Max 2.5 ppm
Temperature 30 Deg C
(Basis for consumption of steam)

Phosphatides as ‘P’ Less than 50 ppm

Oil in gums 35%

Guaranteed Utilities Consumption, for a continuously working plant having a

capacity of 50 Tons in 24 hours.

Consumption of Phosphoric Acid 2.0 Kg/Ton of crude oil

on 100% basis

CONSUMPTION OF UTILITIES (PER TON OF FEED)

Consumption of Electricity 16 kWh

Consumption of Steam 90 Kg / Ton of Oil

Any variation in incoming Oil temperature and water temperature (30 deg C) will
change the steam consumption of the plant. Once hot oil from Deodorizer is
available for heating of crude oil, this consumption will reduce considerably.
 BLEACHER PERFORMANCE GUARANTEE

BASIS Input Neutrallised oil

Moisture 0.5% max.

FFA 3.0% max.
Temperature 50 deg C

FEED

Capacity 50Tons per 24 Hrs.

Oil in spent earth 25% max W/W
Colour To required commercial standards
whichever is required.
‘P’ in oil <25 ppm after Bleacher

CONSUMPTION OF UTILITIES

Steam. - 100 Kg. @ 3 Kgs/Cm2 Pressure

POWER - 10 KW per ton oil input.

Bleaching Earth Consumption

Tonsil optimum FF - 1.5 % max
Activated Carbon
Alternately - Nil
Indian
Acid -Activated earth - 5% max weight oil
Activated Carbon - 0.5% max by weight Oil
This will depend upon feedstock quality.
 SECTION-III

DEWAXING PERFORMANCE GUARANTEE

( INCASE OF SUNFLOWER , CORN AND RICE BRAN OIL)

INPUT 50 TPD DEGUMMED,BLEACHED OIL

CHEMICALS FILTER AID HIFLO SUPERCEM 0.1% MAX.
POWER CONSUMPTION 10 KWH PER TON
REMOVAL OF WAXES 90%
OIL CONTENT OF WAXES 45% W/W
COLD TEST PASS AS PER AOCS METHOD
STEAM 60 kgs/MT
DEODORIZATION / DEACIDIFICATION

PERFORMANCE GUARANTEES

BASIS

Feedstock degummed, bleached oil

Inlet 90 Deg. C
Moisture 0.1% max.
FFA 3% max.
Phosphatides as ‘P’ 5 ppm max.
Input Capacity 50TPD
OUTPUT
Product Odourless product with pleasant taste
FFA 0.1% max.
Taste Neutral

CONSUMPTION OF UTILITIES

Steam for Ejectors 120 Kgs. per Ton at 8 Kgs/Cm2 operating at 1 Torr.
Fuel Oil Consumption 6tr H.s.d/25kg “c”grade coal.
Calorific Value 10,500 Kcals / gm
Consumption of Power / MT oil 12 KWH
Coil Cooling Water Circulation 9,000 ltrs/ Ton
at 30 deg. C
Barometric Water Circulation 25,000 ltrs/ Ton
BET SERVICES
BET SERVICES

ENGINEERING SERVICES

Layout Drawings

For the Continuous Refining Unit with exact location of all apparatuses, machines
and equipment basing on our standard way of assembly.

Foundation Plans

Stating flooded weight of all main apparatuses and stating furthermore height of
building/steel structure as well as foundation plans for the steel structure enabling
your local architect to design the concrete foundations including static calculations.

Specifications of Insulation Material

Motor Lists and Electrical Specification

According to which motors and cables can be procured locally.

Operation responsibility, Service and Maintenance Manual

For the complete plant but excluding instructions for your special raw material, for
starting and shutting down the plant and for emergency cases, on which our start-
up engineer will instruct your personnel locally during start-up time, provided these
services are ordered from us.

Erection and start-up Services

The services times included are calculated in our experience under unin terrupted
smooth execution circumstances and are not binding for us, if local circumstances
on the site vary from this basis or other unpredictable events delay smooth
execution. We are ready to extend the stay of our personnel in such latter cases,
but at client’s expenses.

Please Note:

All equipment, drawings and or technical data are delivered in German standard
with metric measurements and in English language.

Our deliveries and / or services are expressly limited to those stated herein.
Potential comments on not included deliveries or services are, therefore, without
our responsibility of completeness of such comments.

Technical alterations even after order data are reserved by us provided our
performance and / or consumption data are maintained or improved and prices of
equipment and / or services not increased. Other future alterations are therefore
subject to your agreement.

MECHANICAL GUARANTEE
SELLER undertakes that the machinery shall be of good quality, good material and
sound workmanship and that he will make or replace defective parts or an parts
thereof which may be necessary within 6 months from the date of completion of the
delivery, if the case, if defective design, defective material or quality workmanship.

This free replacement or repair shall not form the subject of any claim or for any
expenditure therein or with reference thereto.

This free replacement excludes wear and tear and any damage to equipment due to
BUYER’s fault or negligence, unsuitable storage or cause beyond SELLER’s
responsibility or control. Replaced parts, if any become the property of SELLER.

SELLER shall not be liable for loss of anticipated profits by reason of plant shutdown
or by reason of non-operation or increase in operational expenses of the equipment
supplied by SELLER, nor for any special indirect or consequential damage of any
nature.
WORKS NOT INCLUDED
 WORKS NOT INCLUDED

- All Civil works

- Storage and buffer tanks for oil and reagents in general, with their pumps and
piping outside the building other than mentioned.

- Piping for water, steam, oil, condensate, reactives outside the building.

- Structure, platforms and stairs

- Final painting of equipment and building.

- All lubricants including first filling

- Thermic fluid heater,circulation and piping

- Lighting equipment for the building other than mentioned.

- Compress air production and distribution

- All fire protection equipment in or outside the building

- All equipment not actually mentioned in the present offer.

- Insulation and painting

- Steam supply at one point of usage in the refeinery process house

- Power at one point of usage in the refeinery process house.)

Cooling towers & water distribution

- Water as required for barometric & cooling requirement / Cooling Towers For the
same.

All these items should be previously discussed by both parties and agreed upon.