Professional Documents
Culture Documents
PDF Haematokrit 210 - Manual de Servicio
PDF Haematokrit 210 - Manual de Servicio
PDF Haematokrit 210 - Manual de Servicio
HAEMATOKRIT 210
Modifications reserved!
AR2104EN / 2006
2/34
Contents
1 Introductio
Introduction
n ...........
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
.......55
2 Meaning
Meaning of the symb
symbols
ols ...........
......................
.......................
........................
.......................
.......................
........................
......................5
..........5
3 Description of the centrifuge.....................................................................................6
3.1 Control
Control panel A3 ...........
......................
.......................
.......................
......................
.......................
.......................
......................
................
..... 7
3.2 Power board A1 ...........
......................
......................
.......................
.......................
......................
.......................
.......................
.................
......77
3.3 Motor M1
M1...........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
................
.... 8
3.4 Brake resistor R1 and Overtemperature fuse F3...............................................8
3.5 Lid lock Y1 ...........
.......................
.......................
......................
.......................
.......................
.......................
.......................
.......................
.............. 8
3.6 Imbalance
Imbalance switc
switch
h S 2 ...........
......................
......................
.......................
.......................
......................
.......................
.....................8
.........8
4 Troubleshooting procedures.....................................................................................9
5 Error mess
messages..............
ages..........................
.......................
.......................
.......................
.......................
.......................
.......................
...................
.......10
10
5.1 MAINS RESET...........
RESET.......................
.......................
......................
......................
.......................
.......................
......................
.................
...... 10
3/34
11 Connectin
Connecting
g diagra
diagrams
ms ............
.......................
......................
.......................
.......................
......................
......................
.....................
.......... 27
11.1 Abbreviations of the cable colours............
colours .........................
..........................
..........................
..........................
...............
.. 27
11.2 Circuit diagram and plug assi
assignmen
gnment....................
t...............................
......................
......................
....................
......... 28
11.3 Signals
Signals and test resu
results..............
lts.........................
.......................
.......................
.......................
.......................
.......................
............ 29
4/34
1 Introduction
• Repairs must only be carried out by personnel authorised to do so by the
manufacturer.
Interventions and modifications at centrifuges, which have been conducted
by persons not authorized by the HETTICH company, are at their own risk
5/34
3 Description of the centrifuge
The HAEMATOKRIT 210 is a microprocessor-con
microprocessor-controlled
trolled centrifuge which is comprised
of the following electrical components:
• Control panel
• Power board
• Motor
• Brake resistor with overtemperature fuse
• Lid lock system
• Imbalance switch
Netz / Mains
Leistungsteil
Verschluß / Lid lock
Deckelschalter Power board
Lid switch
mit Mikroprozessorsteuerung
Unwuchtschalter und Frequenzumrichterteil
Imbalance switch with Microprocessor control
and frequency control
Bremswiderstand
Brake resistor
Motor
6/34
3.1 Control panel A3
The control panel have only restricted control tasks, it disposes of the following
characteristics:
• Input panel for operation parameters
• Indication elements
• Transmission of the signals to the power board via the interface.
• Storing of centrifuge version
• Storing the machine version and the brake setting.
By means of the machine version the power board is informed which kind of
centrifuge has to be controlled. Then the power board takes the corresponding
values from the ROM.
e.g. Max. Speed
Acceleration and deceleration
deceleration ramps
• Communication with the power board via TTL interface.
The power supply for the control panel is transmitted via the flat ribbon
r ibbon cable:
Pin 1 GND
Pin 4 +5V
7/34
3.3 Motor M1
• The motor is a three- phase asynchronous motor with two pairs of poles.
• The motor is protected against overheating by an overtemperature switch.
• The power board evaluates the overtemperature switch.
• The motor is controlled by the power board with a three-phase current with variable
frequency and voltage.
• Opening
the relay of the602
REL lid lock is prevented
on the by is
power board a latch. The lid
energised. lock
This can only
occurs whenbethe
opened
rotor when
i s at
is
standstill and mains power is applied. The solenoid is energized and releases the
latch.
• The centrifuge can only be started when the lid is closed. A microswitch on the lid
lock detects the position of the lid lock (open/closed) and report it to the power
board.
8/34
4 Troubleshooting procedures
• Fuses in installation in which centrifuge is installed are intact.
• Mains input fuses of centrifuge are intact.
• Supply voltage present at (see circuit diagram):
− Connecting cable
− Appliance plug
− Mains switch
− Power board A1, plug S402L and S402N
• Look for the displayed error code in the chapter "Error messages".
• Remedy the error according to the instructions.
• Carry out a functional check after every repair and whenever a component is
replaced, see chapter "Functional check after a repair".
9/34
5 Error messages
The error message will be indicated in the speed display of the front panel
e.g. :
START
RPM x 100 t
STOP
Fehlermeldung
Fehlermeldung / Error indication
10/34
5.3 Description and elimination of errors
– 2 – System reset
Error Mains interrupt during a run
Error Drive switch off and brakes with the adjusted brake level.
consequence
Error cause • Power supply has failed
• Loosen contact in electrical connections
Error code reset 1. Wait for rotor standstill
2. Open the lid and press key START
or
perform a MAINS RESET
– 3 – Imbalance
Error Imbalance on motor axle
Error Drive switch off and brakes with the adjusted brake level
consequence
Error cause • Weight difference in rotor components.
• Imbalance switch is defective or not connected.
• Imbalance switch disadjusted (Adjustment see chapter
"Imbalance switch-off").
• Loose contact in cable or plug S503
• Power board (A1) is defective.
Measurement Plug of imbalance switch S503 Pin 1 to Pin 4
Switch is a opener. See also chapter 11.3.4.
Error code
code reset Open the lid a
after
fter s
standstill
tandstill
11/34
– 4 – Communication
Error Communication error between control board and power board
Error Drive switch off . No brake effective
consequence
Error cause • Loose contact in flat ribbon cable
• Control board (A3) defective
• Power board (A1) defective
Error code reset MAINS RESET after standstill.
If the MAINS RESET performed before standstill, the target speed
will be indicated in the display until standstill.
– 5 – Overload
Error Power board detects overload
Error Drive switches off. No brake effective
consequence
Error cause • Power board (A1) defective
• Motor defective (to low impedance or motor bearings are
defective)
Measurement Motor coil, see section 11.3.1.
Error code
code rese
resett Perform a MAINS RESET after s
standstill
tandstill
– 6 – Overvoltage
Error Overvoltage in intermediate circuit.
This error normally only occur when the drive is being braked
Error
consequence Drive switches off. No brake effective
12/34
– 8 – Undervoltage
Error Mains voltage less than 20% as nominal voltage.
Error Drive switches off. No brake effective
consequence
Error cause • Mains voltage too less
• Power board (A1) defective
Measurement Check the mains voltage
Measure intermediate voltage, see chapter 11.3.5
Error code reset Perform a MAINS RESET after sta
standstill.
ndstill.
– 9 – Overtemperature
Error Overtemperature in the motor indicated.
Error Drive switches off. No brake effective
consequence
Error cause •
Motor defective
• Power board (A1) defective
• Overtemperature switch in motor defective
• Loosen contact in plug S401 Pin 4 and 5
Measurement Remove plug S401 and measure between Pin 4 and 5 :
Switch open : ≈ 0 Ω OK
Switch closed: ∞Ω defective
See also section 11.3.1.
Error code reset Perform a MAINS RESET after sta
standstill.
ndstill.
13/34
– c – Controller-Watchdog
Error Watchdog in power board
Discrepancy in program procedure
Error Drive switches off. No brake effective
consequence
Lid open: ∞ Ω
– E – Short circuit
Error Power board detects short circuit
Current consumption too high
Error Drive switches off. No brake effective
consequence
Error cause • Power board (A1) defective
Error code
code rese
resett Perform a MAINS RESET after sta
standstill.
ndstill.
14/34
- F - Rotor code
Error Wrong machine version is set.
Error Drive switches off after 15 sec. No brake effective
consequence
Error cause • Wrong machine version is set.
Error code reset Set the correct machi
machine
ne version, see cha
chapter
pter 6.1
R PM x 1 0 0 t
STOP
Maschinenversion
Maschinenversion / Machine version
ROTOFIX 32 = 4
HAEMATOKRIT 210 = 2
EBA 20 = 1
2. Press the key STOP in order to store
the set machine version.
3. Perform a MAINS RESET.
15/34
The lid can not be opened
Error The lid can not be opened.
The rotation display indicates "Lid opened", but the lid is closed.
Error cause • Micro switch at lid lock is defective
• Loosen contact on plug S404 / Pin 5 and 6
16/34
No display
Error No power supply on control board, no display
Error No operation possible
consequence
Error cause • No mains supply
• Power board (A1) defective
• Control panel (A3) defective
• Flat ribbon cable to control panel (A3) defective
• Overtemperature fuse F3 defective
Measurement 1. Mains supply power board A1 S402L to S402N
2. Power board A
A1
1 S501 Pin 1 (GND) to S501 Pin 4 (+5V)
3. Control panel A3 S502 P
Pin
in 1 (GND) to S502 Pin 4 (+5V)
4. Overtemperature fuse F3. Remove plug S405 and meas measure
ure
directly at both flat connections of the overtemperature fuse:
Fuse OK : ≈ 0Ω
Fuse defective: ∞ Ω. See also section 11.3.2.
17/34
6 Settings and enquiries
START
RPM x 100 t
STOP
Sp e e d a r e a Tim e a r e a Ke y p a d
Rotation area
If the machine version 2 will not be set after installing the control panel the error
message "- F -" or "Versions-Error" will be displayed after restarting operation. See
chapter "Error messages".
The machine version 2 (HAEMATOKRIT 210) must be set as follows:
18/34
5. Connect the centrifuge to the mains and switch the ce
centrifuge
ntrifuge on.
6. Switch on the main
mains
s switch (position "I"
"I").
).
The set machine version will be
displayed, e.g.: START
RPM x 100 t
STOP
Maschinenversion
Maschinenversion / Machine version
7. Adjust the machine version 2 by using the and arrow keys in the time area.
8. Press the key STOP in order to store the set machine version.
9. Switch off the main
mains
s switch (position ""0").
0").
10. Disconnect the centrifuge from mains and remove tthe
he short circuit plug.
11. Fix the control panel and the lid moulding again.
12. Switch on the mains switch (position "I").
START START
RPM x 100 t RPM x 100 t
STOP STOP
Sp
Speed
eed area
area Ti
Time
me area
area Spee
Speed
d are
area
a Ti
Time
me area
area
4. To exit the machine version display press the key STOP or perform a MAINS-
display
RESET.
19/34
6.3 Enquiry the programme versions
1. Switch off the mains switch.
2. Simultaneously press the pulse key and the arrow key in the speed area.
Switch on the mains switch and release the keys again.
3. Press the key in the speed area so often until the programme version of the
control panel (e.g. b1.12) is displayed.
START
RPM x 100 t
STOP
Speed
peed ar
area
ea Time area
area
START
RPM x 100 t
STOP
Speed
peed ar
area
ea Time area
area
5. To exit the machine version display press the key STOP or perform a MAINS-
RESET.
START START
RPM x 100 t RPM x 100 t
STOP STOP
Speed
Speed area
area Ti
Time
me ar
area
ea Speed
Speed are
area
a Ti
Time
me area
area
Zubehör/Rotors
5. Confirm and
the set valueaccessories".
value with the STOP key.
20/34
6.5 Lid lock control
With the centrifuge HAEMATOKRIT 210 the solenoid of the lid lock is energized
automatically when the rotor is at standstill.
After the lid is opened the solenoid will drop out again.
again.
With this kind of lid lock control, the jumper for the lid lock control on the power board
(see below) may not be plugged.
Jumper für Verschlußansteuerung
Jumper for lid lock control
A 1 Leistungsteil
S501
Steuerteil Power board
4 3 21 Control panel S502
S503
Unwuchtschalter n. c.
Deckel- Imbalance switch S405
verriegelung
Lid lock 4 3 2 1
Übertemp.-sicherung Bremswiderstand
S404 Overtemp. fuse Brake resistor
S401 UT US UR
5 4 3 2 1
S402P Übertemp. -schalter Motor
S402N Overtemp. switch
N
L1 S402L
21/34
7 Functional check after a repair
After a repair a functional check of the unit must be carried
carried out. For functional check a
test run with the loaded rotor must be performed.
During the test run the followings must be checked:
• Function of the keys, the display and the LEDs.
• Run-up and slow-down time, max. speed of the rotor. Values see operating
instructions chapter "Anhang/Appendix, Rotoren und Zubehör/Rotors and
accessories".
• Operation of the imbalance switch.
• Current consumption. Values see repair instructions chapter "Technical
specification".
After the test run a safety test must be carried out. Check the
the following values:
• Insulation resistance >2 MΩ
• Protective conductor resistance < 0.2 Ω
• Leakage current < 3.5 mA *
* limit according to EN 61010
A laboratory centrifuge do not belong to those medical appliances which may be tested
according to the regulation IEC 601 or corresponding national medical electronic
standards. Laboratory centrifuges are classified as laboratory equipment.
The regulations applying to laboratory equipment are IEC 1010 or European standard
EN 61010.
22/34
8 General arrangement of the components
Item Designation
1 Rubber foot
2 Turning handle
3 Sight glass and gluing ring
4 Control panel
5 Frictional rubber
6 Leg spring
7 Hook
8 Lid moulding
9 Motor cover
10 Centrifuge chamber
11 Packing ring
12 Appliance plug combination element (without fuse holder)
13 Fuse holder
14 Fuse
15 Rubber-metal bearing
16 Anti-twist device
17 Motor
18 Power board
19 Imbalance switch
20 Brake resistor
21 Overtemperature fuse
22 Mains choke coil (only in 230 V version)
23 Lid lock
23/34
6
4
3
1 2
13 12
7
3
14
8
10 13
9
15
11
16
15
18
19
20 17
12
23
22 21
24/34
9 Mounting and removing components
All components can be mounted
mounted and removed through the centrifuge chamber.
chamber. For that
purpose the centrifuge chamber must be taken out, see chapter "Removing the
centrifuge chamber".
When replacing the power board, make sure that there is sufficient heat conduction
paste between the power board and the housing. If necessary, scrape off the heat
conduction paste from the old power board and apply it on the new power board.
The power board is fixed on the support sheet with 2 screws (Fig. 1, a).
A 1 Leistungsteil
S501
Power board
4 3 21
S502
S503
n. c.
S405
4 3 2 1
S404
a
S401 UT US UR
5 4 3 2 1
S402P
a
N S402N
S402L
L1
Fig. 1
While mounting the rubber-metal bearings, make sure that there is an anti-twist device
on both sides of the bearing to prevent it from
f rom turning.
After exchange of the imbalance switch,
switch, the imbalance switch-off must be checked,
checked, see
chapter "Imbalance switch-off".
25/34
10 Short the mains choke coil (L1)
a
a
Fig. 2 Fig. 3
26/34
11 Connecting diagrams
Abbreviation Colour
BK black
BN brown
BU blue
GD gold
GN green
GNYE green-yellow
GY grey
OG orange
PK pink
RD red
SR silver
TQ turquoise
Transp.
VT transparent
violet
WH white
YE yellow
27/34
11.2 Circuit diagram and plug assignment
123
12 34
A3 Steuerteil
1 4
control board
2 (TxD/RxD) +
3 (RxD/TxD) 5V
123
12 34
A 1 Leistungsteil
S501
Steuerteil Power board
4 3 21 Control panel S502
S503
S401 UT US UR
5 4 3 2 1
S402P Übertemp. -schalter Motor
S402N Overtemp. switch
BU N
BN L1 S402L
3 3
-1
4
-1
4
S404 S503 S405 S401
0 0
1 1
2 2
, ,
4 4
0 0
1 1
2 2
L1 n
e
p
s
e
p
y yt
T
n i th
i
rn
u w
y l
1 n
L o
l il
e o
s c
s e
ro o
k
d h
z
t c
E e E E
Y N s Y Y
N U N n i N N U H H K K H H K K E N K D H H
G B B a G B B W W B B W W B B Y G B R W W
m 1 3
7 4
Si 1
Si 2
N L
Q1 Y1 S2 R1 F3 M1
Type Si 1, Si 2 Cat.-No.
2104, 2104-13 T 3,15 AH / 250V E997
2104-01, 2104-12 T 5 AH / 250V E914
28/34
28/34
11.3.1 Motor M1
Motor coil S401
Remove plug S401 and measure between
two lines: Ω Ω
230 V version: ≈ 8.4 Ω
120 V version: ≈ 2.1 Ω Ω
Overtemperature switch
Remove plug S401 and measure between E
Y
E N K D H H
pin 4 and 5 : Y G B R W W
Switch closed : ≈ 0 Ω
Switch released: ∞Ω
M1
H H
Overtemperature fuse F3 W W
K
B
K
B
Remove
pin 3 andplug
4 : S405 and measure between
Fuse OK : ≈ 0 Ω
Fuse defective: ∞Ω
R1 F3
29/34
pin 1 and 3 :
230 V Version: ≈ 5.7 KΩ
Y1
Switch inoperative: ≈ 0 Ω Ω
K K
B B
1 3
S2
30/34
S503
S502
4 3 2 1
S404
230 V version:
S401 UT US UR
380 V DC S402P
5 4 3 2 1
N S402N
203 V DC
S401
5 4 3 2 1
S402P
S402N
N
L1
S402L
V
31/34
12 Technical specification
Hettich Zentrifugen
Hersteller / Manufacturer
D-78532 Tuttlingen
Typenbezeichnung / Model HAEMATOKRIT
HAEMATOK RIT 210
Verkaufs-Nr. / Product no. 2104 2104-01
± ∼ ∼
Netzspannung/ /Mains
Netzfrequenz Mainsfrequency
voltage ( 10%) 208
50- -240 V1
60 Hz 100
50- -127 V1
60 Hz
Anschlusswert
Anschlusswe rt / Connected load 300 VA 220 VA
Stromaufnahme / Current consumption 1,35 A 2,2 A
Kapazität max. / Max. capacity 24 x 2,2 ml
3
zulässige Dichte / Max. density 1.2 kg/dm
Drehzahl / Speed RPM 13000
Beschlg. / Force RCF 16060
Kinetische Energie / Kinetic energy 850 Nm
Prüfpflicht / Obligatory inspection nein / no
Aufstellungsort / Environment
Environment
− Umgebungstemp. / 2°C bis 40°C /
Ambient temperature 2°C up to 40°C
− relative Feuchte / Relative humidity max. 80% bis 31°C, linear abnehmend bis zu 50% bei 40°C /
max. 80% up to 31°C, descending in a linear pattern down
to 50% at 40°C
Geräteschutzklasse /
Geräteschutzklasse
Ι
Class of protection
EMV / EMC
− Störaussendung (Funkentstörung) / EN 55011
Emission (Radio interference Gruppe 1, Klasse B /
suppression) Group 1, Class B FCC
EN 61000-3-2 Class B
EN 61000-3-3
− Störfestigkeit / Immunity EN 61000-6-1 ----
Geräuschpegel (rotorabhängig) /
≤ 58 dB(A)
Noise level (dependent on rotor)
Abmessungen / Dimensions
Dimensions
• Breite / Width 275 mm
• Tiefe / Depth 330 mm
• Höhe / Height 247 mm
Gewicht ca. / Weight approx. 10,0 kg
32/34
13 Index
Brake adjus
adjustment
tment ...........
......................
.......................
.......................
.......................
.......................
......................
.......................
.......................
...............
.... 20
Brake resis
resistor
tor ............
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
................
..... 8, 29
Cable colou
colours
rs ............
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
....................
.........27
27
Circuit
Circuit diagra
diagramm ............
.......................
.......................
.......................
.......................
.......................
......................
.......................
.......................
..................
.......28
28
Connecting
Conne cting diagra
diagramsms ............
.......................
......................
......................
.......................
.......................
......................
.......................
.....................
.........27
27
Control panel.....................
Control panel................................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..............
..77
Controller-Watchdog – c –.............................................................................................14
Enquiries ............
Enquiries .......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
....18
18
Error mess
messages
ages............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.................
..... 10
Functiona
Functionall chec
check
k ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
......................
...............
.... 22
Imbalance.........................
Imbalance.....................................
.......................
.......................
........................
........................
.......................
.......................
.......................11
...........11
Imbalance
Imbalance switc
switch h ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
......................
...........8,
8, 30
Imbalance switch-off......................................................................................................21
Intermediat
Intermediate
e volta
voltage ge..........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................31
...........31
Machine versi
Machine version on ...........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.................
..... 18
Machine-Ve
Machi ne-Version
rsion-Error
-Error ..........
......................
.......................
......................
......................
.......................
.......................
......................
....................
.........15
15
Motor ............
.......................
......................
......................
.......................
.......................
......................
.......................
.......................
......................
...................
........8,
8, 29
Motor coil............
coil........................
.......................
......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
....29
29
No display......................................................................................................................17
No spee
speed
d indic
indication...............
ation...........................
.......................
.......................
.......................
.......................
.......................
.......................
...................
.......15
15
33/34
Overtemperature
Overtemperature fuse ...........
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.....................
......... 8
Overtempe
Overtemperature
rature switch...................
switch...............................
.......................
......................
.......................
.......................
......................
....................
......... 29
Plug assig
assignment.
nment............
.......................
.......................
.......................
.......................
.......................
.......................
......................
.......................
................
.... 28
Powerr board...
Powe board...............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
...............
... 7, 31
Settings ...........
Settings .......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
...... 18
Signals
Signa ls ..........
......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
..................
........
.. 29
Test resul
results
ts ............
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
.......................
........... 29
The lid can not be openopened.......
ed..................
.......................
.......................
.......................
.......................
.......................
.......................
.................
...... 16