Professional Documents
Culture Documents
Case Studies in Business Administration
Case Studies in Business Administration
Case Studies in Business Administration
Published
CASE STUDIES IN BUSINESS FINANCE AND FINANCIAL ANALYSIS
K. MIDGLEY and R. G. BURNS
Palgrave Macmillan
ISBN 978-0-333-13623-2 ISBN 978-1-349-01533-7 (eBook)
DOI 10.1007/978-1-349-01533-7
Chapters 1 and 2 © C. S. Deverell 1972
Chapter 3 © C. G. Charron 1972
Chapter 4 © J. B. Boughton 1972
Chapter 5 © A. W. Ingram 1972
Chapter 6 © B. J. A. Pitt 1972
Reprint of the original edition 1972
All rights reserved. No part of this publication may be reproduced or
transmitted, in any form or by any means, without permission.
The paperback edition of this book is sold subject to the condition that it shall
not, by way of trade or otherwise, be lent, resold, hired out, or otherwise
circulated without the publisher's prior consent, in any form of binding or
cover other than that in which it is published and without a similar condition
including this condition being imposed on the subsequent purchaser.
Introduction to the Series
The case-study method of teaching has become increasingly
popular over the last decade, particularly in the field of
management education. It is a method which incorporates
several ofthe tenets of sound educational theory: it aims to build
up understanding on a framework of experience, to encourage
learning by doing, and to promote interest and enthusiasm by
requiring the student to solve problems in realistic situations.
Case studies may be the subject of group study or may be
tackled by individuals: dramatised situations may be employed
and case studies may incorporate the use of documents and
visual and audio aids.
Unfortunately there is still a comparative shortage of pub-
lished case studies in this country; and, in particular, students
on the fringe of management studies and those without access
to college courses may rarely have the opportunity to work
through case studies.
This series not only aims to expand the number of studies
available for use on courses in colleges and universities, but
also to make available case studies which can be used by
students in private study.
There is no unanimity among educationists as to the nature
and format of case studies. Is it essential that cases be written
about real situations? Should solutions be provided for the
problems set? The criterion which we have applied is that
the cases should be presented in such a way as to ensure that the
student has the maximum opportunity and incentive to learn
by analysing situations and making decisions, where appropriate.
In most instances, in order to ensure the verisimilitude of the
cases, real situations form the bases of the studies. As for
solutions, while we feel that it can be discouraging for students if
no answers to problems are provided, we must take account of
the fact that there is frequently more than one solution to a
5
problem. Consequently, we offer guidelines rather than
solutions to cases, though clearly some problems call for more
incontrovertible and accurate treatment than others.
While it is our hope that this series will prepare the student
for dealing with real-life situations in business and administra-
tion, we are aware that he is naturally and rightly concerned to
prepare himself to cope with examinations. In fact many
examination questions take the form of miniature case studies:
circumstances are set out briefly, and a solution to a problem
is required. This may not always be so - some examination
questions simply call for information - but nevertheless, in that
case studies can enrich the understanding of a subject, they
can play an important role in the preparation for examination
hurdles. For these reasons examination questions are set out at
the end of each book, and though they are not always exactly
related to the case studies therein, there is sufficient in common
to ensure that each booklet taken as a whole, with case studies,
guidelines, examination questions and comments, provides a
valuable and stimulating supplement to the reading set out in
the bibliographies which are also provided.
R.G.B.
K.M.
6
Contents
Introduction to the Series 5
Preface 8
Case Studies
Guidelines 64
Examination Questions 92
Bibliography 95
7
Preface
This book of six cases has been prepared with the object
of illustrating a wide variety of subject areas within the scope
of business administration. It should prove a beneficial supple-
ment to the textbook reading recommended for an appreciation
of the theory contained in those broad syllabuses of such
subjects as business administration and business organisation,
subjects which appear in many business study and other degree
and diploma courses.
These six cases examine problems in a wide range of business
activities, including purchasing, stock control, stock records,
training, supervision, communications, aspects of behavioural
science, salary administration, job evaluation, delegation of
activities, accounts administration, critical path/network analy-
sis, marginal costing, customer relations and trouble-shooting
on the sales side. This collection of topics is featured in a variety
of industries including mechanical engineering, gas conversion,
electronic engineering, printing, building and paint manu-
facture. However, in most instances the problems examined
are not specific to those industries; they could be encountered
in many others.
A careful reading of the cases and a diligent attempt to
solve the case problems, followed by a comparison of one's
own solution with that suggested by the author, should prove
rewarding, be it in preparation for an examination or for an
appreciation of the variety of problems met with in business.
When using these cases, one should allow more time for
case 3 than for the others. The time required for this case
depends upon whether problems are solved individually or
in groups. Up to a whole day could be required if individual
solutions and discussions are employed throughout.
R. G. BURNS
K. MIDGLEY
8
I Buying and Stock Control
Procedures in an
Engineering Company
c. S. Deverell, M.A., B.Sc.(Econ.), B.Com., F.C.I.S., A.M.B.I.M.
INTRODUCTION
Inefficiencies in buying procedures, the recording of receipt of
goods, and stores and stock control can multiply insidiously in
an expanding business, especially where the company has
embarked on a policy of product diversification or perhaps is
drifting less purposefully into such diversification. What seem
on the face of it to be no more than minor expenditures on
clerical procedures may well be tying up substantial amounts of
capital, with all the costs which that implies.
It is not difficult to state the aims of purchasing and stock
control systems:
(a) To ensure that the materials and components required
for manufacturing operations are available in the right
quantity and quality at the time and place they are
needed.
(b) To keep the level of stocks as low as possible in order to
economise on the use of working capital and to avoid the
excessive occupation of factory space.
(c) To provide accurate and timely information for purposes
of financial control. Under this heading come the
maintenance of records of receipts, storages and issues,
and of balances and values in relation to the materials
and components involved.
(d) To safeguard stores from waste and pilferage.
(e) To provide a basis for perpetual inventory checks and
thus reduce the amount of resources and time devoted
to stocktaking.
(J) To make possible the quotation of firm delivery dates.
Engineering production in the larger and more diversified
firms may well entail the stocking of a very wide range of spare
9
parts and components, machined items, miscellaneous parts
and raw materials. A lot of capital may be locked up in such
stock, and a management is often torn between the need to
maintain an effective control of stores and a concern to see
that operating departments have their requirements promptly
met while perhaps paying less attention to cost control than
they might.
The Wessex Precision Engineering Co. Ltd which provides
this case study has several factories, the one immediately
concerned employing 2,300 personnel. There are a number of
distinct product groups, and many requisitions come from
machining departments for jobs or parts. Each has to be
covered in the first place by the raising of a works requisition.
A foreman is empowered to raise this, as are any of the persons
who have authority to ask for maintenance service.
A requisition card is completed. On the face of it are recorded
details such as the time required for the job. On the back is
given information relevant to the particular parts or job
required.
When work has to be carried out to meet the requisition,
the card is given, after the completion of the job, to the office
of the machining department. Useful information is copied
from it into plant information records, kept on a Kardex system.
CASE STUDY
948 parts
PROBLEM
Requisitions received
Receive drawings
Prepare inquiries
Type inquiries
Check inquiries
Dispatch
16
Receive quotations----I
Collate quotations with existing
documentation
Inspect 'quotes' to select source
of supply
·Prepare purchase order
Order countersigned by
purchasing officer and supplier's
copy dispatched
Six copies returned to general
office with requisition
Remove requisition and enter order
number in receipt book
Return requisition to inventory control
Separate and distribute
copies of order
Withdraw
29 from file after
approximately
ten days
6 Inspect for
acknowledgement
Progress
30 ~~~n~e~~~~~~ment
in B/F diary
Receipt of
acknowledgement
32 Withdraw order
from file
rnspect
acknowledgement
with order
Enter order
33 number in
B/F diary
18
Withdraw
from file
Progress goods
Receipt of go.ods
Order withdrawn
from file
Note receipt of
goods on order
Type goods
inwards note
Withdraw order
from file
Note receipt of
goods on order
Part cards are later transferred to a general file which serves all
sections and again are filed numerically by the section clerk.
This general file is located in the progress section of the purchas-
ing department.
The section buyer signs the order and passes it to the pur-
chasing officer, who countersigns it. The vendor's copy is
sent to him, the others are returned to the progress clerk. The
19
Stamp order
'Completed'
Pass order to
buying section
Buying section
withdraw yellow
copy of order
Yellow copy
is filed in
temporary
filing cabinet
PROBLEM
2. Given the system, how can one set about evaluating it,
and what improvements might one expect to introduce?
23
2 Training, Supervisory
Structure and
Communication Networks
in a Servicing Industry
c. S. Deverell, M.A., B.Sc.{Econ.}, B.Com., F.C.I.S., A.M.B.I.M.
INTRODUCTION
CASE STUDY
1. Training
The company itself was aware of the need for training. Al-
25
though it had to recruit labour hurriedly on an emergency
basis in conditions of shortage, it did have a programme,
which for the individual trainee lasted for three weeks full-time
in a training centre.
Induction procedure was rudimentary; it often failed to
dispel a man's illusion that his personal progress and pro-
motion in the firm would be very rapid indeed. 'This is a new
industry and we are first in and therefore will rise with it' was a
frequent reaction from new employees.
Consultants, who were called in to report and advise on the
situation, carried out an interviewing programme and ad-
ministered a questionnaire to employees of Doggergas Ltd.
The two basic grades involved were converters and fitters. A
sample of 50 personnel drawn by the company on the basis of
two personnel per van were interviewed - 34 converters and
16 fitters. Interviews were structured and included about
sixty questions, a quarter of these being open-ended. .
In the answers to the questionnaire, more than 60 per cent
of fitters and converters expressed the view that the quality of
the training given was poor and did not equip them to do a
good job in the field. 45 per cent of converters wanted more
training with an experienced man while actually in the field as
opposed to training in the instruction centre itself. 79 per cent
of the converters and 88 per cent of the fitters felt that training
did not sufficiently resemble the actual work in the field to be
really adequate.
Only 26 per cent of those interviewed were satisfied with
that part of training which related to dealing with con-
sumers. One-half of the converters and one-third of the fitters
thought that more of this training should be given.
There was thus no doubt about the desire among the men for
more training. For example, consider the following abstract
from the questionnaire:
26
The suggested directions that such additional training should
take were varied:
Total group
More practical work in the workshop 15
Dealing with a much wider range of domestic appliances 12
More time under an experienced man in the field 32
Training should be more realistic 12
More individual attention needed 5
Dealing with a range of industrial appliances 17
Existing training too theoretical 7
PROBLEM
PROBLEM
30
4. Communication
Where a labour force of several hundred men works at a dis-
tance, perhaps fifty miles, from the headquarters of the company
and its principal centre of management, its planning and
control of projects, one can hardly hope to escape some of the
less tractable problems of co-ordination and communication.
If one adds to this the fact that the scene of operations shifts
from one town to another every two to three weeks, that the
men are lodging away from their homes as well as away
from company headquarters, and are grouped in their job
into a considerable number of operating teams of four or five
people, one begins to understand the nature of the problem.
Some time ago the company had set up formal machinery
for joint consultation, but this had gone into a decline and had
latterly fallen into almost complete disuse. Many people
claimed to be too busy to attend to it. Meetings took place at
very irregular intervals and there were few opportunities for
reporting back to workers from those meetings which were
held.
The gaps in communication channels and the lack of
information coming through had created feelings of insecurity
and frustration among fitters and converters, and also among
supervisors. Fitters were often of the opinion that they would
like more information on developments and reorganisation
within the firm, its future plans and immediate commitments.
To the question 'Do you get enough advance warning about
changes in the job (methods, area, etc.)?' 70 per cent of con-
verters and 68 per cent of fitters said 'No'.
Not only had management contacts with the field force to
be considered, but also relationships with consumers. In the
gas conversion industry working teams who carry out their
job in domestic households rely to some extent on the ex-
planatory matter already given to consumers by the Gas
Board for the area and on the public relations information
service generally. Converters themselves had some comments
to make. They felt that it was a mistake to give a consumer
the impression that this was a ten-minute job when it could
last two whole days; equally unfortunate was it for the im-
pression to be given that recently purchased appliances were
not in need of conversion.
Yet their own approach to consumers also mattered in
31
establishing the right relationships. Here was a problem
linked to the wider one of initial training given to recruits.
How can the deficiencies in communication be tackled?
PROBLEM
32
3 The Northern Systems Co.
Ltd: A Case Study in the
Introduction ofJob
Evaluation
C. G. CharronJ B.A.J A.M.B.I.M.
INTRODUCTION
CASE STUDY
Point Rating
Characteristics or factors common to alljobs,suchasknowledge,
experience, judgement and physical requirements, are defined;
graduations or degrees for each factor are then determined, and
a point value is assigned to each degree under each factor.
Jobs are compared with the resulting evaluation scales, and
total relative job value is obtained by adding the points values
assigned under each factor.
Advantages:
(a) Concentrates much of the judgement within carefully
defined parameters.
(b) Provides more substantiating data to potential critics.
Disadvantages:
(a) Selection and definition offactors and degrees is difficult
and, to an extent, arbitrary.
(b) Rating time is consuming.
(c) Factor weights (if employed) set upper extremes and
37
limit application of any single plan to a specific group of
jobs (e.g. clerical and administrative).
Prerequisites:
(a) Job descriptions.
(b) Factor definitions.
(c) Degree determination.
(d) Points allocation.
(e) Formal Evaluation Committee consisting of representa-
tives from the technical and administrative staffs.
Proposed Method
It is proposed to use the point system for two main reasons: it
is an easier method to apply to the two different categories of
employee found in the organisation (it is to cover all weekly-
and monthly-paid staff, excluding hourly-paid and the senior
management); and the system is also easier to explain at large,
since the relationship between point totals and salary levels is
readily identifiable.
PROBLEM
1. As members of the Clerical/Administrative Committee,
you are required to:
(a) determine the relative importance of the factors by
43
glvmg them a percentage weighting and allocating a
corresponding number of points to each factor;
(b) determine the number of degrees applicable to each of
the factors, define each degree, and allocate a points
score to each degree within the total number of points
available for each factor.
(Check your solutions with the method outlined in the guide-
lines to Problem 1 (pp. 70-5 below) before proceeding further.
In particular a reading of our method of allocating points
to degrees may prove very helpful.)
A. Mail Clerk
Department
Administration.
Outline
Under the general supervision of the Mail Room Supervisor,
performs routine duties, consisting of sorting, distributing and
stamping all mail.
Duties
1. Opens all mail (except personal mail) and sorts according
to department and location.
44
2. Receives and packages mail from the various internal
sources, weighs and stamps and prepares for G.P.O.
collection.
3. Operates the stamp meter machine, correctly setting it
for date, class of mail, weight and amount of postage.
Maintains the machine according to operating instructions
and keeps daily records.
4. Maintains personal files.
5. Prepares requisitions for necessary office supplies.
Personal Specifications
1. Education requirements are for '0' levels in at least three
subjects including English.
2. Knowledge of office procedure and particularly of mailing
office routine for a minimum of four months.
3. Ability to operate and maintain a stamp meter machine
and keep accurate records, in addition to a general
knowledge of postal regulations.
4. Attention to detail.
5. Knowledge of company organisation structure in broad
terms.
6. Working conditions are those of normal office surround-
ings, requiring a greater part of the day standing and
some lifting and carrying of light weights.
Supervision Given
None.
B. Book-keeping Supervisor
Department
Accounts.
Outline
Under the general direction of the Cost Accountant, supervises
the activities and the personnel of the book-keeping section, the
key punching and verifYing of billing records.
Duties
1. Prepares and maintains files from source documents;
lists, amends and cancels codes; staffs the section.
2. Devises and revises procedures in accordance with
policies.
45
3. Maintains co-ordination with other accounting units.
4. Compiles and submits regular status reports.
5. Reviews the work of subordinates; checks and corrects
errors in billing records.
6. Advises his superior on trainees' development require-
ments and performance results.
Personal Specifications
1. Education to 'A'-level standards, including English and
mathematics, with basic qualification or equivalent III
accounting.
2. Experience of two years in accounting work.
3. Knowledge of book-keeping procedures; general know-
ledge of other departments' procedures and of inputs.
4. Ability to co-ordinate the work flow of the unit and
devise work standards.
5. Knowledge of the key punching and other specialised
equipment operations as well as maintenance requirements.
Supervision Given
Twelve other staff.
PROBLEM
CONCLUSION
PROBLEMS
47
4 Jacobs Print Ltd: A Case
Study Concerning the
Organisation of an
Accounts Department
J. B. Boughton, F.G.A.
INTRODUCTION
CASE STUDY
Sales Ledger
There were about 500 live accounts in the sales ledger (i.e.
accounts with balances), and about 600 or 700 invoices were
issued each month, mostly for fairly large amounts. Some of
the invoicing was rather late in completion. An 'aged' analysis
of the sales ledger balances was prepared on the accounting
machine each month so that a good idea of the credit taken by
customers could be obtained. An outline of the existing pro-
cedure has been mentioned above.
52
5 Planning with Networks:
A Case Study in Project
Management
A. W. Ingram, C.Eng., M.LE.E., M.B.I.M., M.O.R.S.
INTRODUCTION
Background Information
Chas. Hellier & Co. Ltd is a small firm of jobbing builders and
factory plant installation specialists who have, over the last
twenty years or so, built up a worthy reputation among th{
larger manufacturing concerns on an industrial site in a
South Hampshire town.
The firm's speciality consists of installing new pieces of
manufacturing plant together with any associated buildings and
engineering services as a packaged deal. This relieves the factory
owners of the irritating and sometimes protracted problems
associated in dealing with architects, planning authorities
and the public utilities.
Charles Hellier, the chief executive and founder of the firm,
employs some fifty men of various trades and callings, all of
whom can turn their hand to most of the work associated with
their type of business. He is assisted by his son, Harry Hellier,
who has had the advantage of a technological education and is
a chartered mechanical engineer. A small drawing office, ad-
ministrative office, and an office manager who doubles as com-
pany secretary and accountant, completes his team.
Ever since the early days of the firm, it has been Charles
Hellier's practice to tender for all work suitable for the company,
53
whether it be large or small. Where the task exceeds the
capability of his own immediate resources, he temporarily
hires specialist plant and equipment or he may have recourse
to subcontracting, since this avoids the high indirect costs
associated with maintaining a larger labour force than can be
continually employed.
Network Diagram
From his study of the project, the Technical Director intends to
prepare a network diagram illustrating the logical sequence and
durations of all the activities comprising the project. The
subsequent time analysis of this diagram will then enable him
to discover the 'critical path' of the project and all the earliest
and latest starting times of each activity, if the work is carried
out under normal conditions.
Costs
Estimates of the direct costs associated with the proposed
work have, in the first instance, been based on the use of the
company's own resources of men, materials and equipment.
These have been calculated to be as shown in Table 5.2.
TABLE 5.2
DIRECT COSTS
(NORMAL WORKING)
TABLE 5.3
RELATIONSHIP BETWEEN PROJECT
DURATION AND INDIRECT COSTS
Total project
duration (days) 11 12 13 14 15 16 17 18
Corresponding
indirect costs (£) 420 490 600 770 1,050 1,400 1,750 2,270
PROBLEM
Additional Information
Charles Hellier, who had never been too sure about this
'critical path stuff' or any of these newfangled techniques for
that matter, carefully studied the list of activities prepared by
his son, paying particular attention to their estimated durations.
His business had been built on speedy service to the customer,
and he knew that the factory manager was anxious to get
the new plant into commission.
Drawing on his past experience in discussion with his son, he
was able to suggest some alternative ways of tackling most
of the activities that had to be done. His son pointed out that
these speedier methods usually incurred the penalty of some
56
increased cost either in manpower or in the use of specialised
facilities which might have to be hired.
Together they reviewed the list of proposed activities to see
by how much their durations might be pruned and what the
attendant extra costs would be. Mter a close examination,
Harry Hellier was able to produce another table of working
costs - this time incorporating the special provisions suggested
by his father - reproduced as Table 5.4 below.
TABLE 5.4
AMENDED DIRECT COSTS
(INCORPORATING SPECIAL PROVISIONS)
PROBLEM
57
6 The Day to Day Problems of
a Technical Representative
in the Paint Industry
B. J. A. Pitt
INTRODUCTION
CASE STUDY
Area Manager
I
I I
Representatives
I
Warehouse
Order Office
I I
Secretaries Foreman
Order Clerks
Stock Controller
I
Staff and Drivers
Fig. 6.1 Organisation of a regional area depot
I~"_
order to works main
stock holding Paint dispatched
t
If main stock holding
: to area depot
for forwarding
to customer
has none, put on to works
for manufacture
Fig. 6.2 Path of a customer's order
59
The incidents in this case study concern one of Super-
paints' depots. The company had been operating for thirty
years from the depot, but owing to increased business it had
outgrown the present premises. As it was not possible to expand
on the site, a decision was made to move the depot to a new
industrial estate twenty miles inland. As well as giving the
necessary increase in space, other benefits were gained in
having a more central position between the larger cities with
good transport facilities both north and south, and improved
access to the manufacturing works.
The following incidents are based on the day-to-day prob-
lems encountered by a technical representative operating
in the area.
Incident 1
Apart from administrative difficulties arising out of a move to
another site, one of the main problems encountered was that
of maintaining existing accounts which had been built up
around the area of the old depot, from which customers had
been accustomed to collecting paint. Quite a large number of
such accounts had been built up in the surrounding neighbour-
hood; these were mainly small accounts, but nevertheless,
cumulatively, they were worth while (approximately £2,500
of business per annum). In addition to gross profit margins, a
further advantage of sales to such customers was that they
were in the habit of collecting material themselves and paying
cash on collection, which saved the company administration
and distribution costs. This type of account could be divided
into three categories:
(a) Small decorators and jobbing builders who called for
their paint as and when required. This business was
likely to be lost following the move, as customers would
not bother to telephone for small orders and await
delivery.
(b) Engineering works making plant and equipment for
large industrial companies. Failure to give adequate
service to these outlets would create two problems, the
first being loss of this business, and the second the loss
of the goodwill of bigger customers who had specified
the use of Superpaints' specialised materials on their
plant and equipment.
60
(c) Factories using paint for maintenance of premises.
These included food factories employing one or two
painters to carry out maintenance painting throughout
the year. This business could be lost for reasons similar
to those mentioned under (a) above.
PROBLEM
Incident 2
A merchant, Jenkins, has an expanding business dealing
mainly in supplies of glass, timber and sundries for the do-it-
yourself trade in an industrial area. In addition to the DIY
business, considerable turnover has been built up over the
years through supplies to local factories and industries of
brushes, tools, paint and building maintenance materials. The
paint side of the business has increased greatly, with the result
that he intends to extend his premises to enable him to stock
larger quantities of paint. His turnover with Superpaints has
also grown steadily to the extent where he feels he should be
given more favourable terms.
Another merchant, Jennings, owns a similar-sized business
in the next county supplying wallpaper, paints and decorative
sundries to decorators and painting contractors. His business is
therefore more geared towards paint sales. He enjoys more
favourable terms, partly because he is more of a paint man,
but mainly because he is operating in a more competitive area.
Superpaints' technical service representative made a call on
Jenkins in order to explain the company's proposed new
5 per cent overall price increase. His reception turned out to be
even more chilly than expected when Jenkins produced an
invoice for several items relating to Jennings, which had been
sent to him in error, owing to the similarity in their names.
From these invoices it was clear that Jennings was receiving
supplies at much lower prices, and because Jenkins had always
understood that his terms were the best that Superpaints could
offer, he was most reluctant to accept any further increases.
61
PROBLEM
Incident 3
A large light engineering company instructed a painting con-
tractor to repaint the floor of its factory. The painting con-
tractor contacted Superpaints for materials to apply to a trial
area. The paint was supplied but a complaint was received
that the material had taken eighteen hours to dry, a far longer
period than that stated by Superpaints.
A check was made by the paint manufacturer on the batch
of material and it was found to dry in six hours. A visit was then
made to the site and it was established that the factory
operated on a shift system from 0700 to 1700 hours and from
1700 to 2200 hours, which left too little time to carry out
painting of the floor and to allow adequate drying time of the
surface coating, even if surface conditions were similar to
those used to test the batch.
A faster-drying material was required, so tests were carried
out by the contractor with an alternative Superpaints product
in an area of the warehouse. These tests were successful and
the contractor was instructed by the client to continue painting
the factory floor. A few weeks later the painting contractor,
somewhat agitated, contacted Superpaints' technical representa-
tive, stating that they were in further difficulties with the
floor. Flaking and lifting were occurring, and the contractor
intended to claim the £250 wages paid to his men for work
carried out on the floor during Bank Holiday, and which
could not be passed by his client as a satisfactory job. The
contractor placed the entire blame for the flaking and lifting
on Superpaints, stating that faulty material had been supplied.
A further visit was made to the site and it was found that
lifting of previous coatings was occurring, back to the original
62
concrete. Sample flakes were sent for laboratory examination
and it was found that the underside of the base coating was
contaminated with coffee, tea and sugar.
On further inquiry it was discovered that the affected areas
had originally been the sites of tea and coffee vending machines.
The faster-drying materials used in the second attempt to
paint the floor contained stronger solvents which had penetra-
ted the original coating. This would not have been a problem
had the floor been clean underneath, but the solvents had
softened the contamination, causing the original coating to
lose adhesion. When the material under complaint was
tested on a clean surface there were no signs of adhesion
problems.
PROBLEM
63
Guidelines
BUYING AND STOCK CONTROL
PROCEDURES IN AN ENGINEERING
COMPANY
1. What improvements in the control system can you recommend,
particularly with a view to co-ordinated administration of stores?
In this matter of the administration of a number of Stock
Groups, one approach which quickly suggests itself is the sub-
stitution of a single central system for the six separate groups
at present being maintained. It could of course be the case that
there were some overriding operating reasons for maintaining
six distinct groups, but in fact the investigation did not reveal
any such reasons.
As regards clerical work, an integrated system would in-
stantly reduce the number of cards to be kept by some six
hundred, a number which can be reached by simple calcula-
tion. It would do this by keeping only one card for each part
number, with all the documentation recorded on the one card.
As regards the actual stores, the part location card would
then be used to signal one location from which the part
would be issued, irrespective of the stock code on the issuing
requisition. What reduction in the total number of storage
locations would this effect? Hitherto, there have been 3,425.
Again, it can be demonstrated quite simply that this figure could
be reduced by some six hundred.
Many of the advantages can now be listed. Here are some:
1. The stock control department now has to control one
Stock Group instead of six, with fewer security problems
(there is only one location) and the simplification effected
by all the stock of a given part being in one place.
2. One will be rid of some of the duplication of the work of
preparing and maintaining cards.
3. The number of errors made in recording should be
smaller.
4. The amount of documentation through stores to stock
control will be reduced.
5. Progress staff will find that their job is made lighter by
64
having to deal with fewer references. 'Nil' stock will
mean just that - not a possibility that stock is available
in any of five other locations.
Irrational though resistance to the new, integrated system
may be, one must be prepared for the fact that it may not
immediately receive a universal welcome. There will no
longer be the opportunity for the insecure individual to make
his own personal stock checks with a view to substantiating the
figures recorded on the cards; but perhaps an awareness of
the existence of this last line of checking had an adverse effect
on the accuracy of entries. Moreover, it was quite unnecessary.
The next step is the implementation of any proposed solu-
tion. There will be a number of actions which the stock control
department must take:
(a) Select a date for the introduction. Any outstanding
documentation must be cleared before that date.
(b) The existing cards must be withdrawn and fresh ones
issued.
(c) The summary of stock in hand and outstanding orders
has to be completed.
(d) All cards in the new system have to be filed in numerical
sequence in one file.
(e) When the new system first operates it will be advisable
to take spot checks to see how it is working. (The old
duplicate cards might be retained for a while.)
The stores department must:
(i) Select a date for the closing of the stores - a weekend?
(ii) Have a copy of the schedule of stock in hand so that
part numbers can be located.
(iii) Take decisions on the suitable location of the amalga-
mated stocks.
(iv) NotifY location code numbers to stock control and
advise them of any alterations made necessary.
The costs of the changeover should not be significant, in-
cluding only a few days' additional work by female clerks, a
weekend at work by, say, six stores supervisors and minor
printing costs for cards.
2. Given the purchasing system, how can one set about evaluating
it} and what improvements might one expect to introduce?
65
This problem came to notice because the clerical problems
and the filing practices of the purchasing department were
so intricate as to be obstructing progress.
First, one would have to establish exactly how much dupli-
cation and ineffective activity there was. What techniques
would reveal this sort of information? One approach would be
to make out a process chart showing the operations and in-
spections involved in the ordering procedure similar to that
produced in the case study and found to reveal unnecessary
duplications, etc.
What happened in fact was that an activity sampling
exercise was undertaken. This revealed that 6 per cent of the
total work effort, including senior staff but excluding typists,
was spent on filing and 3 per cent on searching and withdraw-
ing from the files - about forty minutes per head per day on
filing. The true percentage was almost certainly higher. Some
correspondence and technical literature was hurriedly stored
in any convenient area, to be filed at a later date.
One might see whether any of the copies taken of each
purchase order could be spared. The yellow copy might go to
goods acceptance instead of a Xerox copy, thus getting rid of
seven operations in the buying section.
The orange copy might suffice for the needs of the depart-
ment and offer the advantage of having all the documentation
on one copy order. It could be filed in a centralised filing
section, manned by two clerks. They could be transferred
from the progress section. Personnel who wished to withdraw an
order from the filing section would make application there
accordingly and sign for it.
Upon completion of a 'purchase order, details could be
recorded by a filing clerk on an index card, an example of
which is shown below.
This would give buyers an up-to-date picture of the amounts
SUPPLIER
ACCOUNT CODE
ADDRESS
66
spent and the range of parts bought from anyone supplier
over a period of time, showing instantly the trend of rates of
purchase. In many organisations the basic figures might in fact
be obtained by telephone from a purchase ledger department
or section, but one practical difficulty in the Wessex Company
was the location of purchase ledger work in another of the
company's factories, at a distance from the one we are con-
sidering. Moreover, members of buying staffs did contend
strongly that a picture of the trend of purchases was what
interested them even more than the existing balance on the
vendor's account.
Mter this information has been extracted, the order can be
filed numerically in a suspension file. In due course the com-
pleted orders would be transferred, still in numerical order, to
paper storage cases.
Technical literature could be passed to the filing section
after perusal by the buyers and be filed in vendors' order. It
could be withdrawn on request, against a signature.
r= 5)100 = 1·58.
10
Multiplying each successive degree value by 1·58 we obtain the
following degree points:
Education
1
lO
2
16
3
25
4
40
5
63 I: I
71
It should be noted that the choice of interval between
degrees - in this case geometric - depends entirely upon the
differences in value built into the degree definition. The use
of geometric progression tends to provide a more realistic
reflection of fhe difference between the relative worth of each
degree. Factors need not necessarily all have the same number
of degrees.
One interpretation of the number of degrees, their definition,
and points allocation for each of the clerical and administrative
job factors, is given below.
1. Education
Degree Definition Points
I Secondary-school level or equivalent ability to read, 10
write, calculate and/or type
II '0' level with passes in English and arithmetic as a 16
minimum, or equivalent
III 'A' level or O.N.C. qualifications or equivalent 25
standard
IV Basic professional examinations in commercial or 40
business subjects or equivalent knowledge
V Advanced knowledge in specialist subjects equivalent 63
to R.N.C.level
VI University degree or equivalent professional quali- 100
fications or other equivalent specialist knowledge
2. ExperienceI Training
Degree Definition Points
I Maximum of six months' experience and informal 12
training period on the job
II Up to twelve months' experience with formal train- 21
ing in the job
III At least two years in the job, with practical know- 38
ledge of all aspects of the job
IV At least five years in a specialisation, with general 68
knowledge of all the tasks and the general organi-
sation
V At least ten years in a specialisation, with detailed 120
knowledge of the whole range of jobs within it
5. Initiative
Degree Definition Points
I Works under close supervision, on routine and simple 14
tasks requiring little individual judgement
II Works on standardised tasks requiring only minor 25
decisions within well-defined procedures
III Works within established procedures with decisions 44
on how and when to schedule the workload, with
range for independent action and judgement
IV Plans and organises the work programme and uses 79
judgement and ingenuity in arranging priorities and
devising methods where the scope for decisions is
not specifically answered by established policies or
procedures
V High degree of judgement required in the planning 140
and operation of the tasks; significant amount of
73
independent decision-making and need to be
creative
6. Complexity oj Tasks
Degree Definition Points
I Routine, repetitive work done within standard 12
procedures
II Routine tasks with little variation in methods re- 21
quiring minimum training and adaptability
III Varied tasks requiring a range of skills and some 38
considerable adaptation where mental application
is regularly present
IV Numerous and varied tasks subject to changes and 68
demanding a wide range of skills and great adapta-
tion at short intervals
V Complex and varied tasks requiring a wide range 120
of skills and a high level of mental ability
7. Contacts
Degree Definition Points
I Only contacts with immediate colleagues 9
II Routine internal contacts at own level and occas- 16
ional external contacts of a courtesy nature
III Internal and external contacts with senior people 28
requiring tact and flexibility in the exchange of
information
IV Internal and external contacts with many levels 51
requiring considerable skill in exchanging informa-
tion, transmitting and obtaining decisions
V Internal and external contacts at all levels to com- 90
municate information, orders, decisions, obtain
agreements and influence the operations of the
company
9. Physical Demands
Degree Definition Points
I Performs routine clerical work with low level of 5
manual application and physical dexterity involved
II Performs tasks requiring a moderate level of atten- 11
tion and manual application for a part of the day,
or a basic skill such as typing, drawing or operating
equipment
III Performs tasks requiring highly developed skills or 23
co-ordination for the greater part of the day
IV Performs tasks requiring fully developed skills or a 50
high degree of co-ordination for the whole day, often
involving overtime or shift work
= M
--
it)
0)
N
'<t
'<t
0)
N
,...
'<t
CO
M
LO
N
Ol
c
-0. L..
~ <DO
<D <D.!!!
al~ ~
~I~
0«1
...,:1:
.:.t.Q)
.!lOa.
00::1
...,OJ(/)
I
Secretary /
I I
Accounts Cost Accounfant
Typist Supervisor and Staff
I
Sales Bought Cashier Nominal Wages Machine
Ledger Ledger Ledger Clerks Operators
Clerk Clerk Clerk (2) (2)
Fig. 04.1. Organisation chart of accounts department
1. From the information given in Tables 5.1~ 5.2 and 5.3, together
with the logical sequence oj work list~ what would Harry Hellier
calculate to be the duration oj this project and its total cost? Assume that
the work proceeds in accordance with the network produced from an
examination if the sequential logic given and that normal working
conditions prevail.
82
The project duration can be calculated from a time analysis
of the network diagram. The sequential logic suggests that the
diagram takes the format shown in Fig. G5.1; the time-
analysed network is shown in Fig. G5.2.
Thus shortest duration of project
= critical path=B+E+F+J
= 5 +3 +4+4= 16 days.
Total Cost
(a) Direct costs
These can be calculated from Table 5.2 as shown in Table
G5.1 below.
TABLE G5.1
COST OF DIRECT ACTIVITIES
A 6 60 360
B 5 72 360
C 2 50 100
D 2 60 120
E 3 42 126
F 4 60 240
G 7 72 504
H 5 48 240
J 4 54 216
Total cost of direct activities £2,266
H
Erect mechanical
handling plant
Event number
Earliest_~_Latest
start time\.6) siart time
denotes
- - I t - - t..... critical
path
Fig. GS.2. Time-analysed network diagram
To secure a reduction in overall project time it is necessary
to reduce the duration of those activities lying on the critical
path. However, care must be taken to check that when 'critical'
activities are reduced in duration, the immediately 'sub-
critical' activities do not in fact now become critical. A close
study of the float available will prevent this.
In this case study a 'day-by-day' step reduction in project
time is advocated.
Trial 1: 15 days' duration
Since the critical path consists of B-E-F-J a IS-day project
can be achieved by reducing the duration of either B, E, F
or J by I day, if this is possible. Reference to Table 5.4 shows
that no opportunity exists to reduce J.
A review of the relative increased costs incurred by effecting
a time reduction will give some indication of the most economic
step to take (see Table GS.2).
TABLE G5.2
ADDITIONAL COSTS INCURRED BY REDUCING DuRATIONS OP
£2,320
Indirect costs:
now a I5-day duration project £1,050
£2,600
Indirect costs:
now a 14-day duration project £ 770
Revised total
(with Band E shortened by I day each) £3,370
£2,876
Indirect costs:
now a 13-day duration project 600
£3,156
Indirect costs:
now a 12-day duration project 490
Conclusion
An examination of the various trials 1 to 4 reveals that a
minimum cost target can be achieved with either:
(i) a 15-day project based on reducing E by one day; or
(ii) a 14-day project based on reducing both Band E by one
day.
87
The selection of the appropriate choice will no doubt provide
a fruitful source of discussion between the Chief Executive and
his Technical Director.
91
Examination Questions
We should like to thank the following bodies who have per-
mitted us to publish some of their examination questions:
The Association of Certified Accountants (AC.C.A)
The Chartered Institute of Secretaries (C.I.S.)
The Institute of Cost and Works Accountants (I.C.W.A.)
Other questions have been produced from the following:
B.Sc.(C.N.AA.) (B.Sc.)
Higher National Diploma in Business Studies (H.N.D.)
Internal College Questions (I.C.)
1. Assuming that you have been detailed to carry out an
organisation and methods review of a purchasing department,
prepare a list of the questions which you would ask in order to
ensure that you were able to obtain a reasonably complete
picture of the activities and operations of the department.
(I.C.W.A.)
2.(a) What are the functions of a purchasing department?
Show how the efficient performance of these contributes to
the profitability of the business.
(b) State the arguments for and against the centralisation
of purchasing in a large company with a large number of
varied activities. (I.C.W.A.)
3. Discuss the nature of co-ordination and its importance in
business administration.
What problems are likely to arise in an acute form in an
enterprise which has a number of geographically separate plants
or a labour force which works largely away from its head-
quarters? (I.C.)
4. Discuss the means of reducing paperwork without loss
of efficiency in a group of companies in the retail trade with
about one hundred multiple branches. (A.C.C.A)
5. Consider the qualities of skill and judgement required by a
chief purchasing officer. (A.C.C.A.)
6.(a) What do you understand by the term 'morale'?
(b) How would you seek to measure the morale of individ-
uals and of working groups?
92
(c) What relationship do you see between the level of morale
and productivity?
(d) What factors operate in a large company to affect
morale adversely and what basis of organisation would you
advocate to overcome these difficulties? (I.C.W.A.)
7. In any particular business which you choose, state the
role of the first-line supervisor. List his duties and responsi-
bilities and design an effective training programme for men
entering this type of function. Show the supervisor'S position in
the management hierarchy and trace the effect of automation
on his role. (I.C.W.A.)
8. Discuss the significance of rates of labour turnover. What
are the main reasons for such turnover and what records would
you keep in the personnel division? (I.C.)
9. Why is it important to have a defined training policy
within a company? Show how you would set about defining a
company policy for operator training using the following
headings as a basis for your answer: (a) needs; (b) aims; (c)
organisation; (d) procedures; (e) staffing; (f) control.
(I.C.W.A.)
10. 'Job evaluation is used primarily by employers and unions
who wish to introduce a new pay structure or to reform an
old one. . .• The Prices and Incomes Board favours the use
of job evaluation because it makes for fairness and equity.'
Suggest reasons for the above. (I.C.)
11. It has been authoritatively stated that job evaluation
is not an exact science; it has also been stated by the same
source that job evaluation makes for a fair system of remunera-
tion. Are those two comments sensibly reconcilable? (I.C.)
12. Describe the technique of job evaluation. What are the
uses and limitations of job evaluation? (A.C.C.A.)
13. 'The modification of existing attitudes is a necessary
preliminary to changes in organisation and technique.' Row
may attitudes be (a) ascertained, (b) modified? (R.N.D.)
14. 'One of the qualities ofa good administrator is the know-
ledge of how and when to delegate.' Discuss this statement and
comment upon the opinion that there can be over-delegation.
(C.I.S.)
15. Describe the technique of critical path analysis and show
in what ways it is superior to other forms of planning. (H.N.D.)
16. The network overleaf shows the activities involved in
93
developing a new product. Determine the critical path by means
of C.P.A. (Activity times in months.)
How might the development manager use the results from your
C.P.A. as a basis for reducing the time taken for completion?
(B.Sc.)
17. The accompanying table gives the durations of activities
involved in the installation of a new piece of equipment.
Determine the critical path by means of a network analysis,
briefly explaining the steps carried out.
It is important to install the equipment as soon as possible.
Suggest lines of inquiry the installation manager might follow
on receiving the results of the analysis.
Origin node Terminal node Activiry duration
(weeks)
1 2 8
1 5 7
2 3 12
2 4 5
3 7 3
4 6 8
4 7 12
5 6 9
6 8 1
7 8 5
94
Bibliography
P. H. J. Baily, Purchasing and Supply Management, 2nd ed.
(Chapman & Hall, 1969).
M. C. Barnes, A. H. Fogg, C. N. Stephens and L. G. Titman,
Compa11:Y Organisation: Theory and Practice (Allen & Unwin,
1970).
A. Battersby, Network Analysis for Planning and Scheduling,
2nd ed. (Macmillan, 1967).
M. Brown and E. Sidney, The Skills of Interviewing (Tavistock,
1961).
C. S. Deverell, Business Administration and Management, 2nd ed.
(Gee, 1968).
C. S. Deverell, Management Planning and Control (Gee, 1967).
C. S. Deverell, The Techniques of Communication in Business
(Gee, 1964).
P. F. Drucker, The Practice of Management (Pan Books, 1968).
C. R. Dunn, Case Studies in Marketing (Macmillan, 1971).
K. Lockyer, Critical Path Analysis (Pitman, 1964).
National Board for Prices and Incomes, Report No. 83: Job
Evaluation (H.M.S.O., Sept 1968) and Supplement (Dec 1968).
J. L. Otis and R. H. Leurkart, Job Evaluation: A Basisfor Sound
Wage Administration (Prentice-Hall, 1965).
J. A. Patton, C. L. Littlefield and S. A. Self, Job Evaluation:
Text and Cases (Irwin, 1964).
K. V. Porter, Case Studies in Human Relations (Macmillan, 1971).
The Practice of Organisation and Method, 2nd ed. (H.M.S.O.,
1965).
D. S. Pugh, D. J. Hickson and C. R. Hinings, Writers on
Organisation (Hutchinson, 1964).
H. A. Simon, Administrative Behaviour (Macmillan, New York,
1957).
95