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Separation and Purification Technology 52 (2007) 470–477

A submerged nanofiltration membrane bioreactor for domestic wastewater


treatment: the performance of cellulose acetate nanofiltration
membranes for long-term operation
Jae-Hoon Choi a,∗ , Kensuke Fukushi b , Kazuo Yamamoto b
a Department of Urban Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo, Tokyo 113-8656, Japan
b Environmental Science Center, The University of Tokyo, 7-3-1 Hongo, Bunkyo, Tokyo 113-0033, Japan

Received 5 April 2006; received in revised form 26 May 2006; accepted 26 May 2006

Abstract
A submerged nanofiltration membrane bioreactor (NF MBR) using cellulose acetate membranes was operated for 240 days to examine the
performance of the NF membrane in domestic wastewater treatment. For the first 130 days, dissolved organic carbon (DOC) concentration in the
permeates ranged from 0.5 to 2.0 mg/L. The rejection rates of monovalent and divalent ions by the NF membranes varied between 40 and 60%
and between 70 and 90%, respectively, for the initial 80 days. The permeate flux increased gradually with decreasing transmembrane pressure
(TMP) during the operation. The results of MW distribution and fractionation of dissolved organic matter in the waters demonstrated the increase
in membrane pore size and decrease in membrane hydrophobicity over operating time. From the results, the degradation of each water-quality
parameter over operation time might be attributed to the qualitative deterioration of the NF membrane caused by the hydrolysis of cellulose acetate,
which leads to an increase in pore size and porosity, and decrease in surface charge and hydrophobicity of cellulose acetate membranes.
© 2006 Elsevier B.V. All rights reserved.

Keywords: Advanced wastewater treatment; Cellulose acetate membrane; Hydrolysis; Nanofiltration; Submerged membrane bioreactor

1. Introduction Frequent occurrence of organic contaminants in natural waters,


especially drinking water sources, raises concern over the poten-
The membrane bioreactor (MBR) process, an effective and tial for these pollutants to affect human health through chronic
efficient membrane application for advanced wastewater treat- exposure [2–4]. Therefore, more advanced wastewater treatment
ment, usually combines biological wastewater treatment with processes, which have low-environmental load technology, are
microfiltration (MF) or ultrafiltration (UF) process to treat required to reduce or minimize the contaminants released into
wastewater biologically and to separate biomass physically from the water environment.
mixed liquor in an integrated step. The MBR has demonstrated The nanofiltration (NF) process has potential here, because
its superiority in improving effluent quality over the past 30 a NF membrane can typically reject organic matters with
years, and has been extended to advanced wastewater treatment molecular weight (MW) greater than approximately 200 Da [5].
due to stringent wastewater effluent regulations and the con- Although the MBR using UF membranes showed a high removal
tinuous development of membrane technology [1]. Municipal, efficiency of particle and organic matter, indicating that the efflu-
agricultural and industrial wastewater effluents continue to be ent COD ranged from 10 to 20 mg/L [6–8], the system will not
discharged into water sources, and moreover, the amount of be adequate to remove known and unknown dissolved organic
organic pollutants from the effluents has gradually increased. matter with several hundreds of MW, due to the relatively coarse
pore size distribution of the UF membranes.
To date, application of NF membranes to wastewater treat-
∗ Corresponding author. Present address: Division of Environmental Science
ment has been generally limited to the area of additional
and Engineering, National University of Singapore, Block EA #07-23, 9 Engi- advanced treatment of wastewater effluent already treated by
neering Drive 1, Singapore 117576. Tel.: +65 6874 5265; fax: +65 6874 5266.
E-mail addresses: jaehoonchoi2@hanmail.net (J.-H. Choi),
a conventional activated sludge process [9,10]. Our previous
fukushi@esc.u-tokyo.ac.jp (K. Fukushi), yamamoto@esc.u-tokyo.ac.jp studies demonstrated that the adoption of NF membrane in a
(K. Yamamoto). submerged MBR (NF MBR) was feasible because the system

1383-5866/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.seppur.2006.05.027
J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477 471

could provide extra-clean permeate and reasonable water pro- Table 2


ductivity [11,12]. In addition, the submerged NF MBR using Characteristics of influent domestic wastewater
cellulose acetate membranes showed treatment performance, Parameter Range (mean value)
especially permeate productivity, that was better than that of the Total organic carbon (TOC, mg/L) 35.3–91.2 (62.5)
MBR using polyamide NF membranes in domestic wastewater Suspended solids (SS, mg/L) 40–180 (82.9)
treatment [13]. However, the NF MBR using cellulose acetate pH 7.27–7.85 (7.61)
membranes was unsatisfactory because the permeate quality Conductivity (mS/m) 33.8–206.0 (122.0)
deteriorated over operating time in long-term operation. In order Dissolved oxygen (mg/L) 6.07–7.59 (6.61)
Total nitrogen (T-N)a (mg N/L) 7.2–31.9 (25.3)
for the submerged NF MBR to be feasible in wastewater treat- Total phosphorus (T-P) (mg P/L) 2.27–31.1 (6.53)
ment, the MBR system has to achieve sustainable membrane Temperature (◦ C) 16.0–22.5 (18.6)
performance for long-term operation.
Volumetric loadingb (kg TOC/m3 day) 0.018–0.039 (0.030)
The objective of this work was to observe the membrane (day 1–day 161)
performance of the submerged NF MBR using cellulose acetate 0.045–0.061 (0.052)
membranes, and to examine the causes of deterioration of perme- (day 162–day 240)
ate quality in the submerged NF MBR. Therefore, MW distribu- a The data represent the concentrations of dissolved T-N.
tion and hydrophilic/hydrophobic fractions of dissolved organic b The data were calculated without consideration for the volume of tap water
matter (DOM), as well as organic matter and salt rejection, were (approximately 3.15 L/day) used for periodic membrane flushing.
measured.
2.2. Experimental setup and operating conditions

2. Materials and methods Three NF membrane modules were immersed in a bioreactor


with an effective volume of 36.3 L. Periodic membrane flushing
2.1. NF membrane using tap water – meaning not backwashing (inside-to-out), but
merely the washing of the outside of the membrane fibers in the
A NF hollow-fiber membrane module (HA3110, Toyobo, bioreactor – was performed to control concentration polarization
Japan), which has a surface area of 12.1 m2 of cellulose acetate at the surface of the NF membranes and to remove anaerobic
materials, was adopted for this study. The commercial mem- conditions from the inside of each membrane module. NF#2
brane module manufactured for a cross-flow filtration system and NF#3 membranes were flushed, at the rate of approximately
was modified for adaptation to the submerged MBR system. 450 mL/trial, three and four times a day, respectively.
The pressure vessel was removed and the original roll-up shape Characteristics of the influent domestic wastewater are given
was converted to a U shape. Table 1 summarizes properties of in Table 2. Since the feed wastewater was provided from a munic-
the NF membrane module. In this study, the cellulose acetate ipal sewage treatment plant located at the landfill site of Tokyo
NF membrane module was adopted due to the compactness of Bay, Japan, the influent included a considerable amount of chlo-
a hollow-fiber membrane module and to practical limitations. ride ion (254.2 ± 147.0 mg/L) due to the effect of seawater.
However, the membrane has potential for qualitative deterio- Initial permeate flux and hydraulic retention time (HRT) were
ration in wastewater as a result of hydrolysis and biological initially set to approximately 0.021 L/m2 h and 2.0 days, respec-
degradation of the cellulose acetate [14–17]. The relationship tively, and after day 160, converted to 0.029 L/m2 h and 1.5 days
between the change of permeate qualities and hydrolysis will be due to the increase in permeate flux. The membrane filtration was
discussed later in this work; however, biological degradation will operated intermittently, meaning a cyclic mode of a 5 min run
not be addressed because the effect of biological degradation on and 5 min pause.
the performance of cellulose acetate membranes is controversial Seed-activated sludge was collected from the pilot-scale
[16,17]. anoxic-aerobic wastewater treatment works at a mixed-liquor
suspended solids (MLSS) concentration of approximately
3600 mg/L. Daily withdrawal of mixed liquor was conducted
Table 1 from the reactor in order to maintain the predetermined SRT
Properties of the cellulose acetate NF membrane module
and to control an excessive increase of organic matter and salt
Item NF membrane concentrations in the bioreactor. The SRT of 40 days was main-
Membrane configuration U-shaped hollow-fiber tained from reactor startup to day 38, and thereafter, the SRT
Outer and inner diameter (␮m) 177 and 86, respectively was prolonged to 80 days. Chemical cleaning of the membrane
Number of hollow-fiber/module 81,000 module was not carried out during the operation.
Membrane fiber length (mm) 270
Salt rejectiona (%) 94
Pure water permeabilityb (L/m2 h kPa) 0.0028
2.3. Sampling and pretreatment
a The information on salt rejection was obtained from the membrane manu-
To measure water-quality parameters such as total organic
facturer (test conditions; (1) pressure-driven mode, (2) target: 500 mg/L NaCl
solution, (3) operating pressure: 0.98 MPa, (4) temperature: 25 ◦ C, (5) recovery
carbon (TOC) and total phosphorus (T-P) in the influent wastew-
ratio: 30%). ater, samples were pretreated with high-frequency sound waves
b Mean value of three NF membranes (operating temperature: 25 ◦ C). (40 W) for 3 min. Supernatant was obtained by centrifuging the
472 J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477

mixed liquor from the bioreactor for 5 min at 3000 × g with a


centrifuge (H-3R, Kokusan, Japan), followed by filtering with
a 0.45 ␮m cellulose acetate membrane filter (DISMIC, Toyobo,
Japan). Permeate was taken 3 h after a flush of the membrane
to reduce the influence of flushing. To measure the dissolved
organic carbon (DOC) in the waters of the NF MBR, samples
were filtered using the 0.45 ␮m membrane filter.

2.4. Analytical methods

The TOC and DOC of the influent wastewater and super-


natant were measured using a TOC-500 analyzer (Shimadzu,
Japan) with an auto-sampler. The TOC and DOC of perme-
ates from the NF MBR were analyzed using a TOC-5000A
analyzer (Shimadzu, Japan) and the non-purgeable organic car-
bon (NPOC) method. The concentrations of anions and cations Fig. 1. Evolution of TOC and DOC concentrations in the waters from the NF
MBR.
were analyzed using an ion chromatographic analyzer (IC7000,
Yokogawa, Japan) and an inductively-coupled plasma-atomic
emission spectrophotometer (Optima 3000DV, Perkin-Elmer, the primary purpose to moderate the concentration polarization
USA), respectively. and high initial suction pressure. Since the performance differ-
Molecular weight cutoff (MWCO) of the NF membrane ences between the NF#2 and NF#3 membranes provoked by
was determined using single non-charged organic solutes. In different flushing conditions were effectively negligible as well,
this measurement, a U-shaped hollow-fiber membrane module the averaged data of the NF membranes were shown in this paper.
(surface area: 0.2 m2 ) and a pressure vessel (DV-20-ST, Advan-
tec, Japan) were used. Size-exclusion chromatography (SEC) 3.1. Removal of organic matter
was used to determine the MW distribution of DOM in the
waters from the NF MBR. The measurement was carried out by Fig. 1 represents the evolution of the averaged DOC concen-
high-performance liquid chromatography (LC 10A, Shimadzu, trations in the permeates from the NF#2 and NF#3 membranes.
Japan) using a protein KW 802.5 column (Column No. 12022, The DOC concentrations were in the range of 0.5–2.0 mg/L for
Shodex, Japan) at pH 7.00 ± 0.05. To calibrate the equipment, the first 130 days, suggesting that the NF membranes could
MW standards of various sodium polystyrene sulfonates (PSS) produce very good-quality permeate for a long-term operation.
were used. Detailed methodology of the SEC measurement is After day 130, the DOC values were gradually increased and
given elsewhere [18]. To fractionate the DOM in the waters reached approximately 3.0 mg/L. In addition, the average total
from the NF MBR, macroporous resins (XAD-8 and XAD-4) nitrogen and total phosphorus in the permeates during the oper-
were adopted. The organic matter in the waters consisted of ation were 20.56 ± 4.14 and 3.08 ± 1.49 mg/L, respectively.
hydrophobic (XAD-8 sorbable), transphilic (XAD-4 sorbable), To measure the potential of the fresh NF membrane in terms
and hydrophilic (neither XAD-8 nor XAD-4 sorbable) fractions. of organic-matter rejection, MWCO analysis was carried out
The detailed measurement protocol is given elsewhere [19]. (Table 3). The non-charged organic solutes were used as the
target materials because their rejection is primarily governed by
3. Results and discussion the sieving exclusion of the NF membrane. The MWCO result
indicates that the NF membrane used is not a tight membrane,
As mentioned above, the membrane flushing was employed to and the NF MBR can produce a better-quality permeate when a
control the concentration polarization at the membrane surface tighter NF membrane is employed.
and to improve the water flow inside the membrane modules. The The submerged MBR system removes organic matter through
NF#1 membrane without periodic flushing showed unexpected two functional units, the bioreactor (biodegradation) and the
performance in terms of organic matter and salt rejections, espe-
cially during the early stage of the operation (permeate DOC: Table 3
average 8 mg/L; Cl− rejection: below 10%), and after day 160, Molecular weight cutoff (MWCO) of the fresh NF membrane
the permeate DOC was restored to the same level as that of NF#2 Organic solute MW (Da) Rejection (%)
and NF#3. This might be explained by the buildup of an anaer-
Ethanol 46.07 0.10
obic condition inside the NF#1 membrane module, which could Glucose 180.16 5.45
be formed by the configuration of the NF membrane. The results Sucrose 342.34 10.25
and discussion on the performance of the NF#1 membrane have Raffinose 504.42 13.73
thus been excluded from this paper. On the contrary, the NF#2 ␣-Cyclodextrin 972.85 16.95
and NF#3 membranes showed expected performances, suggest- Test conditions; (1) suction mode, (2) membrane surface: 0.21 m2 , (3) pressure:
ing that the periodic flushing was efficient to prevent anaerobic 70 ± 5 kPa, (4) temperature: 20.0 ± 1.0 ◦ C, (5) pH: 6.0 ± 0.5, (6) feed concen-
condition from occurring. However, the flushing did not achieve tration: 10 mgC/L.
J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477 473

Fig. 2. Contributions of biological treatment and membrane filtration to the


removal of organic matter.

membrane module (membrane separation). To evaluate the


achievement of organic removal by both units in the NF
MBR, overall removal efficiency (ROverall ), removal efficiency
by bioreactor (RReactor ), and removal efficiency by membrane
(RMembrane (= ROverall − RReactor )) were calculated (Fig. 2). The
ROverall of the NF membranes (NF#2 and NF#3) averaged
97.3%. 80.1% of the removal efficiency was removed by the
bioreactor and the residual of 17.2% was rejected by the mem-
brane filtration. While 20–30% of the influent TOC was removed
by the membrane filtration for the first 130 days, less than 10%
of the influent TOC was removed for the last 110 days.
To investigate further the performance of organic rejection
by the membrane filtration, the removal efficiency by the NF Fig. 3. (a) Salts (Cl− , Na+ , SO2 − and Ca2+ ) rejection (salt rejection = 100 ×
membrane was recalculated using the following equation: [supernatant − permeate]/[supernatant]) and (b) evolution of salts concentration
in the supernatant.
100 × [Supernatant DOC − Permeate DOC]
rMembrane = primarily by the Donnan exclusion effect, which increases
Supernatant DOC
with membrane charge [21,22]. Throughout the operation,
From Fig. 2, it was determined that the rejection efficiency the rejection of cationic and anionic ions was measured to
for the first 130 days was over 80%, indicating that the NF observe changes in the electrical property of the NF membrane
membrane module played a significant role in organic removal (Fig. 3(a)). For the initial 80 days, the rejection rates of mono-
irrespective of a variety of supernatant concentrations. valent and divalent ions by the NF membranes ranged from
To examine why the permeate DOC increased gradually over 40 to 60% and from 70 to 90%, respectively. Similar to the
operating time, the permeate TOC (the concentration of organic removal efficiency of the organic matter, the rejection rates here
carbon before filtering with a 0.45 ␮m membrane filter; data not decreased gradually after day 80. In addition, the evolution of
shown) was measured at irregular time intervals. As a conse- the ion concentration in the supernatant is shown in Fig. 3(b).
quence, the difference between TOC and DOC in the permeate Since ions are retained by the NF membrane, there is a possi-
was effectively negligible, meaning that there was no mechanical bility of their accumulation in the bioreactor. However, the salts
damage to the membrane modules. The poor-quality of the NF were mostly passed at the late stage of the operation. The result
MBR permeate could thus be attributed to the deterioration of clearly showed that salts were not accumulated in the bioreac-
the cellulose acetate membranes resulting from increase in pore tor, resulting from the decrease of salt rejection by the cellulose
size and porosity, and the decrease of hydrophobicity caused by acetate NF membrane.
the hydrolysis of cellulose acetate, which will be discussed in The decrease in salt rejection by the NF membrane over
the next sections [20]. operating time might be explained by the increase in pore
size and the decrease in the surface charge of the NF mem-
3.2. Rejection of salt brane caused by the hydrolysis of cellulose acetate materials
in wastewater [20]. Generally, cellulose acetate membranes
Salt rejection is an important factor in evaluating the elec- undergo hydrolytic decomposition. This is manifested by the
trostatic repulsion property of the NF membrane. For charged substitution of hydroxyl groups for acetyl groups, which dras-
NF membranes, the performance of ion separation is controlled tically degrades reverse osmosis (RO) and NF membrane per-
474 J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477

formance [15]. The mechanism by which ions are rejected by


the cellulose acetate NF membrane is primarily governed by
parameters such as steric hindrance and electrostatic interac-
tion between membrane and ion. The steric hindrance depends
on the stability of the formed complex between the cation and
the ligand. For simple electrolytes, the rejection depends on the
electrical interactions, which are controlled by the surface charge
developed on the membrane material. With the increase of the
extent of hydrolysis (desalting of polymer matrix) of the cel-
lulose acetate, the permeation rate increases and salt rejection
inversely decreases [20,23]. Vos et al. reported that the salt rejec-
tion of a cellulose acetate membrane drops from more than 95%
to less than 80% when exposed to a pH of 8.3 in feed solution
for 135 days [14]. Although there was no direct evidence, such
as decrease of membrane surface charge, relevant to the hydrol-
Fig. 4. Evolution of relative flux (J/J0 , J0 : initial flux, J: flux), transmembrane
ysis of cellulose acetate membranes, the decline in salt rejection pressure (TMP), and permeability in the NF MBR.
suggests that the quality of the NF membrane used in this work
was degraded by the hydrolysis.
and permeability were observed (Fig. 4). The averaged relative
flux of NF#2 and NF#3 membranes was maintained at the con-
3.3. Changes of permeate flux and transmembrane pressure stant level of 1.0 or less (the permeability: 0.0006 L/m2 h kPa),
whereas the averaged TMP of the NF membranes fluctuated
To evaluate water productivity of the submerged NF MBR in within the range of 60–85 kPa for the first 80 days. High TMP in
actual domestic wastewater treatment, relative flux (the ratio of the early stage of the operation can be explained by the intrinsic
each flux (J) to initial flux (J0 )), transmembrane pressure (TMP), tightness and high salt rejection of the NF membrane. After 80

Fig. 5. MW distribution of supernatant and permeates on (a) day 30, (b) day 97, and (c) day 157.
J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477 475

days, the relative flux of the NF membranes increased gradually


to approximately 1.2 (the permeability: 0.0017 L/m2 h kPa), and
finally the initial permeate flux was forced to increase from 0.021
to 0.029 L/m2 h in order to keep up a relative flux of 1.0 after
day 162. On the other hand, the TMP of the membranes con-
tinued to decrease to approximately 20 kPa irrespective of the
increase in the initial flux. In addition, the averaged permeability
(0.0035 L/m2 h kPa) of NF#2 and NF#3 membranes at day 228
was higher than the pure water permeability (0.0028 L/m2 h kPa)
of the fresh NF membranes.
The increase in permeate flux and decrease of TMP during the
operation might be attributable to the increase in pore size and
porosity, and decrease in surface charge of the NF membrane,
resulting from the hydrolysis of the cellulose acetate. The cellu-
lose acetate membrane is a porous membrane, and therefore the
water permeation is governed by a function of the pore radius
[24]. With the increase of the pore size or porosity resulting
from the extent of the desalting of the polymer, the permeation
rate increases. In addition, the decrease in salt rejection could
contribute to the increase in permeate flux since the net driving
force in the NF process increases with decreasing salt rejection
[25].

3.4. Further investigation into the performance change of


the NF membrane

To observe the change in pore size and hydrophobicity of


the NF membranes employed in this work, MW distribution and
fractionation of the DOM in the supernatant and permeate of the
NF MBR were observed.

3.4.1. Molecular weight distribution Fig. 6. Fractionation of dissolved organic matter in the waters from the NF MBR
The MW distributions of DOM in the supernatant and perme- using XAD-4 and XAD-8 resins; (a) supernatant and (b) permeate.
ates were measured using size-exclusion chromatography and
were expressed in terms of UV absorbance at a wavelength of
pore size of the NF membranes gradually increased over oper-
260 nm over elution time. Fig. 5 illustrates the chromatograms
ation time as a result of the hydrolysis of the cellulose acetate.
for the waters from the NF MBR on days 30, 97 and 157. The
In addition, the change of MW distribution of DOM over time
MW values calculated by the data from PSS standards were also
could be seen as evidence demonstrating the relation between
expressed in the chromatograms.
the increase in permeate DOC and the increase in pore size.
The MW distributions of the supernatant and permeates on
day 30 showed that the permeates of the NF#2 and NF#3 mem-
branes consisted of organic matter smaller than approximately 3.4.2. Fractionation of dissolved organic matter by XAD
2700 Da, with the largest fraction being 747 Da (Fig. 5(a)). resins
This shows that the NF membranes did not completely reject The fractional distribution by hydrophobicity/hydrophilicity
organic matter with MW smaller than 607 Da. Similar to the of DOC in the waters from the NF MBR during the operation
result of the MWCO analysis, this unexpected finding indicates is illustrated in Fig. 6. The isolation procedure permits determi-
that the NF membranes used in this study were not as tight as nation of hydrophobic (HPO), transphilic (TPI) and hydrophilic
expected. (HPI) DOC fraction. The three isolated fractions of DOC exhib-
To compare the change of MW over operation time, the MW ited different characteristics in terms of molecular size, aro-
distributions on days 97 and 157 were also measured, and are maticity and charge density. The HPO fraction was comprised
shown in Fig. 5(b and c), respectively. In comparison to the chro- of the least polar and generally highest MW humic materi-
matogram on day 30, the MW distribution of permeates on day als, and the highest aromaticity of the DOC fractions. The TPI
97 had changed significantly, whereas the MW distribution curve fraction was of intermediate polarity and contained greater car-
of permeates on day 157 corresponded approximately with that boxyl acidity and lower MW organic matter. The HPI fraction
of the supernatant. The largest MW fraction of organic matter in consisted of the most polar organic matter, and included the
permeates of the NF MBR increased from 747 Da on day 30 to most mobile and lowest MW compounds of the three fractions
1189 Da on day 157. This could be explained by the fact that the [26,27].
476 J.-H. Choi et al. / Separation and Purification Technology 52 (2007) 470–477

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