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Mechanical Lab S3 EEE
Mechanical Lab S3 EEE
MECHANICAL ENGINEERING
LABORATORY
` SEMESTER -III
JAI BHARATH COLLEGE OF 3039 EEE
MANAGEMENT AND ENGINEERING
TECHNOLOGY Diploma in Electrical &
Electronics Engineering
JB Campus, Arackappady,
Vengola.P.O, Perumbavoor, Cochin –
683556 DEPARTMENT OF MECHANICAL
ENGINEERING
Prepared By
Mechanical Engineering Department
Program: Diploma in Electrical & Electronics Engineering
Course Objectives:
Course Prerequisites:
Course
Topic Course Title Semester
code
Engineering Mathematics Mathematics- 1 & 2 1&2
Basic physics Applied physics-1 1
Course Outcomes:
On completion of the course, the students will be able to:-
Duration
COn Description Cognitive level
(Hours)
Develop experimental setup to understand the
CO1 12 Applying
applications of Bernoulli’s theorem.
Module Duration
Description Cognitive level
Outcome (Hours)
Develop experimental setup to understand the applications of Bernoulli’s
CO1
theorem.
Interpret Bernoulli’s theorem and identify the
M1.01 3 Applying
use of Bernoulli’s theorem apparatus.
Apply Bernoulli’s equations in flow
experiments to determine the coefficient of
discharge and plot graphs: Head Vs. discharge
M1.02 and head Vs. Coefficient of discharge ( Orifice 6 Applying
meter, Venturi meter,)
CO4 Experiment with petrol and diesel engines to test their performance
M4.01 3
Illustrate various components of an IC engine. Understanding
Study the components and working principles of two stroke and four stroke engines.
Experiment with diesel and petrol engines to determine indicated power,
Brake power and thermal efficiencies.
Text / Reference:
Online resources
1 https://nptel.ac.in/courses/105/103/105103192/
2 https://nptel.ac.in/courses/105/103/105103095/
3 https://nptel.ac.in/courses/112/103/112103277/
4 https://nptel.ac.in/courses/112103262/
CONTENTS
Sl.No. TOPIC PAGE NO.
STUDY
1 Study of Properties of Fluids 7
2 Study of Pressure Measuring Equipments 9
3 Study of Flow Measuring Equipments 11
4 Study of Hydraulic Pumps 19
5 Study of Hydraulic Turbines 33
6 Study of Heat Engines 39
EXPERIMENTS
1 VENTURIMETER 43
2 PIPE FRICTION APPARATUS 47
3 TRIANGULAR NOTCH 51
4 RECTANGULAR NOTCH 55
5 CENTRIFUGAL PUMP 57
6 RECIPROCATING PUMP
63
7 PELTON WHEEL 66
8 FRANCIS TURBINE 74
9 KAPLAN TURBINE 81
10 2-STROKE PETROL ENGINE 87
11 4-STROKE DIESEL ENGINE 90
SAFETY PRECAUTIONS IN LAB
1. Enter the lab with proper dress code ( coat , shirt tuck in with belts
and shoes)
2. Half shoes are not permitted
3. Long hair should be tied tightly or use hair nets.
4. Wearing bangles and long chain should be avoided.
5. Handle instruments/ tools/equipments carefully
6. Keep safe distance from moving parts.
7. Don’t shout or run inside the workshop.
8. Strictly follow the safety precautions of individual items while operating
9. Be cautions while handling inflammable material (petrol, diesel etc)
STUDY
3. Specific gravity
Specific gravity of a fluid may be defined as the ratio of its specific weight to that of a
standard substance at a standard temperature. It is generally denoted by ‘ S ‘ and it is a
unitless quantity.
S = Specific weight of the fluid / Specific weight of standard fluid
In the case of liquids the standard fluid chosen is water and for gases it is air.
4. Compressibility
Compressibility of a fluid may defined as the variation in its volume with the variation of
pressure. Normally liquid is considered to be an incompressible fluid.
5. Surface tension
Surface tension of a fluid is its property, which enables it to resist tensile stress. It is due to
cohesion between the molecules at the surface of a liquid. It’s unit is N / m.
6. Capillarity
Capillarity may be defined as rise or fall of a liquid in a tube. The phenomenon of rising
water in a tube of smaller diameter is called capillary rise.
7. Viscosity
Viscosity is defined as the resistance offered by one layer of fluid against the adjacent layer
of that fluid or it is a property of a fluid which opposes the flow. It‟s unit is Ns / m 2 . There
are two types of Viscosity-dynamic Viscosity or (simply viscosity) and kinematic viscosity.
Kinematic viscosity is the ratio between dynamic viscosity to the density of the fluid. It’s unit
is square meter per second.
PIEZO METER
A piezometer is the simplest form of a manometer, used to measure moderate pressure of
liquids. It mainly consists of a glass tube fitted to the pipe vessel as shown in fig. The
pressure measured is ‘h’ mm of water.
POINTER GAUGE
A pointer gauge basically consists of a thin vertical rod pointed at its lower end. The rod is
attached to a rack and pinion arrangement. The pointer edge of the gauge is lower until it just
touch the surface of the water by rotating the knob fitted on the pinion. The elevation of the
surface can be read from the vernier scale. In some cases electrical low voltage supply is
given to the pointer so that the just touching position of the pointer to the water surface
completes the circuit to glow a lamp, such a gauge is called as electrical pointer gauge.
HOOK GAUGE
A hook gauge is similar to that of a pointer gauge. Here the pointer rod end is bent to form
a hook shape so that the level of water can be measured when the point just emerge above
the liquid surface. The gauge gives better accuracy in measurement than pointer gauge.
Study of Venturimeter
A venturimeter is a device which is used for measuring the rate of flow of fluid
through a pipe. The principle of the venturimeter was first demonstrated in 1797 by an
Italian physicist G.B. Venturi (1746-1822), but the principle was first applied, by C.
Herschel (1842-1930) in 1887, to develop the device in its present form for measuring the
discharge or the rate of flow of fluid through pipes. The basic principle on which a
venturimeter works is that by reducing the cross-sectional area of the flow passage, a
pressure difference is created and the measurement of the pressure difference enables the
determination of the discharge through the pipe.
As shown in Fig. venturimeter consists of (1) an inlet section followed by a
convergent cone, (2) a cylindrical throat, and (3) a gradually divergent cone. The inlet
section of the venturimeter is of the same diameter as that of the pipe which is followed by a
convergent cone. The convergent cone is a short pipe which tapers from the original size of
the pipe to that of the throat of the venturimeter. The throat of the venturimeter is a short
parallel-sided tube having its cross-sectional area smaller than that of the pipe. The divergent
cone of the venture meter is a gradually diverging pipe with its cross-sectional area increasing
area increasing from that of the throat to the original size of the pipe. At the inlet section and
the throat i.e., sections 1 and 2 of the venturimeter, pressure taps are provided to connect a
differential manometer or pressure gauges. The convergent cone of a venturimeter has a total
included angle of 21 ±10 and its length parallel to the axis is approximately equal to 2.7 (D-
d), where D is the diameter of the inlet section and d is the diameter of the throat.
The length of the throat is equal to d. The divergent cone has a total included angle
lying between 50 to 150, (preferably about 60). This results in the convergent cone of the
venturimeter to be of smaller length than its divergent cone. This is so because from the
consideration of the continuity equation it is obvious that in the convergent cone the fluid is
being accelerated from the inlet section 1 to the throat section 2, but in the divergent cone the
fluid is retarded from the throat section 2 to the end section 3 of the venturimeter. The
acceleration of the flowing fluid may be allowed to take place rapidly in a relatively small
length, without resulting in appreciable loss of energy.
However, if the retardation of flow is allowed to take place rapidly in small length,
then the flowing fluid will not remain in contact with the boundary of the diverging flow
passage or in other words the flow separates from the walls, and eddies are formed which in
turn result in excessive energy loss. Therefore, in order to avoid the possibility of flow
separation and the consequent energy loss, the divergent cone of the venturimeter is made
longer with a gradual divergence. Since the separation of flow may occurs in the divergent
cone of the venturimeter, this portion is not used for discharge measurement.
10 | JBC , Arackappady Department of Mechanical Engineering
11 | JBC , Arackappady Department of Mechanical Engineering
Since the cross- sectional area of the throat is smaller than the cross-sectional area of
the inlet section, the velocity of flow at the throat will become greater than that at the inlet
section, according to the continuity equation. The increase in the velocity of flow at the throat
results in the decrease in the pressure at this section as explained earlier. As such a pressure
difference is developed between the inlet section and the throat of the venturimeter. The
pressure difference between these sections can be determined either by connecting a
differential manometer between the pressure taps provided at these sections or by connecting
separate pressure gauges at each of the pressure taps.
The measurement of the pressure difference between these sections enables the rate of
flow of fluid to be calculated. For a greater accuracy in the measurement of the pressure
difference the cross-sectional area of the throat should be reduced considerably, so that the
pressure at the throat is very much reduced. But if the cross-sectional area of the throat of a
venturi meter is reduced so much that the pressure at this section drops below the vapour
pressure of the flowing liquid, then the following liquid may vapourise and vapour pockets or
bubbles may be formed in the liquid at this section.
Further liquids ordinarily contain some dissolved air which is released as the pressure
is reduced and it too may form air pockets in the liquid. The formation of the vapour and air
pockets in the liquid ultimately results in a phenomenon called cavitation , which is not
desirable. Therefore, in order to avoid the phenomenon of caviation to occur, the diameter of
the throat can be reduced only upto a certain limited value which is restricted on account of
the above noted factors. In general, the diameter of the throat may vary from 1/3 to 3/4 of the
pipe diameter and more commonly the diameter of the throat is kept equal to ½ of the pipe
diameter.
Study of Orifice
Orifice: An orifice is an opening having a closed perimeter, made in the walls or the bottom
of a tank or a vessal containing fluid through which the fluid may be discharged.
Types of Orifices:
Orifices may be classified on the basis of their size, shape, shape of the upstream edge and
the discharged conditions.
1. According to the size : (a) Large orifice (b) Small orifice
2. According to the Shape : (a) Circular orifice (b) Rectangular orifice
(c) Triangular orifice (d) Square orifice
3. According to the shape of the upstream edges : (a) Sharp edged orifice
(b) Bell-mouthed orifice
4. According to the discharge condition : (a) orifice discharged free
(b) Submerged orifices
The Cd of a sharp edged standard orifice normally varies from 0.61 to 0.65
Where
Cd = Co –efficient of discharge of the Triangular notch
θ = angle of the notch
g = Acceleration due to gravity
H = Head over the notch
Watermeter
Study of Watermeter
Water meters are used to measure the volume of water used by residential and commercial
building that is supplied with water by a public water supply system. Water meters can also
be used at the water source, well, or throughout a water system to determine flow through a
particular portion of the system. In most of the world water meters measure flow in cubic
metres(m3) or litres but in the USA and some other countries water meters are calibrated in
cubic feet (ft.) or US gallons on a mechanical or electronic register. Some electronic meter
registers can display rate-of-flow in addition to total usage.
Types of Metering Devices :
There are two common approches to flow measurement, displacement and velocity, each
making use of a variety of technologies. Common displacement designs include oscillating
piston and nutating disc meters. Velocity-based designs include single-and multi-jet meters
and turbine meters. There are also non-mechanical designs, for example electromagnetic and
ultrasonic meters, and meters designed for special uses. Most meters in a typical water
distribution system are designed to measure cold potable water only. Special hot water meters
are designed with materials that can withstand higher temperatures. Meters for reclaimed
water have special lavender register covers to signify that the water should not be used for
drinking. Water meters are generally owned, read and maintained by a public water provider
such as a city, rural water association or private water company. In some cases an owner of a
mobile home park, apartment complex or commercial building may be billed by a utility
based on the reading of one meter, with the costs shared among the tenants based on some
sort of key (size of flat, number of inhabitants or by separately tracking the water
consumption of each unit in what is called sub metering).
The basic principle on which a centrifugal pump works is that when a certain mass of liquid
is made to rotate by an external force, it is thrown away from the central axis of rotation and a
centrifugal head is impressed which enables it to rise to a higher level. Now if more liquid is
constantly made available at the centre of rotation, a continuous supply of liquid at a higher
level may be ensured. Since in these pumps the lifting of liquid is due to centrifugal action,
these pumps are called ‘centrifugal pumps’.
The first step in the operation of a centrifugal pump is priming. Priming is the operation in
which the suction pipe, casing of the pump and the portion of the delivery pipe up to the
delivery valve are completely filled with the liquid which is to be pumped, so that all the air
from this portion of the pump is driven out and no air pocket is left. It has been observed that
even the presence of a small air pocket in any of the portion of the pump may result in no
delivery of liquid from pump. The necessity of priming a centrifugal pump is due to the fact
that the pressure generated in a centrifugal pump impeller is directly proportional to the
density of the liquid that is in contact with it. Hence if an impeller is made to rotate in the
presence of air, only a negligible pressure would be produced, with the result that no liquid
will be lifted up by the pump. As such it is essential to properly prime a centrifugal pump
before it can be started.
After the impeller is primed, the delivery valve is still kept closed and the electric motor is
started to rotate the impeller. The delivery valve is kept closed in order to reduce the starting
torque for the motor. The rotation of the impeller in the casing full of liquid produced a
forced vertex which imparts a centrifugal head to the liquid and thus results in an increase of
pressure throughout the liquid mass. The increase of pressure at any point proportional to the
square of the angular velocity and the distance of the point from the axis of rotation. Thus if
the speed of rotation of the impeller of the pump is sufficiently high, the pressure in the liquid
surrounding the impeller is considerably increased. Now as long as the delivery valve is
closed and the impeller is rotating, it just churns the liquid in the casing. When the delivery
valve is opened the liquid is made to flow in an outward direction there by leaving the vanes
of the impeller at the outer circumference with high velocity and pressure. At the eye of the
impeller due to the centrifugal action a partial vacuum is created. This causes the liquid from
the sump, which is at atmospheric pressure, to rush through the suction pipe to the eye of the
impeller there by replacing the liquid which is being discharged from the entire
circumference of the impeller. The high pressure of the liquid leaving the impeller is utilized
in lifting the liquid to the required height through the delivery pipe.
It is made of cast iron or steel alloy. The piston reciprocates inside the cylinder. The
movement of piston is obtained by a connecting rod which connects piston and rotating
crank.
SUCTION PIPE
SUCTION VALVE
It adjusts the flow from the suction pipe into delivery pipe.
DELIVERY VALVE
AIR VESSEL
It is a cast iron closed chamber having an opening at its pass through which the water flows
into vessel.
Figure B
Fig C
Self-priming pumps are inherently designed to allow the pump to re-prime itself
typically under lift conditions. These pumps are very effective to the end user in that they will
eliminate the need for foot valves, vacuum and ejector pumps which can become clogged or
be impractical to use for prolonged or remote operation. Although the pump itself is designed
to accomplish this task, it is important to understand the principle of how self-priming is
achieved so that the piping system can be designed so as not to conflict with this function.
A self-priming pump, by definition, is a pump which will clear its passages of air if it
becomes air bound and resume delivery of the pumpage without outside attention. To
accomplish this, a charge of liquid sufficient to prime the pump must be retained in the casing
(See Fig. A) or in an accessory priming chamber. When the pump starts, the rotating impeller
creates a partial vacuum; air from the suction piping is then drawn into this vacuum and is
entrained in the liquid drawn from the priming chamber. This air-liquid mixture is then
pumped into the air separation chamber (within the casing) where the air is separated from
the liquid with the air being expelled out the discharge piping (Fig. B) and the liquid
returning to the priming chamber. This cycle is repeated until all of the air from the suction
piping has been expelled and replaced by pumpage and the prime has been established (Fig.
C).
2. To discharge a large quantity of liquid, head remains same. This task is achieved by
parallel arrangement where in impellers are mounted on separate shafts.
PUMPS IN SERIES
For obtaining high head, a number of impellers are mounted in series or on the same shaft.
Figure shows such an arrangement for two stage pump. The discharge from the impeller 1
passes through a guided passage and enters the impeller 2. At the outlet of the impeller 2,
the pressure of the water will be more than the pressure of water at outlet of impeller 1. Thus
if more number of impellers are mounted on the same shaft the pressure at outlet will be
increased further. The series arrangement is employed for delivering a relatively small
quantity of liquid against very high heads.
PUMPS IN PARALLEL
When a large quantity of liquid is required to be pumped against a relatively small head,
two or more pumps are employed which are so arranged that each of these pumps working
separately lifts the liquid from a common sump and delivers it to a common collecting pipe
through which it is carried to required height. This arrangement is known as pumps in
parallel
CASING
The function of water is to prevent the splashing of water and to discharge water to tail race.
The casing of Pelton Wheel does not perform any Hydraulic function.
BREAKING JET
When the nozzle is completely closed by moving the spear in the forward direction, the
amount of water striking the runner reduces to zero. But the runner due to inertia goes on
revolving for a long time. To stop the runner in a short time, a small nozzle is provided which
directs the jet of water on the back of vanes. This jet of water is called Breaking Jet.
Two Stroke and Four Stroke Spark Ignition (Carburettor Type) IC Engine
In this engine liquid fuel is atomised, vaporized and mixed with air in correct proportion
before being taken to the engine cylinder through the intake manifolds. The ignition of the
mixture is caused by an electric spark and is known as spark ignition.
Compression Ignition (Diesel Type) IC Engine
In this only the liquid fuel is injected in the cylinder under high pressure.
APPARATUS
1. Venturi meter with attachments.
2. Piping system.
3. Measuring tank.
4. Differential manometer.
5. Stop watch.
PRINCIPLE
Where,
2
𝜋 𝑑1
a1 is the area of pipe in cm =
2
4
2
2 𝜋 𝑑2
a2 is the area of throat of venture meter in cm =
4
where d1 and d2 are diameters of inlet and throat respectively , in cm
g is acceleration due to gravity = 981 cm/s2
H is ( h1 - h2 ) x 12.6 in cm of water
Where h1 and h2 are the differential manometer readings in c.m of mercury .
2) Diameter of inlet , d1 =
2
𝜋𝑑 1
Area of inlet , a1 = =
4
Diameter of throat , d2 =
2
𝜋 𝑑2
Area of throat , a2 =
4
Acceleration due to gravity , g = 981 cm/ s2
h1 = ; h2 =
H = ( h1 - h2 ) x 12.6 =
𝑎1𝑎2√2𝑔𝐻
Theoretical discharge Qt = =
√𝑎12 −𝑎22
𝑄𝑎
3) Coefficient of discharge , Cd = =
𝑄𝑡
Calibration Table
Head , H
( cm )
Discharge ,
n
Qa = K ×
H
( cm3/s )
Where K = 𝑎 1 𝑎 2 √2𝑔
Cd ×
√𝑎12 −𝑎22
Taking log, equation (2) can be written as
Log Qa = log K + n log H
Plotting the graph, Log Qa vs Log H, the slope of the straight line graph gives the value of ‘n’
and ‘ LogK ’ is the intercept on Log Qa axis.
SPECIFICATION
Area of measuring tank , A = 50 c.m x 30 c.m = 1500 c.m2
In the experimental setup, two venturi meters are provided with parallel arrangement. The
inlet size and respective throat diameters are
Sl.No: Inlet diameter (d1 ) Throat diameter (d2 )
1 2 c.m 1.183 c.m
2 2.5 c.m 1.479 c.m
PROCEDURE
1. Close all the valves of venturi meter and the differential manometer.
2. After priming start the pump by starting the motor coupled with it.
3. Select venturi meter pipe line in which to conduct the experiment and keep the gate
valves open.
4. Open the inlet valve.
5. Open the valves of manometer and the venturi meter.
6. Keep the exit side of the venturi meter to a desired flow rate by adjusting the control
valve. Maintain the flow steady.
7. Note down the manometer reading and time taken for ‘x’ cm rise of water in the
measuring tank.
8. Repeat the experiment by adjusting the control valve.
RESULT
i) Coefficient of discharge of the given venturi meter , Cd =
ii) Calibration of venturi meter is done.
iii) Graphs Cd vs H, Qa vs H and log Qa vs log H were plotted.
INFERENCE
APPARATUS
Pipe friction apparatus , Measuring tank , Stop watch
PRINCIPLE
Darcy’s co-efficient of friction ‘f ’ can be calculated from the relation
4𝑓𝐿𝑉 2
hf =
2𝑔𝑑
where,
hf is head loss due to friction in cm of water = H
H = (h1- h2) × 12.6 , where h1 & h2 are manometer reading in cm of mercury
f is the co-efficient of friction for the pipe
L is the length of pipe in cm
V is the average velocity of flow in cm/sec
𝑄
V= cm/sec
𝑎
g is acceleration due to gravity = 981 cm/s2
πd 2
a is the area of pipe cm2
= 4
𝑑
3) Hydraulic radius , m = =
𝑓 4
i = =
𝐿
𝑉
Chezy’s constant , C = =
√𝑚𝑖
ℎ
𝑓 𝑑
f = × 4𝐿
𝑉
2
2𝑔
PROCEDURE
Close all valves of pipe line and the manometer . Prime the pump and start the pump . Open
the gate valve of the pipe line in which the experiment is going to be conducted . Open the
needle valves of the manometer and pressure tapping . Keep the exit side of the apparatus to a
desired flow rate by adjusting the control valve . Note down the reading of manometer and
time for ‘x’ cm rise of water in the measuring tank. Repeat the experiment by adjusting the
valve to get different flow rate.
RESULT
i) Darcy’s co-efficient of friction of given pipe, f =
ii) Darcy’s co-efficient of friction from graph, f =
iii) Chezy’s coeffient of friction , C =
2
iv) The graphs : hf vs 𝑉
and Reynold’s number (Re ) vs Darcy’s Coefficient
2𝑔
were plotted
APPARATUS
1. Triangular notch with attachments,
2. Measuring tank.
3. Stop watch.
PRINCIPLE
where h1 and h2 are the initial and final hook gauge readings in cm
𝑄𝑎
3) Coefficient of discharge , Cd = =
𝑄𝑡
15
..........................................................
This can be written as Qa = K ×Hn (2)
8
Where K = Cd × ( )√2𝑔 tan(𝜃/2)
15
SPECIFICATION
Angle of triangular notch , θ = 600
Area of measuring tank , A = 60 c.m x 30 c.m = 1800 c.m2
PROCEDURE
1. Fix the triangular notch water tight at the notch holder.
2. Start the pump in order to provide water flow through the notch .
3. After some time close the inlet valve and note down the value of h1.
4. Open the inlet valve and adjust to the desired flow rate.
5. Measure the value of h2.
6. Take time for ‘x’ cm rise of water in the measuring tank.
7. Repeat the experiment at different flow rates by adjusting the inlet valve.
RESULT
i. Coefficient of discharge of the given triangular notch, Cd =
ii. Graphs Cd vs H , Qa vs H and log Qa vs log H were plotted.
INFERENCE
APPARATUS
4. Rectangular notch with attachments,
5. Measuring tank.
6. Stop watch.
PRINCIPLE
where h1 and h2 are the initial and final hook gauge readings in cm
𝑄𝑎
6) Coefficient of discharge , Cd = =
𝑄𝑡
15
..........................................................
This can be written as Qa = K ×Hn (2)
Where K = Cd × Qt
Taking log, equation (2) can be written as
SPECIFICATION
Angle of triangular notch , θ = 600
Area of measuring tank , A = 60 c.m x 30 c.m = 1800 c.m2
PROCEDURE
8. Fix the triangular notch water tight at the notch holder.
9. Start the pump in order to provide water flow through the notch .
10. After some time close the inlet valve and note down the value of h1.
11. Open the inlet valve and adjust to the desired flow rate.
12. Measure the value of h2.
13. Take time for ‘x’ cm rise of water in the measuring tank.
14. Repeat the experiment at different flow rates by adjusting the inlet valve.
RESULT
iii. Coefficient of discharge of the given triangular notch, Cd =
iv. Graphs Cd vs H , Qa vs H and log Qa vs log H were plotted.
INFERENCE
PRINCIPLE
The power output from a centrifugal pump is given by
𝑊 ×𝑄 ×𝐻
Power output, Po = KW
1000
Where
W = Specific weight of water = 9810 N/m3
𝐴 ×𝑥
Q = Actual discharge in m3/s =
𝑡1
A = Area of measuring tank in m2
x = Rise of water in measuring tank in m
t1 = time taken for ‘x’ m rise of water in measuring tank , in seconds
RESULT
1. The performance test on Centrifugal pump was successfully conducted
2. The maximum efficiency of Centrifugal pump , η =
3. The variations of Input power , Head and Efficiency against Discharge were plotted
INFERENCE
PRINCIPLE
The Reciprocating pump is a positive displacement pump . in which the pressure of liquid is
increased by the to and fro motion of a piston inside the chamber.
The power output from a Reciprocating pump is given by
𝑊 ×𝑄𝑎 ×𝐻
Power output, P = KW
o
1000
W = Specific weight of water = 9810 N/m3
𝐴𝑚 ×𝑥
Q = Actual discharge in m3/s =
a
𝑡1
Am = Area of measuring tank in m2
x = Rise of water in measuring tank in m
t1 = time taken for ‘x’ m rise of water in measuring tank , in seconds
x = 5 cm
Time taken for 5 cm water rise , t1 =
𝐴 ×𝑥
Actual discharge , Qa = =
𝑡1
Inlet pressure , p1 =
Delivery pressure , p2 =
Total Head , H = p1 ( 12.6 / 1000 ) + ( p2 × 10 ) =
𝑊 ×𝑄𝑎 ×𝐻
Power output, P = =
o
1000
4) Stroke length , L =
Diameter of piston , D =
𝜋𝐷 2
Area of cylinder bore , A =
4
= Speed , N =
2𝐿𝐴𝑁
Qt = =
60
Slip , S = Qt - Qa =
𝑄𝑡 − 𝑄𝑎
5) Percentage Slip =
𝑄𝑡 × 100 =
Slip , S = Qt - Qa m3/s
2𝐿𝐴
𝑁 m3/s
Qt =
60
L = Stroke length in m
2 𝜋𝐷 2
A = Area of cylinder bore in m = ; where D is the piston diameter in cm
4
N = Speed in rpm
𝑄𝑡 − 𝑄𝑎
Percentage Slip =
𝑄𝑡 × 100 %
PROCEDURE
After completely opening the delivery valve , switch ON the motor .When the flow becomes steady ,
note the time taken for ‘n’ revolutions of energymeter disc in order to determine the input power to
the pump . For calculating the total head , note down the readings on the suction and delivery pressure
gauges of the pump . For calculating the Actual discharge , note down the time taken for ‘x’ m water
rise in the measuring tank . Repeat thes above steps for different discharges by varying the delivery
valve opening from maximum to zero . Measure all required quantities in all the cases and tabulate
the readings . Plot the required graphs
RESULT
1. The performance test on Reciprocating pump was successfully conducted
2. The maximum efficiency of Reciprocating pump , η =
3. The variations of Input power , Head and Efficiency against Discharge were plotted
INFERENCE
To conduct load test on Pelton turbine and to plot the following graphs
1. BP vs Discharge
2. BP vs Efficiency
APPARATUS
1. The Pelton turbine fitted with loading arrangement
2. A pumping unit to supply water at the required head
3. A venturimeter with pressure gauges at inlet and throat
4. A pressure gauge at the inlet pipe to measure the working head
5. Vaccum gauge fitted at outlet of the turbine to measure vaccum head
6. A digital tachometer for measuring the rpm of turbine
SPECIFICATION
Turbine Details
Type - Impulse turbine
Rated speed = 1000 rpm
Brake Horse Power , BHP = 5 HP
Brake drum diameter , D = 300 mm = 0.3 m
Rope diamerer , d = 16 mm = 0.016 m
Number of buckets = 18
Rated supply head = 45 m
Supply pump details
Type - Centrifugal pump , 15 HP
3 Phase Δ connection ( 415 V , 50 Hz , 22.4 Amps )
Rated speed - 2880 rpm
Flow measuring units
Type - Venturimeter
Inlet diameter , d1 = 0.065 m
Throat diameter , d2 = 0.03845 m
Diameter of inlet , d1 =
Area of inlet , a1 =
Diameter of throat , d2 =
Area of throat , a2 =
Acceleration due to gravity = 9.81 m/s2
𝑎 1 𝑎 2 √ 2𝑔
Venturimeter constant , K = =
√𝑎12 −𝑎22
Inlet pressure , P1 =
Throat pressure , P2 =
h = ( P1 - P2 ) × 10 =
Discharge , Q = K√ =
Input power , Pi 𝑊 ×𝑄 ×𝐻
=
1000
=
Discharge , Q = K√
𝑎 1 𝑎 2 √ 2𝑔
K = Venturimeter constant =
√𝑎12 −𝑎22
2
𝜋 𝑑1
a1 is the area of the inlet pipe in m =
2
; where d1 is the inlet pipe diameter in m
4
2
𝜋𝑑 2
a2 is the throat area of in m =
2
; where d2 is the throat diameter in m
4
g is acceleration due to gravity = 9.81 m/s2
h = ( P1 - P2 ) × 10 m of water ; where P1 and P1 are inlet and throat pressures in kg / m2
𝑃𝑜𝑤𝑒𝑟 𝑜𝑢𝑡𝑝𝑢𝑡 ( 𝑃𝑜 )
4) Overall efficiency , η =
× 100 =
𝑃𝑜𝑤𝑒𝑟 𝑖𝑛𝑝𝑢𝑡 ( 𝑃𝑖 )
PROCEDURE
1. The experiment is conducted at constant speed with constant gate opening by
varying load
2. Calculate the maximum load by which the turbine can be loaded , by using the
formulae
3. Start the pump after closing the inlet valve to the turbine
4. Remove all loads on the brake drum and open the inlet valve in order to start the
turbine
5. After bringing the system into a steady state , take a set of readings as no load
observations
6. Load the turbine gradually to the rated full capacity or to the nearest possible
value after allowing cooling water to circulate inside the brake drum
7. Repeat the experiment for different sets of loads below the rated full load , preferably
at equal steps of loading and tabulate them
8. Release the loads gradually and simultaneously close the inlet valve and switch
off the pump to stop the turbine
RESULT
1. The load test on Pelton turbine was successfully conducted
2. Maximum efficiency of the turbine , η =
3. The following graphs were plotted
i. BP vs Discharge
ii. BP vs Efficiency
INFERENCE
To conduct load test on Francis turbine and to plot the following graphs
1. BP vs Discharge
2. BP vs Efficiency
APPARATUS
1. The Francis turbine fitted with loading arrangement
2. A pumping unit to supply water at the required head
3. A venturimeter with pressure gauges at inlet and throat
4. A pressure gauge at the inlet pipe to measure the working head
5. Vaccum gauge fitted at outlet of the turbine to measure vaccum head
6. A digital tachometer for measuring the rpm of turbine
SPECIFICATION
Turbine Details
Type - Reaction turbine
Rated speed = 1250 rpm
Brake Horse Power , BHP = 5 HP
Brake drum diameter , D = 300 mm = 0.3 m
Rope diamerer , d = 16 mm = 0.016 m
Number of guide vanes = 10
Rated supply head = 15 m
Supply pump details
Type - Centrifugal pump , 15 HP
3 Phase Δ connection ( 415 V , 50 Hz , 22.4 Amps )
Rated speed - 2880 rpm
Flow measuring units
Type - Venturimeter
Inlet diameter , d1 = 0.1 m
Throat diameter , d2 = 0.05961 m
Diameter of inlet , d1 =
Area of inlet , a1 =
Diameter of throat , d2 =
Area of throat , a2 =
Acceleration due to gravity = 9.81 m/s2
𝑎 1 𝑎 2 √ 2𝑔
Venturimeter constant , K = =
√𝑎12 −𝑎22
Inlet pressure , P1 =
Throat pressure , P2 =
h = ( P1 - P2 ) × 10 =
Discharge , Q = K√ =
Input power , Pi 𝑊 ×𝑄 ×𝐻
=
1000
=
Discharge , Q = K√
𝑎 1 𝑎 2 √ 2𝑔
K = Venturimeter constant =
√𝑎12 −𝑎22
2
𝜋 𝑑1
a1 is the area of the inlet pipe in m =
2
; where d1 is the inlet pipe diameter in m
4
2
𝜋𝑑 2
a2 is the throat area of in m =
2
; where d2 is the throat diameter in m
4
g is acceleration due to gravity = 9.81 m/s2
h = ( P1 - P2 ) × 10 m of water ; where P1 and P1 are inlet and throat pressures in kg / m2
𝑃𝑜𝑤𝑒𝑟 𝑜𝑢𝑡𝑝𝑢𝑡 ( 𝑃𝑜 )
4) Overall efficiency , η =
× 100 =
𝑃𝑜𝑤𝑒𝑟 𝑖𝑛𝑝𝑢𝑡 ( 𝑃𝑖 )
PROCEDURE
1. The experiment is conducted at constant speed with constant gate opening by
varying load
2. Calculate the maximum load by which the turbine can be loaded , by using
the formulae
3. Start the pump after closing the inlet valve to the turbine
4. Remove all loads on the brake drum and open the inlet valve in order to start the
turbine
5. After bringing the system into a steady state , take a set of readings as no
load observations
6. Load the turbine gradually to the rated full capacity or to the nearest possible value
after allowing cooling water to circulate inside the brake drum
7. Repeat the experiment for different sets of loads below the rated full load , preferably
at equal steps of loading and tabulate them
8. Release the loads gradually and simultaneously close the inlet valve and switch off
the pump to stop the turbine
RESULT
1. The load test on Francis turbine was successfully conducted
2. Maximum efficiency of the turbine , η =
3. The following graphs were plotted
i. BP vs Discharge
ii. BP vs Efficiency
INFERENCE
To conduct load test on Kaplan turbine and to plot the following graphs
1. BP vs Discharge
2. BP vs Efficiency
APPARATUS
1. The Kaplan turbine fitted with loading arrangement
2. A pumping unit to supply water at the required head
3. A venturimeter with pressure gauges at inlet and throat
4. A pressure gauge at the inlet pipe to measure the working head
5. Vaccum gauge fitted at outlet of the turbine to measure vaccum head
6. A digital tachometer for measuring the rpm of turbine
SPECIFICATION
Turbine Details
Type - Reaction turbine
Rated speed = 1000 rpm
Brake Horse Power , BHP = 4 HP
Brake drum diameter , D = 300 mm = 0.3 m
Rope diamerer , d = 16 mm = 0.016 m
Number of guide vanes = 12
Rated supply head = 15 m
Supply pump details
Type - Centrifugal pump , 20 HP
3 Phase Δ connection ( 415 V , 50 Hz , 31.2 Amps )
Rated speed - 1440 rpm
Flow measuring units
Type - Venturimeter
Inlet diameter , d1 = 0.15 m
Throat diameter , d2 = 0.08874 m
Diameter of inlet , d1 =
Area of inlet , a1 =
Diameter of throat , d2 =
Area of throat , a2 =
Acceleration due to gravity = 9.81 m/s2
𝑎 1 𝑎 2 √ 2𝑔
Venturimeter constant , K = =
√𝑎12 −𝑎22
Inlet pressure , P1 =
Throat pressure , P2 =
h = ( P1 - P2 ) × 10 =
Discharge , Q = K√ =
Input power , Pi 𝑊 ×𝑄 ×𝐻
=
1000
=
Discharge , Q = K√
𝑎 1 𝑎 2 √ 2𝑔
K = Venturimeter constant =
√𝑎12 −𝑎22
2
𝜋 𝑑1
a1 is the area of the inlet pipe in m =
2
; where d1 is the inlet pipe diameter in m
4
2
𝜋𝑑 2
a2 is the throat area of in m =
2
; where d2 is the throat diameter in m
4
g is acceleration due to gravity = 9.81 m/s2
h = ( P1 - P2 ) × 10 m of water ; where P1 and P1 are inlet and throat pressures in kg / m2
𝑃𝑜𝑤𝑒𝑟 𝑜𝑢𝑡𝑝𝑢𝑡 ( 𝑃𝑜 )
4) Overall efficiency , η =
× 100 =
𝑃𝑜𝑤𝑒𝑟 𝑖𝑛𝑝𝑢𝑡 ( 𝑃𝑖 )