CYFE 系列 15ppm 舱底水分离器说明书

目录
1. 概述 2

2. 工作原理 2
2.1 结构组成 2
2.1 基本原理 4
2.3 控制功能 4
2.3.1 泵保护功能 4
2.3.2 电加热温度控制功能 11
2.3.3 自动排油系统 11
2.3.4 超标回舱功能（仅适用于带报警装置的设备） 11

3. 主要配套件 11
3.1 电器控制箱 11
3.2 专用泵 11
3.2.1 专用泵规格型号及主要技术参数 (见表 2) 11
3.2.2 使用时注意事项 12

4. 安装 13
4.1 安装要求 13
4.2 管路安装 14
4.3 底座固定 15
4.4 电缆连接 15

5. 使用 16
5.1 首次使用前的准备 16
5.2 运行及检查 16
5.3 停机 16
5.3.1 正常运行状况下的停机 16
5.3.2 日常使用检查 17
5.4 维护 17
5.5 注意事项 17
5.6 常见故障及排除方法 18
5.7 产品随机文件及备件 19
5.7.1 技术文件资料 19
5.7.2 附件及备件 19
1. 概述
CYFE 系列 15ppm 舱底水分离器是采用重力、聚结、粗粒化和破乳超滤相结合的方法，
处理船舶舱底含油污水，也适用于工矿企业、电厂、油库等场合含油污水的处理，并能
处理含乳化油浓度较高的油污水，其处理效果完全符合国际海事组织 MARPOL73/78 公
约 MEPC107(49)决议的规范要求，产品取得国内外多家船级社的型式认可证书。
产品特点：
①不需要添加化学破乳剂等任何附加物品
②克服了膜使用寿命短，更换成本高的缺点
③解决了吸附材料易饱和，废料难处理等问题
④结构紧凑，体积小，安装方便
⑤自动控制和保护措施齐全，便于操作
规格型号及主要技术参数如下表所述
规格 CYFE-0.1 CYFE-0.25 CYFE-0.5 CYFE-1 CYFE-2 CYFE-3 CYFE-5
参数
处理能力 m³/h 0.1 0.25 0.5 1 2 3 5
排放标准 mg/l <5mg/L
配套泵型式 柱塞泵 单螺杆泵或柱塞泵
电动机功率 KW 0.09 0.18 1.1 1.5 1.5 2.2 2.2
泵吸入高度 m ≤6
电器控制箱电源 AC3-phase380V50Hz 或 440V60Hz 或定制
排油控制方式 自动和手动
集油室加热方式 无电加热器 电加热
/ / 1KW 1KW 2KW 2KW 2KW
净重 kg ~100 ~170 ~320 ~500 ~740 ~900 ~1200
表一. CYFE 系列 15ppm 舱底水分离器规格参数表

2. 工作原理

2.1 结构组成

整机设备由专用泵、分离器本体、电控箱等组成，其外形结构见图 1.1 及图 1.2

2
 图 1.1 CYFE-0.5\1\2\3\5 15ppm 舱底水分离器结构示意图
1、柱塞泵；2、电器控制箱；3、铭牌；4、压力表；5、温度表；6、液位计； 7、电
加热器；8、污水入口；9、细滤器；10、报警器；11、排油阀; 12、排水三通阀

图 1.2 CYFE-0.1\0.25 15ppm 舱底水分离器结构示意图

1、安全阀；2、观察阀；3、放气旋塞；4、压力表；5、油水界面计；6、排油电磁阀；
7、单向阀˄ਟ䘹˅˗8、电控箱；9、观察阀；10、排水电磁阀; 11、排水三通阀; 12、泄放
阀; 13、柱塞泵组

3
 2.1 基本原理

本分离器的基本原理和工作流程见图 2

至废油箱
废油 废油

油污水
粗滤器 精滤器 聚集分离 重力分离 聚结分离 排出
专用泵

图 2 基本原理及工作流程图

舱底水经过初步过滤，去除较大颗粒的杂质后，通过专用泵（柱塞泵式螺杆泵）送重力
分离室，含油较高的较大油粒,在该室直接浮至顶部，且聚集到一定油层后，自动排油；
污水送至聚集分离室，污水经更高效的过滤后，由细滤器过滤大部分的固体渣滓后，再
经精滤分离元件进行最终处理，从而达到较好的油水分离效果。

2.3 控制功能

本系统由电器控制箱及其相关的传感器部分组成系统的自动控制

2.3.1 泵保护功能

专用泵的启动、停止由电器控制箱的控制系统完成，CYFE-0.1 及 CYFE-0.25 具体实现

方式分别见图 3.3 ：电气原理图和图 4.3：电气接线图。其余类型设备具体实现方式分别
见图 3.1 /3.2：电气原理图和图 4.1/4.2：电气接线图。
具体功能如下：
1）当污水舱内液位过低出现吸空现象时，真空度下降至大气压力（通常真空度设置
在-0.01Mpa）螺杆泵自动停止运行。
2）当吸入口被堵塞时，吸入管路产生高真空（通常设置在-0.05Mpa）且达到设定值
时，螺杆泵自动停止运行。
3） CYFE-0.1 型及 CYFE-0.25 型或其他采用柱塞泵输送油污水，无需设置上述泵自动
停止运行功能。

4
 3～ AC380V(440V)
用 户 进 线 船 用 电 缆 3× 4 L N L N
Power supply 120-JX4 124-JX5 125-JX6

121
120
120

121
(marine cable 3x4)
QA TA F1
C1
J0 120-JX33 121-JX34 报警器电源
3 4 1 2 12 4 13 14 A1 A2 泵
101- 102- 103- Power for Salinometer
JX1 JX2 JX3 124 125 126 127 pump
119 B 122 C1

6
128 J4 J2 J3 VSD-NO D F 3 12 1 - J X 3 9 排 放 电 磁 阀 （ 舷 外 ）

1
13 14 A1 A2 7 4 12 4 12 4 148-JX40
101
102
103

5 ～ 6V
120 121 148-JX35 2 1 Discharge solenoid valve

2 ～ 380V(440V)
123 J4 147-JX36
14 5 146 (Over board)
1 3 5 124 JS1
10 11
120 VSD-NC 149-JX42 12 1 - J X 4 1 排 放 电 磁 阀 （ 回 舱 ）
K0 J0

～ 220V 4
13 14129-JX26 147-JX37 14 9 - J X 3 8 2 1 Discharge solenoid valve
2 4 6 (Back to bilge)
( B l a c k )Y X 1
105 JS1
104
105
106

121 DF4
2
121-JX24 130-JX25 67 68
3
1 2
F2 (Green) (Red) L N
XD 0
1 1 2 电源指示
Power pilot lamp
104
105

K1 C2
3 4 131-JX23 13 J4

123
122
14 XD 1
(Black) 3 8 2 150 1 2 泵停止指示
132-JX22 134 C2
电加热 Stop indicator
104
105
106

104
105
106

133-JX21 12 J1 4 A1 A2 Electric-heater J4
T XD 2
1 2 8 5 151 1 2 泵运行指示
1 3 5 1 1 1 J1
(Green) (Red) Pump indicator
13 14 C2
XD 3
F3~F5 53 54 152 1 2 电加热运行指示
F1 120 Heater indicator
12 1
2 2 2 137 J2
XD 4
I> I> I> JYB1 RT2 5 9 153 1 2 排油电磁阀1
2 4 6 8 1
136 RT1 Oil discharge indicator 1#
113
114
115

5 6 7 4 3 2 J3
XD 5
107
108
109

135
5 9 154 1 2 排油电磁阀2
1 3 5 1 3 5 137-JX29
J2 Oil discharge indicator 2#
C2 136-JX28
C1 135-JX27 13 14
2 4 6 2 4 6
4 138 139 22 故障远传
9 运行指示
110-JX11
111-JX12
112-JX13

116-JX14
117-JX15
118-JX16

3 K2 F1
1 2 2 1 排油电磁阀1 J4 Working Fault
139-JX18 DF1 121-JX17 Oil discharge 21 Indicator
6 Indicator
Solenoid valve 1#
120 121
R R R NO NO
3～ M 142 155- 156- 157- 158-
JYB2 RT4 JX7 JX8 JX9 JX10
8 1 141
海水泵 电加热 RT3
5 6 7 4 3 2 140
Pump Electric-heater
142-JX32
141-JX31 J3
140-JX30 13 14
4 143 144
3 K3
排油电磁阀2 1 2 2 1
Oil discharge 144-JX20 DF2 121-JX19
Solenoid valve 2#

图 3.1. CYFE-0.5~5 电气原理图（螺杆泵）

5
 3～ AC380V(440V)
用 户 进 线 船 用 电 缆 3× 1.5 L N L N
Power supply 120-JX4 124-JX5 125-JX6

121
12 0
12 0

121
(marine cable 3x1.5)
QA TA F1
C1
3 4 1 2 13 14 A1 A2 泵 120-JX33 121-JX34 报警器电源
101- 102- 103- Power for Salinometer
JX1 JX2 JX3 124 125 126 128 pump
119 B 122 J4
C1

6
J4 J2 J3 VSD-NO DF3 1 21-JX39 排 放 电 磁 阀 （ 舷 外 ）

1
13 14 10 11 7 4 12 4 12 4 148-JX40
101
102
103

5 ～ 6V
120 121 148-JX35 2 1 Discharge solenoid valve

2 ～ 380V(440V)
123 147-JX36
145 146 (Over board)
1 3 5 124
120 VSD-NC 1 21-JX41 排 放 电 磁 阀 （ 回 舱 ）
K0 149-JX42

～ 220V 4
K1 C2
3 4 131-JX23 13 14 147-JX37 1 49-JX38 2 1 Discharge solenoid valve
2 4 6 (Back to bilge)
(Black)3
105 C2
10 4
105
106

121 132-JX22 134 电 加热 DF4

2
133-JX21 12 J1 4 A1 A2 Electric-heater

3
T
1 2 J1
F2 (Green) (Red) L N
13 14 X D0
1 1 2 电 源指示
Power pilot lamp
120
10 4
105

121 J4

123
122
137 X D1
8 2 150 1 2 泵 停止指示
JYB1 RT2
8 1 Stop indicator
104
105
106

104
105
106

136 RT1 J4
5 6 7 4 3 2 X D2
135 8 5 151 1 2 泵运行指示
1 3 5 1 1 1
137-JX29 Pump indicator
136-JX28 J2 C2
X D3
F3~F5 135-JX27 53 54 152 1 2 电加热运行指示
13 14
F1 Heater indicator
2 2 2 4 138 139
K2 J2
3 X D4
I> I> I> 1 2 2 1 排油电磁阀1 5 9 153 1 2 排油电磁阀1
2 4 6 139-JX18 DF1 121-JX17 Oil discharge Oil discharge indicator 1#
113
11 4
115

Solenoid valve 1# J3
X D5
107
108
109

120 121 5 9 154 1 2 排油电磁阀2

1 3 5 1 3 5
142 Oil discharge indicator 2#
C1 C2 JYB2 RT4
2 4 6 8 1 141
2 4 6 RT3
运 行指示 22 故障远传
5 6 7 4 3 2 9
110-JX11
111-JX12
112-JX13

116-JX14
117-JX15
118-JX16

140 F1
J4 Working Fault
142-JX32 21
J3 6 Indicator Indicator
141-JX31
140-JX30 13 14
R R R NO NO
3～ M 4 143 144
3 K3 155- 156- 157- 158-
1 2 2 1 排油电磁阀2 JX7 JX8 JX9 JX10
144-JX20 DF2 121-JX19 Oil discharge
海水泵 电加热 Solenoid valve 2#
Pump Electric-heater

图 3.2. CYFE-0.5~5 电气原理图（柱塞泵）

6
 3～AC380V(440V)
泵
用户进线船用电缆3×1.5 L N pump L
XD0
N
Power supply 120 1 2

120

121
(marine cable 3x1.5) 126 121 电源指示

123
122
JYB1 J1 XD1 Power lamp
RT2 8 5 111 1 2
8 1
125 RT1
5 6 7 4 3 2 泵运行指示
101- 102- 103- 124
JX1 JX2 JX3 J2 XD2 Pump indicator
110 B 122 112
126-JX17 5 9 1 2

6
1
125-JX16 J2
101
102
103

排油电磁阀1

5 ～6V
124-JX15

2 ～380V(440V)
123 13 14 J3 XD3 Oil discharge indicator 1#
128 5 9 113 1 2
1 3 5 4 127
120 3 K1 排油电磁阀2
排油电磁阀1

～220V 4
K0 1 2 2 1
DF1 121-JX11 Oil discharge Oil discharge indicator 2#
2 4 6 128-JX12
Solenoid valve 1#
105 120
104
105
106

2 121
3
131 121
JYB2 RT4
8 1 130
F2 RT3
5 6 7 4 3 2 129
1
131-JX20 22 故障远传
104
105

9 运行指示
130-JX19 J3 F1
J1 Working Fault
129-JX18 13 14
Indicator 21 Indicator
6
104
105
106

4 132 133
3 K2
1 2 2 1 排油电磁阀2 NO NO
1 3 5 133-JX14 DF2 121-JX13 Oil discharge 114- 115- 116- 117-
F1 Solenoid valve 2# JX4 JX5 JX6 JX7
J1

F1 13 14 10 11
120 134 121
I> I> I>
2 4 6 120-JX25 121-JX26 报警器电源
109-JX10

Power for Salinometer

107-JX8
108-JX9

J1 J2 J3 VSD-NO DF3 121-JX21 排放电磁阀（舷外）

7 4 12 4 12 4 138-JX22
137-JX28 138-JX27 2 1 Discharge solenoid valve
135 136 (Over board)
3～M VSD-NC 121-JX23 排放电磁阀（回舱）
139-JX24
137-JX29 139-JX30 2 1 Discharge solenoid valve
(Back to bilge)
海水泵
DF4
Pump

图 3.3. CYFE-0.1~0.25 电气原理图

7
 JX
(用户)进线电缆 101
01 K0-1
(User)Power supply in 102 K0-3 K1 XD3 XD5 XD4 XD0

120-K3-1/3
127-F1-13

146-J3-12

153-XD4-1
132-C2-14

134-C2-A1

154-XD5-1

122-C2-53
02

126-TA-2

145-J4-4

146-J2-4

147-JX36

150-XD1-1

120-J0-13
3×1.5 (￠3～AC380/440V)

122-J2-5
3 4 1 2 1 2 1 2 1 2

156-JX8
103 K0-5
03
120 04 B-4,JX33

131-C2-13

152-C2-54

123-XD5-2

123-XD3-2
123-XD4-2

123-XD5-2
123-XD0-2

123-XD4-2
123-XD1-2
120-QA-3
（用户）远程控制

154-J3-9

153-J2-9

122-J3-5
124 05 C1-14,QA-4

123-B-5
(User)Remote Start/stop 12 4 1 9 12 4 1 9 12 4 1 9 12 4 1 9 3 9 8 2 1 7
125 06 TA-1

（用户）运行指示 155
07 J4-6 J0 J1 J2 J3 J4
(User)Working indicator 156
08 J4-9
157 F1-21 8 14 13 5 8 14 13 5 8 14 13 5 8 14 13 5 6 5 11 10 4

120-K2-1/3
（用户）故障指示

123-XD2-2
123-XD0-2
09

123-XD1-2

126-J0-12
150-J4-2
151-J4-5

120-K1-3
121-JS1-68

125-JX6
(User)Fault indicator

120-JYB2-8

139-JYB1-2

144-JYB2-2
121-JYB2-1
158

124-C1-14
145-J2-12

124-JX5
F1-22

151-XD2-1

121-C2-A2
122-XD0-1
10

121-J1-14
121-J3-14
121-J2-14

121-J2-14

122-J2-5
120-J4-7

139-K2-2
122-J4-8
122-J3-5

144-K3-2
133-JX21
129-JX26

155-JX7
110 C1-2
11
泵 111 12 C1-4
Pump TA
3×1.5 ￠3～AC380V/440V 112 13 C1-6 QA
3 4 1 2
116 C2-2

120-JYB1-8
电加热 14
XD2 XD1

128-F1-14
113-F3-2

114-F4-2

115-F5-2
121-JYB2-1
Freshwater pump

121-JYB1-1

131-JX23
131-K1-4
122-J4-8

134-J1-4

107-F1-2

108-F1-4

109-F1-6

130-JX25
117 C2-4

121-J1-14
139-J2-13

144-J3-13

122-B-6
121-C2-A2

120-B-4
15

138-K2-4

143-K3-4
139-JX18

144-JX20
3×1.5 ￠3～AC380V/440V 118 C2-6
16 1 2 1 2
一级排油电磁阀 121
17 B-3,JX19
Oil discharge 139 JYB1-2
1 3 5 13 53 A1 1 3 5 13 A1 67
Solinoid valve1# 18 1 2 3 4 1 2 3 4
二级排油电磁阀 121 JX24,JX17
Oil discharge
19 JYB1 JYB2 C2 C1 JS1
144 JYB2-2
Solinoid valve2# 20 7 6 5 7 6 5
8 8 2 4 6 14 54 A2 2 4 6 14 A2 68
绿
133 21 J1-13
温度表

137-JX29
136-JX28

135-JX27

142-JX32
141-JX31

140-JX30
132

120-K2-1/3

143-JYB2-3

120-K3-1/3

138-JYB1-3
C2-14

121-JYB1-1

121-JS1-68

101-JX1

102-JX2

103-JX3
红 22 120-JYB2-8
Themometer

120-JYB1-8

144-J3-13

139-J2-13
152-XD3-1
132-J1-12

121-J4-11

124-J4-10

121-J4-11
121-C1-A2
120-C1-13

120-J0-13

120-J4-7

120-QA-3
116-JX14

117-JX15

118-JX16

132-JX22

110-JX11

111-JX12

112-JX13
131

124-JX5

121-B-3
黑 23 C2-13
121 JX34,JX19
绿 24
真空压力表 130 JS1-67
红 25 1 3 5
Pressure gauge
黑 129 26 J0-14 K3 K0 K2
135 27 JYB1-5
3 4 3 4
119-F2-2 1
104-F1-1
104-F3-1
104-F2-1
105-F1-3
106-F1-5

127-J0-4

104-K0-2
104-F2-1
105-K0-4
105-F4-1
106-K0-6
105-F5-1
RT1 2 4 6
105-B-2

液位探测器1
157-JX9
RT2
136 28 JYB1-6 121-JX17 3 1 2 1 2
Oil-level detector 1# 137 JYB1-7
121-C1-A2 B
COM1

104-F1-1

105-F1-3

106-F1-5
29 ～220V
140 JYB2-5 1 1 1 1 21 13 1 3 5 4
RT3 30 120-JX4
液位探测器2 141 JYB2-6
F2 F3 F4 F5 120-C1-13 ～380V
RT4 31
Oil-level detector 1#COM2 142 JYB2-7 F1 123-XD3-2 5 (～440V)
32
120 JX4 2 2 2 2 ～6V
报警器电源 33 22 14 2 4 6 122-C2-53 6
Power for Bilge alarm 121
34 JX39,JX24
128-C1-A1

105-F4-1 2
158-JX10

107-C1-1

108-C1-3

109-C1-5
113-C2-1

114-C2-3
115-C2-5

148 JX40
119-B-1

报警器排放信号 35
VSD NO 147
36 J3-4,JX37
147 JX36
报警器排放信号 37
VSD NC 149
38 JX42
排舷外电磁阀 121
39 JX41,JX34
Overboard 148 JX35
Solinoid valve3# 40
超标回流电磁阀 121 41 JX39
Back to bilge 149 42 JX38
Solinoid valve4#

图 4.1. CYFE-0.5~5 电气接线图（螺杆泵）

8
 JX
(用户)进线电缆 101
01 K0-1
(User)Power supply in 102 XD3 XD5 XD4 XD0

120-K3-1/3
K0-3

153-XD4-1
146-J3-12

154-XD5-1
132-C2-14

134-C2-A1

120-JYB2-8
122-C2-53
02

145-J4-4

146-J2-4

147-JX36

150-XD1-1
3×1.5 (￠3～AC380/440V)

122-J2-5
1 2 1 2 1 2 1 2

156-JX8
103 K0-5
03
120 B-4,JX33
04

123-XD5-2

123-XD1-2
152-C2-54

123-XD5-2

123-XD4-2
123-XD3-2
123-XD4-2

123-XD0-2
（用户）远程控制

122-J3-5
154-J3-9

153-J2-9
124 C1-14,QA-4

123-B-5
(User)Remote Start/stop 05 12 4 1 9 12 4 1 9 12 4 1 9 3 9 8 2 1 7
125 TA-1
06
（用户）运行指示 155
07 J4-6 J1 J2 J3 J4
(User)Working indicator 156
08 J4-9
157 F1-21 8 14 13 5 8 14 13 5 8 14 13 5 6 5 11 10 4

120-K2-1/3
（用户）故障指示

123-XD2-2
123-XD0-2
09

123-XD1-2

126-F1-13
150-J4-2
151-J4-5

120-K1-3

125-JX6
(User)Fault indicator

144-JYB2-2
139-JYB1-2
121-JYB2-1
158

145-J2-12
124-C1-14

124-JX5
F1-22

151-XD2-1

121-C2-A2
121-C1-A2
122-XD0-1
10

121-J3-14
121-J1-14

121-J2-14
121-J2-14

122-J2-5
122-J4-8
122-J3-5
139-K2-2

144-K3-2
133-JX21

155-JX7
110 C1-2
11
泵 111 C1-4
Pump 12
TA
3×1.5 ￠3～AC380V/440V 112 C1-6
QA
13 3 4 1 2
116 C2-2

120-JYB1-8
电加热 14 XD1

101-JX1

102-JX2

103-JX3
XD2

128-F1-14
113-F3-2

114-F4-2

115-F5-2
121-JYB2-1
Freshwater pump

131-JX23
131-K1-4

107-F1-2

108-F1-4

109-F1-6
121-JYB1-1

122-J4-8

134-J1-4
117 C2-4

121-J1-14

144-J3-13
139-J2-13

122-B-6

120-B-4
121-C2-A2
15

143-K3-4
138-K2-4

144-JX20
139-JX18
3×1.5 ￠3～AC380V/440V 118
16 C2-6
1 2 1 2
一级排油电磁阀 121
17 B-3,JX19 1 3 5
Oil discharge 139 JYB1-2
1 3 5 13 53 A1 1 3 5 13 A1
Solinoid valve1# 18 1 2 3 4 1 2 3 4 K0
二级排油电磁阀 121 JX34,JX17
Oil discharge
19 JYB1 JYB2 C2 C1 2 4 6
144 JYB2-2
Solinoid valve2# 20 8 7 6 5 8 7 6 5 2 4 6 14 54 A2 2 4 6 14 A2

104-F1-1

105-F1-3

106-F1-5
133 J1-13
绿 21
温度表

141-JX31
137-JX29

135-JX27

142-JX32

140-JX30
136-JX28

132 C2-14

121-JYB1-1
红 22
Themometer
120-JYB2-8

120-JYB1-8

152-XD3-1
132-J1-12

121-J4-11
124-J4-10
121-J4-11
120-C1-13

116-JX14

117-JX15

118-JX16

132-JX22

110-JX11

111-JX12

112-JX13
120-J4-7
131

124-JX5
C2-13

121-B-3
黑 23
24

120-K2-1/3

143-JYB2-3

120-K3-1/3

138-JYB1-3
131-C2-13
25

144-J3-13

139-J2-13
120-QA-3

120-J4-7

120-QA-3
26
135 JYB1-5 119-F2-2 1
104-F3-1
104-F1-1
104-F2-1
105-F1-3
106-F1-5

27

105-F5-1
126-TA-2

104-K0-2
104-F2-1
105-K0-4
105-F4-1
106-K0-6
RT1
105-B-2

液位探测器1
157-JX9

RT2
136
28 JYB1-6 121-JX17 3
Oil-level detector 1# 137 JYB1-7
121-C1-A2 B K1 K3 K2
COM1 29 ～220V 3 4 3 4 3 4
RT3
140
30 JYB2-5 1 1 1 1 21 13 1 3 5 120-JX4 4
液位探测器2 141 JYB2-6
F2 F3 F4 F5 120-C1-13 ～380V
RT4 31 1 2 1 2
Oil-level detector 1#COM2 142 JYB2-7 F1 123-XD3-2 5 (～440V)
32
120 33 JX4 2 2 2 2 22 14 2 4 6 ～6V
报警器电源 122-C2-53 6
Power for Bilge alarm 121 34 JX39,JX19
128-C1-A1

105-F4-1 2
158-JX10

107-C1-1

108-C1-3

109-C1-5
113-C2-1

114-C2-3
115-C2-5

148 35 JX40
119-B-1

报警器排放信号
VSD NO 147
36 J3-4,JX37
147 JX36
报警器排放信号 37
VSD NC 149
38 JX42
排舷外电磁阀 121
39 JX41,JX34
Overboard 148 JX35
Solinoid valve3# 40
超标回流电磁阀 121 JX39
41
Back to bilge 149 JX38
Solinoid valve4# 42

图 4.2. CYFE-0.5~5 电气接线图（柱塞泵）

9
 JX
(用户)进线电缆 101 01 K0-1
(User)Power supply in 102 K0-3 XD3 XD2 XD1 XD0

120-K2-1/3

136-J3-12

112-XD2-1
120-JYB2-8
121-JYB2-1
02

135-J1-4
121-JYB1-1
3×1.5 (￠3～AC380/440V)

122-J2-5
121-J1-11
128-J2-13

133-J3-13
1 2 1 2 1 2 1 2

122-B-6
127-K1-4

132-K2-4

115-JX5
128-JX12

133-JX14
103 K0-5
03

121-B-3
114 J1-6
（用户）运行指示

123-XD2-2

123-XD3-2
123-XD1-2

123-XD0-2

123-XD1-2
04

123-XD2-2
113-J3-9

112-J2-9

111-J1-5

122-J3-5
(User)Working indicator

123-B-5
115 J1-9 3 9 8 2 1 7 12 4 1 9
05
116 F1-21
1 2 3 4 1 2 3 4
（用户）故障指示 06
(User)Fault indicator 117
07 F1-22 JYB1 JYB2 J1 J2
107
08 F1-2 8 7 6 5 8 7 6 5
泵

132-JYB2-3

127-JYB1-3
6 5 11 10 4 8 14 13 5

101-JX1

102-JX2

103-JX3
Pump 108 F1-4

133-J3-13

128-J2-13
120-K1-1/3

120-K2-1/3
09

120-J1-7
126-JX17
125-JX16

124-JX15

131-JX20
130-JX19

129-JX18

121-JYB2-1
120-JYB1-8
120-JYB2-8
3×1.5 ￠3～AC380V/440V

128-JYB1-2
109

134-F1-14
135-J2-12
F1-6

111-XD1-1

121-J2-14
120-F1-13
10

121-J1-11
121-J3-14
120-J1-7

128-K1-2
122-J1-8
122-J3-5
114-JX4
一级排油电磁阀 121
11 B-3,JX13
Oil discharge 128 JYB1-2 1 3 5
Solinoid valve1# 12
K2 K1
二级排油电磁阀 121
13 JX11,JX21 K0
Oil discharge 3 4 3 4
133 14 JYB2-2 2 4 6
Solinoid valve1#

120-JYB1-8

113-XD3-1
136-J2-4
110-F2-2 1

137-JX28
124 15 JYB1-5 1 2 1 2

104-F1-1

104-K0-2
104-F2-1
105-K0-4

106-K0-6
RT1

116-JX6

120-B-4

105-B-2
液位探测器1 125 121-JX11 3

104-F1-1

105-F1-3

106-F1-5
RT2 16 JYB1-6
Oil-level detector 1# 121-JYB1-1 B
COM1 126 JYB1-7
17 ～220V
129 18 1 21 13 1 3 5 12 4 1 9
JYB2-5 120-JX25 4
液位探测器2
RT3
120-F1-13 ～380V F2
130 19 JYB2-6
RT4
Oil-level detector 2# 131 20
123-XD3-2 5 (～440V) F1 J3
COM2 JYB2-7
～6V 2 22 14 2 4 6
排舷外电磁阀 121 JX13,JX23 122-J1-8 6
21 8 14 13 5
Overboard 138 22 JX27
Solinoid valve3#

134-J1-10

133-JYB2-2
105-F1-3 2

109-JX10

122-XD0-1
121-J2-14
117-JX7

107-JX8

108-JX9
110-B-1
超标回流电磁阀 121

122-J2-5
JX21,JX26

133-K2-2
23
Back to bilge 139 JX30
Solinoid valve4# 24
120 B-4
报警器电源 25
Power for Bilge alarm 121
26 JX23
138 JX22
报警器排放信号 27
VSD NO 137
28 J3-4,JX29
137 JX28
报警器排放信号 29
VSD NC 139
30 JX24

图 4.3. CYFE-0.1~0.25 电气接线图

10
2.3.2 电加热温度控制功能
为使集油室的高粘度油通畅的排出，并防止污油粘结在液位检测器上造成控制失灵，
其设备的本体上设置了电加热器和电接点温度计。当设备内液体低于设定值（通常
设定在 35℃）时，电加热器自动开启。当设备内液体高于设定值（通常设定在 45℃）
（此功能仅适用于 CYFE-0.5 以上型号）
时，电加热器自动关闭。

2.3.3 自动排油系统
自动排油系统由电阻式油位检测器和液位继电器等相关部件组成，CFYE-0.25 以上
型号设备的聚集分离腔体及精滤分离腔体装有长（下位）、短（上位）两根电极棒。
当油位聚集到下位时，排油阀自动打开，向外排放废油，当油位排放至上位时，排
油阀关闭，停止排油。

2.3.4 超标回舱功能（仅适用于带报警装置的设备）
超标回舱系统由 15ppm 舱底水报警器、排放阀及电控箱内的继电器等相关部件组
成。当 15ppm 报警器检测到排放水超标时，发出报警和控制信号，由继电器实现
关闭舷外排放阀，打开回舱阀。

3. 主要配套件
3.1 电器控制箱
电器控制箱除了突现本设备全部功能控制外，还向外部（集控室等）提供远程输出
信号显示本设备的工作状态，电控箱可以安装在设备上，也可以安装在他处，以电
缆相接。

3.2 专用泵

3.2.1 专用泵规格型号及主要技术参数 (见表 2)

11
 表 2.1 柱塞泵的具体技术参数
额定转速下的流量 (m3/h)

型号 工作 压力 吸入真 空 配用电机 功率
580rpm 710rpm 960rpm Mpa 高度 m kw

1G30×2-II 0.5 0.49 <6 1.1

1G30×2-I 1 0.49 1.5

G25-I 2 0.49 1.5

G35-I 3 0.49 2.2

G35-I 5 0.49 2.2

表 2.2 螺杆泵的具体技术参数

3.2.2 使用时注意事项

(1) 螺杆泵不应在无介质的情况下空运转,应避免定子转子产生干摩擦,定子橡胶发
热、烧坏,从而损坏泵的正常工作。
(2) 螺杆泵主要部件橡胶定子与金属转子是轻度过盈配合的,在泵首次启动或停止
使 用数天后,再次启动堵转时可用管子钳将连轴节盘动几转后再启动,否则可能
导致电机起动困难。
(3) 如泵腔内积满杂质时,可打开泵体排出端下端的排污螺孔进行清洗。

12
4. 安装

4.1 安装要求

1 安装位置选择需要考虑所选型号舱底水分离器的最大外形尺寸空间，见图六：
外形尺寸图及表三：外形尺寸表；

图六：外形示意图
型号 长（mm） 宽（mm） 高（mm）
CYFE-0.1 746 540 977
CYFE-0.25 955 540 1050
CYFE-0.5 960 580 1350
CYFE-1 1160 730 1550
CYFE-2 1260 780 1610
CYFE-3 1320 830 1670
CYFE-5 1570 1044 1820
表三：外形尺寸表

2 本舱底水分离器未采用防爆结构（除满足特殊要求的供货外）不允许安装在与
易燃易爆物质比邻的处所；

13
 3 本舱底水分离器应安装在振动小的位置，且环境温度在 0-50℃；
4 舱底水分离器的顶部应当大于 0.6m 的空间，以便于设备起吊和器件更换。

4.2 管路安装

本舱底水分离器应按系统图规定安装（详见图七：系统安装图；表四：管路规格表），
其进行管路安装时应注意：
1 设置专用吸入管路（不能连接于大口径的舱底水排放管泵上） ，该管路尽可能短
直、弯头，阀门尽可能少，其舱底水入口应高于污水井底部 20cm 左右，防止
舱底泥沙直接吸入。
2 吸入管路上需安装随机供应的粗过滤器，安装位置要便于清洗。
3 排出水管路末端应高于舱底水分离器顶部 0.5m 以上，并安装单向截止止回阀，
以便克服停机时的虹吸现象，防止设备失水后顶部污油下降污染筒体，或海（河）
水倒灌。
4 污油柜要求低于排油出口，排油管路尽量减少弯头，确保排油畅通。
5 各管路及其配套安装完成后，必须进行水压试验，确保在 0.2Mpa 时无渗漏现
象。

YNB-V 透气管
15PPM舱底水报警器

样水出口

样水入口

DN6 至舱底
部接线
内

清水源 样水源

聚 聚
结 结
原 原
件 件

图七. 系统安装图

14
 型号 污水吸入管 清水管 排油管 排放管 回舱管
CYFE-0.1 DN15 DN15 DN15 DN15 DN15
CYFE-0.25 DN20 DN20 DN20 DN20 DN20
CYFE-0.5 DN25 DN25 DN25 DN25 DN25
CYFE-1 DN25 DN25 DN25 DN25 DN25
CYFE-2 DN32 DN32 DN32 DN32 DN32
CYFE-3 DN40 DN40 DN40 DN40 DN40
CYFE-5 DN50 DN50 DN50 DN50 DN50
表四：管路规格表

4.3 底座固定

本舱底水分离器底座以电焊或螺丝形式与基底（或甲板）相固定。CYFE-0.5 及
以上型号的固定安装尺寸要求见图 8.1 及表五。CYFE-0.1 及 0.25 的相关安装尺寸参
见相关安装尺寸图

图 8.1. 底座安装示意图图
A B C D E F G H I m
CYFE-0.5 700 300 530 18 20 18 660 247 247 6~Ø14
CYFE-1 800 500 750 18 18 18 382 357 357 8~Ø14
CYFE-2 900 550 900 18 18 18 432 432 432 8~Ø14
CYFE-3 1000 600 1100 18 18 18 300 500 282 13~Ø16
CYFE-5 1100 650 1000 80 21 80 1058 280 280 8~Ø16

表五：CYFE-0.5~5 底座安装尺寸标示

4.4 电缆连接

电气线路所用电源线及其连接线，应符合船用要求，其进出线见图四.电器接线图

15
5.使用

5.1 首次使用前的准备

1. 开启分离器本体上的排气阀、观察旋塞。采样水阀。
2. 观察真空压力表高真空限位指针（绿色）是否置于-0.06MPa（450mmHg）位置。
低真空限位指针（红色）是否置于-0.01MPa 位置（出厂前已调好），以保证自动
停泵安全要求。 （CYFE0.1/0.25 电控型油水分离装置采用柱塞泵，无此安全要求。）
3. 开启吸入管路上的截止阀及反冲洗管路上的截止阀。
4. 接通电气控制箱电源，将组合开关置“通”位置即可，此时白色电源指示灯、红
色停止指示灯应亮。并先将排油开关拨向“手动位置”，观察黄色排油信号灯是
否亮。
5. 污油粘度较大或寒冷季节使用分离装置时，应在装置筒体内充满水时将控制箱上
电加热器的电源开关拨向“开”的位置，用电接点温度控制表来调整加热温度范
围为 35~45℃，当低于 35℃时加热器自动开，高于 45℃时自动关（出厂前已调好）。
视绿色指示灯的亮、灭便知电加热器工作与否。
6. 将安全阀设定在 0.2MPa 值（出厂前已调好），当本体压力达到此值时，安全阀起
跳。

5.2 运行及检查

完成 5.1 程序后进行下列操作
1. 接通油份浓度报警器电源，启动螺旋杆泵，从电动机处向泵观察、泵应是顺时针
方向旋转的，此时清水管来的清水被泵入分离器内。 （CYFE0.1/0.25 电控型油水分
离装置采用柱塞泵，无转向要求。）
2. 注水过程中分离器内部空气从开启的阀门及旋塞排出，当有水流出时，分别关闭
排污阀及观察旋塞，将排油开关拨至自动挡并及时开启排油截止阀，关闭清水截
止阀。
3. 消除装置及系统管路上的任何泄漏。
4. 当排油开关拨向“自动”位置，此时黄色排油信号灯熄灭，舱底油污水被吸入分
离装置内，进行正常的油水分离过程。
5. 运行中开启排水管系上的采样水阀，并将样水量调节至小排量连续流，观察油份
浓度报警器显示窗的含油量值或直接采集样水，观察排水是否正常。
6. 定期探摸螺杆泵（柱塞泵）轴承外表温度，观察泵运行是否平稳，声音是否正常，
及时补充轴承盒中润滑油。
7. 观察安装在分离器上的各压力表，应不超过 0.2MPa。

5.3 停机
5.3.1 正常运行状况下的停机
1. 当舱底水吸空后空气被吸入分离器内，使真空度下降至-0.01MPa 时，电接点压力

16
 表自动发出信号，螺杆泵电机的电源自动断开，泵停止运转，防止泵无水运转，
损坏泵组。（CYFE-0.1/0.25 电控型油水分离装置采用柱塞泵，无此要求。）
2. 非正常状况下的停机
3. 当吸入管路底阀或滤器堵塞时，使泵的真空度剧增至-0.05MPa 时，电接点压力表
自动发出信号，螺杆泵电机的电源自动断开，泵停止运转。
4. 人工停机
5. 按电器控制箱上的泵停止按钮，或切断控制箱电源，泵即停止运转。
6. 其它阀门保持停机前的状态，以备下次使用。

5.3.2 日常使用检查

1. 检查常开、常闭电磁阀顶部有否磁性吸力，以确信电磁阀在通电工作状态。
2. 将需处理的污水舱舱底水管系上的截止阀开启至最大。
3. 开启电器控制箱和 15pp 舱底水报警器的电源，检查各指示灯是否在待机状态。
4. 启动螺杆泵。
5. 检查分离器工作状态下的各腔室压力及排水管上压力值是否正常，定期开启采样
阀观察排水水质。

5.4 维护

1. 定期或舱底水分离器压力值非正常上升时需清洗粗滤器及吸入底阀。
2. 定期对分离器内聚结器进行反冲洗，具体步骤如下：
a) 开启反冲洗管路上截止阀，关闭排油管路上截止阀。
b) 将电器控制箱上的排油开关拨到“手动”位置，此时舱底水停止吸入，清水由
螺杆泵（柱塞泵）送入分离器底部并流经聚结器进行反冲洗，反复冲洗时间不
少于 15 分钟。
c) 反冲洗结束后，排油开关拨回“自动”位置，开启排油管路上的截止阀，关闭
反冲洗管路上的截止阀。
3. 每隔二年打开油水分离器，并对内部聚结器进行检查清洗。

5.5 注意事项

1. 首次或较长时间未使用分离器，启动螺杆泵时务必观察有否堵转现象，及时盘动
排除堵转，以免损伤电机。
2. 当分离器内无清水充满时，不得开启电加热器，以免无水加热烧坏电加热元件。
3. 油水分离器暂时不使用时，请务必关闭最终排出管阀门，以免虹吸现象或其它原
因造成油水分离器失水液面下降，残油污染筒体。

17
5.6 常见故障及排除方法

现象 原因 排除方法
泵背压升高。精滤器堵塞，排放阀 清洗精滤器，打开排放阀更换
安全阀起跳 关闭，粗粒化元件堵塞 粗粒化元件
1. 舱底水中混有较多的化学清洗剂 4. 减少化学清洗剂混入机舱
2. 分离器排油动作失灵，污油混入排5. 检查并消除控制箱故障
分离后的排出水不合标准 出水中 6. 更换粗粒化元件
3. 粗粒化元件失效
1. 泵旋转方向相反 1. 调整泵电动机接线
2. 橡胶衬套严重磨损，容积效率下降
2. 更换橡胶衬套
泵不出水或排量降低 3. 泵轴密封泄漏 3. 调整密封松紧度或更换密封圈
泵不能启动或停转 1. 转子与定子付配合过紧（新泵） 3. 人力旋转帮助启动
2. 泵内有异物 4. 拆卸排除异物，修复缺损
真空度过低自动停泵 吸水管系统漏入空气 检查吸水管系统上阀门，法兰
接头或过滤器，消除漏气部位
真空度过高自动停泵 吸入过滤器堵塞，吸入止回阀堵塞 清洗吸入过滤器，检查清洗吸
或吸入管系上的阀门关闭 入止回阀，开足吸入管路上的
阀门
集油室温度不上升 1. 加热器电热丝断 1. 调电加热器
2. 交流接触器或中间继电器接触不良
2. 消除不良

油位检测器正1. 油位检测器与壳体短路 3. 消除短路现象

常，但仍不能正
2. 油位检测器金属探头与连接部分绝
4. 调换油位检测器
常排油 缘破坏
自 电磁阀不动作1. 继电器触头接触不良 4. 消除接触不良
动 2. 电磁阀线包断线 5. 接通线路
排 3. 电磁阀线包烧坏 6. 检查电源和绝缘情况，调换电
油 磁阀
系 排油时间短，排1. 低位检测器被油污黏附 3. 拆下擦净再装
统 油动作频繁 2. 集油室水位下降 4. 检查本体和管路密封部分及消
除漏水
排油指示灯一1. 高低限位检测器全部被污油黏附 1. 拆下擦净再装
直亮，但排出是
2. 油位检测器绝缘损坏，产生短路现2. 消除短路现象或调换油位检测
水不是油 象 器
报 电接点压力表1. 电接点压力表电线插头松脱 1. 拧紧电线插头
警 指针已到设定2. 接触器接触不良 2. 消除接触不良
系 高值，报警指示
统 灯不亮

18
5.7 产品随机文件及备件

5.7.1 技术文件资料

 使用说明书 1份
 系统安装图 1份
 装置安装尺寸图 1份
 电气原理图 1份
 控制箱接线图 1份
 船检产品证书各 1 份
 产品合格书各 1 份

5.7.2 附件及备件

 粗滤器 1 只
 常闭液用电磁阀 1 只
 专用泵橡胶定子（系统采用螺杆泵型） 1套
 阀球三角带（系统采用柱塞泵型） 1套
 电控箱保险丝 3Α（仅用于 CYFE-0.1/0.25 型） 3只
 电控箱保险丝 10Α（仅用于 CYFE-0.1/0.25 型） 3只

19
 CYFE Series - 15ppm Bilge Water Separator Instructions

1. OUTLINE 3

2. PRINCIPLE OF WORK 3
2.1 STRUCTURES 3
2.1 WORKFLOW 5
2.3 CONTROL FUNCTION 5
2.3.1 PUMP PROTECTION 5
2.3.2 ELECTRIC HEATING TEMPERATURE CONTROL 12
2.3.3 AUTOMATIC OIL DISCHARGE SYSTEM 12
2.3.4 EXCESSIVE BACK CABIN FEATURES 12

3. THE MAIN COMPONENT PARTS 12

3.1 ELECTRICAL CONTROL BOX 12
3.2 DEDICATED PUMP (PRECAUTIONS IN USING) 12

4. INSTALLATION 13
4.1 INSTALLATION REQUIREMENTS 13
4.2 PIPING INSTALLATION 14
4.3 FIXED BASE 15
4.4 CABLE CONNECTION 16

5. USE 16
5.1 PREPARING FOR THE FIRST TIME TO USE 16
5.2 OPERATION AND INSPECTION 17
5.3 SHUTDOWN 17
5.3.1 STOP UNDER NORMAL OPERATING CONDITIONS 17
5.3.2 CHECK THE DAILY USE 18
5.4 MAINTAIN 18
5.5 PRECAUTIONS 18
5.6 COMMON FAULTS AND EXCLUSION METHOD 19
5.7 PRODUCT COMES WITH DOCUMENTATION AND SPARE PARTS 20
5.7.1 TECHNICAL DOCUMENTATION 20
5.7.2 ACCESSORIES AND SPARE PARTS 20

2
 1. Outline
CYFE Series - 15ppm Bilge Water Separator is the oily water separator which using
gravity, coalescence, and coarse-grained method to deal with bilge water. The device is also
suitable for industrial and mining companies, power plants, oil depots and other occasion
oily wastewater processing, the separator can handle emulsified oily water. The processing
result of the device is in full compliance with the Convention on the International Maritime
Organization MARPOL73/78 MEPC107 (49) specifications resolution. Our Products get
domestic and international classification society type approval certificates.
Product Features：
1 No need to add any additional items such as chemical demulsifies.
2 Overcome the short life of Membrane, high replacement cost disadvantage.
3 No need to use absorbent materials, which are easily saturated & intractable problems.
4 Compact structure, small size, easy installation.
5 Fully automatic control and protection measures, ease of operation.

Specification and main technical parameters in the following table:

Specification CYFE-0.1 YFE-0.25 CYFE-0.5 CYFE-1 CYFE-2 CYFE-3 CYFE-5
Parameters
Processing capacity (m³/h) 0.1 0.25 0.5 1 2 3 5
Emission Standards (mg/l) <10
Supporting pump models Piston Single screw or Piston
Motor Power 0.09 0.18 1.1 1.5 1.5 2.2 2.2
(KW)
Pump suction height(m) ≤6
Electrical control box power AC3-phase380V50Hz or 440V60Hz
Discharge of oil control Automatic and manual
Heating oil collection chamber No electric heater Electric heating
/ / 1KW 2KW 2KW 2KW 3KW
Net Weight (kg) ~100 ~170 ~320 ~500 ~740 ~900 ~1200
Figure 1: CYFE Series 15ppm Bilge Water Separator Specification Table

2. Principle of work

2.1 Structures

The device is composed with a dedicated pump, separator body, and electric control box.
The shape and structure shown in figure 1.1 and 1.2:

3
 Figure 1.1 CYFE-0.5\1\2\3\5 15ppm Bilge water separator structure diagram

1、Screw or Piston；2、Electrical control box；3、Nameplate；4、Pressure gauge；5、

Thermometers；6、Level Meter； 7、Electric heaters；8、Sewage inlet；9、 filter；10、
bilge alarm；11、Oil discharge valve; 12、Drain three-way valve

Figure 1.2 CYFE-0.1\0.25 15ppm Bilge water separator structure diagram

1. Safety valve; 2.Observation Valve; 3.Air mouth cock; 4.Pressure gauge; 5.Level Meter;
6.Oil discharge valve; 7.Oil discharge one-way valve;ĐĂŶďĞĐŚŽŽƐĞŶͿ; 8. Electrical control box；

4
 9.Observation Valve; 10. Discharge Valve; 11.Drain three-way valve; 12.Escape valve;
13.Piston；

2.1 Workflow

The basic principle of the separator and workflow Figure 2:

Figure 2: Basic principal and workflow

After a preliminary filter, removes larger particles and impurities can be removed.
Through a dedicated pump (like piston type screw) to the gravity separation chamber，larger
particles with high oil can direct float to the top which may go through into accumulation
separation chamber. In the accumulation separation chamber, oil can be separated except the
emulsion part. The last chamber is used for the emulsion separation. After the three different
separation craft, the discharge water can achieve the standards.

2.3 Control Function

The system is automatically controlled by the electrical control box and its associated
sensor system components.

2.3.1 Pump Protection

The start & stop function of the dedicated pump is controlled by the electrical control
box control system. Specific implementations are shown in Figure 3 ：Electrical schematic &
Figure 4：Electrical wiring diagram.
Specific functions are as follows：
1 ） When the water level is too low and cabin air suction phenomenon occurs. The
vacuum chamber down to atmospheric pressure (vacuum degree is usually set in-0.01Mpa)
pump automatically stops.
2 ） When the suction port is blocked, the suction line is in high vacuum (usually set
in-0.05Mpa) and reaches the settings, the pump automatically stops.

5
 3～ AC380V(440V)
用 户 进 线 船 用 电 缆 3× 4 L N L N
Power supply 120-JX4 124-JX5 125-JX6

121
120
120

121
(marine cable 3x4)
QA TA F1
C1
J0 120-JX33 121-JX34 报警器电源
3 4 1 2 12 4 13 14 A1 A2 泵
101- 102- 103- Power for Salinometer
JX1 JX2 JX3 124 125 126 127 pump
119 B 122 C1

6
128 J4

1
J2 J3 VSD-NO DF3 121-JX39 排放 电 磁 阀 （ 舷 外 ）
7 4 12 4 12 4
101

102

103 13 14 A1 A2 148-JX40

5 ～6V
2 ～380V(440V)
123 120 J4 121 147-JX36 148-JX35 2 1 Discharge solenoid valve
145 146 (Over board)
1 3 5 124 JS1
10 11
120 VSD-NC 121-JX41 排放 电 磁 阀 （ 回 舱 ）
J0 149-JX42

～220V 4
K0
13 14 129-JX26 147-JX37 149-JX38 2 1 Discharge solenoid valve
2 4 6 (Back to bilge)
(Black)YX1 JS1
105
104

105

106

121 DF4
2

3
121-JX24 130-JX25 67 68
1 2
F2 (Green) (Red) L N
XD0
1 1 2 电源 指 示
Power pilot lamp
105
104

K1 C2

123
122
3 4 131-JX23 13 14 J4
XD1
(Black) 3 8 2 150 1 2 泵停 止 指 示
132-JX22 134 C2
电加 热
104

105

106

104

105

106

Stop indicator
133-JX21 12 J1 4 A1 A2 Electric-heater J4
T XD2
1 2 8 5 151 1 2 泵运行指示
1 3 5 1 1 1 J1
(Green) (Red) Pump indicator
13 14 C2
XD3
F3~F5 53 54 152 1 2 电加热运行指示
F1 120 Heater indicator
121
2 2 2 137 J2
XD4
I> I> I> JYB1 RT2 5 9 153 1 2 排油电磁阀1
2 4 6 8 1
136 RT1 Oil discharge indicator 1#
113

114

115

5 6 7 4 3 2 J3
107

108

109

135 XD5
5 9 154 1 2 排油电磁阀2
1 3 5 1 3 5 137-JX29
J2 Oil discharge indicator 2#
C2 136-JX28
C1 135-JX27 13 14
2 4 6 2 4 6
4 138 139 运行 指 示 22 故障远传
110-JX11

111-JX12

112-JX13

9
116-JX14

117-JX15

118-JX16

3 K2
1 2 2 1 排油电磁阀1 Working F1 Fault
J4
139-JX18 DF1 121-JX17 Oil discharge 21 Indicator
6 Indicator
Solenoid valve 1#
120 121
R R R NO NO
3～ M 142 155- 156- 157- 158-
JYB2 RT4 JX7 JX8 JX9 JX10
8 1 141
海水 泵 电加热 RT3
5 6 7 4 3 2 140
Pump Electric-heater
142-JX32
141-JX31 J3
140-JX30 13 14
4 143 144
3 K3
排油电磁阀2 1 2 2 1
Oil discharge 144-JX20 DF2 121-JX19
Solenoid valve 2#

Figure 3.1. CYFE-0.5~5 Electrical schematics （Screw Pump）

6
 3～AC380V(440V)
用户进线船用电缆3×1.5 L N L N
Power supply 120-JX4 124-JX5 125-JX6

121
120
120

121
(marine cable 3x1.5)
QA TA F1
C1
3 4 1 2 13 14 A1 A2 泵 120-JX33 121-JX34 报警器电源
101- 102- 103- Power for Salinometer
JX1 JX2 JX3 124 125 126 128 pump
119 B 122 J4
C1

6
J4 J2 J3 VSD-NO

1
DF3 121-JX39
13 14 7 4 12 4 12 4 148-JX40 排放电磁阀（舷外）
101
102
103 10 11

5 ～6V
147-JX36 148-JX35 2 1 Discharge solenoid valve

2 ～380V(440V)
123 120 121
145 146 (Over board)
1 3 5 124
120 VSD-NC 121-JX41 排放电磁阀（回舱）
149-JX42

～220V 4
K0 K1 C2
3 4 131-JX23 13 14 147-JX37 149-JX38 2 1 Discharge solenoid valve
2 4 6 (Back to bilge)
105 (Black) 3
C2
104
105
106

121 132-JX22 134 电加热 DF4

2
133-JX21 12 J1 4 A1 A2
3
Electric-heater
1 T
2 J1
F2 (Green) (Red) L N
13 14 XD0
1 1 2 电源指示
Power pilot lamp
104
105

120

123
122
121 J4
137 XD1
8 2 150 1 2 泵停止指示
JYB1 RT2 Stop indicator
104
105
106

104
105
106

8 1
136 RT1 J4
5 6 7 4 3 2 XD2
135 8 5 151 1 2 泵运行指示
1 3 5 1 1 1
137-JX29 Pump indicator
136-JX28 J2 C2
XD3
F3~F5 135-JX27 53 54 152 1 2 电加热运行指示
13 14
F1 Heater indicator
2 2 2 4 138 139
K2 J2
3 XD4
I> I> I> 1 2 2 1 排油电磁阀1 5 9 153 1 2 排油电磁阀1
2 4 6 139-JX18 DF1 121-JX17 Oil discharge Oil discharge indicator 1#
113
114
115

Solenoid valve 1# J3
107
108
109

XD5
120 121 5 9 154 1 2 排油电磁阀2
1 3 5 1 3 5
142 Oil discharge indicator 2#
C1 C2 JYB2 RT4
2 4 6 2 4 6 8 1 141 RT3 22
9 运行指示 故障远传
110-JX11
111-JX12
112-JX13

5 6 7 4 3 2
116-JX14
117-JX15
118-JX16

140 F1
J4 Working Fault
142-JX32 21
J3 6 Indicator Indicator
141-JX31
140-JX30 13 14
R R R NO NO
3～M 4 143 144
3 K3 155- 156- 157- 158-
1 2 2 1 排油电磁阀2 JX7 JX8 JX9 JX10
144-JX20 DF2 121-JX19 Oil discharge
海水泵 电加热 Solenoid valve 2#
Pump Electric-heater

Figure 3.2. CYFE-0.5~5 Electrical schematics （Piston Pump）

7
 3～AC380V(440V)
泵
用户进线船用电缆3×1.5 L N pump L
XD0
N
Power supply 120 1 2

120

121
(marine cable 3x1.5) 126 121 电源指示

123
122
JYB1 J1 XD1 Power lamp
RT2 8 5 111 1 2
8 1
125 RT1
5 6 7 4 3 2 泵运行指示
101- 102- 103- 124
JX1 JX2 JX3 J2 XD2 Pump indicator
110 B 122 112
126-JX17 5 9 1 2

6
1
125-JX16 J2
101
102
103

排油电磁阀1

5 ～6V
124-JX15

2 ～380V(440V)
123 13 14 J3 XD3 Oil discharge indicator 1#
128 5 9 113 1 2
1 3 5 4 127
120 3 K1 排油电磁阀2
排油电磁阀1

～220V 4
K0 1 2 2 1
DF1 121-JX11 Oil discharge Oil discharge indicator 2#
2 4 6 128-JX12
Solenoid valve 1#
105 120
104
105
106

2 121
3
131 121
JYB2 RT4
8 1 130
F2 RT3
5 6 7 4 3 2 129
1
131-JX20 22 故障远传
104
105

9 运行指示
130-JX19 J3 F1
J1 Working Fault
129-JX18 13 14
Indicator 21 Indicator
6
104
105
106

4 132 133
3 K2
1 2 2 1 排油电磁阀2 NO NO
1 3 5 133-JX14 DF2 121-JX13 Oil discharge 114- 115- 116- 117-
F1 Solenoid valve 2# JX4 JX5 JX6 JX7
J1

F1 13 14 10 11
120 134 121
I> I> I>
2 4 6 120-JX25 121-JX26 报警器电源
109-JX10

Power for Salinometer

107-JX8
108-JX9

J1 J2 J3 VSD-NO DF3 121-JX21 排放电磁阀（舷外）

7 4 12 4 12 4 138-JX22
137-JX28 138-JX27 2 1 Discharge solenoid valve
135 136 (Over board)
3～M VSD-NC 121-JX23 排放电磁阀（回舱）
139-JX24
137-JX29 139-JX30 2 1 Discharge solenoid valve
(Back to bilge)
海水泵
DF4
Pump

)LJXUH&<)(a(OHFWULFDOVFKHPDWLFV

ϴ
 JX
(用户)进线电缆 101
01 K0-1
(User)Power supply in 102 K0-3 K1 XD3 XD5 XD4 XD0

120-K3-1/3
127-F1-13

132-C2-14

134-C2-A1

146-J3-12

153-XD4-1

154-XD5-1
02

122-C2-53
126-TA-2

145-J4-4

146-J2-4

147-JX36
3×1.5 (￠3～AC380/440V)

150-XD1-1

120-J0-13
122-J2-5
3 4 1 2 1 2 1 2 1 2

156-JX8
103 K0-5
03
120 B-4,JX33

131-C2-13
04

152-C2-54

123-XD5-2

123-XD3-2
123-XD4-2

123-XD5-2
123-XD0-2

123-XD4-2
123-XD1-2
120-QA-3
（用户）远程控制

154-J3-9

153-J2-9

122-J3-5
124 C1-14,QA-4

123-B-5
(User)Remote Start/stop 05 12 4 1 9 12 4 1 9 12 4 1 9 12 4 1 9 3 9 8 2 1 7
125 TA-1
06
（用户）运行指示 155
07 J4-6 J0 J1 J2 J3 J4
(User)Working indicator 156
08 J4-9
157 F1-21 8 14 13 5 8 14 13 5 8 14 13 5 8 14 13 5 6 5 11 10 4

120-K2-1/3
（用户）故障指示 09

123-XD2-2
123-XD0-2
123-XD1-2

126-J0-12
150-J4-2
151-J4-5

120-K1-3
121-JS1-68

125-JX6
(User)Fault indicator

120-JYB2-8

139-JYB1-2

144-JYB2-2
121-JYB2-1
158 F1-22

124-C1-14
145-J2-12

124-JX5
151-XD2-1
121-C2-A2
122-XD0-1
10

121-J1-14
121-J3-14
121-J2-14

121-J2-14

122-J2-5
122-J4-8
122-J3-5
120-J4-7

133-JX21

139-K2-2

144-K3-2
129-JX26

155-JX7
110 C1-2
11
泵 111
Pump 12 C1-4
3×1.5 ￠3～AC380V/440V 112 QA TA
13 C1-6 1 2
3 4
116 C2-2
电加热 14 XD1

120-JYB1-8
XD2

128-F1-14
113-F3-2

114-F4-2

115-F5-2
121-JYB2-1
Freshwater pump

131-JX23
131-K1-4
122-J4-8

134-J1-4

107-F1-2

108-F1-4

109-F1-6

130-JX25
121-JYB1-1
117 C2-4

121-J1-14
139-J2-13

144-J3-13

122-B-6

120-B-4
15
121-C2-A2

138-K2-4

143-K3-4
139-JX18

144-JX20
3×1.5 ￠3～AC380V/440V 118 C2-6
16 1 2 1 2
一级排油电磁阀 121
17 B-3,JX19
Oil discharge 139 JYB1-2
1 3 5 13 53 A1 1 3 5 13 A1 67
Solinoid valve1# 18 1 2 3 4 1 2 3 4
二级排油电磁阀 121 JX24,JX17
Oil discharge
19 JYB1 JYB2 C2 C1 JS1
144 JYB2-2
Solinoid valve2# 20 8 7 6 5 8 7 6 5
133 J1-13 2 4 6 14 54 A2 2 4 6 14 A2 68
绿 21
温度表
137-JX29
136-JX28

135-JX27

142-JX32
141-JX31

140-JX30
132 C2-14

120-K2-1/3

143-JYB2-3

120-K3-1/3

138-JYB1-3
121-JYB1-1

121-JS1-68
红 22

101-JX1

102-JX2

103-JX3
Themometer
120-JYB2-8

120-JYB1-8

144-J3-13

139-J2-13
152-XD3-1
132-J1-12

121-J4-11

124-J4-10

121-J4-11
121-C1-A2
120-C1-13

120-J0-13

120-J4-7

120-QA-3
116-JX14

117-JX15

118-JX16

132-JX22

110-JX11

111-JX12

112-JX13
131 C2-13

124-JX5

121-B-3
黑 23
121 JX34,JX19
绿 24
真空压力表 130 25 JS1-67
红 1 3 5
Pressure gauge
129 J0-14 K3 K2
黑 26
3 4
K0 3 4
135 JYB1-5 119-F2-2 1
27
104-F1-1
104-F3-1
104-F2-1
105-F1-3
106-F1-5

127-J0-4

104-K0-2
104-F2-1
105-K0-4
105-F4-1
106-K0-6
105-F5-1
液位探测器1
RT1 2 4 6
105-B-2

157-JX9

RT2
136
28 JYB1-6 121-JX17 3 1 2 1 2
Oil-level detector 1# 137 JYB1-7
121-C1-A2 B
COM1 29

104-F1-1

105-F1-3

106-F1-5
～220V
RT3
140
30 JYB2-5 1 1 1 1 21 13 1 3 5 120-JX4 4
液位探测器2 141 JYB2-6
F2 F3 F4 F5 120-C1-13 ～380V
RT4 31
Oil-level detector 1#COM2 142 JYB2-7 F1 123-XD3-2 5 (～440V)
32
120 JX4 2 2 2 2 ～6V
报警器电源 33 22 14 2 4 6 122-C2-53 6
Power for Bilge alarm 121
34 JX39,JX24
128-C1-A1

105-F4-1 2
158-JX10

107-C1-1

108-C1-3

109-C1-5
113-C2-1
114-C2-3
115-C2-5

148 JX40
119-B-1

报警器排放信号 35
VSD NO 147
36 J3-4,JX37
147 JX36
报警器排放信号 37
VSD NC 149
38 JX42
排舷外电磁阀 121
39 JX41,JX34
Overboard 148 JX35
Solinoid valve3# 40
超标回流电磁阀 121 JX39
41
Back to bilge 149 JX38
Solinoid valve4# 42

Figure 4.1: CYFE-0.5~5 electrical wiring diagram（Screw Pump）

9
 JX
(用户)进线电缆 101
01 K0-1
(User)Power supply in 102 K0-3 XD3 XD5 XD4 XD0

120-K3-1/3
146-J3-12

153-XD4-1
132-C2-14

134-C2-A1

154-XD5-1

120-JYB2-8
122-C2-53
02

145-J4-4

146-J2-4

147-JX36

150-XD1-1
3×1.5 (￠3～AC380/440V)

122-J2-5
1 2 1 2 1 2 1 2

156-JX8
103 K0-5
03
120 04 B-4,JX33

123-XD5-2
152-C2-54

123-XD3-2
123-XD4-2

123-XD5-2
123-XD0-2

123-XD4-2
123-XD1-2
（用户）远程控制

154-J3-9

122-J3-5
153-J2-9
124 C1-14,QA-4

123-B-5
(User)Remote Start/stop 05 12 4 1 9 12 4 1 9 12 4 1 9 3 9 8 2 1 7
125 TA-1
06
（用户）运行指示 155
07 J4-6 J1 J2 J3 J4
(User)Working indicator 156
08 J4-9
157 F1-21 8 14 13 5 8 14 13 5 8 14 13 5 6 5 11 10 4

120-K2-1/3
（用户）故障指示 09

123-XD2-2
123-XD0-2
123-XD1-2

126-F1-13
150-J4-2
151-J4-5

120-K1-3

125-JX6
(User)Fault indicator

139-JYB1-2

144-JYB2-2
121-JYB2-1
158

124-C1-14

145-J2-12
F1-22

124-JX5
151-XD2-1

121-C2-A2
121-C1-A2
122-XD0-1
10

121-J1-14
121-J3-14
121-J2-14

121-J2-14

122-J2-5
122-J4-8
122-J3-5
133-JX21

139-K2-2

144-K3-2

155-JX7
110 C1-2
11
泵 111
Pump 12 C1-4
3×1.5 ￠3～AC380V/440V 112 QA TA
13 C1-6 1 2
3 4
116 C2-2

120-JYB1-8
电加热 14 XD1

101-JX1

102-JX2

103-JX3
XD2

128-F1-14
113-F3-2

114-F4-2

115-F5-2
121-JYB2-1
Freshwater pump

131-JX23
131-K1-4
122-J4-8

134-J1-4

107-F1-2

108-F1-4

109-F1-6
121-JYB1-1
117 C2-4

121-J1-14
139-J2-13

144-J3-13

122-B-6

120-B-4
121-C2-A2
15

138-K2-4

143-K3-4
139-JX18

144-JX20
3×1.5 ￠3～AC380V/440V 118
16 C2-6
1 2 1 2
一级排油电磁阀 121
17 B-3,JX19 1 3 5
Oil discharge 139 JYB1-2
1 3 5 13 53 A1 1 3 5 13 A1
Solinoid valve1# 18 1 2 3 4 1 2 3 4 K0
二级排油电磁阀 121 JX34,JX17
Oil discharge
19 JYB1 JYB2 C2 C1 2 4 6
144 JYB2-2
Solinoid valve2# 20 7 6 5 7 6 5
8 8 2 4 6 14 54 A2 2 4 6 14 A2

104-F1-1

105-F1-3

106-F1-5
133 J1-13
绿 21
温度表
137-JX29
136-JX28

135-JX27

142-JX32
141-JX31

140-JX30
132 C2-14

121-JYB1-1
红 22
Themometer
120-JYB2-8

120-JYB1-8

152-XD3-1
132-J1-12

121-J4-11

124-J4-10

121-J4-11
120-C1-13

116-JX14

117-JX15

118-JX16

132-JX22

110-JX11

111-JX12

112-JX13
120-J4-7
131

124-JX5

121-B-3
黑 23 C2-13

24

120-K2-1/3

143-JYB2-3

120-K3-1/3

138-JYB1-3
131-C2-13
25

144-J3-13

139-J2-13
120-QA-3

120-J4-7

120-QA-3
26
135 JYB1-5 119-F2-2 1
104-F1-1
104-F3-1
104-F2-1
105-F1-3
106-F1-5

27
126-TA-2

104-K0-2
104-F2-1
105-K0-4
105-F4-1
106-K0-6
105-F5-1
RT1
105-B-2

液位探测器1
157-JX9

RT2
136
28 JYB1-6 121-JX17 3
Oil-level detector 1# 137 JYB1-7
121-C1-A2 B K1 K3 K2
COM1 29 ～220V 3 4 3 4 3 4
RT3
140
30 JYB2-5 1 1 1 1 21 13 1 3 5 120-JX4 4
液位探测器2 141 JYB2-6
F2 F3 F4 F5 120-C1-13 ～380V
RT4 31 1 2 1 2
Oil-level detector 1#COM2 142 JYB2-7 F1 123-XD3-2 5 (～440V)
32
120 JX4 2 2 2 2 ～6V
报警器电源 33 22 14 2 4 6 122-C2-53 6
Power for Bilge alarm 121
34 JX39,JX19
128-C1-A1

105-F4-1 2
158-JX10

107-C1-1

108-C1-3

109-C1-5
113-C2-1

114-C2-3
115-C2-5

148 JX40
119-B-1

报警器排放信号 35
VSD NO 147
36 J3-4,JX37
147 JX36
报警器排放信号 37
VSD NC 149
38 JX42
排舷外电磁阀 121
39 JX41,JX34
Overboard 148 JX35
Solinoid valve3# 40
超标回流电磁阀 121 JX39
41
Back to bilge 149 JX38
Solinoid valve4# 42

Figure 4.2: CYFE-0.5~5 electrical wiring diagram（Piston Pump）

10
 JX
(用户)进线电缆 101
01 K0-1
(User)Power supply in 102 K0-3 XD3 XD2 XD1 XD0

120-K2-1/3

136-J3-12

112-XD2-1
120-JYB2-8
121-JYB2-1
02

135-J1-4
121-JYB1-1
3×1.5 (￠3～AC380/440V)

122-J2-5
121-J1-11
128-J2-13

133-J3-13
1 2 1 2 1 2 1 2

122-B-6
127-K1-4

132-K2-4

115-JX5
128-JX12

133-JX14
103 K0-5
03

121-B-3
（用户）运行指示 114 04 J1-6

123-XD2-2

123-XD3-2
123-XD1-2

123-XD2-2
123-XD0-2

123-XD1-2
113-J3-9

112-J2-9

111-J1-5

122-J3-5
(User)Working indicator

123-B-5
115 J1-9
05 3 9 8 2 1 7 12 4 1 9
116 F1-21 1 2 3 4 1 2 3 4
（用户）故障指示 06
(User)Fault indicator 117
07 F1-22 JYB1 JYB2 J1 J2
107
08 F1-2 8 7 6 5 8 7 6 5
泵

132-JYB2-3

127-JYB1-3
6 5 11 10 4 8 14 13 5

101-JX1
102-JX2
103-JX3
Pump 108 F1-4

120-K1-1/3

120-K2-1/3
133-J3-13

128-J2-13
09

120-J1-7
126-JX17
125-JX16
124-JX15

131-JX20
130-JX19
129-JX18

121-JYB2-1
120-JYB1-8
120-JYB2-8
3×1.5 ￠3～AC380V/440V

128-JYB1-2
109

134-F1-14
135-J2-12
F1-6

111-XD1-1

121-J2-14
120-F1-13
10

121-J1-11
121-J3-14
120-J1-7

122-J1-8
122-J3-5
128-K1-2
114-JX4
一级排油电磁阀 121
11 B-3,JX13
Oil discharge 128 JYB1-2 1 3 5
Solinoid valve1# 12
K2 K1
二级排油电磁阀 121
13 JX11,JX21 K0
Oil discharge 3 4 3 4
133 JYB2-2 2 4 6
Solinoid valve1# 14

120-JYB1-8

113-XD3-1
136-J2-4
137-JX28
124 JYB1-5 110-F2-2 1 1 2 1 2

104-F1-1

104-K0-2
104-F2-1
105-K0-4
106-K0-6
RT1 15

116-JX6
120-B-4

105-B-2
液位探测器1 125 121-JX11 3

104-F1-1
105-F1-3
106-F1-5
RT2 16 JYB1-6
Oil-level detector 1# 121-JYB1-1 B
COM1 126 JYB1-7
17 ～220V
129 1 21 13 1 3 5 12 4 1 9
JYB2-5 120-JX25 4
液位探测器2
RT3 18
120-F1-13 ～380V F2
130 JYB2-6
RT4 19
Oil-level detector 2# 131 JYB2-7
123-XD3-2 5 (～440V) F1 J3
COM2 20
～6V 2
排舷外电磁阀 121 JX13,JX23 122-J1-8 6 22 14 2 4 6
21 8 14 13 5
Overboard 138 JX27
Solinoid valve3#

134-J1-10
22

133-JYB2-2
105-F1-3 2

109-JX10

122-XD0-1
121-J2-14
117-JX7

107-JX8
108-JX9
超标回流电磁阀 121 110-B-1

122-J2-5
133-K2-2
23 JX21,JX26
Back to bilge 139 JX30
Solinoid valve4# 24
120 B-4
报警器电源 25
Power for Bilge alarm 121
26 JX23
138 JX22
报警器排放信号 27
VSD NO 137
28 J3-4,JX29
137 JX28
报警器排放信号 29
VSD NC 139
30 JX24

Figure 4.3: CYFE-0.1~0.25 electrical wiring diagram

11
2.3.2 Electric heating temperature control
In order to insure high viscosity oil can be discharge from chamber smoothly, and
prevent oil polluting level detector, electric heaters and electric contact thermometer
are set on the main equipment. When the liquid inside the device below the set value
(usually set at 35 ℃)，electric heater automatically turns on. When the liquid inside
the device is higher than the set value (usually set at 45 ℃ ), electric heater
automatically turns off.

2.3.3 Automatic oil discharge system

Automatic oil discharge system consists of related components resistive oil level
detector and level relays and other components. Accumulation separation chamber
and emulsion separation chamber are equipped with the level detectors, which
contains length (lower), short (upper) two electrode rods. When the oil level gathering
to the next level, the discharge valve opens automatically outward discharge of waste
oil, when the oil level emissions up level, the drain valve is closed to stop the drain.

2.3.4 Excessive back cabin features

Excessive back cabin system is composed of related parts 15ppm bilge alarm,
discharge valves and electrical control box relays and other components.
When 15ppm bilge alarm detects discharge of water exceed 15PPM, alarm and
control signals from the relays will in function. Discharge valve will be closed & back
cabin valve will be opened.

3. The main component parts

3.1 Electrical control box
Electrical control box can supply fully functional control, but also provides remote
output signal to an external output (control room, etc.) By using sound (light) form to
display the working status of the equipment, electric control box can be installed on the
device, but also can be installed in the other place, with cables connecting.

3.2 Dedicated pump (Precautions in using)

(1). Screw is prohibited idling without the media, otherwise dry friction
generated & causing damage the pump.

12
 (2). The main components of the screw: rubber stator and metal rotor mild are
little overloaded fit, when you first start or stop using for number of days available to
start again, the pipe clamp should be used to help coupling section for a few turns and
then start moving plate in the pump, otherwise may cause difficulties in the motor
starter.
(3). If the pump chamber filled with impurities, opening the pump sewage holes in
bottom of the pump for cleaning.

4. Installation

4.1 Installation Requirements

1 Select the installation location of the selected models need to consider the
maximum bilge water separator dimensions of space, see Figure VI: Outline
Dimensions and Table 3: Dimensions table；

Figure 6: Dimensions

13
 Model Length（mm） Width（mm） Height（mm）
CYFE-0.1 746 540 977
CYFE-0.25 955 540 1050
CYFE-0.5 960 580 1350
CYFE-1 1160 730 1550
CYFE-2 1260 780 1610
CYFE-3 1320 830 1670
CYFE-5 1570 1044 1820
Table 3: Dimensions table
2 The bilge water separator is not explosion-proof structured, cannot be installed
with flammable substances near the premises;
3 The bilge water separator should be installed at the location of vibration and
ambient temperature 0-50 ℃;
4 Top bilge water separator should be installed keep more than 0.6m from the top of
carbon. The space will be used for filter replacement.

4.2 Piping installation

The bilge water separator shall be required to install following the system diagram (see Figure 7:
system installation diagram; Table IV: Piping Specifications),
Piping installation should pay attention to the following conduct:
① . Set up a dedicated suction line (not connected to the large-diameter discharge pipe bilge
pump), the lines should be as short and straight as possible, elbows, valves as little as possible, its
check valve should be higher than the bottom of the bilge water 20cm, to prevent sediment be
sucked directly.
② . Suction line should be installed coarse filter product supply by Shijiu, installation location
should be easy to clean.
③ . The end of the discharge pipe should be higher than the top of the top of bilge water
separator more than 0.5m, and install a one-way check valve to prevent dehydration of the
device or sea (River) water intrusion.
④ . Waste oil cabinet should be lower than oil discharge outlet line & minimize the elbow, to
ensure the discharge of waste oil smoothly.
⑤. After the installation is complete, each pipeline must be hydrostatically tested to ensure no
leakage at 0.2Mpa.

14
 Figure VII: System installation diagram

Model Sewage Inlet Drain Discharge Back to the

suction pipe pipe line pipe cabin pipeline
CYFE-0.1 DN15 DN15 DN15 DN15 DN15
CYFE-0.25 DN20 DN20 DN20 DN20 DN20
CYFE-0.5 DN25 DN25 DN25 DN25 DN25
CYFE-1 DN25 DN25 DN25 DN25 DN25
CYFE-2 DN32 DN32 DN32 DN32 DN32
CYFE-3 DN40 DN40 DN40 DN40 DN40
CYFE-5 DN50 DN50 DN50 DN50 DN50
Table IV: Piping Specifications

4.3 Fixed base

The bilge water separator welded or screwed to the base form of the substrate (or
deck). Various specifications of fixed installation size requirements Figure eight and
Table 5. For CYFE-0.1 & CYFE-0.25 the base mounting can be showed in the map which
will be given when the equipment is derived.

15
 Figure 8.1 Schematic base mounting
A B C D E F G H I m
CYFE-0.5 700 300 530 18 20 18 660 247 247 6~Ø14
CYFE-1 800 500 750 18 18 18 382 357 357 8~Ø14
CYFE-2 900 550 900 18 18 18 432 432 432 8~Ø14
CYFE-3 1000 600 1100 18 18 18 300 500 282 13~Ø16
CYFE-5 1100 650 1000 80 21 80 1058 280 280 8~Ø16

Table V: CYFE-0.5 ~ 5 base dimensions marked

4.4 Cable Connection

Electrical wiring used in the power cord and cables shall comply with the
requirements of ship using, its inlet and outlet can be seen in Figure IV. Electrical wiring
diagram

5. Use

5.1 Preparing for the first time to use

1. Open the air drain valve on the separator body, observation cook & Sampe valve.
2. Observe high vacuum stopper vacuum gauge pointer (green) is placed in-0.06MPa
(450mmHg) position. Low vacuum limit pointer (red) is placed in-0.01MPa position
(the factory tuned), this can automatically stops the pump in order to ensure the
safety requirements. (piston-type pump do not have such safety requirements.)
3. Open the suction line shut-off valve and backwash pipe line shut-off valve.
4. Turn on the electrical control box power, the combination switch set to "on" position.
At this time a white power Light, red stop light should light up. And oil drain switch to

16
 "manual position," observing the yellow oil discharge lights are on or not.
5. When the temperature is cold, electric heater should be turned on to reduce the
viscosity of the waste oil, adjust the heating temperature in the range of 35 ~ 45 ℃,
35 ℃ lower than the heater when the automatic opening, higher than 45 ℃
automatically shut (the factory adjusted). The green indicator light is the function
light for the heater
6. The safety valve set at 0.2MPa value (the factory tuned), when the body pressure
reaches this value, the safety valve off.

5.2 Operation and inspection

1. Open the power of 15PPM bilge alarm & start the pump. Observing the electric
motor & the pump, at which time the pump should be rotated clockwise. Clean water
is pumped into the separator. (make sure the 3-way valve is on the clean water source,
and shot-off valve for clean water is open)
2. In injection process, when water flows out, close the corresponding valve make the
air out of the device. Then turn the swith of oil discharge to “AUTO”, change the
3-way valve on the waste oily water from bilge & turn off the shot-off valve for clean
water
3. Eliminate any leakage pipeline of devices and systems.
4. When the oil discharge switch to "Auto" position, then yellow oil discharge lights off,
change the 3-way valve to the bilge water part, the normal oil-water separation
process begin.
5. Open the sample cock on the discharge pipe to make sure the discharge & water into
the 15PPM bilge alarm is normal or not.
6. Observing screw (piston) bearing surface temperature regularly to ensure whether
the pump is running smoothly, whether sound normal, replenish oil bearing box.
7. Observed each pressure gauge, should not exceed 0.2MPa.

5.3 Shutdown
5.3.1 Stop under normal operating conditions
1. When the bilge water suction is completed, the air will be sucked into the separator,
the degree of vacuum down to-0.01MPa, electrical contacts automatically send
signals. Screw pump motor power is automatically disconnected, the pump stops
running, prevent the pump running dry, damaged pump. (ZYFM0.1/0.25 electronically
controlled piston-type oil-water separator device uses no such requirement.)
2. Down in an irregular situation.
3. When the foot valve or suction line clogged filter, the vacuum pump can be rising to
-0.05MPa, electrical contacts automatically send a signal, screw motor power is
automatically disconnected. Pump stops.
4. Manual shutdown.
5. Press the pump stop button on the electrical control box, or disconnect the power

17
 control box, the pump stops running.
6. Other valves hold down before the next use.

5.3.2 Check the daily use

1. Check the normally open, normally closed solenoid valve has a magnetic attraction on
top. To make sure that the solenoid valve is energized working condition.
2. The shut-off valve on the bilge slop tanks open to the maximum.
3. Open the electrical control box and 15pp power bilge alarm, check the indicator is in
standby mode.
4. Start screw.
5. Chamber pressure separator and drainage inspection work under the pressure values
​ ​ are normal, periodic sampling valve opens to observe the drainage water quality.

5.4 Maintain

1. Regular or bilge water separator pressure rises abnormally, cleaning suction strainer
and foot valve.
2. The separator regularly backwash coalescence, follow these steps:
a) Open the backwash piping valves, close the exhaust pipe of valve.
b) The drain on the electrical control box switches transferred to "manual" position,
then stop bilge suction. Water by the screw (piston) into the bottom of the
separator and reverse flow through the coalescer backwash of time, generally less
than 15 minutes.
c) After the end of the backwash, drain switch back to "Auto" position, open the drain
pipe of the cut-off valve, and turn off the backwash pipeline shut-off valve.
3. Open water separator every two years, and cleaning inside totally.

5.5 Precautions

1. For the first time or a long time unused separator, be sure to start the pump without
stalling observed phenomenon, and remove the stall, to avoid damage the motor.
2. When there is no water in the separator, not open electric heater. Anhydrous
electrically heated so as to burn out the heating element.
3. When water separator temporarily not in use, be sure to close the final discharge pipe
valve. Avoid siphoning or other causes dehydration level drops water separator, oil
residue contamination cylinder.

18
 Phenomenon
Safety valve on work
The separated water is discharged
substandard
No water or reduced displacement pump
Pump cannot be started or stopped
Vacuum pump automatically stops too low
Through the high vacuum pump
automatically stops
Set the temperature does not rise in the oil2.
chamber
The oil level sensor is 1.
normal, but still cannot
properly drain
Automatic
drain system
The solenoid valve does1.
not work
Oil discharge time is 1.
short, frequent discharge
of oil action
Drain indicator is always3.
on, but the water is not
discharged oil
5.6 Common Faults and
resulting in a exclusion
short circuit method
Alarm system Pressure gauge pointer 5.
is
Reason
Pump back pressure too high. Fine filter
clogging. Discharge valve is closed, filter
components blockage
1. Bilge water mixed with more chemical
cleaning agents
2. Separator drain action failure, waste
oil mixed with water discharge
3. Filter component failure
The opposite direction of rotation of the
pump
Severe wear rubber bushings. Decreased
volumetric efficiency
Shaft seal leakage
Pay with tight rotor and stator (new pump)1.
Foreign body pump
Air leakage into the suction pipe system
The suction filter is clogged. Inhalation
check valve is clogged or suction valve on
the piping system shutdown
Electric wire heater off 1.
AC contactor or relay bad
The oil level sensor short circuit and
2.
housing
The oil level detector connected to a metal
part of the probe and the dielectric
breakdown
Poor contact relay contacts 2.
Solenoid valve line break package
Solenoid valve line package burn
Low detector is adhered oil 2.
Set oil chamber drawdown
Full height limit is adhered to detect oil
4.
pollution
The oil level detector insulation damage,
Electrical contacts plug wires loose 6.
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Remedy
Clean the filter or change the filter
1. Reduce chemical cleaning agent into the
cabin
2. Check and eliminate the control box fault
3. Replace the filter components
Adjust the pump motor wiring
Replace the rubber bushing
Adjust or replace the seal tightness of seals
1. Human rotation help start
2. Removing the exclusion of foreign bodies,
repair defects
Check the suction pipe system valves, flanges,
fittings or filters to eliminate the leak site
Cleaning suction filter, check the cleaning
suction valve, open enough suction line valve
Tune electric heater
Eliminate the adverse
Eliminate the short circuit
Exchange oil level detector
Eliminate bad
Switched lines
Check the power and insulation, replacement
solenoid valve
Remove wipe reload
Check the seal body and the pipe section and
eliminate leaks
Remove wipe reload
Check the seal body and the pipe section and
eliminate leaks
Tighten the plug wires
 to set a high value, the Contactor bad Eliminate bad
alarm light does not shine

5.7 Product comes with documentation and spare parts

5.7.1 Technical Documentation

 Instructions 1
 System installation diagram 1
 Device installation dimensions 1
 Electrical schematics 1
 Control box wiring diagram 1
 Product certificate 1
 Conformity book 1

5.7.2 Accessories and spare parts

 Strainers 1
 Normally closed solenoid valve 1
 Dedicated pump rubber stator (the system uses screw-type) 1
 Float rubber seals (the system uses piston-type) 1
 Electric control box fuse 3Α (only for CYFE-0.1/0.25 type) 3
 Electric control box fuse 2Α (only for CYFE-0.1/0.25 type) 3

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