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WWW Scribd Com Document 381463631 Ha12i Australie 0400
WWW Scribd Com Document 381463631 Ha12i Australie 0400
WWW Scribd Com Document 381463631 Ha12i Australie 0400
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Operating and maintenance – HA12I Pinguely - Haulotte
Victor Patiño
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Document 155 pages
You have just taken delivery of your Haulotte HA 12 I self-propelled hydraulic platform.
Manuel de Réparation 3
Follow the maintenance and operating instructions carefully and you will obtain complete satisfaction
Tonnes 2
from your machine.
Faouzi Zorgati
This instruction manual is designed to help you do this.
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It is most important:
• to respect the safety guidelines for the machine itself, its use and its operating environment;
• to use the equipment only within its performance limits; Document 55 pages
• to keep the machine in good repair in order to ensure long service. en-maintenance-and-repair-
One service check is provided free of charge: see the warranty booklet provided with the machine. module-1.pdf
vaisakh
During and after the warranty period, our After Sales Service is available to provide you with any
services you may require. No ratings yet
You should contact our local agent or our Factory After Sales Service and indicate the exact type of
machine and its serial number.
Document 54 pages
Refer to this manual and the Parts Catalogue when ordering replacement parts or consumable materials.
In this way, you will receive original parts, your guarantee of interchangeability and perfect operation. 7907 ela80-3000 rev_7.pdf
Note: This instruction manual is supplied with the machine and is therefore included on the
David デビッドブエノ Bueno
delivery note. No ratings yet
You are reminded that our machines comply with the provisions of "Machine Directive" 89/392/EEC of 14 June
1989, amended by the directives 91/368/EEC of 21 June 1991, 93/44/EEC of 14 June 1993 and 93/68/EEC of 22
July 1993.
Document 60 pages
The technical data given in this manual shall in no circumstances be binding upon our company and we reserve the right
to modify or upgrade the machine without necessarily modifying this manual.
Document 73 pages
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1. Owner''s Documentation
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Document 82 pages
Service Manual-Electric
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1 - GENERAL RECOMMENDATIONS - SAFETY 1
1.1 GENERAL WARNING 1
1.2 APPLICATION OF GENERAL REGULATIONS 2 Document 52 pages
2 - DESCRIPTION 5
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2.1 IDENTIFICATION 5
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2.2 MAIN COMPONENTS 6
2.3 WORKING AREA 7
2.5 DIMENSIONS 9
3 - OPERATING PRINCIPLES 10
Document 41 pages
3.1 HYDRAULIC CIRCUIT (see hydraulic circuit diagram, § 8) 10
3.1.1 Turntable rotation, arm lifting, boom derricking and telescoping and work- HR15_operators_manuallb1
cradle compensation 10 5nissan
3.1.2 Steering 10
3.1.3 Telescoping, boom derricking and arm lifting cylinders 10 Jacke Villalba
3.1.4 Turntable rotation 10 No ratings yet
3.1.5 Work-cradle rotation 10
3.1.6 Work-cradle compensation 10
3.1.7 Brake release on wheel reduction gears during travel 11
3.1.8 Manual emergency and rescue system 11
3.1.9 Functioning of overload system 11 Document 153 pages
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4.2.1 Turntable control
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4.2.2 Work cradle control panel (Photos 3-4) 15
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4.3 OPERATING INSTRUCTION 17
4.3.1 Ground level operations 17
4.3.2 Operations controlled from the work-cradle 17
Document 20 pages
4.4 EMERGENCY AND RESCUE OPERATIONS 18
4.4.1 Using hand pump for emergency movements (photo 2) 18 SICCA VALVE OIM
4.4.2 Rescue operations 19 UJJAL KUMAR BHATTACHARYAY
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4.6 BATTERY CHARGE MONITORING UNIT/HOUR METER 19
4.7 USING THE ON-BOARD BATTERY CHARGER 19
4.7.1 Characteristics 20
4.7.2 Starting of recharging process 20
4.7.3 Equalisation charge: LED 4 20 Document 24 pages
4.7.4 Compensation charge 20
4.7.5 Charge interruption 20 P101076_2.00_doc_Manual -
4.7.6 Fault signalling: red LED 5 21 VC 26
4.7.7 Precautions for use 21
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4.8 BATTERY USE AND MAINTENANCE 21
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4.8.1 Commissioning 21
4.8.2 Discharge 21
4.8.3 Recharging 21
4.8.4 Maintenance 22
Document 133 pages
5 - MAINTENANCE 24
Good Sense Service Manual
5.1 GENERAL RECOMMENDATIONS 24
marjan mircevski
5.2 MAINTENANCE SCHEDULE 24
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5.3 OPERATIONS 26
5.3.1 Hydraulic oil filter (Photo 11) 27
5.3.2 Drive wheel reduction gears (Photos 12-13) 27
5.3.3 Hydraulic oil storage tank 27
5.3.4 Batteries 27
5.3.5 Slew backlash adjustment (photo 16) 28 Document 218 pages
5.4 LOAD TESTING. 28
BWPX 307TGD-71 -
5.4.1 Overload Test 28
5.4.2 Functional Test. 28 Instruction Book - 2010
5.4.3 Stability Test. 29 Centrifugal Separator
6 - OPERATING PROBLEMS 30 No ratings yet
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9 - ELECTRICAL CIRCUIT DIAGRAM Ebooks
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11 - PHOTOGRAPHS 44
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1 - GENERAL RECOMMENDATIONS - SAFETY
This manual is designed to help familiarize the operator with Haulotte self-propelled hydraulic Belgicast Pres. Mant. Comp.
platforms so that he can use them efficiently and SAFELY. However, this manual is not intended to y Mar
replace the basic training needed by every user of site equipment.
David Luna Molina
Operators using this equipment must ensure that they have the appropriate qualifications as required in No ratings yet
the country of use. If you are unsure of what is required ask your supervisor.
Before using equipment for the first time, operating and maintenance personnel must have read and
understood all the instructions in this manual. This is essential for the safe and efficient use of the
equipment. Document 36 pages
Using the machine in a way which does not comply with operating instructions may expose persons and
property to risks and damage. Continue for Free
Do not modify the characteristics of the machine since this may affect stability and safety. Document 316 pages
The user manual must be kept by the user throughout the life time of the machine and handed over in Alfa Laval Seperator.pdf
the event of resale.
john kenneth vasquez vasquez
Ensure that the various instruction and warning plates fastened to the machine are undamaged and No ratings yet
legible.
Ebook 75 pages
An Introduction to
Predictive Maintenance
R. Keith Mobley
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the employer after a medical check-up and practical test.
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1.2 APPLICATION OF GENERAL REGULATIONS
modal verbs
Operators must: vatasa
- wear protective clothing, footwear and headgear; No ratings yet
- be equipped with a safety harness and any other equipment that might be necessary depending on
working conditions (dangerous areas, for example);
• Never use the guard rail as a means to climb up to or down from the platform; use the steps provided
Document 2 pages
for this purpose on the machine. OR
• Never use this machine in explosive environments. 20200629222752
• Always wipe any oil or grease from the machine steps, floor and handrails. vatasa
• Become
Never render inoperative the asafety
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limit switches.for full access. Your
• Avoid contact with stationary or moving obstacles. No ratings yet
• first 30 days are
Never use ladders or other accessories to increase free. height.
working
• Prevent the machine from being subject to any uncontrolled intervention when not in service.
• Make sure the daily checks are made and make sure the machine operates properly during periods of
use. Continue for Free
• Never:
- move the travel servo-controls from one direction to the opposite direction without first stopping Document 4 pages
in the "0" position; 20200629222020
- exceed the maximum load or the maximum number of persons authorised on the platform
(200 kg/incl. 2 operatives); loads should be evenly spread on the working platform and, whenever vatasa
possible, placed in the middle of the platform; No ratings yet
- carry out repair on maintenance work in the area of the turret witch requires the booms to be
raised without ensuring that there is no danger of the booms accidentally lowering on to a person
working below them. To avoid this possibility:
• always remove the key from the lower controls when working within the turret area.
• Support the booms with a crane if the hydraulic lift cylinders are being working on.
- climb on the protective rail when the platform is raised; this could result in a serious fall Document 5 pages
• HOLD the hand-rail firmly when raising the platform or when travelling. 20200629221827
• Avoid: vatasa
- travelling at high speed in narrow or cluttered spaces; No ratings yet
- travelling in reverse gear (limited visibility);
- towing the machine: it was not designed for this; it should be transported on a trailer;
- climbing on the protective hoods.
2
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• Allow What
sufficient braking distance:
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meter at low speed.
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Related titles • To stop during travel, gradually move the servo-control to the zero position while keeping the foot on
the pedal.
• During normal use, that is when the machine is operated from the work cradle, the key for the
turntable key-operated control panel selector must be removed and kept by a person on site who is Document 11 pages
properly trained in emergency and rescue operations.
ILQ Troubleshooting
NEVER USE THE WORK CRADLE AS A CRANE OR A LIFT Guide_until June 2008
NEVER USE THE MACHINE FOR PULLING OR TOWING PURPOSES vatasa
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OR FOR LIFTING THE WHEELS OFF THE GROUND
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- at night, unless
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1.5 VERIFICATIONS
Always comply with regulations in force in the country in which the machine is used. Document 136 pages
For Australia: Australian standard AS 1418.10-1996 and AS 2550.10-1994. 319 6904116 om 10-05
1.5.1 Periodic inspections jose breno vieira silva
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The machine must undergo periodic checks. Details of the checks are covered in the relevant sections of
this manual.
The employer in the company in which the machine is to be used must ensure that the machine is Document 4 pages
suitable for the job in question and that it is used safely and in compliance with the user manual.
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Deterioration which might result in dangerous situations must be detected. Such deterioration might
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concern safety devices, load limiters, tilt safety devices, cylinder leaks, deformation, welds, loose bolts
or hoses, electrical connections, condition of tyres, excessive mechanical play.
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NB: If the machine is hired out, the person responsible for using the hired machine must check
the state of conservation and suitability of the machine. He must check with the hirer that
Document 15 pages
the general periodic inspections and checks to be made before the machine is used have
OR
been carried out properly. 6th Central Pay Commission
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1.6 Become a Scribd member for full access. Your
REPAIRS AND ADJUSTMENTS
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first 30 days are free.
Major repairs and work or adjustments concerning safety systems or components (mechanical, 100% (436)
hydraulic or electrical aspects) must be carried out by Haulotte personnel or personnel working on
behalf of Haulotte. Only original spare parts must be used.
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Modifications conducted outside Haulotte's control are not authorised.
Document 136 pages
The manufacturer cannot in any way be held responsible if original spare parts are not used or if the
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work specified above is not carried out by Haulotte-approved personnel.
-Et
1.7 CHECKS WHEN MACHINE IS BROUGHT BACK INTO SERVICE lucas22010
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Such checks must be performed after:
- extensive dismantling and reassembly work,
- repairs involving any of the essential components of the machine,
- any accident caused by faulty operation of an essential component.
Document 47 pages
It is necessary to perform a “state of conservation” examination, a stability (static overload) test and a SHARP_LC-
functional (dynamic) test See § 5.4. in the maintenance section of this manual. A competent person must
perform these tests.
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2 - DESCRIPTION
The HA 12 I self-propelled telescopic hydraulic platform is used for carrying out high-elevation jobs
Document 24 pages
within the limits of its performance characteristics (cf. sections 2.3 & 2.4) and complying at all times
with the safety regulations relating to the equipment and to the site where it is being used. Sumitomo SCX800-2・
The main operator's station is in the work cradle.
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2.1 IDENTIFICATION
Information needed to identify the equipment is engraved on a plate fastened at the back of the chassis,
on the right hand side. Document 2 pages
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2.2 MAIN COMPONENTS
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2.4 TECHNICAL
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Pay load 200 kg. incl. 2 operatives
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Maximum lateral force 40 kg
Working height 12 m
Platform height 10 m
Maximum reach 6.5 m
Turntable rotation 360°
Document 70 pages
Slope and camber while working (max.) 3°
Work cradle dimensions 1140 x 700 (inside) - Outside: + 60 mm Cat Parts Value Story-
Maximum gradient during travel 25%
Slow travel speed 1 km/h 2012.ppt
Fast travel speed 4.4 km/h Anonymous QyMJpu
Drive batteries (2) 48 V - 2 boxes
Ground clearance 170 mm No ratings yet
Tyres Solid tyres 700 x 12
Turning circle Chassis (outside): 2.08 m - basket (outside): 2.6 m
Boom angle range - 15.5°+75°
Telescoping (stroke) 2000 mm
Maximum wind speed during use 0 km/h Document 20 pages
2
Maximum pressure on ground with 200 kg in 14 kg/cm
Geraete en 2021
cradle: concrete
Max. force from one wheel on ground 2800 kg Piotr Bieńkowski
Time taken for movements with one person in the
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work cradle:
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- telescoping: extending/retracting: (approx.) 26 / 13 secs
- arm derricking: up/down: (approx.) 21 / 13.5 secs
- boom derricking: up/down: (approx.) 19 / 15 secs
- slewing: (approx.) Upload your documents
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Engine: manufacturer (standard) LEROY SOMER
- voltage 24 V serial set-up Document 8 pages
- power 1.2OR
kW
- consumption 65 A on flat ground - 230 A max. Compare Workshop
Acoustic pressure level in operator's station 72 dB(A)
2
Equipment
Degree of vibration on feet Become a Scribd member < 0.5 m/sfor full access. Your
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Hydraulic service pump: cubic capacity first 30 5.5
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Oil tank capacity 20 litres
Hydraulic service pressures*:
- maximum pressure, steering circuit Continue for Free
220 bars
- maximum pressure, slewing circuit 75 bars
- maximum pressure telescoping extended 220 bars
- maximum pressure boom derricking 220 bars
- maximum pressure arm derricking 220 bars
- maximum pressure for brake release 220 bars
Tightening torque of leading wheel nuts 20 kg.m
Tightening torque of drive wheel nuts 14 kg.m
Tightening torque of slewing gear bolts 12 kg.m
Weight 4950 kg
Dimensions see drawing § 2.5
• All pressures, except brake release pressure, can be monitored through a pressure test point (Item 1,
photo 7).
• Two drive wheels with brake reduction gears and electric motors with variable speed drive.
• Lifting, derricking, telescoping, slewing movement: hydraulic electro-pump with variable speed control.
• Steering by solenoid valve block.
• Emergency hand pump from turntable.
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3 - OPERATING PRINCIPLES
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3.1 HYDRAULIC CIRCUIT (see hydraulic circuit diagram, § 8)
All the movements of the machine, except travelling, are powered by the hydraulic energy from an
electro-pump (1) the operating speed of which is controlled by an electronic variable speed drive.
In the event of breakdown, a hand-operated emergency pump (12) can be used to lower the arms and
boom, retract the boom telescopic elements and slew the turntable.
The pump delivery pipe is fitted with a high-pressure filter (2) to protect the installation from pollution.
3.1.1 Turntable rotation, arm lifting, boom derricking and telescoping and work-cradle
compensation
These movements are carried out through solenoid-valve blocks diverting the hydraulic oil flow from
the pump to the receiving mechanism for the selected movement.
The gradual increase in the speed of the movements is achieved by varying the speed of the electro-
pump and thus the flow rate, controlled by the electronic variable speed drive, according to an electrical
order. Only a single movement is possible at any one time.
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3.1.2 Steering
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This is controlled by a 4-channel solenoid valve (7). Flow rate of the same electro-pump is either on or
off.
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3.1.3 Telescoping, boom derricking and arm lifting cylinders
Become
These cylinders are fitted a Scribd
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valves.
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CAUTION: These can be adjusted only days are free. personnel.
qualified
The receiving compensating cylinder is fitted with a pilot-operated double-flanged check valve (22).
Manual compensation speed is controlled by a throttle valve on the electro-pump specific to this
movement.
10
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Whenever a travel movement command is implemented, the brake release circuit of the reduction gear is
pressurized. The hydraulic pressure is provided by an accumulator with pressure head controlled by a
pressure switch in the range 80 to 220 bars.
When the pressure drops below a minimum threshold level, the travel movement electro-pump is
automatically started-up to recharge the accumulator.
it is possible to perform these movements from the ground by means of a hand-operated pump. At the
same time as this emergency pump is used, the corresponding solenoid valve block must be actuated in
order to lower the arms, lower the boom, retract the boom telescoping and slew the turntable.
To ensure uniform discharging of the batteries, the voltage used for the control circuit is originally 48 V
transformed into 24 V by a current converter.
This is the key component governing the entire operation of the machine. Its role is to control the speed
of machine movements and travel by adapting the rotation speed of the various electric motors to a
given control order.
The variable speed drive acts as a receiver for the signal sent from the servo-control, but also for
information on the nature of the movement to be made and the status of safety systems.
11
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3.2.3 Contactor plate (Photo 15)
The variable speed drive is mounted on a support plate with a series of selection contactors. These are
power relays designed to feed the motors depending on the choice made by the operator.
Two direct-current motors, connected in series, provide power to the drive wheels via epicycloidal
reduction gears (Item 4, photo 11)
A generator, or tachometer, is installed on one of the motors, feeding return information to the variable
speed drive on the actual instantaneous speed of the motor, in order to control rotation speed. This
device prevents any risk of runaway and trips a counter-current braking system, if necessary (Item 2,
photo 11).
If the load on the work cradle reaches 90% of the maximum authorized load, the buzzer warns the
operator. When this maximum load is exceeded, the control circuit is cut, preventing any cradle
movement.
3.2.6
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Tilt monitoring within the 3° limit
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The tilt monitoring unit emits your documents
an acoustic tomaximum
signal when the download.
permissible tilt angle is reached. If
this situation persists, after a time delay of 1 to 2 seconds, the boom derricking (lifting), arm lifting and
telescoping deployment controls are cut, and no travel movement is possible as long as the machine is
deployed in this manner. OR
To regain control of travel movement, all raised parts of the platform must be lowered.
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N.B.: Once all components of the machine have been lowered, the tilt monitoring unit continues to emit
first 30 days are free.
an acoustic signal as long as the gradient is greater than 3°, informing the operator that it will be
impossible to deploy the work cradle.
The high travel speed is permitted only when the work cradle has been completely lowered. When the
boom is raised or the arms deployed, only low travel speed is possible.
12
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4 - USING THE MACHINE
IMPORTANT: Before any operation, make sure the machine is in good condition and has not been
damaged during transport. If there is any damage, make the necessary reserves in writing to the
forwarding agent.
Carry out unloading operations on a stable, flat, unencumbered and sufficiently strong surface (see
ground pressure - Section 2.4).
• Unloading
- Become
attach the four a Scribd
slings to the four member for full access. Your
lifting points,
- first 30
lift the machine slowly, making days
sure that are free.is evenly distributed and lower it slowly to the
the load
ground.
• Precautions:
13
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IMPORTANT : The machine has to be started up in order to unload it via ramps. See § 4.3 to avoid
any risk of error. Select low travel speed.
NB: Since the ramp slope is nearly always steeper than the maximum working gradient (3°), the boom
and arms must be lowered in order to authorise travel movement.
If the slope is greater than the maximum permissible travel slope (see § 2.4), use a winch for assistance.
4.1.3 Loading
The machine must be secured in accordance with the diagram below. To climb up the ramps onto a
lorry, select high travel speed.
OR
4.1.3 Movement
Always comply with the traffic regulations or instructions applicable to the site.
On rough ground, make a preliminary survey of the area concerned before starting overhead work in the
cradle.
Always keep a safe distance away from unstable shoulders or embankments when moving.
Make sure that no-one is in the immediate vicinty of the machine before starting any machine
movements or travel.
Reminder: It is strictly prohibited to travel on public highways.
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