QP B104-02 NDT Personnel Qualification - Rev, Oct12 - 02

AERO NUSANTARA INDONESIA
DGCA Approval# 145/48900
QUALITY PROCEDURE
NON-DESTRUCTIVE TEST
PERSONNEL QUALIFICATION AND
CERTIFICATION
WI NO.: QP B104-02 ORIGINATOR: Quality Control
APPLICABILITY : Non Destructive Test Function
ASSIGNMENT: Director of Quality Assurance (DQA) CONTROL NO : 01

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Oct 25th, 2012 MANUAL DISTRIBUTION LIST ii
MANUAL DISTRIBUTION CONTROL

Control Assigment
Contact Information
Number (Title and Organization Name)
1 Director of Quality Assurance, ANI 62 021 5462204 thru 08
2 Reserved -
3 Reserved -
4 Reserved -
5 Reserved -
6 Manager of Quality Control 62 021 5462204 thru 08
7 Manager of Quality Standard 62 021 5462204 thru 08
8 Reserved -
9 Reserved -
10 Reserved -
11 Reserved -
12 Reserved -
13 Reserved -
14 Reserved -
15 Reserved -
16 Reserved -
17 Supervisor of Non Destructive Test 62 021 5462204 thru 08
18 Reserved -
19 Reserved -
20 Reserved -
21 Reserved -
22 Reserved -
23 Reserved -
24 Reserved -
25 Reserved -
26 Reserved -
27 Reserved -
28 Reserved -
29 Reserved -
30 Library, ANI 62 021 5462204 thru 08
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Oct 25th, 2012 RECORD OF ISSUANCE/REVISIONS iii
RECORD OF ISSUANCE/REVISIONS
Issue Rev Date Subject Page(s)

Affected
A 0 Sep 03rd, 2007 New issuance to replace Doc. No. __/ANI All
B 0 Oct 15th, 2012 Reissuance due to format change All

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Oct 25th, 2012 APPROVAL SHEET v
APPROVAL SHEET
Subject : Work Instruction fort NDT - Ultrasonic
Reason : Re-Issuance due to Change Format
Deleted Page Inserted Page
All All
Prepared by: Accepted by:
DENI WANGSA YUSTINUS PUNGKAS

NDT Supervisor Manager of Quality Control
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Oct 25th, 2012 APPROVAL SHEET vi
NDT LEVEL 3 APPROVAL
This ANI’s Quality Procedure No.QP B104-02
has been approved for NDT Personnel Qualification and Certification
to be used in PT. Aero Nusantara Indonesia (ANI)
Approved by:
SAENAL A. RAPI
ASNT Level 3 ID # 145394
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Oct 25th, 2012 TABLE OF CONTENTS vii
Chapter/
Section Title Pages
TABLE OF CONTENTS
MANUAL DISTRIBUTION CONTROL ...............................................................................................................ii
RECORD OF ISSUANCE/REVISIONS ............................................................................................................ iii
LIST OF EFFECTIVE PAGES ..........................................................................................................................iv
APPROVAL SHEET...........................................................................................................................................v
TABLE OF CONTENTS ................................................................................................................................... vii
1 REFERENCE DOCUMENTS............................................................................................................... 8
2 PURPOSE............................................................................................................................................ 8
3 ASSOCIATED PROCEDURES ........................................................................................................... 8
4 DEFINITIONS ...................................................................................................................................... 8
5 LEVELS OF QUALIFICATION............................................................................................................. 9
5.1.1 NDT Level 1 ......................................................................................................................................... 9
5.1.2 NDT Level 2 ......................................................................................................................................... 9
5.1.3 NDT Level 3 ......................................................................................................................................... 9
6 EDUCATION, TRAINING AND EXPERIENCE.................................................................................. 10
6.1 NDT Level 1 and 2 ............................................................................................................................. 10
6.2 NDT Level 3 ....................................................................................................................................... 10
7 TRAINING PROGRAMS .................................................................................................................... 11
8 EXAMINATIONS ................................................................................................................................ 12
8.1 Administration and Grading ............................................................................................................... 12
8.2 Vision Examination............................................................................................................................. 12
8.3 NDT Level 1 and 2 Examinations ...................................................................................................... 12
8.3.1 General Examination.......................................................................................................................... 12
8.4 Specific Examination.......................................................................................................................... 12
8.5 Practical Examination......................................................................................................................... 12
8.6 NDT Level 3 Examinations ................................................................................................................ 13
8.7 Re-examination .................................................................................................................................. 13
9 CERTIFICATION................................................................................................................................ 14
10 TECHNICAL PERFORMANCE EVALUATION.................................................................................. 14
11 RECERTIFICATION........................................................................................................................... 14
12 TERMINATION .................................................................................................................................. 15
13 CONTROL OF PARTS PROCESSED............................................................................................... 15
13.1 Quality Records and Forms ............................................................................................................... 15
13.2 NDT PERSONNEL RESPONSIBILITY.............................................................................................. 15
13.3 Disposition of Parts after Inspection .................................................................................................. 18
13.4 Perform NDT on Aircraft..................................................................................................................... 18
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Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 8
1 REFERENCE DOCUMENTS
CASR 145.151, Personnel Requirements, Supervisory Requirements, Inspection
145.153, 145.155 Personnel Requirements
AC 65-31A Training, Qualification, and Certification of Non-destructive Inspection
Personnel
SNT-TC-1A Recommended Practice - NDT Personnel Qualification and Certification by
ASNT.
NAS-410 Certification and Qualification of NDT personnel.
QCM 1.4.1, 3.5.3
2 PURPOSE
 This Quality procedure establishes requirements for qualification and certification of
personnel responsible for conducting nondestructive testIing while in the employment in
Aero Nusantara Indonesia (ANI).
 Qualification and certification on non destructive testing personnel in accordance with this
quality procedure is applicable to each of the following NDT methods:
1) Liquid Penetrant Testing (PT)
2) Magnetic Particle Testing (MT)
3) Eddy Current Testing (ET)
4) Ultrasonic Testing (UT)
 NDT personnel qualified and certified by this procedure may perform NDT tasks on all
aircraft and aircraft components.
 This Quality Procedure shall be reviewed and approved by Responsible NDT Level 3 who
is assign by ANI and shall be maintain on file.
3 ASSOCIATED PROCEDURES
QP B100-01 Personnel Authorization
QP B105-01 Personnel Assessment
4 DEFINITIONS
Certification : A written statement by ANI that an individual has met the applicable
requirements of this procedure.
Certifier : A designated representative of ANI with responsibility of attesting to
the certification requirements.
Experience : Actual performance of an NDT method conducted in the work
environment resulting in the acquisition of knowledge and skill
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Level 3 Examiner : An employee of ANI or an Individual level 3 that is hired by ANI having
responsibility for preparing, administering and grading the qualification
examinations. The level 3 examiner shall be certified for specific test
methods.
Method : One of the disciplines of nondestructive testing (e.g. eddy current,
ultrasonic, etc) within which different techniques may exist.
On-the-job training : Training in the work environment to gain experience in learning
instrument set-up, equipment operation, applying the process, and
recognition, interpretation and evaluationof indicationsunder
appropriate technical guidance.
Outside Agency : An organization under contract to ANI to provide level 3 services which
may include the training and examination of personnel to the
requirements of this standard. Consultants and employed individuals
are included in this definition.
Procedure : A written general “how to” instruction for conducting a given process.
Procedures are then used to develop work instructions.
Qualification : The skills, training, knowledge, examinations, experience and visual
capability required for personnel to properly perform to a particular
level.
5 LEVELS OF QUALIFICATION
There are three NDT Levels of qualification used by ANI NDT personnel.
5.1.1 NDT Level 1

 An individual Level 1 shall be qualified to properly perform specific calibrations, specific
NDT, and specific evaluations for acceptance or rejection determinations according to
written instructions.
 They shall be recorded test results but have no authority to sign reports for the purpose
of signifying satisfactory completion of NDT operations
 They shall be received the necessary instruction and supervision from a certified NDT
Level 2 or Level 3.
5.1.2 NDT Level 2

 An individual Level 2 shall be qualified to set up and calibrate equipment and to interpret
and evaluate results with respect to applicable codes, standards and specifications.
 They shall be thoroughly familiar with the scope and limitations of the methods for which
qualified and shall exercise assigned responsibility for on-the-job training and guidance
of ANI NDT Level 1 personnel.
 They shall be able to organize and report the results of non destructive tests.
5.1.3 NDT Level 3

 An individual Level 3 shall be capable of developing, qualifying, and approving
procedures, establishing and approving techniques, interpreting codes, standards,
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specifications, and procedures; and designating the particular NDT methods,

techniques, and procedures to be used.
 They shall be responsible for the NDT operations for which qualified and assigned and
shall be capable of interpreting and evaluating results in terms of existing codes,
standards, and specifications.
 They shall have sufficient practical background in applicable materials, fabrication, and
product technology to establish techniques and to assist establishing acceptance criteria
when none are otherwise available.
 They shall have general familiarity with other appropriate NDT methods.
 The NDT Level 3, in the methods in which certified shall be capable of training and
examining NDT Level 1 and 2 personnel for certification in those methods.
6 EDUCATION, TRAINING AND EXPERIENCE

ANI Personnel considered for certification in NDT shall have sufficient education, training, and
experience to ensure qualification in those NDT methods in which they are being considered
for certification.
Documentation of prior certification shall be used by ANI as evidence of qualification for
comparable levels of qualification. Prior certification shall be valid to demonsrate education,
training and experience requirements for initial qualification by ANI.
All NDT Levels qualification shall be recorded their experiences in the Log book experience as
seen of ANI Form Q-024.
To be considered for certification, a candidate shall satisfy one of the following criteria for the
applicable NDT Level:
6.1 NDT Level 1 and 2
Table 1 lists the recommend training and experience factors to be considered by ANI for
intitial qualification of Level 1 and Level 2 individuals.
6.2 NDT Level 3
The NDT Personnel level 3 shall have previous experience in an assignment at least
comparable to that of an NDT Personnel level 2 in the applicable testing methods as follows:
a. Have graduated from a minimum four years college or University curriculum with a
degree in engineering or science plus one additional year of experience beyond the NDT
Level 2 requirements.
b. Have completed with passing grades at least two years of of engineering or science
study at a university, college or technical school, plus two additional years experience
beyond NDT Level 2 requirements.
c. Have four years of experience beyond the NDT Level 2 requirements in NDT in
assignment at least comparable to that of a NDT Level 2 in the applicable method(s).s
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Table 1: Minimum classroom training and experience requirements

Min. Classroom
Instruction Min. Experience (Hours or Month) 3)
Method (Hours)
All Levels Level 1 Level 2 Level 3
Liquid Penetrant 16 160(1Mo)1) 480(3Mo) 4 yrs4) 2 yrs5) 1 yr6)
Magnetic Particle 16 160(1Mo) 1) 480(3Mo) 4 yrs4) 2 yrs5) 1 yr6)
Eddy Current 40 480(3Mo) 1),2) 1440(9Mo) 4 yrs4) 2 yrs5) 1 yr6)
Ultrasonic 40 480(3Mo) 1) ,2) 1440(9Mo) 4 yrs4) 2 yrs5) 1 yr6)
NOTE:
1) Experience as trainee; a trainee must complete the required classroom training and fulfill
the requirements in section 8.
2) During the first 90 days, the individual should independently accomplish only procedures for
which they have previously been qualified by OJT.
3) Their experience must be recorded to NDT Personnel Log Book ANI Form Q-024
4) Experience as Level 2 with NO college/university degree.
5) Experience as Level 2 with have completed two years related college/university.
6) Experience as Level 2 with have graduated four years related college/university.
7 TRAINING PROGRAMS
a. Personnel considered for certification shall complete sufficient organized training, both
theoretical and practical to become familiar with the basic principles and practices of the
applicable NDT method related to the level of certification desired and applicable to the
products being tested.
1) Training shall cover basic principles, products, equipment, operating procedures and
techniques and applicable specifications, codes and instructions used by ANI.
2) At least 50% of all NDT training given shall be “hands-on” practical training assimilating
course theory and developing practical skills.
b. Regardless of any NDT training received prior to joining ANI all applicants shall receive
additional training/instruction before certification in the following subject:
1) Standardization and calibration of ANI’s NDT equipment;
2) Operation of ANI’s NDT Equipment;
3) Interpretation and evaluation of test results on ANI products;
4) Specific test or inspection procedures;
5) Safety Precautions;
6) Applicable codes, specification and standards used by ANI;
7) Training syllabus for all NDT Training refer to SNT-TC-1A Document as revised.
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8 EXAMINATIONS
8.1 Administration and Grading
 NDT Level 3 shall be responsible for the administration and grading the examinations
specified in section 9.3 through 9.6 for NDT Level 1, 2 or other Level 3 personnel. The
administration and grading examinations may be delegated to a qualified representative of
the NDT Level 3 and so recorded.
 For Level 1 and 2 personnel, a composite grade should be determined by simple averaging
of the results of the general, specific and practical examinations.
 Examinations administered for qualification should result in a passing composite grade of
at least 80 percent, with no individual examination having a passing grade less than 70
percent.
8.2 Vision Examination
 Near-vision Acuity.
The examination shall ensure natural or corrected near-distance acuity in at least one eye
such that applicant is capable of reading a minimum of Jaeger No.2 or equivalent type and
size letter at a distance designated on the chart but not less than 12 inches (30.5 cm) on a
standard Jaeger test chart. This examination shall be administered annually and using ANI
Form Q-023.
 Colour contrast Differentiation.
The examination shall demonstrate the capability of distinguishing and differentiating
contrast among colours used in method as determined by ANI. This examination
conducted upon initial certification and at five-year intervals thereafter and using ANI Form
Q-023.
8.3 NDT Level 1 and 2 Examinations
8.3.1 General Examination

 A written examination consisting of a minimum of 40 questions relating to the basic
principles and techniques of the applicable NDT method.
8.4 Specific Examination
 A written examination consisting of a minimum of 20 questions relating to the equipment,
operating procedures and NDT techniques that the individual will use to carry out their work
assignments in the relevant method.
 The specific examination should also cover the specifications or codes and acceptance
criteria used in ANI Quality Procedure.
8.5 Practical Examination
 For level 1 the candidate for certification shall demonstrate proficiency by performing the
applicable nondestructive test on one sample supplied by the level 3 examiner. Each
practical exercise is supported by a written report showing the location of any
discontinuities exceeding acceptable limits. Additionally at level 2 an original
technique/procedure is produced by the candidate for a second sample which they also
evaluate for discontinuities. Each practical exercise is marked according to a marking
guide.
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 The description of the specimen, the NDT procedure, including check points and the
results of the examination should be documented.
8.6 NDT Level 3 Examinations
9.6.1 NDT Basic Examination
It is require only once when more than one method examination is taken. The minimum
number of questions that should be given as follows:
 15 questions relating to understanding the SNT-TC-1A document.
 20 questions relating to applicable materials, fabrication, and product technology.
 20 questions that are similar to published Level 2 questions for other appropriate NDT
methods.
9.6.2 Method Examination (for each method)
The minimum number of questions that should be given as follows:
 30 questions relating to fundamentals and principles that similar to published ASNT Level
3 questions for each method.
 15 questions relating to application and establishment of techniques and procedures that
are similar to the published ASNT Level 3 questions for each method.
 20 questions relating to capability for interpreting codes, standards, and specifications
relating to the method.
9.6.3 Specific Examination (for each method)
 20 questions relating to specifications, equipment, techniques, and procedures applicable
to ANI and methods employed and to the administration of ANI Quality Procedure.
 ANI may delete the specific examination if the candidate in the method has a valid ASNT
NDT Level 3 in the method and if documented evidence of experience exists, including
the preparation of NDT procedures to codes, standards, or specifications and the
evaluation of test results.
9.6.3 Practical examination (for each method)
This examination is to demonstrate proficiency in selecting, specifying, writing, and
performing applicable tests. Demonstration of practical proficiency is documented and
made available to the Outside Agency level 3. Such documentation includes technical
papers, technical reports, written procedures, or specifications which the applicant has
prepared relating to the applicable test method. If the candidate has not prepared such
documents, then an original technique/procedure is produced for a sample similar to that
manufactured/inspected by ANI together with a written report showing the location of any
discontinuities exceeding acceptable limits.
NOTE: All written examinations shall be taken without access to reference material
(closed book), except that necessary data, such as graphs, tables,
specifications, procedures and codes are provided by the level 3 examiner.
8.7 Re-examination
Those failing to attain the required grades should wait at least 30 days or receive suitable
additional training as determined by NDT Level 3 before re-examination.
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9 CERTIFICATION
Certification of all levels of ANI NDT personnel is the responsibility of ANI. ANI shall assure
that training, examination and certification services are in accordance with this Quality
procedure. An outside Agency may be engaged to provide NDT qualification services. In such
instances, the responsibility of the certification of the ANI employees shall be retained by ANI.
The personnel certification record shall be maintained on file by ANI and shall include the
following:
a. Name of certified individual,
b. Level of certification and NDT method.
c. Educational background and experience of certified individuals.
d. Statement indicating satisfactory standard of training in accordance with this document.
e. Results of the vision examinations.
f. Results of all examinations for certification
g. Date of certification and/or re-certification and the dates of assignments to NDT.
h. Certifiation expire date.
i. Signatures of level 3 NDT Examiner who conducted the examination.
These records are filed by QA Department for reference, with one record card per person.
10 TECHNICAL PERFORMANCE EVALUATION

NDT personnel may be reexamined any time at the discretion of ANI and have their certificates
extended or revoked.
Periodically, as defined in ANI Quality Procedure, the technical performance of Level 1 and 2 personnel
should be evaluated and documented by a NDT Level 3.
11 RECERTIFICATION
The recertification intervals are 5 years for all certification levels.
All levels of NDT personnel shall be recertified periodically in accordance with one of the
following criteria:
 Evidence of continuing satisfactory technical performance.
 Reexamination as described in this document.
An individual previously certified to level 1, 2 or 3 by another employer may be re-certified to
this former level by ANI, based on examinations as described in this procedure and provided
all of the following conditions are met:
1) The individual has proof of prior certification.
2) The individual was working in the capacity in which they were certified within 6 (six) months
of leaving the company.
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12 TERMINATION
NDT Personnel’s certification is terminated automaticaly when an individual leaves ANI.
13 CONTROL OF PARTS PROCESSED

13.1 Quality Records and Forms
The following forms used in this procedure.
a. ANI Form Q-023 - Eye Examination Record
b. ANI Form Q-024 - NDT Personnel Log Book
c. ANI Form Q-001 – Fluorescent Penentrant Inspection Report
d. ANI Form Q-002 – Magnetic Particle Inspection Report
e. ANI Form Q-003 – Eddy Current Inspection Report
f. ANI Form Q-004 – Ultrasonic Inspection Repor
NOTE:
1) All current forms required for the implementation of this procedure are located in Doc.
No. QA3B1/ANI.
2) Records for all renewal examinations, whether satisfactory or unsatisfactory, shall be
kept.
13.2 NDT PERSONNEL RESPONSIBILITY
The NDT personnel have responsibility to:
a. Fluorescent (liquid) Penetrant inspection (PT):
1) Perform controls such as penetrant comparison test, water contamination test
penetrant wash-ability test, penetrant sensitivity test, etc. as described in the
appropriate process control procedures. The tests are performed daily, weekly and
monthly and the results are recorded on the forms as described in the appropriate
NDT methods procedures.
2) Select the process to be used for each application according to the sensitivity
required, the type of defect sought, and the available equipment. Consult the
Taskcard, workcard and maintenance manual requirements for type of penetrant to be
used. Knowing the kind of penetrant to be used, perform the process as required by
the NDT procedure or manufacturers’ technical manuals;
3) During the inspection process, it is important to remember that the penetrant must
enter and fill the surface before an accurate indication of the defect can be obtained.
The surface being inspected must be thoroughly clean and dry and sufficient time
must be allowed for the penetrant to fill the discontinuity completely. The time period
will vary considerably, depending upon the type of penetrant used, type of material
being inspected, sensitivity required, and types of defects expected to be found (refer
to appropriate NDT procedures or Standard Practices);
4) Care must be taken to ensure that none of the penetrant is washed out of the defect
while the excess is being removed form the surface.
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CAUTION
NEVER USE PENETRANT REMOVER TO CLEAN THE SURFACE FROM
EXCESSIVE PENETRANT, USE ONLY APPROVED CLEANERS.
5) Use developers; A proper indication of the flaw depends upon the amount of penetrant
drawn out of it by the developer, and spread on the surface;
6) Control the ultra violent light intensity to be within limits as required by the NDT
procedures. Allow time while the black light is on before inspecting the parts;
7) After completion of any penetrant inspection process, all traces of inspection material
residues must be removed within as soon as possible. Thoroughly clean the parts
using any suitable approved method;
8) It is very important that the part be clean and free of foreign material of all kinds,
including moisture that may clog surface discontinuities and. Thereby interface with
the efficient action of the penetrant. Keep the part(s) in the oven as long as required to
become properly dried. Adjust the oven to the correct temperature and ensure that the
temperature is maintained in limits all the time (consult manufacturers’ standard
practices and/or NDT procedure for the proper temperature the time);
9) Paint, varnish or similar coatings as well as grease dirt, and corrosion must be
completely removed to prevent the development of misleading indications. Plating
should also be removed down to the base metal if this can conveniently be done
without camouflaging any surface defects. Refer to NDT procedures of manufacturers’
manuals for information on parts preparation;
10) Wear gloves to protect the hands and, if necessary, wash skin with soap and water as
soon as possible. Wear safely glasses, goggles, or plastic face shield whenever there
is risk of the solvent splashing.
CAUTION
KEEP PENETRANT AND SOLVENT OFF OF CLOTHES AND SKIN. THESE
CHEMICALS CAUSE IRRITATION WHEN IN PROLONGED CONTACT WITH THE
SKIN.
11) Provide adequate ventilation at all times, vapors arising from the penetrant or solvent
may be toxic.
12) Dry developer powders are considered harmless, but the inhaling of excessive
amounts should be avoided.
13) Avoid looking directly in the black-light source. The liquid in the eyeball glows in black
light and causes the viewer’s sight to become hazy. The effect is not so harmful, and
normal vision is restored after a momentary period of adjustment.
b. Magnetic Particle Inspection (MT):
1) Perform controls such as bath concentration, known defect check, ultra violet light
intensity, machine amperage, etc. as described in the appropriate process control
procedures. The tests are performed daily, weekly and every six months and the
results are recorded on the forms as described in the appropriate NDT methods
procedures.
2) Determine the method of applying the magnetic fields on to the part. The direction of
the magnetic field is very critical for detecting discontinuities. Ensure the that the lines
of force are at right angles to the longest dimension of the discontinuity if the best
inspection results are to be obtained;
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3) Perform the following procedure (refer also to manufacturers’ manuals):

a) Ensure that the part is properly cleaned; The part must be as clean as required by
the parts processed through inspection;
b) Magnetize the part; Equipment to magnetize the part depends on material,
location, and the type of defect being sought. Use the appropriate current DC or
AC and the appropriate Amperage. Refer to NDT procedures and manufacturers’
manuals;
c) Coat the magnetized area with magnetic particles and check for defects, surface or
subsurface;
d) Demagnetize the part after inspection;
e) Check the part with a standard magnetic field indicator to assure complete
demagnetization.
CAUTION
FAILURE TO DEMAGNETIZE THE PARTS WILL RESULT IN DAMAGE TO THE
AIRCRAFT DURING OPERATION.
f)
Clean the parts after performing Magnetic Particle Inspection. If inspection has
been made with the oil suspension method, magnetic particle residue must be
removed by solvent cleaning or vapor degreasing. If inspection has been made
with water suspension method, clean the part. If the part is cadmium plated use an
air water vapor blast to remove residue;
g) Clean
h) Keep cleaning fluids or magnetic particles out of areas where they could get
entrapped;
i) Do not magnetize bearings;
j) Avoid arc strikes during magnetization to preclude possible damage to critical
items.
c. Eddy Current Inspection (ET):
1) Assure that prior to inspection a known defect sample is processed to facilitate the
instrumentation interpretation;
2) Prior to using the instrumentation for thickness requirements, ensure that the
instrument is calibrated by using a sample of similar material and a known thickness;
3) Make sure that the surface of the area being inspected is thoroughly cleaned so the
eddy current probe can make good contact;
4) Ensure that the proper eddy current equipment selected has been designed to
accomplish the work.
NOTE : Some test equipment have been designed to be used on magnetic materials,
other for use on non-magnetic materials and some models are designed for
use on both type materials. The manufacturer’s specifications should always
be consulted to assure that the eddy current equipment has the capacity to
accomplish the particular inspection application.
d. Ultrasonic Inspection (UT):
1) Ensure that prior to inspection, a known defect sample is proceed to calibrate the
instrumentation;
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2) Prior to using the instrumentation for thickness requirements, ensure that the
instrument is calibrated by using a sample of similar material and a known thickness.
13.3 Disposition of Parts after Inspection
The NDT personnel have responsibility to:
a. Before the inspection starts, make sure that the part(s) to be inspected is followed by the
proper maintenance instructions such as: Taskcard, Workcard, or any other work order
form issued by the customer/operator;
b. Perform the work as instructed in the maintenance instructions and maintenance manuals.
Ensure that the maintenance instructions reflect the parts that have arrived;
c. Verify type of discontinuities found, like cracks, overlapping, inclusion, etc. (see definitions
and standard practices manual);
d. Record quantity of discontinuities found, type of discontinuities and length on the
appropriate NDT forms. Use the space provided in each form.
e. Mark the defected areas using approved markings;
f. Claim the works performed by stamping and dating the document following the part and
enter one of the following statements: “No defects found” or “Defects are found”.
ATTENTION: Only level 2 and 3 personnel are allowed to claim NDT results.
g. Complete and attach the applicable NDT form on the document following the part. Keep a
copy for NDT records. See Appendix 3 to 6
13.4 Perform NDT on Aircraft
The NDT level 2 and 3 personnel have responsibility to:
a. Be skilled to identify an area of the aircraft that requires NDT as per applicable drawings
and maintenance manuals and be guided by aircraft maintenance personnel to assist in the
identification of the area requires NDT;
b. When such area has not been previously inspected by the NDT personnel, they will be
followed by another skilled NDT personnel who has previously performed such inspection;
c. Use portable NDT equipment as recommended by the manufacturers;
d. Use the requirements of section 5.2 as applicable to perform NDT and the requirements of
section 5.3 to disposition and claim the work performed;
e. Appropriately mark the defected area and show defects found to aircraft maintenance
personnel before leaving the aircraft.
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 1
ANI Form Q-023
Eye Examination Record
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 2
ANI Form Q-024
NDT Log book Experience Form
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 3
ANI Form Q-001
Fluorescent Penetrant Inspection Report
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 4
ANI Form Q-002
Magnetic Particle Inspection Report
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 5
ANI Form Q-003
Eddy Current Inspection Report
ISSUANCE REVISION
B 0 QP B104-02
QUALITY PROCEDURE
DATE PAGE
Appendix 6
ANI Form Q-004
Ultrasonic Inspection Report

QP B104-02 NDT Personnel Qualification - Rev, Oct12 - 02

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QP B104-02 NDT Personnel Qualification - Rev, Oct12 - 02

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AERO NUSANTARA INDONESIA

DGCA Approval# 145/48900

WI NO.: QP B104-02 ORIGINATOR: Quality Control

APPLICABILITY : Non Destructive Test Function

ASSIGNMENT: Director of Quality Assurance (DQA) CONTROL NO : 01

Oct 25th, 2012 MANUAL DISTRIBUTION LIST ii

MANUAL DISTRIBUTION CONTROL

Oct 25th, 2012 RECORD OF ISSUANCE/REVISIONS iii

Issue Rev Date Subject Page(s)

B 0 Oct 15th, 2012 Reissuance due to format change All

Oct 25th, 2012 LIST OF EFFECTIVE PAGES iv

Page Number Revision Date Page Number Revision Date

LIST OF EFFECTIVE PAGES

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Oct 25th, 2012 APPROVAL SHEET v

Deleted Page Inserted Page

Prepared by: Accepted by:

DENI WANGSA YUSTINUS PUNGKAS

Oct 25th, 2012 APPROVAL SHEET vi

NDT LEVEL 3 APPROVAL

This ANI’s Quality Procedure No.QP B104-02

has been approved for NDT Personnel Qualification and Certification

to be used in PT. Aero Nusantara Indonesia (ANI)

Oct 25th, 2012 TABLE OF CONTENTS vii

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 8

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 9

5.1.1 NDT Level 1

5.1.2 NDT Level 2

5.1.3 NDT Level 3

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 10

specifications, and procedures; and designating the particular NDT methods,

6 EDUCATION, TRAINING AND EXPERIENCE

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 11

Table 1: Minimum classroom training and experience requirements

Liquid Penetrant 16 160(1Mo)1) 480(3Mo) 4 yrs4) 2 yrs5) 1 yr6)

Magnetic Particle 16 160(1Mo) 1) 480(3Mo) 4 yrs4) 2 yrs5) 1 yr6)

Eddy Current 40 480(3Mo) 1),2) 1440(9Mo) 4 yrs4) 2 yrs5) 1 yr6)

Ultrasonic 40 480(3Mo) 1) ,2) 1440(9Mo) 4 yrs4) 2 yrs5) 1 yr6)

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 12

8.3.1 General Examination

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 13

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 14

10 TECHNICAL PERFORMANCE EVALUATION

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 15

13 CONTROL OF PARTS PROCESSED

Oct 25th, 2012 NDT PERSONNEL QUALIFICATION 16