REV.

SURFACE ®
J516
JUL2005

VEHICLE Issued 1952-01

STANDARD Revised 2005-07

Superseding J516 JAN2001

(R) Hydraulic Hose Fittings

Fittings

1. Scope

This SAE Standard provides general and dimensional specifications for the most common hose fittings used
in conjunction with hydraulic hoses specified in SAE J517 and utilized in hydraulic systems on mobile and
stationary equipment.

The general specifications contained in Sections 1 through 15 are applicable to all hydraulic hose fittings and
supplement the detailed specifications for the 100R-series fittings contained in the later sections of this
document.

This document shall be utilized as a procurement document only to the extent agreed upon by the
manufacturer and user.

Refer to SAE J517

J517 for specifications of hose and information on hose assemblies. SAE J1273 contains
information on application factors affecting hose fittings, hose, and hose assemblies.

THE RATED WORKING PRESSURE OF A HOSE ASSEMBLY COMPRISING SAE J516 FITTINGS AND
SAE J517 HOSE SHALL NOT EXCEED THE LOWER OF THE TWO WORKING PRESSURE RATED
VALUES.

1.1 Rationale

This document has been completely revised to reflect the metric system. Tables have been simplified by
having only one max length per fitting/hose size combination. Also limited the number of jump sizes and
drops. Added optional inch hex sizes. Added the idenification information (Paragraph 4).

SAE Technical Standards Board Rules Rules provide that: “This report is published by SAESAE to advance the state of technical and engineering sciences. The use of this report is entirely
voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”
SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
Copyright © 2005 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or tr ansmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
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ADDRESS: http://www.sae.org
 SAE J516 Revised JUL2005

The following are hose fitting types contained in this document:

a. Male dryseal pipe thread hose fittings shall be as shown in Figure 1 for the
the respective styles, and in
Table 2 for the applicable hoses and sizes.

b. Male straight thread O-ring hose fittings shall be as shown in Figure 2 or the respective styles, and in
Table 3 for the applicable hoses and sizes.

c. Male 37 degree flare hose fittings

fittings shall be as shown in Figure 3 for the respective styles, and in Table 4
for the applicable hoses and sizes.

d. Female 37 degree flare hose fittings shall be as shown in Figures 4 to 4B for

for the respective styles and
shapes, and in Tables 5 to 5B for the applicable hoses and sizes.

e. Male 45 degree flare hose fittings

fittings shall be as shown by the 37 degree figures and tables.

f. Female 45 degree flare hose fittings shall be as shown by the 37 degree figures and tables.

g. Male flareless 24 degree cone hose fittings shall be as shown in Figure 5 and in Table 6 for the
applicable hoses and sizes.

h. Female flareless 24 degree cone hose fittings shall be as shown in Figures 6 and in Table 7 for the
applicable hoses and sizes.

i. 4-bolt split flange hose fittings shall be as shown in Figures 7 to 7F for the respective styles and shapes,
and in Tables 8 to 8F for the applicable hoses and sizes.

j. Female O-ring face seal hose fittings shall be as

a s shown in Figures 8 to 8B for the respective styles, and
Tables 9 to 9B for the applicable hoses and sizes.

It is recommended that where step sizes or additional types of fittings are required, they be designed to
conform with the specifications of this document insofar as they may apply. The following general
specifications shall supplement the dimensional data contained in the tables with respect to all unspecified
detail.

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 SAE J516 Revised JUL2005

2. References

2.1 Applicable Publications

The following publications form a part of the specification to the extent specified herein. Unless otherwise
indicated, the latest revision of SAE publications shall apply.

2.1.1 SAE PUBLICATIONS

Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.

SAE J475—Screw Threads

SAE J476—Dryseal Pipe Threads
SAE J512—Automotive Tube Fittings
SAE J514—Hydraulic Tube Fittings
SAE J517—Hydraulic Hose
SAE J518—Hydraulic Flanged Tube, Pipe, and Hose Connections, 4-Bolt Split Flange Type
SAE J533—Flares for Tubing
SAE J846—Coding Systems for Identification of Fluid Conductors and Connectors
SAE J1273—Selection, Installation, and Maintenance of Hose and Hose Assemblies
SAE J1402—Automotive Air Brake Hose and Hose Assemblies
SAE J1453—Fitting—O-Ring Face Seal
SAE J1453-1—Specification for O-Ring Face Seal Fittings—Part 1: Tube Connection Details and Common
Requirements for Performance and Tests
SAE J1926—Specification for Straight Thread O-Ring Boss Port

2.1.2 ISO PUBLICATIONS

Available from ANSI, 25 West 43rd Street, New York, NY 10036-8002.

ISO 6162-1—Hydraulic fluid power—Flange connectors with split or one-piece flange clamps and metric or
inch screws—Part 1: Flange connectors for use at pressures of 3.5 MPa (35bar) to 35 MPa (350bar)
ISO 6162-2—Hydraulic fluid power—Flange connectors with split or one-piece flange clamps and metric or
inch screws—Part 2: Flange connectors for use at pressures of 35 MPa (350bar) to 40MPa (400bar)
ISO 8434-2—Metallic tube connections for fluid power and general use—Part 2: 37 degree flared connectors
ISO 8434-3—Metallic tube connections for fluid power and general use—Part 3: O-ring face seal connectors
ISO 11926-2—Connections for general use and fluid power—Ports and stud ends with ISO 725 threads and
o-ring sealing—Part 3 light-duty (L series) stud ends
ISO 11926-3—Connections for general use and fluid power—Ports and stud ends with ISO 725 threads and
o-ring sealing—Part 2 heavy-duty (S series) stud ends

2.1.3 ASTM PUBLICATION

Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.

ASTM B 117—Method of Salt Spray (Fog) Testing

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 SAE J516 Revised JUL2005

2.1.4 FMVSS PUBLICATION

Available from the Superintendent of Documents, U. S. Government Printing Office, Mail Stop: SSOP,
Washington, DC 20402-9320.

FMVSS 106

3. Size Designations

The hose fitting size is generally designated by the metric hose size together with the nominal pipe or
straight thread size or split flange size for the respective fitting types. However, these sizes may also be
designated by their SAE dash sizes as follows:

3.1 The hose dash size is equivalent to the number of sixteenth inch increments in the hose size, except
in the case of SAE 100R5 and 100R14 hose where it is equivalent to the number of sixteenth inch
increments in the outside diameter of tubing having approximately the same inside diameter as the
hose. Metric fitting size 6x 6.3 is the same as SAE dash size –4–4.

3.2 The pipe thread dash size is the number of sixteenth inch increments in the nominal pipe thread size.

3.3 The O-ring boss, 37 degree and 45 degree flared, and flareless type thread SAE dash sizes
correspond to the number of sixteenth inch increments in the outside diameter of the tubing with
which they are designed to be used.

3.4 The 4-bolt split flange SAE dash size is the number of sixteenth inch increments in the flange size.

4. Hose Fitting (Connector) Identification

All hose fittings, permanently attached and field attachable styles, shall be legibly and permanently marked
with the manufacturers name or logo to allow for positive identification. Additional permanent marking is
also required to provide a means to idenitfy the proper hose to be used with the hose fitting. Other marking,
such as customers assembly number, date code, ect., is permissible as agreed upon by the supplier and
user.

5. Dimensions and Tolerances

Tabulated dimensions shall apply to the finished parts, plated or otherwise processed, as specified by the
purchaser. Details of internal construction of the attaching portion of fittings are not specified and shall be
optional with the manufacturer, providing the fittings, properly assembled onto the appropriate hose, meet
the qualification requirements when the assemblies are subjected to the various tests specified in SAE J517.

The maximum and minimum across flat dimensions shall be within the commercial tolerance of bar stock
from which the fittings are produced. Formed or upset hexagon contours shall fit standard wrench size
openings. The minimum across corners dimensions of external hexagons shall be 1.092 times the nominal
width across flats, but shall not result in a side flat width of less than 0.43 times the nominal width across
flats. Tolerance on all dimensions not otherwise limited shall be ±0.40 mm. Fitting seats shall be concentric
with straight thread pitch diameters within 0.25 mm as measured by full indicator reading (FIR).

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 SAE J516 Revised JUL2005

6. Passages

The tabulated d dimensions reflect the minimum bore at any point through the fitting prior to assembly to the
hose. The after assembly bore reduction will be a maximum of 10% starting at metric hose size 8. The 6.3
and smaller d2 dimension is the minimum for after assembly bore. The reduction must be in the general
shape of a venturi. Where passages in straight fittings are machined from opposite ends, the offset at the
meeting point shall not exceed 0.40 mm. On angle fittings, the cross-sectional area at the junction of fluid
passages shall not be less than that of the smallest passage. This assembly passage definition does not
apply to bent tubes.

7. Contour

Details of contour shall be optional with the manufacturer, providing the tabulated dimensions are
maintained and serviceability of fittings is not impaired. The recommended wrench clearance dimensions in
Appendix A, Table A, represent the width of the fitting hexagon plus sufficient clearance in the shell portion
of fitting adjacent to the hexagon to provide adequate space for application of a standard wrench to the
hexagon without interfering with mating components during assembly.

8. Straight Threads

Unified Standard Class 2A external and Class 2B internal threads shall apply to plain finish (unplated) fittings
having straight threads designated B. For externally threaded parts with additive finish, the maximum
diameters of Class 2A may be exceeded by the amount of the allowance, that is, the basic diameters (Class
2A maximum diameters plus the allowance) shall apply to an externally threaded part after plating. For
internally threaded parts with additive finish, the Class 2B diameters apply after plating.

The pitch diameter tolerance shall be the same as the corresponding diameter-pitch combination and class
of the Unified Fine and 12 thread series. See SAE J475.

Where external threads are produced by roll threading and the body is not undercut, the unthreaded portion
adjacent to the shoulder may be reduced to the minimum pitch diameter.

External threads shall be chamfered and internal threads shall be countersunk as specified in the
illustrations and dimensional tables.

9. Thread Eccentricity Tolerances

The various thread elements of Class 2A external and Class 2B internal threads on hose fittings shall be
concentric within the limitations specified under General Specifications in SAE J512.

10. Pipe Threads

Taper pipe threads designated A in the illustrations and dimensional tables shall conform to the Dryseal
American Standard Taper Pipe Thread (NPTF). Specifications are given in detail in SAE J476.

The length of full form external thread shall not be shorter than L 2 plus one pitch (thread).

Where external pipe threads are produced by roll threading, the diameter of the unthreaded shank adjacent
to shoulder may be reduced to the E 2 pitch diameter.

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 SAE J516 Revised JUL2005

External pipe threads shall be chamfered from the diameters tabulated in Table 1 to produce the specified
length of chamfered or partial thread. Internal pipe threads shall be countersunk 90 degrees, included
angle, to the diameters specified in Table 1:

TABLE 1—PIPE THREAD DIMENSIONS

Dimensions in millimeters
Thread Thread
Nominal Internal Internal
External External Length of Length of
Inch Thread Thread
Chamfer Chamfer Chamfered Chamfered
Pipe (1) (1) Counter-sink Counter-sink
Dia Dia or Partial or Partial (1) (1)
Thread Dia Dia
Max Min Thread Thread
Size Max Min
Max Min
1/16 5.8 5.4 0.5 0.3 8.8 8.4
1/8 8.1 7.6 1.4 1.0 11.2 10.7
1/4 10.7 10.2 2.1 1.4 14.5 14.0
3/8 14.0 13.4 2.1 1.4 18.0 17.5
1/2 17.3 16.8 2.7 1.8 22.1 21.6
3/4 22.6 22.1 2.7 1.8 27.4 26.9
1 28.4 27.7 3.3 2.2 34.8 34.0
1-1/4 37.1 36.3 3.3 2.2 43.4 42.7
1-1/2 43.2 42.4 3.3 2.2 49.5 48.8
2 55.1 54.4 3.3 2.2 61.2 60.7
(1)
Tabulated diameters conform with Appendix A, SAE J476.

11. Material

Fittings shall be made from materials of good quality, capable of withstanding the stresses resulting from
hydraulic pressures equal to the minimum burst pressure of the applicable hose size and type to which they
are assembled without failure.

12. Finish

The external surfaces and threads of all carbon steel parts shall be plated or coated with a suitable material
that passes a 72 h salt spray test in accordance with ASTM B 117. Any appearance of red rust during the
72 h salt spray test shall be considered failure, except for the following:

a. All internal fluid passages.

b. Edges such as hex points, serrations, and crests of threads where there may be mechanical
deformation of the plating or coating typical of mass-produced parts or shipping effects.
c. Areas where there is mechanical deformation of the plating or coating caused by crimping, flaring,
bending, and other post-plate metal forming operations.
d. Areas where the parts are suspended or affixed in the test chamber where condensate can accumulate.

NOTE—Hexavalent chromate coatings are not preferred due to environmental reasons. Parts manufactured
to this standard after July 1, 2007, shall not be hexavalent chromate coated. Parts intended for
commercial and industrial use shall not be cadmium plated. Internal fluid passages shall be
protected from corrosion during storage. Changes in plating may affect assembly torques and
require requalification, when applicable.

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 SAE J516 Revised JUL2005

13. Workmanship

Workmanship shall conform to the best commercial practice to produce high-quality fittings. Fittings shall be
free from all hanging burrs, loose scales, and slivers which might become dislodged in usage, sharp edges,
and all other defects that might affect their serviceability. All sealing surfaces must be smooth except that
annular tool marks up to 100 min maximum, unless specified otherwise, shall be permissible.

14. Assembly Considerations

Use of a compatible lubricant in assembling dryseal pipe threads on hose fittings may be desirable to
minimize galling and effect a pressure-tight seal.

15. Pressure Ratings

Some hose pressure ratings in SAE J517 exceed the pressure ratings for the connection (threads, flanges,
etc.) of certain types of hose fittings shown in SAE J516. SAE J518 and J1453 specify pressure ratings for
4-bolt split flange and O-ring face seal type hose fittings, respectively. For all other types of hose fitting
connections consult the fitting manufacturer for pressure ratings. The pressure rating of a hose assembly
comprising SAE J516 fittings and SAE J517 hose shall not exceed the lower of the two pressure rating
values.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with SAE J512.

NOTE 2 Method of attachment of fitting to hose is optional.

FIGURE 1—MALE DRYSEAL PIPE THREAD HOSE FITTINGS

TABLE 2—DIMENSIONS OF MALE DRYSEAL PIPE THREAD HOSE FITTINGS

Dimensions in millimeters
Fitting Fitting a d1 b c d
Thread d2 L1 L2 S1
Size Size Metric
Metric SAE NPTF min min max min
Hose Size
2 x 3.2 -1-2 1/16 3.2 1.5 5 40 11.1
4 x 6.3 -2-3 1/8 5 2 5 56 11.1
6x8 -4-4 1/4 6.3 3 6 62 14.3
10 x 10 -6-6 3/8 10 6 7 83 17.5
12 x 12.5 -8-8 1/2 12.5 8 8 101 22.2
20 x 19 -12-12 3/4 19 13 10 114 27
25 x 25 -16-16 1 25 18 10 132 34.9
32 x 31.5 -20-20 1-1/4 31.5 22 11 154 42.9
38 x 38 -24-24 1-1/2 38 28 13 166 50.8
50 x 51 -32-32 2 51 38 18 216 63.5
a) Dryseal American Standard Taper Pipe Thread.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter
after assembly shall be as described in Paragraph 6.
c) Dimension L2 is measured after assembly.
d) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 11926-2 or ISO 11926-3.

NOTE 2 Method of attachment of fitting to hose is optional.

FIGURE 2—MALE STRAIGHT THREAD O-RING HOSE FITTINGS

TABLE 3—DIMENSIONS OF MALE STRAIGHT THREAD O-RING HOSE FITTINGS

Dimensions in millimeters
d
Fitting Fitting d1 b c S2 s2
a d2 L3 L4
Size Size Thread Metric Standard Optional
Metric SAE min min max
Hose Size min min
6x5 -4-3 7/16–20 5 2 4.8 19.0 14.3 15.88
6 x 6.3 -4-4 7/16–20 6.3 3 5.6 20.6 14.3 15.88
10 x 10 -6-6 9/16–18 10 6 6.6 25.7 17.5 19.05
12 x 10 -8-6 3/4–16 10 6 6.6 25.7 22.2 23.81
12 x 12.5 -8-8 3/4–16 12.5 8 8.6 31.2 22.2 23.81
16 x 12.5 -10-8 7/8–14 12.5 8 8.6 31.2 25.4 26.99
16 x 16 -10-10 7/8–14 16 11 8.6 36.8 25.4 26.99
20 x 19 -12-12 1-1/16–12 19 14 9.1 40.4 31.8 34.93
22 x 19 -14-12 1-3/16–12 19 14 9.7 40.4 34.9 38.1
25 x 25 -16-16 1-5/16–12 25 19 12.7 49.5 38.1 41.28
a) In accordance with ISO 725 and ISO 5864, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be
as described in Paragraph 6.
c) Dimension L4 is measured after assembly.
d) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-2.

NOTE 2 Method of attachment of fitting to hose is optional.

FIGURE 3—MALE 37° FLARE STRAIGHT HOSE FITTINGS (S)

TABLE 4—DIMENSIONS OF MALE 37° FLARE STRAIGHT HOSE FITTINGS (S)

Dimensions in millimeters
d
Fitting Fitting d1 b c S3 S3
a d2 L5 L6
Size Size Thread Metric Standard Optional
Metric SAE min min max
Hose Size min min
6 x 6.3 -4-4 7/16-20 UNF 6.3 3 7 75 12 11.1
8x8 -5-5 1/2-20 UNF 8 5 7 80 14 12.7
10 x 10 -6-6 9/16-18 UNF 10 6 8 85 17 14.3
12 x 12.5 -8-8 3/4-16 UNF 12.5 8 8 100 19 —
16 x 16 -10-10 7/8-14 UNF 16 11 10 110 24 22.2
20 x 19 -12-12 1 1/16-12 UN 19 14 11 120 27 —
25 x 25 -16-16 1 5/16-12 UN 25 19 11 135 36 33.3
32 x 31.5 -20-20 1 5/8-12 UN 31.5 25 13 145 46 41.3
38 x 38 -24-24 1 7/8-12 UN 38 30 15 160 50 47.6
50 x 51 -32-32 2 1/2-12 UN 51 40 18 225 65 63.5
a) In accordance with ISO 725 and ISO 5864, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Dimension L6 is measured after assembly.
d) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-2.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3 Method of attachment of fitting to hose is optional.

FIGURE 4—FEMALE 37° FLARE SWIVEL STRAIGHT HOSE FITTINGS (SWS)—2401XX

TABLE 5—DIMENSIONS OF FEMALE 37° FLARE SWIVEL STRAIGHT HOSE FITTINGS (SWS)
Dimensions in millimeters
d d, e
Fitting Fitting d1 b c S4 S4
a d2 L7 L8
Size Size Thread Metric Standard Optional
Metric SAE min max ref
Hose size min min
6 x 6.3 -4-4 7/16-20 UNF 6.3 3 75 8.7 14 14.3
8x8 -5-5 1/2-20 UNF 8 5 80 9.5 17 15.9
10 x 10 -6-6 9/16-18 UNF 10 6 85 9.5 19 17.5
12 x 12.5 -8-8 3/4-16 UNF 12.5 8 100 10.7 22 22.2
16 x 16 -10-10 7/8-14 UNF 16 11 110 12.7 27 25.4
20 x 19 -12-12 1 1/16-12 UN 19 14 115 14.3 32 31.8
25 x 25 -16-16 1 5/16-12 UN 25 19 140 15.1 41 38.1
32 x 31.5 -20-20 1 5/8-12 UN 31.5 25 160 15.9 50 50.8
38 x 38 -24-24 1 7/8-12 UN 38 30 175 18.6 65 57.2
50 x 51 -32-32 2 1/2-12 UN 51 40 210 23.8 75 73.0
a) In accordance with ISO 725 and ISO 5864, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Dimension L7 is measured after assembly.
d) In accordance with ISO 4759-1, product grade C.
e) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-2.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3 Method of attachment of fitting to hose is optional.

FIGURE 4A—FEMALE 37° FLARE SWIVEL 45 DEGREE ELBOW HOSE FITTINGS (SWE45)—2403XX

TABLE 5A—DIMENSIONS OF FEMALE 37° FLARE SWIVEL 45 DEGREE ELBOW HOSE FITTINGS
(SWE45)
Dimensions in millimeters
d d, e
Fitting Fitting d1 b c S4 S4
a d2 L9 L10
Size Size Thread Metric Standard Optional
Metric SAE min ±1.5 max
Hose Size min min
6 x 6.3 -4-4 7/16-20 UNF 6.3 3 10 90 14 14.3
8x8 -5-5 1/2-20 UNF 8 5 10 90 17 15.9
10 x 10 -6-6 9/16-18 UNF 10 6 11 95 19 17.5
12 x 12.5 -8-8 3/4-16 UNF 12.5 8 15 110 22 22.2
16 x 16 -10-10 7/8-14 UNF 16 11 16 120 27 25.4
20 x 19 -12-12 1 1/16-12 UN 19 14 21 145 32 31.8
25 x 25 -16-16 1 5/16-12 UN 25 19 24 175 41 38.1
32 x 31.5 -20-20 1 5/8-12 UN 31.5 25 25 200 50 50.8
38 x 38 -24-24 1 7/8-12 UN 38 30 27 240 60 57.2
50 x 51 -32-32 2 1/2-12 UN 51 40 34 290 75 73.0
a) In accordance with ISO 725 and ISO 5864, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Dimension L10 is measured after assembly.
d) In accordance with ISO 4759-1, product grade C.
e) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-2.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3 Method of attachment of fitting to hose is optional.

FIGURE 4B—FEMALE 37° FLARE SWIVEL 90 DEGREE ELBOW HOSE FITTINGS [SHORT (SWES),
MEDIUM (SWEM) AND LONG (SWEL)]—2414XX

TABLE 5B—FEMALE 37° FLARE SWIVEL 45 DEGREE ELBOW HOSE FITTINGS

[SHORT (SWES), MEDIUM (SWEM) AND LONG (SWEL)]
Dimensions in millimeters
c d e g g, h
Fitting Fitting d1 b L11 L12 L13 f S4 S4
a d2 L14 h
Size Size Thread Metric ± 1.5 ± 1.5 ± 1.5 Standard Optional
Metric SAE min max
Hose Size SWES SWEM SWEL min min
6 x 6.3 -4-4 7/16-20 UNF 6.3 3 21 32 46 85 14 14.3
8x8 -5-5 1/2-20 UNF 8 5 21 32 46 85 17 15.9
10 x 10 -6-6 9/16-18 UNF 10 6 23 38 54 90 19 17.5
12 x 12.5 -8-8 3/4-16 UNF 12.5 8 29 41 64 100 22 22.2
16 x 16 -10-10 7/8-14 UNF 16 11 32 47 70 110 27 25.4
20 x 19 -12-12 1 1/16-12 UN 19 14 48 58 96 140 32 31.8
25 x 25 -16-16 1 5/16-12 UN 25 19 56 71 114 170 41 38.1
32 x 31.5 -20-20 1 5/8-12 UN 31.5 25 64 78 129 200 50 50.8
38 x 38 -24-24 1 7/8-12 UN 38 30 69 86 141 230 60 57.2
50 x 51 -32-32 2 1/2-12 UN 51 40 88 140 222 280 75 73.0
a) In accordance with ISO 725 and ISO 5864, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described
in Paragraph 6.
c) Short drop (SWES) dimensions. See Appendix B.
d) Medium drop (SWEM) dimensions. Medium drop hose fittings will clear 90 degrees adjustable stud elbow (SDE) per ISO 8434-2.
See Appendix B.
e) Long drop (SWEL) dimensions. Long drop hose fittings will clear short drop (SWES) hose fittings. See Appendix B.
f) Dimension L14 is measured after assembly.
g) In accordance with ISO 4759-1, product grade C.
h) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with SAE J514.

NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 5—MALE FLARELESS 24° CONE STRAIGHT HOSE FITTINGS

TABLE 6—DIMENSIONS OF MALE FLARELESS 24° CONE STRAIGHT HOSE FITTINGS

Dimensions in millimeters
d
Fitting Fitting d1 b c S5 S5
Size Size
a d2 L15 L16 e
Thread Metric Standard Optional
Metric SAE min min max
Hose Size min min
6 x 6.3 -4-4 7/16–20 6.3 3 5.6 61 12 11.1
8 x 10 -5-6 9/16–18 10 5 5.6 61 17 14.3
10 x 10 -6-6 9/16–18 10 6 5.6 62 17 14.3
12 x 10 -8-6 3/4–16 10 6 6.4 65 19 19.0
12 x 12.5 -8-8 3/4–16 12.5 8 6.4 74 19 19.0
16 x 12.5 -10-8 7/8–14 12.5 8 6.4 76 24 22.2
16 x 16 -10-10 7/8–14 16 11 6.4 83 24 22.2
20 x 16 -12-10 1-1/16–12 16 11 7.9 88 27 31.8
16 x 19 -10-12 7/8–14 19 14 7.9 90 24 22.2
20 x 19 -12-12 1-1/16–12 19 14 7.9 90 27 31.8
25 x 25 -16-16 1-5/16–12 25 19 9.7 102 36 38.1
a) In accordance with ISO 725 and ISO 5864, class 2A.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after
assembly shall be as described in Paragraph 6.
c) Dimension L16 is measured after assembly.
d) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with SAE J514.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 3 Method of attachment of hose fitting to hose is optional.

FIGURE 6—FEMALE FLARELESS 24° CONE SWIVEL STRAIGHT HOSE FITTINGS

TABLE 7—DIMENSIONS OF FEMALE FLARELESS 24° CONE SWIVEL STRAIGHT HOSE FITTINGS
Dimensions in millimeters
d d, e
Fitting Fitting d1 b c S6 S6
a d2 L17 L18
Size Size Thread Metric Standard Optional
Metric SAE min ref max
Hose Size min min
6 x 6.3 -4-4 7/16–20 6.3 3 16.61 66.5 14 14.3
10 x 8 -6-5 9/16–18 8 5 18.29 67.6 19 17.5
10 x 10 -6-6 9/16–18 10 6 18.29 70.6 19 17.5
12 x 10 -8-6 3/4–16 10 6 20.45 73.9 22 22.2
12 x 12.5 -8-8 3/4–16 12.5 8 20.45 82.3 22 22.2
16 x 12.5 -10-8 7/8–14 12.5 8 22.35 83.1 27 25.4
16 x 16 -10-10 7/8–14 16 11 22.35 89.4 27 25.4
20 x 16 -12-10 1-1/16–12 16 11 23.11 92.2 32 31.8
16 x 19 -10-12 7/8–14 19 14 22.35 92.2 27 25.4
20 x 19 -12-12 1-1/16–12 19 14 23.11 92.2 32 31.8
25 x 25 -16-16 1-5/16–12 25 19 27.30 108.7 41 38.1
a) In accordance with ISO 725 and ISO 5864, class 2B.
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be
as described in Paragraph 6.
c) Dimension L18 is measured after assembly.
d) In accordance with ISO 4759-1, product grade C.
e) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7—4-BOLT SPLIT FLANGE STRAIGHT HOSE FITTINGS (S)

TABLE 8—DIMENSIONS OF 4-BOLT SPLIT FLANGE STRAIGHT HOSE F ITTINGS (S)

Dimensions in millimeters
Fitting Fitting d1 a d3 d3 b
d2 L19
Size Size Metric 0.25 0.25
Metric SAE min max
Hose Size S-L S-S
13 x 12,5 -8-8 12.5 8 30.2 31.8 100
19 x 19 -12-12 19 14 38.1 41.3 140
25 x 25 -16-16 25 19 44.5 47.6 150
32 x 31,5 -20-20 31.5 25 50.8 54 175
38 x 38 -24-24 38 31 60.3 63.5 200
51 x 51 -32-32 51 42 71.4 79.4 240
64 x 64 -40-40 64 84.1
76 x 76 -48-48 76 101.6
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The
diameter after assembly shall be as described in Paragraph 6.
b) Dimension L19 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with SAE J518, ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7A—4-BOLT SPLIT FLANGE 22 1/2 DEGREE ELBOW HOSE FITTINGS

TABLE 8A—DIMENSIONS OF 4-BOLT SPLIT FLANGE 22 1/2 DEGREE ELBOW HOSE FITTINGS (E22)
Dimensions in millimeters
Fitting Fitting d1 a d3 d3 b
d2 L20 L21
Size Size Metric 0.25 0.25
Metric SAE min 3 max
Hose Size E22M-L E22M-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 9 105
19 x 12.5 -12-8 12.5 8 38.1 41.3 11 115
19 x 19 -12-12 19 14 38.1 41.3 11 135
25 x 19 -16-12 19 14 44.5 47.6 14 170
25 x 25 -16-16 25 19 44.5 47.6 14 170
32 x 25 -20-16 25 19 50.8 54 15 193
32 x 31.5 -20-20 31.5 25 50.8 54 15 205
38 x 38 -24-24 38 31 60.3 63.5 18 250
51 x 51 -32-32 51 42 71.4 79.4 22 305
64 x 64 -40-40 64 57 84.1 16 173
76 x 76 -48-48 76 68 101.6 18 185
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after
assembly shall be as described in Paragraph 6.
b) Dimension L21 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7B—4-BOLT SPLIT FLANGE 30 DEGREE ELBOW HOSE FITTINGS

TABLE 8B—DIMENSIONS OF 4-BOLT SPLIT FLANGE 30 DEGREE ELBOW HOSE FITTINGS (E30)
Dimensions in millimeters
b b
d3 d3 L22 L22
Fitting Fitting d1 a c
d2 0.25 0.25 3 3 L23
Size Size Metric
Metric SAE min E30S-L E30S-S E30S-L E30M-L max
Hose Size
E30M-L E30M-S E30S-S E30M-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 ––– 12 105
19 x 12.5 -12-8 12.5 8 38.1 41.3 ––– 16 125
19 x 19 -12-12 19 14 38.1 41.3 ––– 16 145
25 x 19 -16-12 19 14 44.5 47.6 ––– 19 170
25 x 25 -16-16 25 19 44.5 47.6 ––– 19 170
32 x 25 -20-16 25 19 50.8 54 ––– 22 188
b
32 x 31.5 -20-20 31.5 25 50.8 54 20 22 200
b
38 x 38 -24-24 38 31 60.3 63.5 25 30 245
51 x 51 -32-32 51 42 71.4 79.4 32 300
64 x 64 -40-40 64 57 84.1 23.9 186
76 x 76 -48-48 76 68 101.6 28.4 209
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
b) Short drop (E30S-L and E30S-S) hose fittings in flange sizes 32 and larger may not be manufactured by preferred
methods with ratings suitable for use with high pressure spiral wire hose, which is typically used at working
pressures of 21 MPa or 17.5 MPa and higher in hose sizes 31.5 and 38, respectively. Use preferred medium drop
(E30M-L or E30M-S) hose fittings or consult manufacturer for availability.
c) Dimension L23 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7C—4-BOLT SPLIT FLANGE 45 DEGREE ELBOW HOSE FITTINGS

TABLE 8C—DIMENSIONS OF 4-BOLT SPLIT FLANGE 45 DEGREE ELBOW HOSE FITTINGS (E45)
Dimensions in millimeters
b b
d3 d3 L24 L24
Fitting Fitting d1 a c
d2 0.25 0.25 3 3 L25
Size Size Metric
Metric SAE min E45S-L E45S-S E45S-L E45M-L max
Hose Size
E45M-L E45M-S E45S-S E45M-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 ––– 19 105
19 x 12.5 -12-8 12.5 8 38.1 41.3 ––– 26 125
19 x 19 -12-12 19 14 38.1 41.3 ––– 26 145
25 x 19 -16-12 19 14 44.5 47.6 ––– 32 175
b
25 x 25 -16-16 25 19 44.5 47.6 28 32 175
32 x 25 -20-16 25 19 50.8 54 ––– 38 188
b
32 x 31.5 -20-20 31.5 25 50.8 54 32 38 200
b
38 x 38 -24-24 38 31 60.3 63.5 38 44 240
b
51 x 51 -32-32 51 42 71.4 79.4 52 56 290
64 x 64 -40-40 64 57 84.1 43.7 197
76 x 76 -48-48 76 68 101.6 51.6 234
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
b) Short drop (E45S-L and E45S-S) hose fittings in flange sizes 25 and larger may not be manufactured by preferred
methods with ratings suitable for use with high pressure spiral wire hose, which is typically used at working
pressures of 28 MPa, 21 MPa, 17.5 MPa or 14 MPa and higher in hose sizes 25, 31.5, 38 and 51, respectively. Use
preferred medium drop (E45M-L or E45M-S) hose fittings or consult manufacturer for availability.
c) Dimension L25 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7D—4-BOLT SPLIT FLANGE 60 DEGREE ELBOW HOSE FITTINGS

TABLE 8D—DIMENSIONS OF 4-BOLT SPLIT FLANGE 60 DEGREE ELBOW HOSE FITTINGS (E60)
Dimensions in millimeters
b b
d3 d3 L26 L26
Fitting Fitting d1 a c
d2 0.25 0.25 3 3 L27
Size Size Metric
Metric SAE min E60S-L E60S-S E60S-L E60M-L max
Hose Size
E60M-L E60M-S E60S-S E60M-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 ––– 27 110
19 x 12.5 -12-8 12.5 8 38.1 41.3 ––– 37 125
19 x 19 -12-12 19 14 38.1 41.3 ––– 37 145
25 x 19 -16-12 19 14 44.5 47.6 ––– 44 180
25 x 25 -16-16 25 19 44.5 47.6 ––– 44 180
32 x 25 -20-16 25 19 50.8 54 ––– 55 218
b
32 x 31.5 -20-20 31.5 25 50.8 54 45 55 230
b
38 x 38 -24-24 38 31 60.3 63.5 53 64 280
b
51 x 51 -32-32 51 42 71.4 79.4 75 83 310
64 x 64 -40-40 64 57 84.1 66.8 207
76 x 76 -48-48 76 68 101.6 79.2 246
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
b) Short drop (E60S-L and E60S-S) hose fittings in flange sizes 32 and larger may not be manufactured by preferred
methods with ratings suitable for use with high pressure spiral wire hose, which is typically used at working
pressures of 21 MPa, 17.5 MPa or 14 MPa and higher in hose sizes 31.5, 38 and 51, respectively. Use preferred
medium drop (E60M-L or E60M-S) hose fittings or consult manufacturer for availability.
c) Dimension L27 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7E—4-BOLT SPLIT FLANGE 67 1/2 DEGREE ELBOW HOSE FITTINGS

TABLE 8E—DIMENSIONS OF 4-BOLT SPLIT FLANGE 67 1/2 DEGREE ELBOW HOSE FITTINGS (E67)
Dimensions in millimeters
b b
d3 d3 L28 L28
Fitting Fitting d1 a c
d2 0.25 0.25 3 3 L29
Size Size Metric
Metric SAE min E67S-L E67S-S E67S-L E67M-L max
Hose Size
E67M-L E67M-S E67S-S E67M-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 ––– 30 105
19 x 12.5 -12-8 12.5 8 38.1 41.3 ––– 42 125
19 x 19 -12-12 19 14 38.1 41.3 ––– 42 145
25 x 19 -16-12 19 14 44.5 47.6 ––– 51 175
25 x 25 -16-16 25 19 44.5 47.6 ––– 51 175
32 x 25 -20-16 25 19 50.8 54 ––– 64 208
b
32 x 31.5 -20-20 31.5 25 50.8 54 51 64 220
b
38 x 38 -24-24 38 31 60.3 63.5 61 74 260
b
51 x 51 -32-32 51 42 71.4 79.4 85 97 300
64 x 64 -40-40 64 57 84.1 79.2 209
76 x 76 -48-48 76 68 101.6 94.5 242
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
b) Short drop (E67S-L and E67S-S) hose fittings in flange sizes 32 and larger may not be manufactured by preferred
methods with ratings suitable for use with high pressure spiral wire hose, which is typically used at working
pressures of 21 MPa, 17.5 MPa or 14 MPa and higher in hose sizes 31.5, 38 and 51, respectively. Use preferred
medium drop (E67M-L or E67M-S) hose fittings or consult manufacturer for availability.
c) Dimension L29 is measured after assembly.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details and O-rings in accordance with ISO 6162-1 and ISO 6162-2.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 7F—4-BOLT SPLIT FLANGE 90 DEGREE ELBOW HOSE FITTINGS

TABLE 8F—DIMENSIONS OF 4-BOLT SPLIT FLANGE 90 DEGREE ELBOW HOSE FITTINGS (E)
Dimensions in millimeters
b b
d3 d3 L30 L30
Fitting Fitting d1 a c
d2 0.25 0.25 3 3 L31
Size Size Metric
Metric SAE min ES-L ES-S ES-L EM-L max
Hose Size
EM-L EM-S ES-S EM-S
13 x 12.5 -8-8 12.5 8 30.2 31.8 ––– 40 100
19 x 12.5 -12-8 12.5 8 38.1 41.3 ––– 58 120
19 x 19 -12-12 19 14 38.1 41.3 ––– 58 140
25 x 19 -16-12 19 14 44.5 47.6 ––– 70 170
25 x 25 -16-16 25 19 44.5 47.6 61 70 170
b
32 x 25 -20-16 25 19 50.8 54 68 90 188
b
32 x 31.5 -20-20 31.5 25 50.8 54 68 90 200
b
38 x 38 -24-24 38 31 60.3 63.5 81 104 230
b
51 x 51 -32-32 51 42 71.4 79.4 120 138 280
64 x 64 -40-40 64 57 84.1 117.3 210
76 x 76 -48-48 76 68 101.6 140.7 250
a) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall
be as described in Paragraph 6.
b) Short drop (ES-L and ES-S) hose fittings in flange sizes 32 and larger may not be manufactured by preferred
methods with ratings suitable for use with high pressure spiral wire hose, which is typically used at working
pressures of 28 MPa, 21 MPa, 17.5 MPa or 14 MPa and higher in hose sizes 25, 31.5, 38 and 51, respectively. Use
preferred medium drop (EM-L or EM-S) hose fittings or consult manufacturer for availability.
c) Dimension L31 is measured after assembly.

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 SAE J516 Revised JUL2005

STYLE B (5301XX B)
STYLE A (5301XX A)
SHOWN WITH SEALING SURFACE EXPOSED

NOTE 1 Connection details in accordance with ISO 8434-3.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 8—FEMALE O-RING FACE SEAL SWIVEL STRAIGHT HOSE FITTINGS (SWSA AND SWSB)

TABLE 9—DIMENSIONS OF FEMALE O-RING FACE SEAL SWIVEL STRAIGHT HOSE FITTINGS
(SWSA AND SWSB)
Dimensions in millimeters
d d e e, f
Fitting Fitting d1 b c L34 L34 S7 S7
a d2 L32 L33
Size Size Thread Metric max max Standard Optional
Metric SAE min min min
Hose size SWSA SWSB min min
6 x 6.3 -4-4 9/16-18 UNF 6.3 3 6 6.5 70 80 17 17.5
6x8 -4-5 9/16-18 UNF 8 5 6 6.5 75 85 17 17.5
10 x 6.3 -6-4 11/16-16 UNF 6.3 3 6 6.5 73 83 22 20.6
10 x 8 -6-5 11/16-16 UNF 8 5 6 6.5 78 88 22 20.6
10 x 10 -6-6 11/16-16 UNF 10 6 6 6.5 80 90 22 20.6
12 x 10 -8-6 13/16-16 UN 10 6 6 8 85 95 24 23.8
12 x 12.5 -8-8 13/16-16 UN 12.5 8 6 8 90 100 24 23.8
16 x 16 -10-10 1-14 UNS 16 11 6 9.5 95 110 30 28.6
20 x 19 -12-12 1 3/16-12 UN 19 14 7 9.5 100 115 36 34.9
25 x 25 -16-16 1 7/16-12 UN 25 19 8 11 105 120 41 41.3
30 x 31.5 -20-20 1 11/16-12 UN 31.5 25 9 12.5 125 140 50 47.6
38 x 38 -24-24 2-12 UN 38 31 9 15.5 150 170 60
a) In accordance with ASME/B1.1 and ISO 5864, class 2B (except for 1-14 UNS-2B thread. the dimensions of which are given in
ISO 8434-3, Annex A).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Crimp style nut is permissible, but width of hexagonal head shall meet L 33 minimum.
d) Dimension L34 is measured after assembly.
e) In accordance with ISO 4759-1, product grade C.
f) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-3.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 8A—FEMALE O-RING FACE SEAL SWIVEL 45 DEGREE ELBOW HOSE FITTINGS (SWE45)

TABLE 9A—DIMENSIONS OF FEMALE O-RING FACE SEAL SWIVEL 45 DEGREE ELBOW

HOSE FITTINGS (SWE45)
Dimensions in millimeters
c c, d d e, f e, f, g
Fitting Fitting d1 b L35 L35 L36 L36 S7 S7
a d2
Size Size Thread Metric 1.5 1.5 max max Standard Optional
Metric SAE min
Hose size SWE45S SWE45M SWE45S SWE45M min min
6 x 6.3 -4-4 9/16-18 UNF 6.3 3 10 ––– 90 ––– 17 17.5
10 x 8 -6-5 11/16-16 UNF 8 5 11 ––– 98 ––– 22 20.6
10 x 10 -6-6 11/16-16 UNF 10 6 11 ––– 100 ––– 22 20.6
12 x 12.5 -8-8 13/16-16 UN 12.5 8 15 ––– 110 ––– 24 23.8
16 x 16 -10-10 1-14 UNS 16 11 16 ––– 120 ––– 30 28.6
20 x 19 -12-12 1 3/16-12 UN 19 14 21 ––– 125 ––– 36 34.9
25 x 25 -16-16 1 7/16-12 UN 25 19 24 ––– 130 ––– 41 41.3
c c
30 x 31.5 -20-20 1 11/16-12 UN 31.5 25 25 32 170 177 50 47.6
c c
38 x 38 -24-24 2-12 UN 38 31 27 42 190 205 60
a) In accordance with ASME/B1.1 and ISO 5864, class 2B (except for 1-14 UNS-2B thread. the dimensions of which are given in ISO
8434-3, Annex A).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as
described in Paragraph 6.
c) Short drop (SWE45S) hose fittings in connection sizes 30 and 38 may not be manufactured by preferred methods with ratings
suitable for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and
higher in hose sizes 31.5 and 38, respectively. Use preferred medium drop (SWE45M) hose fittings or consult manufacturer for
availability.
d) Dimension L34 is measured after assembly.
e) In accordance with ISO 4759-1, product grade C.
f) Crimp style nut is permissible, but width of hexagonal head shall meet L 33 minimum from Table 9.
g) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

NOTE 1 Connection details in accordance with ISO 8434-3.

NOTE 2 Method of attachment of swivel nut is as chosen by the manufacturer.
NOTE 2 Method of attachment of hose fitting to hose is optional.

FIGURE 8B—FEMALE O-RING FACE SEAL SWIVEL 90 DEGREE ELBOW HOSE FITTINGS (SWE)

TABLE 9B—DIMENSIONS OF FEMALE O-RING FACE SEAL SWIVEL 90 DEGREE ELBOW

HOSE FITTINGS (SWE)
Dimensions in millimeters
c d e g, h g, h, i
Fitting Fitting d1 b L37 L38 L39 f S7 S7
a d2 L40 h
Size Size Thread Metric ± 1.5 ± 1.5 ± 1.5 Standard Optional
Metric SAE min max
Hose Size SWES SWEM SWEL min min
6 x 6.3 -4-4 9/16-18 UNF 6.3 3 21 32 46 90 17 17.5
10 x 8 -6-5 11/16-16 UNF 8 5 23 38 54 98 22 20.6
10 x 10 -6-6 11/16-16 UNF 10 6 23 38 54 100 22 20.6
12 x 12.5 -8-8 13/16-16 UN 12.5 8 29 41 64 110 24 23.8
16 x 16 -10-10 1-14 UNS 16 11 32 47 70 120 30 28.6
20 x 19 -12-12 1 3/16-12 UN 19 14 48 58 96 125 36 34.9
25 x 25 -16-16 1 7/16-12 UN 25 19 56 71 114 130 41 41.3
c
30 x 31.5 -20-20 1 11/16-12 UN 31.5 25 64 78 129 170 50 47.6
c
38 x 38 -24-24 2-12 UN 38 31 69 86 141 190 60
a) In accordance with ASME/B1.1 and ISO 5864, class 2B (except for 1-14 UNS-2B thread. the dimensions of which are given in
ISO 8434-3, Annex A).
b) Minimum diameter at any point through the fitting prior to assembly to the hose. The diameter after assembly shall be as described in
Paragraph 6.
c) Short drop (SWES) hose fittings in connection sizes 30 and 38 may not be manufactured by preferred methods with ratings suitable
for use with high pressure spiral wire hose, which is typically used at working pressures of 21 MPa or 17.5 MPa and higher in hose
sizes 31.5 and 38, respectively. Use preferred medium drop (SWEM) hose fittings or consult manufacturer for availability.
d) Medium drop (SWEM) dimensions. Medium drop hose fittings will clear 90 degrees adjustable stud elbow (SDE) per ISO 8434-3.
See Appendix B.
e) Long drop (SWEL) dimensions. Long drop hose fittings will clear short drop (SWES) hose fittings. See Appendix B.
f) Dimension L40 is measured after assembly.
g) In accordance with ISO 4759-1, product grade C.
h) Crimp style nut is permissible, but width of hexagonal head shall meet L 33 minimum from Table 9.
i) Based on available inch hex sizes.

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 SAE J516 Revised JUL2005

16. Notes

16.1 Marginal Indicia

The change bar (l) located in the left margin is for the convenience of the user in locating areas where
technical revisions have been made to the previous issue of the report. An (R) symbol to the left of the
document title indicates a complete revision of the report.

PREPARED BY THE SAE FLUID CONDUCTORS AND CONNECTORS TECHNICAL COMMITTEE SC2—
HYDRAULIC HOSE AND HOSE FITTINGS

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 SAE J516 Revised JUL2005

APPENDIX A

TABLE A1—WRENCH CLEARANCE

Recommended
Nominal Wrench
SAE Straight Clearance
Dash Thread Hex Size Hex Size Min
Size Size inch mm mm
-2 5/16-24 7/16 11.100 8.8

-3 3/8-24 1/2 12.700 10.4

-4 7/16-20 9/16 14.288 11.2

-5 1/2-20 5/8 15.875 11.2

-6 9/16-18 11/16 17.463 11.6

-8 3/4-16 7/8 22.225 15.5

-10 7/8-14 1 25.400 17.5

-12 1-1/16-12 1-1/4 31.750 20.7

-14 1-3/16-12 1-3/8 34.925 21.5

-16 1-5/16-12 1-1/2 38.100 23.9

-20 1-5/8-12 1-7/8 47.625 27.1

-24 1-7/8-12 2-1/8 53.975 27.1

-32 2-1/2-12 2-3/4 69.850 27.1

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SAE J516 Revised JUL2005

APPENDIX B

FIGURE B1

FIGURE B2

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