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ARTICLE IN PRESS G Model Preparation of
ARTICLE IN PRESS G Model Preparation of
6
20 a r t i c l e i n f o a b s t r a c t
7
8 Article history: Alpha-cellulose extracted from corn husks was used as the raw material for the production of food-grade
9 Received 9 February 2015 carboxymethyl cellulose (CMC). Preparation of CMC from husk cellulose was carried out by an etherifica-
10 Received in revised form 17 April 2015 tion process, using sodium hydroxide and monochloroacetic acid (MCA), with ethanol as the supporting
11 Accepted 23 April 2015
medium. Characterizations of CMC were carried out by analyzing the spectra of FTIR, XRD patterns and
12 Available online xxx
SEM photomicrographs. Degree of substitution (DS) was determined with respect to particle size using
13
chemical methods. Solubility, molecular weight and DS of CMC increased with decreased cellulose particle
14 Keywords:
sizes. Microbiological testing of the prepared CMC was done by the pour plate method. Concentrations
15 Cellulose
16 Carboxymethyl cellulose
of heavy metals such as arsenic, lead, cadmium and mercury in the purified CMC were measured by
17 Corn husk Atomic Absorption Spectroscopy technique and found to be within the WHO/FAO recommended value.
18 Food grade A comparative study with CMC available in the international market was conducted. The purity of the
19 Etherification prepared CMC was higher, at 99.99% well above the purity of 99.5% for standard CMC. High purity CMC
showed a yield 2.4 g/g with DS 2.41, water holding capacity 5.11 g/g, oil holding capacity 1.59 g/g. The
obtained product is well suited for pharmaceutical and food additives.
© 2015 Published by Elsevier B.V.
21Q3 1. Introduction prepared by the reaction of monochloroacetic acid with alkali cel- 39
lulose [4]. 40
22Q4 Cellulose is a common natural polymer. It can be found widely There are several grades of CMC depending on their applica- 41
23 in plants which are used as raw material for producing modified tions such as technical, semi-purified and purified. Purified CMC is 42
24 cellulose. Due to the abundant supply of the polymer in nature, a white to cream colored, tasteless, odorless, free-flowing powder 43
25 modified cellulose is now advancing in terms of production and [5] and used in a variety of industries including the food, deter- 44
26 innovation. The sources can range from wood even to the agricul- gents, personal care, pharmaceutical etc. [6,7]. High purity grades 45
27 tural waste. Corn or maize husk is an agricultural waste obtained are employed as food additives [4] also known as cellulose gum 46
28 from corn fields which is a rich source of cellulose. [8]. In the food industry, it can be used as suspending agent, water 47
29 Cellulose is a linear, high molecular weight, biodegradable loss reducer, thickener, emulsifying agent and stabilizer or dispers- 48
30 polymeric material. However, due to its strong inter- and intra- ing agent. It is used as a preservative for coating of fresh fruit and 49
31 molecular hydrogen bonds, cellulose neither melts nor dissolves thickener for pharmaceutical products [9–11]. 50
32 readily in hot or cold water [1] and in most common organic Some authors have reported the synthesis of CMC from various 51
33 solvents [2,3]. In order to utilize cellulose in the food indus- cellulosic sources such as raw cellulose [7], paper sludge [12], wood 52
34 try, cellulose must be converted into its derivatives. One of the residue [13], cotton linters [14,15], fibers [16] etc. There is consid- 53
35 most common derivatives is carboxymethyl cellulose (CMC), also erable interest in finding cheaper alternative methods to produce 54
36 referred to as Na-CMC which is currently finding an increasing CMC. Recently cultivation of corn has tremendously increased in 55
37 number of applications. CMC is manmade modified cellulose, a Bangladesh [17] and huge amounts of corn husks are either thrown 56
38 linear, long-chain, water-soluble, anionic polysaccharide which is away as waste or burnt. However, these are applications with low 57
problems. 59
http://dx.doi.org/10.1016/j.ijbiomac.2015.04.061
0141-8130/© 2015 Published by Elsevier B.V.
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63 imported to meet domestic demand and the importance of CMC is 2.3. Characterization 119
66 agricultural waste, economically on a large scale. The novelty of this CMC yield was measured based on a dry weight basis. The net 121
67 study is the synthesis of CMC with higher DS as well as higher purity weight of dried CMC was divided by the weight of cellulose to get 122
123
68 so that it can be used for food-based products and pharmaceuticals. the yield value [21], as follow:
70 2.1. Materials
2.3.2. Determination of degree of substitution 125
71 Corn husks were collected from the Wheat Research Insti- To determine the degree of substitution, 0.5 g of dried sodium 126
72 tute, Rajshahi, Bangladesh. Chemicals used during the study CMC was ashed gently between 450 and 550 ◦ C for 24 h, and then 127
73 were sodium hydroxide (Merck, India), monochloroacetic acid dissolved in 100 mL of distilled water. 20 mL of this solution was 128
74 (BDH, England), standard CMC (BDH, England), ethanol (Merck, titrated with 0.1 N sulphuric acid using methyl red as an indicator. 129
75 Germany), methanol (Merck, Germany), glacial acetic acid After the first end point, the solution was boiled and titrated to a 130
76 (BDH, England), silver nitrate (BDH, England), n-hexane (Merck, sharp end point. The carboxymethyl content was calculated from 131
132
77 Germany), sodium chlorite (Merck, Germany), etc. All chemicals the degree of substitution [22], as follow:
78 used were of reagent grade and used without further purification. 0.162 × B
Degree of Substitution (DS) =
1 − 0.08 × B
133
79 2.2. Methods 0.1 × b
B=
G
80 2.2.1. Preparation of sample
81 Locally collected corn husk samples were cut manually into where, b is the volume (in mL) of 0.1 N sulphuric acid and G is the 134
82 small pieces and dried in the sun in order to remove moisture. mass of pure CMC in grams. 135
83 The dried sample was ground into powder using a grinding disk
84 mill (model: FFC-15). The powdered sample was then sieved (sieve 2.3.3. Determination of molecular weight 136
85 type: AFNOR X11-501), and separated into different particle sizes, CMC was dissolved in a 0.78 M NaOH solution and the molecu- 137
86 by passing the sample through sieves of different mesh sizes (e.g. lar weight was determined using an Ostwald viscometer. From the 138
87 10, 44, 100, 150 and 200 mesh) and stored in a desiccator for com- intrinsic viscosity, the molecular weight of the CMC was calculated 139
140
88 positional and chemical analysis. by the “Mark–Houwink–Sakurada” equation [23], as follow:
[] = K M a 141
89 2.2.2. Isolation of ˛-cellulose
90 A suitable amount of powdered husk sample was treated with where K is the constant for solvent, “a” is the polymer shape factor, 142
91 18% NaOH solution for 2 h with occasional stirring in a solid to [] is the intrinsic viscosity and M is the molecular weight of CMC. 143
103 2.2.3. Synthesis of carboxymethyl cellulose mately 0.5 g of the vacuum dried sample was taken into the dried 154
104 Synthesis of CMC was carried out by two reactions: alkaliza- crucible and the sample was pre-ashed in a fume hood. When the 155
105 tion and etherification. The alkalization reaction was conducted sample ceased giving off smoke, it was placed in a preheated 600 ◦ C 156
106 at 30 ◦ C. First, a 30% (w/v) NaOH solution was infused into 5 g muffle furnace for 6 h. After completing the sample ashing, ash 157
158
107 of pure cellulose. A cellulose-to-liquor ratio of 1:2.7 was created content was calculated using the equation below:
108 with mechanical stirring for an hour. 150 mL ethanol was used as wt. of ash × 100
109 solvent in this step. Then, the etherification reaction commenced. Ash content (%) = 159
wt. of sample
110 120% (w/v) monochloroacetic acid (MCA) was added drop-by-drop,
111 under constant stiring, for 30 min to create a cellulose–liquor ratio
112 of 1:1.2. This step was continued for 3.5 h at 55 ◦ C. The product thus 2.4. Gel content 160
113 obtained was then filtered and suspended in 200 mL of methanol.
114 The slurry was neutralized using glacial acetic acid. Then the sam- Gel content of the CMC film was determined by Soxhlet extrac- 161
115 ple was washed, first in 70% ethanol solution four times and then tion using hot toluene as solvent. Films (6 cm × 4 cm) were weighed 162
116 with absolute ethanol, to remove undesired byproducts. Finally, the and placed in a cellulose extraction thimble in the Soxhlet extrac- 163
117 sample was filtered and dried in the oven (model: FC-610, Toyo, tor. The solvent extraction was carried out with 250 mL toluene for 164
118 Japan) at 60 ◦ C temperature [20]. 6 h. After that, the sample was vacuum dried and re-weighed until 165
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166 it attained a constant weight. Gel content was calculated according Table 1
167 Preparation of CMC from corn husk cellulose in aqueous ethanolic medium with dif-
to the following equation [26]:
ferent particle sizes (30% NaOH in the cellulose–liquor ratio, 1:2.7; 120% ClCH2 COOH
W1 in the cellulose–liquor ratio, 1:1.2; temperature, 55 ◦ C; time, 3.5 h).
168 Gel Content (%) = × 100
W0 Particle size Degree of Yield of CMC Solubility
(m) substitution (DS) (%)
169 where W0 is the weight before extraction and W1 is the weight after
1071 0.21 100.89 Insoluble in water
170 extraction.
340 0.38 115.75 Insoluble in water
149 1.52 195.51 Highly soluble in water
171 2.5. CMC content 100 2.21 210.87 Highly soluble in water
74 2.41 240.58 Highly soluble in water
1.461 × V
185 NaCl (%) = Infrared spectra of the prepared CMC samples were recorded 228
M
with FTIR (Model: FTIR-8900, Shimadju, Japan). Pellets were 229
186 where V (mL) is the amount of AgNO3 solution and M (g) is the made from 0.2 mg CMC samples, which were ground with 2 mg 230
187 weight of the dried sample. KBr. Transmission was measured at the wavenumber range of 231
a × 1.29 Carboxymethyl cellulose was prepared from corn husks cellu- 244
204 Sodium glycolate, % = lose according to Scheme 1. The advantage of this process was the 245
b
use of recovered ethanol through distillation which was above 90%. 246
205 where 1.29 is a factor for converting glycolic acid into sodium gly- The reaction was optimized with respect to DS by varying each 247
206 colate, a is mg of glycolic acid read from the calibration curve and of the parameters. The yield of CMC at different cellulose particle 248
207 b is the dry weight of sample in g. sizes is shown in Table 1. It can be observed from Table 1 that % 249
yield of CMC increased with decrease of particle size and that the 250
208 2.8. Microbiological test highest yield obtained was 240.58% with respect to particle size 251
209 The presence of microorganisms such as yeasts and molds, area which increases the chance of collisions between reactants and 253
210 Escherichia coli, Coliform and Salmonella in the prepared CMC was cellulose particles. Thus, the reaction rate increases as well as the 254
211 determined using the following method described in the literature. production of CMC [29]. The solubility of the prepared CMC sam- 255
212 Lactose broth was used for the detection of Coliform, Salmonella and ples with different particle sizes as well as different DS was tested. 256
213 E. coli bacteria as per Standard Methods [28]. Potato dextrose agar It was found that CMC, with DS 0.21 and 0.38, was insoluble in 257
214 media was used for yeast and mold detection. The test of total plate water but CMC, with DS 1.52 to 2.41, was highly soluble in water. 258
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Scheme 1. Flow chart for the preparation of CMC from corn husk cellulose.
259 CMC, with DS less than 0.40, is insoluble in water. Above this value the fact that a greater number of carboxymethyl groups were sub- 287
260 of DS, CMC is fully soluble, with its hydro affinity increasing with stituted for the hydroxyl groups of the cellulose molecules. These 288
261 increasing DS [30]. carboxymethyl groups are hydrophilic. Therefore, an increase of DS 289
262 From Table 2, it can be seen that the DS, intrinsic viscosity and increases the ability of CMC to immobilize water in a system [20]. 290
263 molecular weight of the prepared CMC increased gradually with The results of moisture content, ash content, gel content, WRC 291
264 the decrease of cellulose particle sizes. The highest DS obtained was and ORC of standard CMC and that of prepared CMC are listed in 292
265 2.41 with respect to particle size 74 m. Smaller cellulose particle Table 3. From Table 3, it can be seen that moisture content and ORC 293
266 sizes have larger surface area, so excess reactants can penetrate of standard CMC and prepared CMC are almost the same. However, 294
267 into the cellulose at the same time. Etherification mainly depends ash content, gel content and WRC of prepared CMC are higher than 295
268 upon the accessibility of reactants and the availability of the acti- that of standard CMC. The high WRC implies that prepared CMC 296
269 vated hydroxyl groups [18]. When particle size decreases, surface is highly hydrophilic. During etherification, more hydroxyl groups 297
270 area as well as the number of available free OH groups for substi- were replaced by carboxymethyl groups, which are hydrophilic 298
271 tution reaction increases, thus DS increases. Reduction in particle [20]. The high gel content implies high reactivity [26]. The high ash 299
272 size of cellulose could enhance the affinity between cellulose par- content implies high DS, perhaps because more hydroxyl groups 300
273 ticles and reactants. Thus such smaller particle size increases the are substituted by sodium salts of carboxymethyl groups during 301
274 etherification rate as well as the carboxymethyl substitution rate the etherification reaction. 302
275 [31]. The molecular weight of the prepared CMC increased with
276 the increase of DS. Such molecular weight also increased with the 3.5
277 decrease of particle size. As the DS increased the number of OH
3
Intrinsic viscosity
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Table 4 Table 6
Physicochemical characteristics of corn husk CMC. CMC grades and typical applications (6).
340 The purity of prepared CMC was higher, at 99.99%, well above the Parameters Content of CMC Content of Content of sodium
341 purity of 99.5% required for standard CMC and 98% required for or purity, % NaCl, % glycolate (%)
342 commercial grade CMC. CMC prepared 99.99 0.009 0.001
CMC standard 99.95 0.03 0.02
Table 5
Concentration of heavy metals in the synthesized CMC. Table 8
Microbiological test of the prepared CMC.
Heavy metal Concentration in Concentration in ppm
ppm (studied (proposed permissible Tested organisms Cultural response
values) limit) [36,37]
Total plate count (cfu/g) 100
As 0.0001 3 Mold (cfu/g) 100
Pb 0.0005 1 or lower in case of Yeast (cfu/g) 100
high consumption Colliform (g) Negative
Cd 0.001 1 Salmonella (g) Negative
Hg 0.0002 1 E. coli (g) Negative
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Fig. 2. FTIR spectra of (a) raw corn husk powder and (b) purified extracted cellulose.
374 The infrared spectra of prepared CMC and standard CMC sam-
375 ples have been shown in Fig. 2. It is evident from Fig. 2b that the
376 broad absorption band at 3434.92 cm−1 is due to the stretching fre-
377 quency of the OH group and a band at 2924.07 cm−1 is attributable
378 to C H stretching vibration. The presence of a new and strong
379 absorption band at 1620.16 cm−1 confirms the stretching vibration
380 of carboxyl groups (COO− ) and 1423.81 cm−1 is assigned to car-
381 boxyl groups as salts [40,41]. The bands around 1329.32 cm−1 and
382 1112.65 cm−1 are assigned to -OH bending vibration and C O C
383 stretching, respectively. Wavelength 894 cm−1 detected 1,4- gly-
384 coside of cellulose [42]. The IR spectra of the standard CMC procured
385 from the market are also recorded in Fig. 2a and the patterns of two
386 spectra, prepared CMC and standard CMC are almost similar.
Fig. 4. X-ray diffractogram of (a) pure husk cellulose and (b) carboxymethylated
cellulose (DS = 2.41).
388 X-ray diffraction (XRD) analysis is a special technique for theory of XRD. This theory states that very small imperfect crystals 395
389 estimating the degree of crystallinity in polymer. Cellulose is give broadened diffractions. 396
390 semi-crystalline in nature. Fig. 4 shows the diffraction pattern The diffraction patterns of CMC show a destruction of the crys- 397
391 of pure husk cellulose and carboxymethylated cellulose. The talline structure of the original cellulose (Fig. 4). All characteristic 398
392 peaks correspond to the crystalline phase and the background peaks for native cellulose have almost disappeared and trans- 399
393 corresponds to the amorphous phase. The peaks are broad due to formed into an amorphous phase. Therefore CMC has excellent 400
Fig. 3. FTIR spectra of (a) standard CMC (DS = 0.8 and (b) synthesized CMC (DS = 2.41).
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Fig. 5. SEM image of (a) cellulose and (b) CMC at 500 magnification (200 m size bar).
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