04 Ma

DOLPHIN HEAT TRANSFER L. L. C.
P.O. Box 20678, Plot No. 105 & 95, New Industrial Area, Ajman, U.A.E.
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: MECHANICAL DESIGN CALCULATION

DOCUMENT TITLE
DOCUMENT NO. : DHT-1082-04-DESCAL-001

CLIENT : M/s. SPEC OIL & GAS FZCO
SERVICE : STABILIZED NAPHTHA COOLER
ITEM NO. : EA-004
MANUFACTURER'S SERIAL NO. : 1082-04
REFERENCE DRAWING NO. : DHT-1082-04-002 Rev.B [1 SHEET]
B 01-05-2021 SECOND ISSUE S. KUMAR M.KASAR

A 14-03-2021 FIRST ISSUE S. KUMAR S. MAJUMDAR
REVISION DATE REVISION NOTE PREPARED CHECKED & APPROVED
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CONTENTS
SHEET NO. DESCRIPTION REV.A REV.B REV.C REV.D REV.E REV.F
1 COVER PAGE X X
2 CONTENTS X X
3 APPLICABLE CODES/STANDARD, UNIT OF MEASURMENT X X
4 MECHANICAL DESIGN DATA X X
5 APPLICABLE LOADS FOR DESIGN CALCULATION, EVALUATION OF MATERIALS X
6 EVALUATION OF INTERNAL DESIGN PRESSURE, CALCULATION OF TUBE BUNDLE HYDROTEST PRESSURE X
7 RADIOGRAPHY REQUIREMENT, JOINT EFFICIENCY FACTOR "E" X
8 POST FORMING / POST WELD HEAT TREATMENT REQUIREMENTS X
8-9 IMPACT TEST EXEMPTIONS/REQUIREMENTS, CALCULATION OF MDMT. X
10 REQUIREMENT OF INSPECTION OPENING, OVER PRESSURE PROTECTION CHECK, REQUIREMENT OF DRAIN X X
10 CALCULATION OF TUBE THICKNESS DUE TO INTERNAL DESIGN PRESSURE X
11 CALCULATIONS OF N1, N2, N3, N4 NOZZLE NECK THICKNESS DUE TO INTERNAL DESIGN PRESSURE X
12 NOZZLE REINFORCEMENT VERIFICATION (N1, N2, N3, N4) X
12 CALCULATIONS OF END PLATE THICKNESS DUE TO INTERNAL DESIGN PRESSURE X
13 FLANGE RATING, PLUGSHEET THREAD ENGAGEMENT LENGTH, HEX. HEADER PLUG TIGHTENING TORQUE X
14 PLUG AND PLUG SHEET THREAD STRENGTH CALCULATION BASED ON INTERNAL DESIGN PRESSURE X
15 TUBE TO TUBESHEET JOINT VERIFICATION X
16 WELD SIZE FOR TUBE SHEET/PLUG SHEET TO TOP/BOTTOM PLATE & END PLATE TO TOP&BOTTOM PLATE / TUBE&PLUG SHEET X
17 HYDRO TEST CHECK OF TUBES, NOZZLE NECK, END PLATE X X
18-37 HEADER BOX PLATE THICKNESS CALCULATION DUE TO INTERNAL DESIGN PRESSURE X
38-56 WELD DESIGN SUPPORTING CALCULATION FOR HEADER BOX X
57-75 HYDRO TEST CHECK OF HEADER BOX X X
76-113 FEA OF STATIONARY HEADER BOX FOR INTERNAL DESIGN PRESSURE, HYDRO TEST CHECK, VALIDATION X X
114-116 WEIGHT SUMMARY OF TUBE BUNDLE, TUBE BUNDLE INTERNAL VOLUME, LIFTING LUG CALCULATION X
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APPLICABLE CODES / STANDARDS
Sr.No. CODES / STANDARDS/ REFERENCES YEAR / EDITION

1 ASME BOILER & PRESSURE VESSEL CODE, SECTION VIII DIV.1 EDITION 2019
2 ASME BOILER & PRESSURE VESSEL CODE, SECTION II PART A EDITION 2019
ASME BOILER & PRESSURE VESSEL CODE, SECTION II PART D
3 EDITION 2019
(METRIC)
STANDARD FOR PIPE FLANGES AND FLANGE FITTINGS NPS 1/2
4 EDITION 2013
THROUGH NPS 24 METRIC/INCH STANDARD ASME B16.5
STANDARD FOR WELDED AND SEAMLESS WROUGHT STEEL PIPE
5 EDITION 2018
ASME B36.10M
STANDARD FOR UNIFIED INCH SCREW THREADS, UN AND UNR
6 EDITION 2003
THREAD FORM ASME B1.1
STANDARD FOR METALLIC GASKET FOR PIPE FLANGES, RING
7 EDITION 2017
JOINTS, SPIRAL WOUND, AND JACKETED ASME B16.20
UNITS OF MEASUREMENT
SI UNITS AS PER ASME SECTION VIII-1, TABLE U-4-1 USED FOR CALCULATIONS.
PARAMETER UNIT USED

PRESSURE MPa and bar *
TEMPERATURE Deg C
LENGTH mm
NOTE: * PROVIDED PRESSURES ARE READ AS GAUGE PRESSURE

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MECHANICAL DESIGN DATA

CONSTRUCTION CODE ASME SEC VIII Div.1 Ed. 2019, API 661 7th Ed. 2013
ASME CERTIFICATION YES WITH "U" CERTIFICATION DESIGNATOR
NATIONAL BOARD REGISTRATION YES
CODE CASE NONE
SPECIAL SERVICES AS PER UW-2 & UCS-65 NOT APPLICABLE
DESCRIPTION UNITS TUBE SIDE APPLICABLE CODE CLUASE
CONTENT (FLUID HANDLED) - STABILIZED NAPHTHA -

DENSITY (VAPOUR/LIQUID) kg/m3 - / 714.86 -
OPERATING PRESSURE (MAXIMUM) MPa (bar) 0.503 (5.03) -
DESIGN PRESSURE (INTERNAL) MPa (bar) 0.862 (8.62) UG-21
STEAM OUT (INTERNAL/ EXTERNAL) MPa (bar) NOT APPLICABLE -
DESIGN PRESSURE (EXTERNAL) MPa (bar) NOT APPLICABLE -
MAXIMUM ALLOWABLE WORKING
PRESSURE (HOT AND CORRODED) MPa (bar) 0.862 (8.62) UG-99(b) END NOTE.35
[INTERNAL]
MAXIMUM ALLOWABLE WORKING
PRESSURE (HOT AND CORRODED) MPa (bar) NOT APPLICABLE -
[EXTERNAL]
HYDROSTATIC TEST PRESSURE MPa (bar) 1.2 (12) UG-99(b) END NOTE.35
PNEUMATIC TEST PRESSURE MPa (bar) NOT APPLICABLE -
o
OPERATING TEMPERATURE (MAX.) C 96.17 -
o
MDMT AT MAWP C @ MPa 0 @ 0.862 UG-20
o
DESIGN TEMPERATURE (INTERNAL) C 121.11 UG-20
o
STEAM OUT (INTERNAL/ EXTERNAL) C NOT APPLICABLE -
o
DESIGN TEMPERATURE (EXTERNAL) C NOT APPLICABLE -
o
HYDROSTATIC TEST TEMPERATURE C 17 (MINIMUM) / 48 (MAXIMUM) UG-99(h)
UW-12(a), TABLE UW-12,
JOINT EFFICIENCY - 1.0
APP.13-5 ENDNOTES-97
RADIOGRAPHY - 100% UW-11
CORROSION ALLOWANCE (INTERNAL) mm 3.175 (NIL FOR TUBES) -
AS PER UCS-66 (a)(c)(d),
IMPACT TEST - EXEMPTED FIG. UCS-66 GENERAL
NOTE (c).
-
POST FORMING HEAT TREATMENT NOT APPLICABLE -
UCS-56, PARA 9.2.1 OF
POST WELD HEAT TREATMENT - YES (HEADER BOX ONLY)
API-661 7th ED.2013
3
INTERNAL VOLUMN PER TUBE BUNDLE m 0.071 -
INSULATION/ FIRE PROOFING THK - NOT APPLICABLE -
REMOVABLE HEX.HEADER
UG-46(i),UG-46(d) AND
INSPECTION OPENING - PLUG CAN BE CONSIDERED
(f)(7)
AS INSPECTION OPENING
OVER PRESSURE PROTECTION - NOT APPLICABLE UG-125(a)(4)
NOZZLE LOADS FOR N1, N2 - REF. DRG NO: DHT-1082-04-002 REV.B
SUPPORTS - HEADER BOX SUPPORTED BY C FRAME
EMPTY WEIGHT (We) 1140 kg OPERATING WEIGHT (Wo) 1190 kg HYDRO TEST WEIGHT (Wh) 1215 kg
ITEM DESCRIPTION MATERIAL SPECIFICATION
TOP/BOTTOM PLATE, END PLATE, TUBE/PLUG SHEET SA 516 Gr.70N
TUBES SA179M [SEAMLESS]
NOZZLE NECK PIPE SA 106M Gr.B
NOZZLE FLANGE (WELD NECK, BLIND), HEX. HEADER PLUG SA 105M
STUD BOLT & NUT FOR NOZZLE FLANGE SA193 Gr. B7/SA194 Gr.2H
SS316/SS316L SPIRAL WOUND GRAPHITE FILLED
GASKET FOR VENT & DRAIN NOZZLE FLANGE
WITH SS316/SS316L INNER & OUTER RING
HEX. HEADER PLUG GASKET SOFT IRON
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APPLICABLE LOADS FOR DESIGN CALCULATION AS PER UG-22

APPLICABLE
SR.NO. DESCRIPTION APPLICABLE REMARKS
CODE CLAUSE
INTERNAL DESIGN PRESSURE (INCLUDING STATIC HEAD) CONSIDERED -
1 UG-22(a)
EXTERNAL DESIGN PRESSURE NOT APPLICABLE -
WEIGHT OF THE VESSEL AND NORMAL CONTENTS UNDER
2 UG-22(b) OPERATING OR TEST CONDITIONS INCLUDING PRESSURE CONSIDERED -
DUE TO STATIC HEAD OF LIQUID
SUPERIMPOSED STATIC REACTIONS FROM WEIGHT OF
PIPING
3 UG-22(c) ATTACHED EQUIPMENT, SUCH AS MOTORS, MACHINERY, CONSIDERED
LOADS
OTHER VESSELS, PIPING, LININGS, AND INSULATION
PARTITION
ATTACHMENT OF INTERNALS APPLICABLE
PLATE
4 UG-22(d)
VESSEL SUPPORTS, SUCH AS LUGS, RINGS, SKIRTS,
APPLICABLE C FRAME
SADDLES, AND LEGS
CYCLIC AND DYNAMIC REACTIONS DUE TO PRESSURE OR
5 UG-22(e) THERMAL VARIATIONS, OR FROM EQUIPMENT MOUNTED NOT APPLICABLE -
ON A VESSEL, AND MECHANICAL LOADINGS
SEISMIC REACTIONS LOAD NOT APPLICABLE -
6 UG-22(f) WIND LOAD NOT APPLICABLE -
SNOW LOAD NOT APPLICABLE -
7 UG-22(g) IMPACT REACTIONS SUCH AS THOSE DUE TO FLUID SHOCK NOT APPLICABLE -
TEMPERATURE GRADIENTS AND DIFFERENTIAL THERMAL
8 UG-22(h) NOT APPLICABLE -
EXPANSION
ABNORMAL PRESSURE, SUCH AS THOSE CAUSED BY
9 UG-22(i) NOT APPLICABLE -
DEFLAGRATION
TEST PRESSURE AND COINCIDENT STATIC HEAD ACTING
10 UG-22(j) CONSIDERED -
DURING THE TEST
EVALUTION OF MATERIALS AS PER APPENDIX 13-3, UCS-23
THE MAXIMUM ALLOWABLE STRESS VALUES AT THE TEMPERATURE INDICATED FOR MATERIAL CONFORMING TO THE
SPECIFICATION LISTED IN ASME SECTION II, PART D. (METRIC)
SR. PART MATERIAL P PAGE/ DESIGN STRESS STRESS PERMISS SPECIFIED APPLICA
No DESCRIPTIO SPECIFICATIO NO/ LINE TEMP. VALUE VALUE IBLE CAUTION BILITY OF
N N GRO NO. IN °C AT AT TEST DESIGN ARY NOTE NOTES
UP ASME DESIGN TEMP. TEMP.
NO SEC IID TEMP. MPa IN °C
MPa
HEADER
1 SA516 Gr.70N 1/2 20/33 121.11 138 138 538 G10, S1, T2 NONE
PLATES
FLANGES
(WELD
NECK,
2 SA105M 1/2 20/19 121.11 138 138 538 G10, S1, T2 NONE
BLIND),
HEADER
PLUGS
3 TUBES SA179M 1/1 8/11 121.11 92.4 92.4 482 G10, T2 NONE
NOZZLE
4 SA106M Gr.B 1/1 16/10 121.11 118 118 538 G10, S1, T1 NONE
NECK
YIELD STRENGTH OF MATERIALS
SR. MATERIAL PAGE/ LINE NO. YIELD STRENGTH AT
PART DESCRIPTION
NO. SPECIFICATION SEC IID TEST TEMP. MPa
1 HEADER PLATES SA516 Gr.70N 666/24 256.88
2 FLANGES (WELD NECK, BLIND), HEADER PLUGS SA105M 666/11 243.2
3 TUBES SA179M 654/10 175.48
4 NOZZLE NECK SA106M Gr.B 658/44 236.52
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EVALUATION OF INTERNAL DESIGN PRESSURE

P’ : INTERNAL DESIGN PRESSURE (GIVEN BY CLIENT) : 0.862 MPa
P : INTERNAL DESIGN PRESSURE : MAWP + PRESSURE DUE TO STATIC HEAD
h : HIGHEST LIQUID LEVEL FROM FLANGE FACE TO FLANGE FACE : 0.78 m
ρ : DENSITY OF FLUID : 1000 kg/m3
g : ACCELERATION DUE TO GRAVITY : 9.8067 m/s2
Sr.No. PART h Ph= ρ x g x h P= P’+Ph
= 1000 x 9.8067 x 0.78 x 10^-6
1 NOZZLE N1 (AT TOP) 0.78 m 0.87 MPa
= 0.008 MPa
PRESSURE INCLUDING THE STATIC HEAD
P = P’ + Ph = 0.862 + 0.008 = 0.87 MPa
WHERE,
h : HEIGHT OF FLUID TO BE CONSIDERED FOR STATIC HEAD.

Ph : PRESSURE DUE TO STATIC HEAD OF FLUID.
P : INTERNAL DESIGN PRESSURE WITH STATIC HEAD TO BE CONSIERED IN PART DESIGN
CONCLUSION: - DESIGN PRESSURE SHALL BE THE HIGHEST PRESSURE “P” CALCULATED FOR THE ABOVE PART, LOCATED ON
TOP OF THE VESSEL. AS THERE IS CHANGE IN THE INTERNAL DESIGN PRESSURE DURING THE OPERATING CONDITION,
INCLUDING STATIC HEAD. THE “INTERNAL DESIGN PRESSURE- P’ (GIVEN BY CLIENT) + PRESSURE DUE TO STATIC HEAD” IS
CONSIDERED AS INTERNAL DESIGN PRESSURE- P.
HYDROSTATIC TEST PRESSURE CALCULATION

TEST PRESSURE DETERMINATION FOR VESSEL BASED ON DESIGN PRESSURE AT TOP OF VESSEL (P) AND DESIGN TEMPERATURE
(T) AS PER CLAUSE NO. UG-99(b).
P : DESIGN PRESSURE (TOP OF VESSEL) = 0.862 MPa
T : DESIGN TEMPERATURE = 121.11 Deg C
DESIGN STRESS @ STRESS @ STRESS
SR.NO DESCRIPTION MATERIAL PRESSURE P TEST TEMP. DESIGN TEMP. S RATIO
(MPa) Sa (MPa) (MPa) Sa/S
HEADER PLATES
1 (TOP/BOTTOM/END, TUBE/PLUG SA 516 Gr.70N 0.862 138 138 1.0
SHEET)
NOZZLE FLANGE (WELD NECK
2 FLANGE, BLIND), HEX. HEADER SA105M 0.862 138 138 1.0
PLUG
3 TUBE (SEAMLESS) SA179M 0.862 92.4 92.4 1.0
4 NOZZLE NECK SA106M Gr.B 0.862 118 118 1.0

LOWEST STRESS RATIO = 1.0
AS PER UG-99(b) (END NOTE.35)
HYDROSTATIC TEST (SHOP/ FIELD) PRESSURE = 1.3 x P x (Sa/S) = 1.3 x 0.862 x 1.0 = 1.1206 MPa ROUNDED TO 1.2 MPa
AS PER UG-99(h) BODY METAL TEMPERATURE DURING HYDRO TEST (RECOMMENDED) = 17 DEG C MINIMUM, AND 48 DEG C
MAXIMUM
AS PER UG-99 END NOTE.35, “THE MAXIMUM ALLOWABLE WORKING PRESSURE MAY BE ASSUMED TO BE THE SAME AS THE
DESIGN PRESSURE WHEN CALCULATIONS ARE NOT MADE TO DETERMINE THE MAXIMUM ALLOWABLE WORKING PRESSURE”.
HENCE, HERE IN THIS CASE DESIGN PRESSURE AND MAWP ARE TAKEN SAME.
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RADIOGRAPHY REQUIREMENT AS PER UW-11
EVALUTION OF RADIOGRAPHY APPLICABILITY

(A) FULL RADIOGRAPHY. THE FOLLOWING WELDED JOINTS SHALL BE EXAMINED RADIOGRAPHY FOR
THEIR FULL LENGTH IN THE MANNER PRESCRIBED IN UW-51:
ALL BUTT WELDS IN THE SHELL AND HEAD OF VESSEL USED TO CONTAIN LETHAL
UW-11(a)(1) NOT APPLICABLE
SUBSTANCES.
ALL BUTT WELDS IN THE SHELL AND HEADS OF VESSEL IN WHICH THE LEAST NOMINAL
UW-11(a)(2) THICKNESS AT THE WELDED JOINTS EXCEED 38 mm FOR COMPLETE EQUIPMENT OR NOT APPLICABLE
EXCEEDS THE LESSER THICKNESS PRESCRIBED IN UCS-57
ALL BUTT WELDS IN THE SHELL AND HEADS OF UNFIRED STEAM BOILERS HAVING
DESIGN PRESSURE EXCEEDING 350 KPa.
a) ALL BUTT WELDS IN NOZZLES ATTACHED TO SHELL OR HEAD WHICH ARE REQUIRED
TO BE FULLY RADIOGRAPHED AS PER POINT 1 OR 3 ABOVE (FOR EXEMPTION REF. POINT NOT APPLICABLE
4(b)).
UW-11(a)(4)
b) CATEGORIES B AND C BUTT WELDS IN NOZZLES AND COMMUNICATING CHAMBERS
THAT NEITHER EXCEED DN 250 NOR 29mm WALL THICKNESS DO NOT REQUIRE ANY NOT APPLICABLE
RADIOGRAPHIC EXAMINATION.
a) ALL CATEGORY A AND D BUTT WELDS IN SHELL AND HEAD WHERE DESIGN IS BASED
NOT APPLICABLE
ON JOINT EFFICIENCY PERMITTED BY UW 12(a).
b) ANY CATEGORY B AND C BUTT WELDS (EXCLUDING CATEGORY B AND C BUTT WELDS
UW-11(a)(5) IN NOZZLE THAT NEITHER EXCEED DN 250 NOR 29mm Wall THK.) WHICH INTERSECT THE
CATEGORY A BUTT WELDS IN SHELL OR HEADS OR CONNECT SEAMLESS SHELL OR NOT APPLICABLE
HEADS AND WHICH ARE NOT REQUIRED TO BE FULLY RADIOGRAPHED BY POINT 1,2,3,4
ABOVE SHALL AS A MINIMUM REQUIRED TO BE SPOT RADIOGRAPHED
ALL BUTT WELDS JOINED BY ELECTROSLAG WELDING WITH ANY SINGLE PASS GREATER
THAN 38mm AND ALL BUTT WELDS JOINED BY ELECTROSLAG GAS WELDING.
ULTRASONIC EXAMINATION MAY BE SUBSTITUTED FOR RADIOGRAPHY FOR FINAL
UW-11(a)(7) CLOSURE SEAM, IF THE CONSTRUCTION DOES NOT PERMIT INTERPRETABLE NOT APPLICABLE
RADIOGRAPHY.
CONCLUSION: THE VESSEL HAS A NON-CIRCULAR CROSS SECTION, DERIVED TO THE RULES OF APPENDIX 13 COMPRISING ONLY
CATEGORY 'C' CORNER JOINTS. THEREFORE, RADIOGRAPHY IS NOT REQUIRED AS PER CODE.
JOINT EFFICIENCY AS PER UW-12 (a) & TABLE UW-12
NO CATEGORY "A" & "B" BUTT WELDS ARE ENVISAGED ON ANY OF THE FLAT COMPONENTS. AS PER UW-12 (a) & TABLE UW-12:
JOINT EFFICIENCY
JOINT JOINT JOINT
Sr. No. DESCRIPTION RT REQ.
CATEGORY TYPE EFFICIENCY
TOP& BOTTOM PLATE TO TUBESHEET& PLUG SHEET
1 C 7 NIL 1.0*
WELD JOINT
2 C 7 TOP& BOTTOM PLATE TO END PALTE WELD JOINT NIL 1.0*
3 C 7 END PLATE TO TUBESHEET& PLUG SHEET WELD JOINT NIL 1.0*
N1, N2, N3, N4 NOZZLE NECK TO TOP & BOTTOM
4 D 7 NIL 1.0**
PLATE WELD JOINT
# NOT
5 C 1 N1, N2, N3, N4 NOZZLE NECK TO NOZZLE FLANGE 1.0
REQUIRED
* AS PER APPENDIX 13-5 ENDNOTES - 97, THE WELD JOINT EFFICIENCY AS PER UW-12 IS NOT APPLICABLE TO CATEGORY "C" & "D"
JOINTS THAT ARE NOT BUTT WELDED. SINCE STRESSES IN THESE JOINTS ARE CONTROLLED BY THE APPLICABLE RULES FOR
SIZING SUCH JOINTS AS PER FIG. UW - 13.2 & FIG. UG - 34. HENCE, E = 1.0 HAS BEEN CONSIDERED IN ALL CALCULATION.
** AS PER TABLE UW-12 NOTE-5, THERE IS NO JOINT EFFICIENCY E IN THE DESIGN EQUATIONS OF THIS DIVISION FOR CATEGORY
C AND D CORNER JOINTS. WHEN NEEDED, A VALUE OF E NOT GREATER THAN 1.0 MAY BE USED.
# AS PER CODE RADIOGRAPHY NOT MANDATORY, HOWEVER IN ACCORDANCE WITH CLIENT REQUIREMENT, 100%
RADIOGRAPHY APPLICABLE FOR NOZZLE NECK TO NOZZLE FLANGE.
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POST FORMING / POST WELD HEAT TREATMENT REQUIREMENTS AS PER UW-2, UCS-56
POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF THE FOLLOWING CONDITION APPLICABLE:
SR. APPLICABLE APPLICABLE
DESCRIPTION REMARKS
No. CODE CLAUSE YES / NO
1 UW-2(a) LETHAL SERVICE NO
UNFIRED STEAM BOILER WITH DESIGN
2 UW-2(c) NO
PRESSURE EXCEED 345 KPa
IF MDMT IS COOLER THAN -48 DEG C AND OUR VESSEL MDMT IS 0 DEG C &
3 UCS-68(b) THE COINCIDENT RATIO DEFINED IN FIG. NO MAXIMUM DESIGN
UCS-66.1M IS 0.35 OR GREATER TEMPERATURE IS 121.11 DEG C
MATERIAL OVER 38mm NORMAL
4 UCS-56 NO SEE TABLE BELOW
THICKNESS AS DEFINED IN UW-40(f)
FOR FIN FAN COOLER TUBE BUNDLE
WELDED JOINT MAX. EXEM.
DESCRIPTION MATERIAL APPLICABLE CLAUSE P.NO. / G.NO.
THICKNESS mm THK. mm
TUBESHEET TO TABLE UCS -56-1
SA 516 Gr 70N 1/2 12 38
TOP/BOTTOM/END PLATE NOTE (b)(2)
PLUGSHEET TO TABLE UCS -56-1
SA 516 Gr 70N 1/2 12 38
TOP/BOTTOM/END PLATE NOTE (b)(2)
FORGINGS (STANDARD TABLE UCS -56-1
SA 105M 1/2 8.74 38
FLANGES) NOTE (b)(2)
CONCLUSION:
a) SINCE WELDED JOINT THICKNESS IS < 38 mm, PWHT NOT REQUIRED AS PER CODE.
b) POST WELD HEAT TREATMENT IS ADOPTED FOR THE HEADER BOX ASSEMBLY OF THE VESSELS AS PER PARA 9.2.1 OF
API-661 7th Ed.2013 WHICH IS ALSO THE APPLICABLE STANDARD FOR THE PRESSURE VESSEL.
IMPACT TEST EXEMPTIONS/REQUIREMENTS AS PER UG-20(f), UCS-66

UG-20(f): IMPACT TESTING AS PER UG-84 IS NOT MANDATORY FOR PRESSURE VESSEL (I.E. FIN FAN COOLER TUBE BUNDLE)
MATERIAL THAT SATISFY ALL OF THE FOLLOWING
Sr.No. CONDITION CONDITION APPLICABILITY
THE MATERIAL SHALL BE LIMITED TO P.No.1 OR 2 AND THE THICKNESS, AS DEFINED
IN UCS-66(a), SHALL NOT EXCEED THAT GIVEN IN (a) OR (b) BELOW:
1
a) 13mm FOR MATERIAL LISTED IN CURVE” A” OF FIG.UCS-66 SATISFIED
b) 25mm FOR MATERIAL LISTED IN CURVE” B”,”C”, OR “D” OF FIG.UCS-66 SATISFIED
THE COMPLETED VESSEL SHALL BE HYDROSTATICALLY TESTED AS PER UG-99(b) OR
2 YES
(c) OR 27-4
DESIGN TEMPERATURE IS NO WARMER THAN 345 Deg C NOR COLDER THAN -29 Deg
3 C. OCCASIONAL OPERATING TEMPERATURE COLDER THAN -29 Deg C ARE YES
ACCEPTABLE WHEN DUE TO LOWER SEASONAL ATMOSPHERIC TEMPERATURE.
THE THERMAL OR MECHANICAL SHOCK LOADINGS ARE NOT A CONTROLLING
4 YES
DESIGN REQUIREMENT. (UG-22)
5 CYCLICAL LOADINGS IS NOT A CONTROLLING DESIGN REQUIREMENTS. (UG-22) YES
AS ABOVE CONDITIONS (1) TO (5) SATISFIED.
NOTES [PLEASE READ NOTE IN CONJUNCTION WITH NEXT PAGE]

1) LARGER OF WELD THICKNESS IN CORNER JOINT OR T/4 OF PROVIDED THICKNESS SHALL BE CONSIDERED FOR TUBE
SHEET AND PLUG SHEET AS PER FIG. UCS-66.3 (e)
2) T/4 OF PROVIDED THICKNESS SHALL BE CONSIDERED FOR HEADER PLUGS AS PER FIG. UCS-66.3 (c)
3) TUBESHEET/PLUG SHEET/TOP PLATE /BOTTOM PLATE, END PLATE WELDS ARE EXEMPTED AS PER UCS-66 (a)(1)(a)(2) & (3)
4) TUBES ARE EXEMPTED AS PER UCS-66(d)
5) POST WELD HEAT TREATMENT IS NOT MANDATORY FOR THE WELD JOINTS OF HEADER BOX AS PER ASME CODE. SINCE
POST WELD HEAT TREATMENT SHALL BE DONE AS PER PARA 9.2.1 OF API 661.
6) STANDARD NOZZLE WELD NECK FLANGES, BLIND FLANGES PRODUCED IN FINE GRAIN PRACTICE & NORMALIZED
CONDITION. HENCE, IMPACT TEST EXEMPTED UPTO -29 DEG C AS PER UCS-66(c).
7) HEADER PLUGS PRODUCED IN FINE GRAIN PRACTICE & NORMALIZED CONDITION. HENCE, IMPACT TEST EXEMPTED
CURVE AS PER CURVE “C” OF UCS-66.
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EVALUTION OF IMPACT TEST REQUIREMENTS AS PER UCS-66

SR. THICKNESS CURVE (AS PER CLAUSE NO. / GOVERNING MDMT WARMEST MDMT
DESCRIPTION OF JOINT COMPONENT MATERIAL
NO (mm) FIG. UCS – 66) FIG NO. THICKNESS (mm) (Deg C) (Deg C)
TOP/BOTTOM PLATE TO TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
1 FIG. UCS – 66.3 (e) -48
TUBE/PLUG SHEET JOINT (STN) TUBE/PLUGSHEET SA 516 Gr.70N 25 D 6.25 (NOTE 1) -48
TOP/BOTTOM PLATE TO TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
2 FIG. UCS – 66.3 (e) -48
TUBE/PLUG SHEET JOINT (FLT) TUBE/PLUGSHEET SA 516 Gr.70N 25 D 6.25 (NOTE 1) -48
TOP/BOTTOM PLATE TO END TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
3 FIG. UCS – 66.3 (e) -48
PLATE JOINT (STN) END PLATE SA 516 Gr.70N 12 D 12 -48
TOP/BOTTOM PLATE TO END TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
4 FIG. UCS – 66.3 (e) -48
PLATE JOINT (FLT) END PLATE SA 516 Gr.70N 12 D 12 -48
TUBE/PLUG SHEET TO END TUBE/PLUGSHEET SA 516 Gr.70N 25 D 6.25 (NOTE 1) -48
5 FIG. UCS – 66.3 (e) -48
PLATE JOINT (STN) END PLATE SA 516 Gr.70N 12 D 12 -48
TUBE/PLUG SHEET TO END TUBE/PLUGSHEET SA 516 Gr.70N 25 D 6.25 (NOTE 1) -48
6 FIG. UCS – 66.3 (e) -48
PLATE JOINT (FLT) END PLATE SA 516 Gr.70N 12 D 12 -48
TOP/BOTTOM PLATE TO NOZZLE SA 106M Gr.B 8.74 B 8.74 -29
7 FIG. UCS – 66.3 (b) -29
NOZZLE NECK N1,N2 JOINT TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
TOP/BOTTOM PLATE TO NOZZLE SA 106M Gr.B 8.74 B 8.74 -29
8 FIG. UCS – 66.3 (b) -29
NOZZLE NECK N3, N4 JOINT TOP/BOTTOM PLATE SA 516 Gr.70N 12 D 12 -48
NOZZLE NECK TO WNRF NOZZLE SA 106M Gr.B 8.74 B 8.74 -29
9 NOZZLE FLANGE JOINT FIG. UCS – 66.3 (c) -29 (NOTE 6)
NOZZLE FLANGE SA 105M 8.74 (NOTE 6) 8.74 -29
(N1,N2)
NOZZLE NECK TO WNRF NOZZLE SA 106M Gr.B 8.74 B 8.74 -29
10 NOZZLE FLANGE JOINT FIG. UCS – 66.3 (c) -29 (NOTE 6)
NOZZLE FLANGE SA 105M 8.74 (NOTE 6) 8.74 -29
(N3, N4)
11 - HEX.HEADER PLUG SA 105M 25 C FIG. UCS – 66.3 (c) 6.25 (NOTE 2) -48 -48
THEREFORE, MDMT PERMITTED FOR TUBE BUNDLE HEADER BOX AS PER UCS-66(a) : -29 DEG C
REQUIRED MDMT : 0 DEG C
SINCE THE REQUIRED MDMT IS GREATER THAN THE PERMITTED MDMT, IMPACT TEST NOT REQUIRED FOR BASE MATERIAL.
LEGEND: N - NORMALIZED
CONSIDERING ALL ABOVE, IT CAN BE CONCLUDED THAT WPQ (WELDING PROCEDURE QUALIFICATION) NEED NOT INCLUDE IMPACT TEST OF WELD AND HEAT AFFECTED ZONE (HAZ)
MADE IN ACCORDANCE WITH UG-84. ACCORDINGLY, PRODUCTION TEST COUPONS (PTC) FOR IMPACT TESTING ARE NOT REQUIRED.
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REQUIREMENTS OF INSPECTION OPENING AS PER UG-46

APPLICABLE
Sr.No. EVALUTION OF CONDITIONS APPLICABILITY
CODE CLAUSE
WHEN A THREADED OPENING IS TO BE USED FOR
INSPECTION OR CLEANING PURPOSES, THE CLOSING PLUG
OR CAP SHALL BE OF A MATERIAL SUITABLE FOR THE
PRESSURE AND NO MATERIAL SHALL BE USED AT A
UG-46(i),UG- TEMPERATURE EXCEEDING THE MAXIMUM TEMPERATURE YES (REMOVABLE HEX.
1
46(d) AND (f)(7) ALLOWED IN THIS DIVISION FOR THAT MATERIAL. THE HEADER PLUGS PROVIDED)
THREAD SHALL BE A STANDARD TAPER PIPE THREAD
EXCEPT THAT A STRAIGHT THREAD OF AT LEAST EQUAL
STRENGTH MAY BE USED IF OTHER SEALING MEANS TO
PREVENT LEAKAGE ARE PROVIDED.
CONCLUSION: AS PER UG-46(i), UG-46(d) AND (f)(7), REMOVABLE HEX. HEADER PLUGS CAN BE CONSIDERED AS
INSPECTION OPENING.
OVER PRESSURE PROTECTION AS PER UG-125

AS PER UG-125(a)(4), THE OVERPRESSURE PROTECTION SYSTEM NOT APPLICABLE IN ACCORDANCE WITH CLIENT
SPECIFICATION.
REQUIREMENT OF DRAIN AS PER UG-25

AS PER UG-25(f), VESSELS SUBJECT TO CORROSION SHALL BE SUPPLIED WITH A SUITABLE DRAIN OPENING AT THE
LOWEST POINT PRACTICABLE IN THE VESSEL;
NOZZLE “N4 (DN50 x SCH160 x 150# WITH BLIND FLANGE)” IS PROVIDED FOR THIS PURPOSE.
CALCULATION OF TUBE THICKNESS DUE TO INTERNAL DESIGN PRESSURE

AS PER UG-31 & APPENDIX 1 PARA 1-1
APPLICABLE
CODE CLAUSE
UG-27(b) DESIGN PRESSURE (INTERNAL) (INCLUDING STATIC HEAD) P 0.87 MPa
o
UG-27(b) DESIGN TEMPERATURE (INTERNAL) T 121.11 C
- TUBE MATERIAL SA 179M (SEAMLESS)
ALLOWABLE STRESS AT DESIGN TEMP.
UG-27(b) S 92.4 MPa
(AS PER ASME SEC II PART D)
ALLOWABLE STRESS AT TEST TEMP.
UG-27(b) S 92.4 MPa
- CORROSION ALLOWANCE CA 0.0 mm
UG-27(b) JOINT EFFICIENCY E 1.0
TUBE OUTSIDE DIAMETER Do 25.4 mm
APPENDIX 1-1 (a) TUBE OUTSIDE RADIUS Ro 12.7 mm
FIN GROOVE DEPTH FOR “EMBEDDED” TYPE FIN
- 0 mm
INCLUSIVE OF TOLERANCE
REQUIRED TUBE THICKNESS FOR DESIGN PRESSURE
APPENDIX 1-1 (a) tr = (P x Ro) / ((S x E) +(0.4 x P)) + CA
tr = (0.87 x 12.7) / ((92.4 x 1.0) +(0.4 x 0.87)) + 0 tr 0.12 mm ----(1)
API 661 CLAUSE
MINIMUM REQUIRED TUBE WALL THICKNESS - 2.11 mm ----(2)
7.1.11.3, TABLE 5
MINIMUM REQUIRED TUBE WALL THICKNESS UNDER FIN
- 2.11 mm
GROOVE = MAXIMUM OF (1) AND (2)
REQUIRED MINIMUM TOTAL TUBE WALL THICKNESS
= MINIMUM TUBE WALL THICKNESS + FIN GROOVE DEPTH - 2.11 mm
= 2.11 + 0
PROVIDED MINIMUM TUBE WALL THICKNESS t 2.77 mm
PROVIDED MINIMUM TUBE THICKNESS GREATER THAN THE REQUIRED TUBE THICKNESS. HENCE DESIGN IS
SATISFACTORY.
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CALCULATION OF NOZZLE NECK THICKNESS – (N1, N2, N3, N4) DUE TO INTERNAL
DESIGN PRESSURE AS PER UG-45 & APPENDIX PARA 1-1
APPLICABLE ON STATIONARY &
NOZZLE MARK: N1, N2, N3, N4 NOZZLE LOCATION:
CODE CLAUSE FLOATING HEADER
UG-45 IS NOZZLE TYPE = ACCESS OPENING OR USED ONLY FOR INSPECTION NO
DESIGN PRESSURE INCLUDING STATIC HEAD [INTERNAL] MPa 0.87P
DESIGN PRESSURE [EXTERNAL] MPa Pe
NOT APPLICABLE
MATERIAL DESIGNATION SA106M Gr.B
NOZZLE PARAMETERS
o
DESIGN TEMPERATURE (INTERNAL/EXTERNAL) C T
121.11/N.A
ALLOWABLE STRESS AT DESIGN TEMP. (AS PER ASME SEC II PART D) MPa S
118.0
ALLOWABLE STRESS AT TEST TEMP. (AS PER ASME SEC II PART D) MPa S
118.0
OUTSIDE DIAMETER OF PIPE mm Do
60.3
OUTSIDE RADIUS OF PIPE = Do / 2 = 60.3 / 2 mm Ro
30.15
NOMINAL PIPE SIZE / SCHEDULE - -
DN50 / SCH 160
PROVIDED THICKNESS mm 8.74-
CORROSION ALLOWANCE mm CA
3.175
LONGITUDINAL JOINT TYPE SEAMLESS
JOINT EFFICIENCY FOR NECK PIPE 1.00E
UG-45 AS PER APPENDIX 1 – 1
APPENDIX 1 - 1 t = P * Ro / (S * E + 0.4 * P) + CA = 0.87 x 30.15 / (118.0 x 1.00 + 0.4 x 0.87) + 3.175 ta mm 3.40
MINIMUM NOZZLE NECK THICKNESS REQUIRED (tb)
MAN.APP-13
REQUIRED TOP & BOTTOM PLATE THICKNESS FROM PAGE NO 39 tb1a mm 8.175
REQUIRED MINIMUM THICKNESS OF TOP & BOTTOM PLATE
UG-16(b) tb1b mm 4.675
= 1.5 + CA = 1.5 + 3.175
UG-45 tb1 = LARGER OF (tb1a , tb1b) = LARGER OF (8.175 , 4.675) tb1 mm 8.175
MINIMUM THICKNESS REQUIRED (tb3)
TABLE UG-45 NOZZLE MINIMUM THICKNESS REQUIREMENTS AS PER TABLE UG-45 tb3 mm 3.42
MINIMUM THICKNESS REQUIRED (tb3) = t3+CA = 3.42 + 3.175 tb3 mm 6.595
MINIMUM THICKNESS REQUIRED (tb)
= MINIMUM OF [tb3, MAXIMUM OF (tb1, tb2)]
= MIN.OF [6.595, MAXIMUM OF (8.175, N.A)] = MIN. OF [6.595, 8.175] tb mm 6.595
UG-45 MINIMUM THICKNESS REQUIRED (tug-45)
= MAXIMUM OF (ta, tb) = MAXIMUM (3.40, 6.595) t UG-45 mm 6.595
PROVIDED MINIMUM THICKNESS INCLUSIVE OF 12.5% PIPE TOLERANCE tn mm 7.647
PROVIDED MINIMUM THICKNESS EXCLUSIVE OF 12.5% PIPE TOLERANCE tn mm 8.74
AS REQUIRED THK. (6.595 mm) <= PROVIDED MINIMUM THK. (7.647 mm), PROVIDED THICKNESS IS ADEQUATE.
FINISHED OPENING SIZE
AS PER UG - = do -2 x tn (UNDER TOLERANCE) + 2 x C = (60.3 – 2 x 8.74) + (2 x 3.175) D mm 49.17
36(c)(3)(a) REQUIRED MINIMUM THICKNESS OF NOZZLE tn mm 3.40
HEADER BOX SHORT SPAN & ONE -FOURTH SHORT SPAN d mm 100 & 25
-AS PER UG -36(c)(3)(a), UG-39(a), FINISHED OPENING SIZE NOT LARGER THAN 89 mm DIAMETER – IN VESSEL SHELLS OR HEADS
WITH A REQUIRED MINIMUM THICKNESS 10mm OR LESS AND EXCEED ONE-FOURTH THE HEADER BOX SHORT SPAN. HENCE,
REINFORCEMENT CHECKING CALCULATION IS REQUIRED FOR THIS NOZZLE.
-AS PER UW-15(b)(1) STRENGTH CALCULATIONS FOR NOZZLE ATTACHMENT WELDS FOR PRESSURE LOADING ARE NOT REQUIRED
FOR FIGURE UW-16.1 SKETCHES (a).
WELD SIZE REQUIREMENT AT NOZZLE TO TOP/BOTTOM JUNCTION AS PER UW-16.1(a):
tn : NOMINAL THICKNESS OF NOZZLE NECK : 8.74 mm
t : NOMINAL THICKNESS OF TOP & BOTTOM PLATE : 12.00 mm
tmin : SMALLER OF 19 mm OR LESSER OF tn & t = SMALLER (19.00, LESSER [8.74, 12.00]) : 8.74 mm
tc : REQUIRED THROT NOT LESS THAN SMALLER OF 6 mm OR (0.7 x tmin ) = MIN.[6, 8.74x 0.7] : 6.00 mm
tc : PROVIDED FILLET WELD THROT SIZE (tleg x 0.7) = 9.00 x 0.7 : 6.30 mm
tleg : PROVIDED FILLET WELD LEG SIZE : 9.00 mm
AS PER U-2(g), APPLICABLE PIPING EXTERNAL LOADS FOR NOZZLE MARK N1,N2 VERIFIED BY FINITE ELEMENT ANALYSIS. FEA
USED WITH ASME SEC. VIII DIV.-1 ED 2019 ALLOWED STRESS TO DETERMINE THE ACCEPTABILITY OF THE DESIGN.
EXTERNAL PIPING LOAD VERIFICATION FOR (N1, N2) NOZZLE FLANGE IS NOT SATISFYING PARA 4 OF UG-44(b). HENCE,
APPLICABLE PIPING EXTERNAL LOADS FOR NOZZLE FLANGE MARK N1 & N2 VERIFIED BY FINITE ELEMENT ANALYSIS. FEA
USED WITH ASME SEC. VIII DIV.-1 ED 2019 ALLOWED STRESS TO DETERMINE THE ACCEPTABILITY OF THE DESIGN.
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NOZZLE REINFORCEMENT VERIFICATION (N1, N2, N3, N4) AS PER UG-39 & UG-37
APPLICABLE ON STATIONARY &
CODE CLAUSE
NOZZLE MARK: N1, N2, N3, N4 NOZZLE LOCATION:
FLOATING HEADER
NOZZLE MATERIAL DESIGNATION SA106M Gr.B
SHELL MATERIAL DESIGNATION SA516 Gr.70N
o
DESIGN TEMPERATURE (INTERNAL) T C 148.89
NOZZLE ALLOWABLE STRESS AT DESIGN TEMP. (AS PER ASME SEC II PART D) S MPa 118
SHELL ALLOWABLE STRESS AT DESIGN TEMP. (AS PER ASME SEC II PART D) S MPa 138
OUTSIDE DIAMETER OF PIPE Do mm 60.3
FINISHED DIAMETER = (60.3-2 x8.74) + (2 x 3.175) (CORRODED CONDITION) d mm 49.17
NOMINAL PIPE SIZE / SCHEDULE - - DN 50/ SCH 160
PROVIDED NOZZLE THICKNESS - mm 8.74
PROVIDED NOZZLE THICKNESS (CORRODED CONDITION) tn mm 5.565
REQUIRED NOZZLE THICKNESS trn mm 0.225
PROVIDED SHELL THICKNESS - mm 12.0
PROVIDED SHELL THICKNESS (CORRODED CONDITION) t mm 8.825
REQUIRED SHELL THICKNESS tr mm 5
CORROSION ALLOWANCE CA mm 3.175
JOINT EFFICIENCY FOR NECK PIPE E - 1.0
JOINT EFFICIENCY FACTOR E1 - 1.0
CORRECTION FACTOR F - 1.0
NOZZLE OUTWARD WELD FILLET SIZE leg1 mm 9.0
= Min. (1, Sn/Sv) = Min. (1, (118 / 138)) fr1 - 1.0
= Min. (1, Sn/Sv) = Min. (1, (118 / 138)) fr2 - 1.0
UG-37 (d) AREA REQUIRED FOR REINFORCEMENT:
= 0.5 ( (d x tr x F) +(2 x tn x tr x (1.0 -fr1))) = 0.5*((49.17*5.0*1)+(2*5.565*5.0*(1-1))) Ar mm2 122.9
FIG.UG-37.1 AREA AVAILABLE IN SHELL:
= d ( E1 x t – F x tr) – 2 x tn x (E1 x t – F x tr) x( 1.0- fr1)
=(49.17*((1*8.825)-(1*5.0)))-(2*5.565*((1*8.825)-(1*5.0))*(1-1)) A1 – a mm2 188.1
= 2 x ( t + tn) x (E1 x t – F x tr) -2 x tn (E1 x t – F x tr) x (1.0 – fr1)
= 2 * (8.825+5.565)*((1*8.825)-(1*5.0)))-(2*5.565*((1*8.825)-(1*5.0))*(1-1)) A1 – b mm2 110.1
LARGER OF (A1 – a, A1 – b) = LARGER OF (188.1, 110.1) A1 mm2 188.1
FIG.UG-37.1 AREA AVAILABLE IN NOZZLE PROJECTING OUTWARD:
= 5 x (tn – trn ) fr2 x t =5*(5.565-0.225)*1*8.825 A2 – a mm2 235.6
= 5 x ( tn – trn ) x fr2 x tn =(5*(5.565-0.225)*1*5.565) A2 – b mm2 148.6
SMALLER OF (A2 – a, A2 – b) = SMALLER OF (235.6, 148.6) A2 mm2 148.6
FIG.UG-37.1 A3 = AREA AVAILABLE IN INWARD NOZZLE A3 mm2 0
FIG.UG-37.1 AREA AVAILABLE IN OUTWARD NOZZLE WELD: = (leg)2 x fr2 = 9^2 x 1 A41 mm2 81
FIG.UG-37.1 TOTAL AVAILABLE AREA FOR REINFORCEMENT = A1 + A2 + A3 + A41 A mm2 417.7
AS A1 + A2 +A3 + A41 > Ar = OPENING IS ADEQUATELY REINFORCED.
CALCULATIONS OF END PLATE THICKNESS DUE TO INTERNAL PRESSURE AS PER UG-34
APPLICABLE CODE STATIONARY &
CLAUSE END PLATE LOCATION
FLOATING HEADER BOX
UG-34 DESIGN PRESSURE INCLUDING STATIC HEAD [INTERNAL] P MPa 0.87
o
DESIGN TEMPERATURE (INTERNAL) T C 148.89
END PLATE MATERIAL SA 516 Gr.70N
ALLOWABLE STRESS AT DESIGN TEMP. (AS PER ASME SEC II PART D) S MPa 138
CORROSION ALLOWANCE CA mm 3.175
JOINT EFFICIENCY E 1.0
SHORT SPAN d mm 100
SHORT SPAN (CORRODED CONDITION) dCorr mm 106.35
LONG SPAN D mm 406
LONG SPAN (CORRODED CONDITION) DCorr mm 412.35
REF. MAN. APP. 13-4 (f) FACTOR C 0.2
UG-34(c)(3) = MINIMUM [ 3.4 - (2.4 x (106.35 / 412.35)) ,2.5] =Min. (2.78, 2.5) Z - 2.5
REQUIRED THICKNESS (treq) = (d (ZCP/SE)0.5) +CA
= (106.35 x {([ 2.5 x 0.2 x 0.87] / [138 x1.0]) ^0.5}) +3.175 treq mm 9.15
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PROVIDED MINIMUM END PLATE THICKNESS 12.0 mm IS GREATER THAN THE REQUIRED END PLATE THICKNESS 9.15 mm.
HENCE, DESIGN IS SATISFACTORY.
NOZZLE FLANGE RATING AS PER ASME B16.5 ED. 2013

DESCRIPTION UNITS
NOZZLE MARK - N1, N2, N3, N4
NOZZLE SIZE - DN 50
FLANGE RATING CLASS 150
FLANGE TYPE - WNRF & BLRF
FLANGE MATERIAL - SA105M
MATERIAL GROUP NO. AS PER TABLE 1A OF ASME B16.5 - 1.1
APPLICABLE PRESSURE TEMPERATURE RATING TABLE - 2-1.1
DESIGN TEMPERATURE (INTERNAL) Deg C 121.11
DESIGN PRESSURE INCLUDING STATIC HEAD [INTERNAL] MPa 0.87
ALLOWABLE WORKING PRESSURE RATING AS PER ASME B16.5 MPa 1.690
HYDRO TEST TEMPERATURE (MAX.) Deg C 48
SHOP HYDRO TEST PRESSURE MPa 1.2
ALLOWABLE WORKING PRESSURE RATING AT TEST
MPa 1.927
TEMPERATURE AS PER ASME B16.5
MAXIMUM ALLOWABLE HYDRO TEST PRESSURE AT TEST
MPa =1.5 x 1.927 = 2.89
TEMPERATURE IN ACCORDANCE WITH PARA 2.6 OF ASME B16.5
THE ALLOWABLE WORKING PRESSURE AT DESIGN TEMPERATURE IS HIGHER THAN THE INTERNAL DESIGN
PRESSURE & MAXIMUM ALLOWABLE HYDRO TEST PRESSURE AT TEST TEMPERATURE IS LESS THAN THE ACTUAL
HYDRO TEST PRESSURE HENCE, THE SELECTED NOZZLE FLANGE RATING IS SATISFACTORY.
PLUGSHEET THREAD ENGAGEMENT LENGTH VERIFICATION

AS PER TABLE UG-43
DESCRIPTION UNITS HEADER BOX PLUG
PLUG SIZE INCH 1-1/8
THREAD TYPE - UNF
NO. OF THREAD PER INCH - 12
MINIMUM PLATE THICKNESS REQUIRED AS PER TABLE UG-43 mm 15
ACTUAL PLUG SHEET THICKNESS mm 25
MINIMUM THREADS ENGAGED AS PER TABLE UG-43 - 7
TOTAL NO. OF THREADS ENGAGED - 9
HEADER PLUG MATERIAL - SA105M
CALCULATION TIGHTENING TORQUE FOR HEX. HEADER PLUG

PLUG SIZE : 1-1/8 Inch
PLUG MATERIAL : SA105M
PLUG NOMINAL DIAMETER (d) : 28.575 mm
NO. OF THREADS PER INCH : 12
YIELD STRENGTH OF PLUGS (Sy) : 2479.91 kgf/cm2
CO-EFFICIENT OF FRICTION (LUBRICATED)
(k) : 0.18
(www.engineeringtoolbox.com)
AREA OF THE PLUG (As) : 5.521 cm2
PROOF STRENGTH (Sp) = 0.85 x Sy
(www.engineeringtoolbox.com) = 0.85 x 2479.91
= 2107.92 kgf/cm2
PRE-LOAD (Fi) = 0.75 x As x Sp
(www.engineeringtoolbox.com) = 0.75 x 5.521 x 2107.92
= 8728.37 kg
HEX. PLUG TIGHTENING TORQUE (Tmax) = k x Fi x d
= 0.18 x 8728.37 x 28.575 x 9.80665 x 10^-3
= 440 N-m
(Tmin) = 0.9 x Tmax
= 0.9 x 440
= 396 N-m
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PLUG AND PLUG SHEET THREAD STRENGTH CALCULATION BASED ON

INTERNAL DESIGN PRESSURE (REFERENCE: MACHINERY'S HAND BOOK - VOL.26)
INPUT DATA:
- THREAD NOM. SIZE, THREAD/INCH, SERIES DESIGNATIONS 1 - 1/8" - 12 UNF
- PLUG MATERIAL SA105M
- PLUG SHEET MATERIAL SA516 Gr.70N
P DESIGN PRESSURE INCLUDING STATIC HEAD [INTERNAL] 0.87 MPa
T DESIGN TEMPERATURE 121.11 DEG C
σp ALLOWABLE STRESS AT DESIGN TEMP. - PLUG (EXTERNAL THREAD) 138 MPa
ALLOWABLE STRESS AT DESIGN TEMP.
σps 138 MPa
- PLUG SHEET (INTERNAL THREAD)
0.472 nos. / mm
n NUMBER OF THREADS
12 nos. / in
28.575 mm
d NOMINAL DIAMETER OF PLUG
1- 1/8 in
MAXIMUM MINOR DIAMETER OF INTERNAL THREAD 1.053 in
Kn max
(ref. Pg. 16 TABLE 2 CLASS 2B of ASME B1.1) 26.746 mm
MAXIMUM PITCH DIAMETER OF INTERNAL THREAD 1.0787 in
En max
(ref. Pg. 16 TABLE 2 CLASS 2B of ASME B1.1) 27.399 mm
MINIMUM BASIC MAJOR DIAMETER OF EXTERNAL THREAD 1.1118 in
D
(ref. Pg. 16 TABLE 2 CLASS 2A of ASME B1.1) 28.240 mm
MINIMUM PITCH DIAMETER OF EXTERNAL THREAD 1.0631 in
Es min
MINIMUM MAJOR DIAMETER OF EXTERNAL THREAD 1.1118 in
Ds min
CALCULATIONS:
1) TENSILE STRESS AREA OF PLUG THREAD (Ref. Pg.1490)
At= 0.7854 * (D - (0.9743 / n) )2 = 538.12 mm2
(FOR SA105M ULTIMATE TENSILE STRENGTH 485 MPa <689.476 MPa REF. P.NO 556/L.NO 29 OF ASME SEC II Part-D)
2) LOAD DUE TO INTERNAL PRESSURE
F = LOAD ON THE PLUG DUE TO INTERNAL PRESSURE = P * [π / 4 * (D)2] = 544.92 N
3) MAXIMUM AXIAL FORCE THAT CAN BE APPLIED ON PLUG TO BREAK THREAD, P A: (Ref. Pg.1491)
PA = REQUIRED AXIAL FORCE TO BREAK PLUG THREAD = σP * At = 74261 N
SINCE, LOAD ON PLUG DUE TO INTERNAL PRESSURE (F) IS LESS THAN MAXIMUM AXIAL FORCE (P A), HENCE SAFE.
3) SHEAR STRENGTH OF SCREW THREADS: (Ref. Pg.1490,1491)
AS= SHEAR STRESS AREA OF EXTERNAL THREAD
= [π*n* Le * Kn max * {1 / (2 * n) + 0.57735 * (Es min - Kn max)}] = 1915.5 mm2
An= SHEAR STRESS AREA OF INTERNAL THREAD
= [π * n * Le * Ds min*{1 / (2 * n) + 0.57735 * (Ds min - En max)}] = 2587.4 mm2
J = FACTOR FOR ALTERNATIVE STRENGTH OF EXT. & INT. THREAD
= (AS * σP) / (An * σPS) = 0.740 <1 THREAD ENGAGEMENT LG. IS OK
SHEAR STRENGTH FOR EXTERNAL THREAD:
PS = REQUIRED TENSILE LOAD TO BREAK THE EXTERNAL THREAD PORTION
= σp * AS = = 264339 N
SINCE LOAD ON THE PLUG DUE TO INTERNAL PRESSURE (F) IS LESS THAN TENSILE LOAD (P S), HENCE SAFE.
SHEAR STRENGTH FOR INTERNAL THREAD:
Pn = REQUIRED TENSILE LOAD TO BREAK THE INTERNAL THREAD PORTION
= σps * An = 357061.2 N
SINCE LOAD ON THE PLUG DUE TO INTERNAL PRESSURE (F) IS LESS THAN TENSILE LOAD (Pn), HENCE SAFE.
CONCLUSION: THREADS OF PLUG & PLUG SHEET ARE SAFE AS DEMONSTRATED ABOVE.
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TUBE TO TUBESHEET JOINT VERIFICATION CHECK

AS PER NONMANDATORY APPENDIX - A
TUBE TO TUBESHEET JOINT CONFIGURATION: EXPANDED, ENHANCED WITH TWO GROOVES [TYPE "i" OF TABLE A-2 IN
NONMANDATORY APP.-A]
APPLICABLE CODE
CLAUSE
NONMANDATORY TUBE OUTSIDE DIAMETER do = 25.4 mm
APP.A-2 PROVIDED MINIMUM TUBE WALL THICKNESS t = 2.77 mm
ALLOWABLE STRESS OF TUBE AT DESIGN TEMPERATURE
Sa = 92.4 MPa
ALLOWABLE STRESS OF TUBESHEET AT DESIGN TEMPERATURE
St = 138 MPa
TUBE CROSS SECTIONAL AREA = π x (do - t) x t At = 196.9 mm2
INTERNAL DESIGN PRESSURE WITH STATIC HEAD P = 0.87 MPa
FACTOR FOR THE LENGTH OF THE EXPANDED PORTION OF THE TUBE fe = 1.00 -
TUBE JOINT EFFICIENCY (NO TEST CASE AS PER TABLE A-2) fr = 0.7 -
YIELD STRENGTH OF TUBESHEET MATERIAL AT DESIGN TEMPERATURE
Sy = 235.6 MPa
YIELD STRENGTH OF TUBE MATERIAL AT DESIGN TEMPERATURE (AS
Sy,t = 161.3 MPa
PER ASME SEC II PART D)
FACTOR FOR DIFFERENCES IN MECHANICAL PROPERTIES OF
fy = 1.461 -
TUBESHEET AND THE TUBE MATERIALS = Sy / Sy,t = 235.6 / 161.3
FACTOR TO ACCOUNT FOR THE INCREASE OR DECREASE OF TUBE
JOINT STRENGTH DUE TO RADIAL DIFFERENTIAL THERMAL fT = 1.00 -
EXPANSION AT THE TUBE-TO-TUBESHEET JOINT
NONMANDATORY MAX. ALLOW. TUBE-TUBESHEET JOINT LOAD, Lmax
APP. A-2 (3) Lmax = At x Sa x fe x fr x fy x fT
= 196.9 x 92.4 x 1.00 x 0.7 x 1.461 x 1.00
Lmax = 18606.5 N
LOAD ON TUBE DUE TO INTERNAL DESIGN PRESSURE
AXIAL FORCE ON TUBE DUE TO INTERNAL DESIGN PRESSURE L(INT)
L(INT)= At x INTERNAL DESIGN PRESSURE
L(INT)= 196.9 x 0.87
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L(INT)= 171.3 N
L(INT) < Lmax, SINCE THE LOAD ON THE TUBE DUE TO INTERNAL DESIGN PRESSURE IS LESS THAN THE MAXIMUM
ALLOWABLE LOAD ON TUBE JOINT, HENCE THE DESIGN IS SAFE
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TOP/BOTTOM PLATE TO TUBESHEET/PLUG SHEET WELD

AS PER FIG. UW-13.2(c)
TOP/BOTTOM PLATE THICKNESS ts = 12 mm

a = 12 mm
BEVEL ANGLE IN TUBESHEET/ PLUGSHEET φ = 45 deg
TUBESHEET/ PLUGSHEET THICKNESS t = 25 mm
tp = 13 mm
tp IS GREATER THAN 6 mm. HENCE, DESIGN IS SATISFACTORY.
b = 12 mm
a+b = 24 mm
2ts = 24 mm
a + b IS NOT LESS THAN THE 2ts, HENCE DESIGN IS SATISFACTORY.
END PLATE TO TOP/BOTTOM PLATE & END PLATE TO TUBE/PLUGSHEET WELD

DESIGN AS PER UG-34(g)
tw=MIN
t ts tr 2 x tr 1.25 x ts Actual
COMPONENT (2xtr,1.25xts, t) RESULT
mm mm mm mm mm tw
mm
END PLATE -TOP/BOTTOM

6.1 8.825 5 10 11.03 6.1 8.825 SAFE
PLATE-STATION. HEADER
END PLATE -TUBE/PLUG
6.1 21.825 8 16 27.28 6.1 8.825 SAFE
SHEET-STATION. HEADER
END PLATE -TOP/BOTTOM
6.1 8.825 5 10 11.03 6.1 8.825 SAFE
PLATE-FLOATING. HEADER
END PLATE -TUBE/PLUG
6.1 21.825 8 16 27.28 6.1 8.825 SAFE
SHEET-FLOATING. HEADER
WHERE,
t = MINIMUM REQUIRED THICKNESS OF END PLATE (CORRODED), mm
ts = NOMINAL THICKNESS OF TOP/BOTTOM PLATE OR TUBE/PLUG SHEET (CORRODED), mm
tr = REQUIRED THICKNESS OF TOP/BOTTOM PLATE OR TUBE/PLUG SHEET, mm
(REFER SUPPORTING CALCULATION SHEET 38)
tw = GROOVE DEPTH ON END PLATE (CORRODED), mm
CONCLUSION:
1) ALL REQUIREMENTS OF UG-34 (g) ARE STATISFIED AS DEMONSTRATED ABOVE.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
2) 100% NDT REQUIRED ON WELD SEAM BETWEEN TOP/BOTTOM OR TUBE/PLUG SHEET PLATE TO END PLATE.
HYDRO TEST CONDITION CHECK UNDER UG-22(j)

AS PER UG – 22 (j) THE CASE OF MATERIAL AT HYDRO TEST PRESSURE IS TO BE CALCULATED:
HYDRO TEST CONDITION CHECK FOR TUBES UNDER UG-22(j)

TUBE MATERIAL - - SA179M
SHOP HYDROSTATIC TEST PRESSURE (INTERNAL) P MPa 1.2
o
HYDROSTATIC TEST TEMPERATURE T C 48
YIELD STRESS OF TUBE MATERIAL ** S* MPa 175.48
JOINT EFFICIENCY E - 1.0
TUBE OUTSIDE DIAMETER Do mm 25.4
TUBE OUTSIDE RADIUS Ro mm 12.7
TUBE THICKNESS t mm 2.77
CORROSION ALLOWANCE FOR HYDRO TEST CHECK ONLY CA mm 0
ACTUAL STRESS DURING HYDRO TEST
S X E = ((P X Ro) / t ) - (0.4 X P)
SX1= ((1.2 X 12.7)/2.77)-(0.4X1.2)
ACTUAL STRESS DURING HYDRO TEST MPa 5.02
ALLOWABLE 90% YIELD STRESS OF TUBE MATERIAL ** MPa 157.93
FROM ABOVE ACTUAL STRESS DURING HYDRO TEST LESS THAN THE ALLOWABLE 90% OF YIELD STRESS. HENCE, TUBE
DESIGN UNDER HYDRO TEST CONDITION IS ACCEPTABLE.
NOTE: ** MAXIMUM ALLOWABLE STRESS FOR HYDRO TEST = 0.9 XYIELD STRESS
HYDRO TEST CONDITION CHECK FOR NOZZLE N1, N2, N3, N4 UNDER UG-22(j)
NOZZLE MATERIAL - - SA106M Gr.B
SHOP HYDRO TEST PRESSURE (INTERNAL) P MPa 1.2
o
HYDRO TEST TEMPERATURE T C 48
YIELD STRESS OF NOZZLE** S MPa 236.52
PIPE OUTSIDE DIAMETER Do mm 60.3
PIPE OUTSIDE RADIUS Ro mm 30.15
MIN. PROVIDED THICKNESS tn mm 8.74
CORROSION ALLOWANCE FOR HYDRO TEST CHECK ONLY CA mm 3.175
S X E = ((P X Ro) / (t- CA) ) - (0.4 X P)
SX1= ((1.2 X 30.15)/(8.74-3.175))-(0.4X1.2)
ALLOWABLE 90% YIELD STRESS OF NOZZLE** MPa 212.87
FROM ABOVE ACTUAL STRESS DURING HYDRO TEST LESS THAN THE ALLOWABLE 90% OF YIELD STRESS. HENCE,
NOZZLE DESIGN UNDER HYDRO TEST CONDITION IS ACCEPTABLE.
HYDRO TEST CONDITION CHECK FOR END PLATE (STATIONARY & FLOATING) UNDER UG-22(j)
END PLATE MATERIAL - - SA516 Gr.70N
SHOP HYDRO TEST PRESSURE (INTERNAL) P MPa 1.2
o
HYDRO TEST TEMPERATURE T C 48
YIELD STRESS OF END PLATE** S MPa 256.88
CORROSION ALLOWANCE FOR HYDRO TEST CHECK ONLY CA mm 3.175
SHORT SPAN (CORRODED CONDITION) d mm 106.35
LONG SPAN (CORRODED CONDITION) D mm 412.35
END PLATE THICKNESS t mm 12
FACTOR [REF. MAN. APPENDIX 13-4 (f)] C - 0.2
FACTOR (CORR. CON.) = [3.4-2.4(d/D)] = MINIMUM [3.4- (2.4 x (100 / 406)), 2.5] Z - 2.5
= (SE)=d2 ((ZCP)/ (t - CA)2)
(S x 1) =106.35^2 ((2.5 x 0.2 x 1.2)/ (12 – 3.175) ^2)
ALLOWABLE 90% YIELD STRESS OF END PLATE** MPa 231.19
FROM ABOVE ACTUAL STRESS DURING HYDRO TEST LESS THAN THE ALLOWABLE 90% OF YIELD STRESS. HENCE, END
PLATE DESIGN UNDER HYDRO TEST CONDITION IS ACCEPTABLE.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
STATIONARY HEADER BOX PLATE THICKNESS

CALCULATION DUE TO INTERNAL DESIGN
PRESSURE AS PER APPENDIX-13
IN THIS PROJECT THE STATIONARY HEADER BOX IS WITH FOUR STAY PLATE (I.e. AS PER FIG.
13-2(a) SKETCH-9). FOR THIS ARRANGEMENT FOUR PARTITION PLATE CONSIDERED AS STAY
PLATE SHALL BE GROOVE WELDED WITH TUBESHEET/PLUGSHEET. PLEASE REFER BELOW
SKETCH FOR LONG-SIDE LENGTH.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
FLOATING HEADER BOX PLATE THICKNESS

CALCULATION DUE TO INTERNAL DESIGN
PRESSURE AS PER APPENDIX-13
IN THIS PROJECT THE FLOATING HEADER BOX IS WITH THREE STAY PLATE (I.e. AS PER FIG.
13-2(a) SKETCH-9). FOR THIS ARRANGEMENT THREE PARTITION PLATE CONSIDERED AS STAY
PLATE SHALL BE GROOVE WELDED WITH TUBESHEET/PLUGSHEET. PLEASE REFER BELOW
SKETCH FOR LONG-SIDE LENGTH.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
WELD DESIGN SUPPORTING CALCULATION FOR

HEADER BOX AS PER APPENDIX-13
WELD DESIGN SUPPORTING CALCULATION PERFORMED TO OBTAIN THE MINIMUM REQUIRED
THICKNESS OF HEADER BOX COMPONENTS (I.E., TOP PLATE, BOTTOM PLATE, TUBESHEET,
PLUGSHEET AND END PLATE) AS PER APPENDIX-13. HOWEVER, IN THE CODECALC SOFTWARE
FINAL CALCULATED RESULTS ARE AVAILABLE IN MAXIMUM ALLOWABLE WORKING
PRESSURE. HENCE, MINIMUM REQUIRED THICKNESS ENTERED AS AN INPUT IN THE
CODECALC SOFTWARE TO OBTAIN THE REQUIRED MAXIMUM ALLOWABLE WORKING
PRESSURE. CALCULATED MINIMUM REQUIRED HEADER BOXES THICKNESS ARE USED IN THE
WELD DESIGN CALCULATION PLEASE REFER PAGE 16. PLEASE REFER BELOW SKETCH FOR
LONG-SIDE LENGTH.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
HYDRO TEST CONDITION CHECK FOR HEADER

BOX AS PER APPENDIX-13 UNDER UG-22 (j)
HYDRO TEST CONDITION CHECK FOR HEADER BOX PERFORMED AS PER APPENDIX-13 UNDER
UG-22(j). IN THIS CONDITION MATERIAL ALLOWABLE STRESS CONSIDERED AS 90% MATERIAL
YIELD STRESS @ AMBIENT TEMPERATURE TO CALCULATE THE MAXIMUM ALLOWABLE
WORKING PRESSURE AT CORRODED CONDITION. CALCULATED MAXIMUM ALLOWABLE
WORKING PRESSURE SHOULD BE LESS THAN THE TUBE BUNDLE HYDRO TEST PRESSURE.
PLEASE REFER BELOW SKETCH FOR LONG-SIDE LENGTH.
Tel: 00971-6-7482504. Fax: 00971-6-7482506.
WEIGHT SUMMARY OF TUBE BUNDLE

SIZE IN mm WEIGHT IN
SR.NO ITEM DESCRIPTION QUANTITY
THICK. WIDTH LENGTH kg
TUBE/PLUG SHEET (STATIONARY
1 & FLOATING) (EXCLUDING 25 430 295 4 100
DRILLED HOLES MATERIAL)
TOP & BOTTOM PLATE
2 12 100 295 4 11
(STATIONARY & FLOATING)
END PLATE (STATIONARY &
3 12 100 406 4 15.5
FLOATING)
4 PARTITION PLATE (STN & FLT) 12 100 271 7 18
5 TUBES OD 25.4 x 2.77 THK x 5000 LG. 32 247
6 FINS OD57.15 x 0.4 THK x 11 FPI 32 155
7 NOZZLE FLANGES 15.5
8 NOZZLE NECK PIPES 5
9 HEX. HEAD PLUG 19
10 NAME PLATE & OTHER ETC. 104
11 SIDE FRAME AND ACCESSORIES 450
EMPTY WEIGHT in kg: 1140
HYDRO TEST WEIGHT in kg: 1215
OPERATING WEIGHT in kg: 1190
TUBE BUNDLE INTERNAL VOLUME

STATIONARY HEADER BOX INTERNAL VOLUME -9
= WIDTH X HEIGHT X LENGTH x 10
= 100 * 358 * 271 * 10^-9
= 0.0097 m3
FLOATING HEADER BOX INTERNAL VOLUME -9
= WIDTH X HEIGHT X LENGTH x 10
= 100 * 370 * 271 * 10^-9
= 0.01 m3
TUBE INTERNAL VOLUME 2 -9
= (π / 4) x Did x TUBE LENGTH x NO. OF TUBES x 10
= (π /4) * (25.4- (2 * 2.77)) ^2 * 5000 * 32 * 10^-9
= 0.0496 m3
NOZZLE INTERNAL VOLUME (N1, N2, N3, N4) 2
= (π / 4) x Did x NOZZLE LG.x NO. OF NOZZLES x 10-9
= (π /4) *(60.3- (2*8.74)) ^2*187*4*10^-9
= 0.00108 m3
TOTAL FIN FAN COOLER TUBE BUNDLE INTERNAL = 0.0097 + 0.01 + 0.0496 + 0.00108
VOLUME = 0.071 m3
TUBE BUNDLE WITH SIDE FRAME ASSEMBLY LIFTING LUG CALCULATION
NO. OF LIFTING LUG PER FIN FAN COOLER SIDE FRAME: 4 No’s
TUBE BUNDLE WITH SIDE FRAME EMPTY WEIGHT: 1140 kg (11183.4 N)
EMPTY WEIGHT OF THE TUBE BUNDLE WITH SIDE FRAME PER LIFTING LUG: 2796 N

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DOLPHIN HEAT TRANSFER L. L. C.

: MECHANICAL DESIGN CALCULATION

DOCUMENT NO. : DHT-1082-04-DESCAL-001

B 01-05-2021 SECOND ISSUE S. KUMAR M.KASAR

APPLICABLE CODES / STANDARDS

Sr.No. CODES / STANDARDS/ REFERENCES YEAR / EDITION

PARAMETER UNIT USED

NOTE: * PROVIDED PRESSURES ARE READ AS GAUGE PRESSURE

MECHANICAL DESIGN DATA

CONTENT (FLUID HANDLED) - STABILIZED NAPHTHA -

APPLICABLE LOADS FOR DESIGN CALCULATION AS PER UG-22

EVALUATION OF INTERNAL DESIGN PRESSURE

h : HEIGHT OF FLUID TO BE CONSIDERED FOR STATIC HEAD.

HYDROSTATIC TEST PRESSURE CALCULATION

4 NOZZLE NECK SA106M Gr.B 0.862 118 118 1.0

RADIOGRAPHY REQUIREMENT AS PER UW-11

EVALUTION OF RADIOGRAPHY APPLICABILITY

IMPACT TEST EXEMPTIONS/REQUIREMENTS AS PER UG-20(f), UCS-66

NOTES [PLEASE READ NOTE IN CONJUNCTION WITH NEXT PAGE]

EVALUTION OF IMPACT TEST REQUIREMENTS AS PER UCS-66

REQUIREMENTS OF INSPECTION OPENING AS PER UG-46

OVER PRESSURE PROTECTION AS PER UG-125

REQUIREMENT OF DRAIN AS PER UG-25

CALCULATION OF TUBE THICKNESS DUE TO INTERNAL DESIGN PRESSURE

NOZZLE FLANGE RATING AS PER ASME B16.5 ED. 2013

PLUGSHEET THREAD ENGAGEMENT LENGTH VERIFICATION

CALCULATION TIGHTENING TORQUE FOR HEX. HEADER PLUG

PLUG AND PLUG SHEET THREAD STRENGTH CALCULATION BASED ON

TUBE TO TUBESHEET JOINT VERIFICATION CHECK

TOP/BOTTOM PLATE TO TUBESHEET/PLUG SHEET WELD

TOP/BOTTOM PLATE THICKNESS ts = 12 mm

END PLATE TO TOP/BOTTOM PLATE & END PLATE TO TUBE/PLUGSHEET WELD

END PLATE -TOP/BOTTOM

HYDRO TEST CONDITION CHECK UNDER UG-22(j)

HYDRO TEST CONDITION CHECK FOR TUBES UNDER UG-22(j)

STATIONARY HEADER BOX PLATE THICKNESS

FLOATING HEADER BOX PLATE THICKNESS

WELD DESIGN SUPPORTING CALCULATION FOR

HYDRO TEST CONDITION CHECK FOR HEADER

WEIGHT SUMMARY OF TUBE BUNDLE

TUBE BUNDLE INTERNAL VOLUME

TUBE BUNDLE WITH SIDE FRAME ASSEMBLY LIFTING LUG CALCULATION

TUBE BUNDLE WITH SIDE FRAME EMPTY WEIGHT: 1140 kg (11183.4 N)

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