TERNA ENGINEERING COLLEGE, NERUL

UNIVERSITY OF MUMBAI

MECHANICAL ENGINEERING DEPARTMENT

SUB:- MINI PROJECT

TITLE :- SAND BUGGY CHASSSIS

GROUP MEMBER :-
1. SHREYAS AMBERKAR A-02
2. YASHRAJ JAISWAR A-03
3. VARUN GAIKWAD A-10
4. SANGRAM DUBAL A-17
Content :-
1. What is Sand Buggy Chassis?
2. Components used in Sand Buggy Chassis
3. Design
4. Types of chassis
5. Methodology
6. Literature survey
7. Benefits
What is Sand Buggy Chassis?
• A sand buggy chassis is a type of off-road vehicle frame that is specifically
designed for use in dune buggies or sand rails.
• The chassis is typically built with heavy-duty materials, such as steel or
aluminum, to withstand the rigors of off-road driving in sandy environments.
• It is typically equipped with a powerful engine, durable suspension system,
and heavy-duty wheels and tires that are designed to handle the unique
challenges of driving in sand.
• Sand buggy chassis can be purchased pre-built or custom-designed to suit
the specific needs and preferences of the driver.
 Components were used in Sand Buggy Chassis :-
1. PVC Pipe
2. T-joint
3. Elbow -joint
4. 3- way elbow joint

1. 3. 4.
2.
Design of Sand Buggy Chassis :-
 Types Of Chassis

1. Tubular chassis 2. Spaceframe Chassis 3. Backbone Chassis

4. Dune Buggy Chassis 5. Monocoque Chassis 6. Ladder Chasssis

 Dune Buggy Chassis :-
• A dune buggy chassis is the frame of a sand buggy, which is a recreational vehicle designed
for off-road use on sandy terrain such as dunes or beaches. The chassis is the backbone of
the vehicle and provides a sturdy base for all the other components such as the engine,
suspension, wheels, and bodywork.
• The design of a dune buggy chassis is typically lightweight and simple, with tubular steel
construction that is welded together to form a strong and durable frame.
• Some of the key features of a dune buggy chassis include a rear engine placement, which
helps to provide better traction on sand, and a long wheelbase, which provides stability and a
smoother ride over rough terrain.
Methodology :-
1. First step to determine the requirement and the design of the sand buggy chassis.
2. Next step we have to create the concept of the sand buggy chassis which include the
position of engine, , wheels, suspension, and other components.
3. Select material :- The materials used by us is PVC pipe, T-joint, Elbow- joint, 3-way
elbow joint. Because it’s a prototype chassis.
4. Creating a 3d model:- Using CAD model for 3d modelling precise measurements
and ensures that all components fit together correctly.
5. Fabricate the chassis :- Using 3D model as a refrence for fabricate the sand buggy
chassis from the selected materials. This involves cutting, welding, and assembling the
various components.
6. Finishing :- Once the model complete we use a paint for protecting from another
element.
Literature Survey :-
Sr. Name of the Author and Work year
No Article

1. Riley, W.B., George, A.R. Design, analysis, and testing of a 2002

formula SAE car chassis.

2. Naiju, C.D., Annamalia, Analysis of a roll-cage design against 2012

K., Prakash, N., Babu, B. various impact load and longitudinal
torsion for safety.

3. Aru, S., Jadhav, P., Design, analysis and optimization of a 2014

Jadhav, V., Kumar, A., multi-tubular space frame.
Angane, P.

4. Hrivastava, D. Designing of all-terrain vehicle (ATV). 2014

Benefits:-
1. Durability: Sand buggy chassis are designed to withstand the stresses and strains of off-
road driving, making them more durable and long-lasting than standard vehicle chassis.
2. Customization: Sand buggy chassis can be customized to meet the specific needs and
preferences of individual drivers.
3. Safety features: Many sand buggy chassis are designed with safety features such as roll
cages, seat belts, and reinforced frames to help protect drivers in the event of an accident.
4. Lower maintenance costs: Sand buggy chassis are generally easier to maintain than
standard vehicles, as they have fewer moving parts and are designed for off-road use. This
can result in lower maintenance costs over time.
5. Versatility: Sand buggy chassis can be used for a variety of off-road activities, including sand
dune racing, rock crawling, and desert exploration. This makes them a versatile option for
those who enjoy off-road driving.
CAD MODEL OF SAND BUGGY CHASSIS