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BMW Parts and Accessories

Installation Instructions

F 53 0071 2W

Retrofit Kit - Park Distance Control (PDC),


BMW X5 (E 53)

(Only for use within the BMW trading organisation)


Installation time approx. 4 - 4.5 hours, cable set included approx. 8 - 9 hours,
which can vary according to the condition and fittings of the vehicle.
Retrofit/installation kit no. 66 20 0 007 032 / 66 20 0 142 168

Retrofit/installation kit no. 66 20 0 007 032 / 66 20 0 142 168 Date: 09.2001


Installation Instructions no. 01 29 0 017 413
Contents
Chapter Page
1. Preparatory work..........................................................................................................21
2. Installation and cable layout diagram ..........................................................................22
3. Connection overview, cable sets ..................................................................................23
4. Install control unit PDC ................................................................................................25
5. Install front cable set (only vehicles without pre-fitted cable set ..................................26
6. Install PDC transducers, rear........................................................................................29
7. Install PDC transducers, front ......................................................................................31
8. Connect cable set ......................................................................................................32
9. Finalising operations ....................................................................................................33
10. Coding ........................................................................................................................34
11. Circuit diagram Park Distance Control BMW X5 (E 53) ................................................35

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000


Installation Instructions no. 01 29 0 017 413
Important notes

The PDC cable set front must only be fitted if the vehicle has merely been equipped with
wiring harness stage 1. If proceeding from wiring harness stage 2, this cable set has already
been pre-fitted (see also relevant information in EPC).

Target Group
Target group for these installation instructions are technical personnel trained on BMW
vehicles, who have special knowledge of body electronics.

Tasks:
Carry out all maintenance, repair and installation work on BMW vehicles on own authority.
All operations should be carried out with the aid of the current BMW
- repair instruction manuals
- circuit diagrams
in a logical sequence using the prescribed tools (special tools) whilst observing the applicable
health and safety regulations.

Do not on any account work with so-called "Scotchlock quick connectors" as these can
trigger faults in the on-board electronics.

Tightening torques for screw connections should be observed. Please refer to the parts
information system (TIS) for the required tightening torques.

When installing cables, take care to see that they do not become kinked or damaged,
otherwise faults may occur which can only be localised later by extensive reworking. Costs
arising in this connection will not be reimbursed by BMW.

Assembly notes
If specified pins or spaces are already assigned, bridges, double crimpings or parallel
connections will have to be made.

Note on coding
The coding instruction described in Chapter 10 must be followed without exception.

The coding instruction described in Chapter 10 must be followed without


exception.

Set of 1/4 inch socket wrenches


1/4 inch TORX wrench socket set
Set of flat-tip screwdrivers
Set of Phillips screwdrivers
Set of fork and ring spanners
Hand lamp
Side cutters
Ejection tool for electrical contacts
Insulating tape
Set of files
Measuring tape
Compressed-air saw
Drilling machine
Step drill
Bodywork sealing compound

aRetrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/20


Installation Instructions no. 01 29 0 017 413
1. Preparatory work

TIS AW No.
Carry out short test
Disconnect battery 12 00 ...

Following components should be removed in advance:


Bumper trim panel, front 51 11 156
Bumper trim panel, rear 51 12 000
Floor carpet or load floor in boot 51 47 101
Side trim panel in boot on right 51 47 161
Switch centre in the centre console 61 31 057

Also, in vehicles without pre-fit of wiring harness:


Glove box 51 16 360
Fuse boxes
Inner sill skirts on right, front and rear 51 47 000
Footwell trim panel, front passenger side, below right
Footwell trim panel of foot levers, driver's side 51 45 185
Motronic control module 12 14 550
B-pillar trim panel, right 51 43 150

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/21


Installation Instructions no. 01 29 0 017 413
2. Installation and cable layout diagram

7 8 9 12
4
13
3 6 14
10
15
5 11
18
2 16

17
1

F 53 0012 2W

Key

1 PDC transducer, front left outside


2 PDC transducer, front left inside
3 PDC transducer, front right inside
4 PDC transducer, front right outside
5 Switch centre, centre console
6 Fuse box
7 Light module
8 Cable set, PDC front
9 Signalling transmitter, rear
10 Connection, terminal 31
11 PDC control unit
12 Plug-in connector for PDC cable sets front/rear
13 PDC transducer, rear left outside
14 PDC transducer, rear right inside
15 Cable set PDC rear
16 PDC transducer, rear left inside
17 PDC transducer, rear left outside
18 Signalling transmitter, front

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Installation Instructions no. 01 29 0 017 413
3. Connection overview, cable sets
A4.1
a F
A4 A4.3 A4.2

A3.1
B

D
A3 A3.3 A3.2
I
G1
A2.1
E
H
G2
A2 A2.3 A2.2

A1.1 G3

A1 A1.3 A1.2 C1 C2
F 53 0021 2W
Cable colour/ Code designation/
Item Designation Connection point in vehicle
cross section plug-in place
a Cable set PDC front ____ ____ ____
A1 3-pole black connector ____ PDC transducer front left outside X18016
A1.1 1-pole connector gn/bk, 0.35mm2 PDC transducer front left outside X18016, Pin 1
A1.2 1-pole connector ye/gr, 0.35mm2 PDC transducer front left outside X18016, Pin 2
A1.3 1-pole connector br/wi, 0.35mm2 PDC transducer front left outside X18016, Pin 3
A2 3-pole black connector ____ PDC transducer front left centre X18017
A2.1 1-pole connector gn/br, 0.35mm2 PDC transducer front left centre X18017, Pin 1
A2.2 1-pole connector ye/gn, 0.35mm2 PDC transducer front left centre X18017, Pin 2
A2.3 1-pole connector br/bk, 0.35mm2 PDC transducer front left centre X18017, Pin 3
A3 3-pole black connector ____ PDC transducer front right centre X18018
A3.1 1-pole connector gn/gr, 0.35mm2 PDC transducer front right centre X18018, Pin 1
A3.2 1-pole connector ye/bk, 0.35mm2 PDC transducer front right centre X18018, Pin 2
A3.3 1-pole connector br/bl, 0.35mm2 PDC transducer front right centre X18018, Pin 3
A4 3-pole black connector ____ PDC transducer front right outside X18019
A4.1 1-pole connector gn/vi, 0.35mm2 PDC transducer front right outside X18019, Pin 1
A4.2 1-pole connector ye/br, 0.35mm2 PDC transducer front right outside X18019, Pin 2
A4.3 1-pole connector br/ye, 0.35mm2 PDC transducer front right outside X18019, Pin 3
B 1-pole connector gn/br, 0.5mm2 Fuse box A46 X10461, Pin 32
C1 1-pole connector br/bl/ye, 0.35mm2 At switch centre A169 X1869, Pin 9
C2 1-pole connector br/wi/ye, 0.35mm2 At switch centre A169 X1869, Pin 8
D 2-pole black connector ____ Signalling transmitter H40 X362
E 18-pole connector ____ At rear closing panel X11335
F 1-pole connector br/bk, 0.5mm2 Joint connector terminal 31 X493
G1 12-pole white socket housing ____ PDC control unit A81 X18013

G2 12-pole black socket housing ____ PDC control unit A81 X300

G3 12-pole blue socket housing ____ PDC control unit A81 X18362

H 1-pole black socket housing bl/gr, 0.35mm2 Signalling transmitter H10 Pin 1 (T4)

I 1-pole connector wi/gr/ye, 0.35mm2 Light module A3 X10117, Pin 36

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/23


Installation Instructions no. 01 29 0 017 413
3. Connection overview, cable sets

J N

K L M

F 53 0023 2W

Cable colour/ Code designation/


Item Designation Connection point in vehicle
cross section plug-in place
b Cable set PDC rear ____ ____ ____
J 18-pole black connector ____ At rear closing panel X11335
K 3-pole black connector ____ PDC transducer rear right outside X18023
L 3-pole black connector ____ PDC transducer rear right centre X18022
M 3-pole black connector ____ PDC transducer rear left centre X18021
N 3-pole black connector ____ PDC transducer rear left outside X18020

aRetrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/24


Installation Instructions no. 01 29 0 017 413
4. Install control unit PDC

Remove screws (1) and place air supply unit (2)


to one side.
2
Do not kink air lines.

1
F 53 0039 2W

Remove screws (1) and take out cover (2).


1

F 53 0040 2W

Remove screws (1). Loosen screw (2)


1 Swing retaining plate (3) up

3 2

F 53 0041 2W

Clip in control unit PDC (1) into the retaining


plate (2).

2
1

F 53 0067 2W

aRetrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/25


Installation Instructions no. 01 29 0 017 413
5. Install front cable set (only vehicles without pre-fitted cable set)

The PDC cable set for the front must only be


fitted if the vehicle has merely been equipped
2 with wiring harness stage 1. As from wiring
1
harness stage 2, this cable set has already been
pre-fitted (see also relevant information in the
EPC).

Clip in branch cable E (1) into the notch (2) at


the rear closing panel.

F 53 0010 2W

Insert branch cable F (1), cable colour


brown/black, into the joint connector X493 (2).

Install cable set in the side skirt on the right


along the standard wiring harness to the front.

1
2
F 53 0069 2W

Unpin connectors (1, 2 and 3) from the light


module (4).
2 Decouple connector (2) X10117 (54-pole, black).
1 Insert branch cable I, cable colour
white/grey/yellow, in Pin 36.
31
If Pin 36 at connector X10117 is already
assigned, connect branch cable I by means of
4 mini connector.

F 53 0004 2W

Unpin connector (1) X10461 (32-pole, white) from


fuse box (2) and decouple it. Insert branch cable
3 B (3), cable colour green/brown, in Pin 32.

Insert 5 Amp fuse at plug-in place F6.


2

1
F 53 0006 2W
Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/26
Installation Instructions no. 01 29 0 017 413
5. Install front cable set (only vehicles without pre-fitted cable set)

Make a break-through Ø 8 mm to the E-box in


the area (2) shown.
Install branch cables A3 and A4 (1), (for cable
colours see connection overview, cable sets),
2 through the drillhole into the E-box.

1
F 53 0064 2W

Remove grommet (1) and drill through with twist


drill Ø 8 mm.
Lead branch cables A3 and A4 (2) through the
grommet and install them along the standard
wiring harness to the front up to below the
headlamp

1
F 53 0059 2W

Install branch cables A1, A2 and H behind the


centre console on the left hand side of the
2 vehicle.
Install branch cables C1 and C2 (2) to connector
X1869 in the centre console.
Decouple connector X1869.
Insert branch cable C1, cable colour
1 brown/blue/yellow, in Pin 9.
Insert branch cable C2, cable colour
brown/white/yellow, in Pin 8.

F 53 0003 2W

Insert branch cable H (1), cable colour blue/grey,


2 in the signalling transmitter (2) at Pin 1.

1
F 53 0005 2W
Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/27
Installation Instructions no. 01 29 0 017 413
5. Install front cable set (only vehicles without pre-fitted cable set)

Drill through seal (2) with twist drill Ø 8 mm.


Install branch cables (1) A1 and A2 through the
2 drillhole into the engine compartment and along
the standard wiring harness towards the front up
to below the headlamp.

Seal off the bore hole with bodywork sealing


1 compound.

F 53 0060 2W

Insert connectors of branch cables A1 to A4 as follows:

A1 Connector X18016, PDC transducer front left outside:


A1.1 Cable colour green/white, in Pin 1
A1.2 Cable colour yellow/grey, in Pin 2
A1.3 Cable colour brown/white, in Pin 3

A2 Connector X18017, PDC transducer front left centre:


A2.1 Cable colour green/brown, in Pin 1
A2.2 Cable colour yellow/green, in Pin 2
A2.3 Cable colour brown/black, in Pin 3

A3 Connector X18018, PDC transducer front right centre:


A3.1 Cable colour green/grey, in Pin 1
A3.2 Cable colour yellow/black, in Pin 2
A3.3 Cable colour brown/blue, in Pin 3

A4 Connector X18019, PDC transducer front right outside:


A4.1 Cable colour green/violet, in Pin 1
A4.2 Cable colour yellow/brown, in Pin 2
A4.3 Cable colour brown/yellow, in Pin 3

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Installation Instructions no. 01 29 0 017 413
6. Install PDC transducers, rear

Remove grommet (1).

F 53 0001 2W

In order to avoid making pressure points or


scratches on the bumper trim panel, mask off the
front side over a large area in the cutting area
and work on a soft supporting surface (blanket
or similar).

2 Cut out the pre-stamped parts (1) in the bumper


trim panel (2) on left and right with an air saw.
Deburr holes with a file.

1
F 53 0024 2W

The following part numbers form a pair in


each case:
Covers rear centre (left and right):
Part number 8 268 367
Supports rear centre (left and right):
Part number 8 408 389.
1
3 Fit both covers for rear centre (1) in the bumper
trim panel (2).
2 Put on the supports (3) from behind and engage
them.
1 F 53 0025 2W

Press in the PDC transducers (1) for rear centre


left and right into the supports (2) and engage
them.
2 1

F 53 0026 2W
Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/29
Installation Instructions no. 01 29 0 017 413
6. Install PDC transducers, rear

3 The following part numbers form a pair in


2 each case:
Cover rear left outside:
Part number 8 268 369
Support rear left outside:
1 Part number 8 408 391.

Cover rear right outside:


Part number 8 268 370
1 Support rear right outside:
Part number 8 408 392.

F 53 0027 2W Fit covers (1) rear left and right for the outside in
the bumper trim panel (2).
Put on the supports from behind and engage
them.

Press in the PDC transducers (1) for rear left and


right into the supports (2) and engage them.
2

1
1

F 53 0028 2W

Clip cable set b (1), part-piece rear, into the


supports (2) and plug on the connectors (3).

Reassemble rear bumper trim panel. When doing


1 2 1 so, thread the 18-pole connector J through the
drill hole.

3
F 53 0007 2W

aRetrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/30


Installation Instructions no. 01 29 0 017 413
7. Install PDC transducers, front

In order to avoid making pressure points or


scratches on the bumper trim panel, mask off the
2 front side over a large area in the cutting area
and work on a soft supporting surface (blanket
or similar).

Cut out the pre-stamped parts (1) in the bumper


trim panel (2) on left and right with an air saw.
Deburr holes with a file.
1
F 53 0029 2W

Install branch cables A1 to A4 to the relevant


connection point.

In vehicles which have the cable set pre-


fitted, undo the tied-back branch cables and
install them to the relevant connection points.

Reassemble front bumper trim panel. When


doing so, install branch cables (1 and 2) through
1 the drill holes.
2

F 53 0061 2W

Insert PDC transducers, centre, (1) in the


supports (2). Plug in connectors (3) and insert
unit in the drill hole (4).
4

1
2
F 53 0062 2W

Insert outer PDC transducers (1), left and right, in


the supports (2). Plug in connectors (3) and
assemble trim panels (4).
3

1 2

4
F 53 0063 2W
aRetrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/31
Installation Instructions no. 01 29 0 017 413
8. Connect cable set

Connect together branch cables J (2) and E (1),


connector X11335.

1 2

F 53 0011 2W

Plug connectors (2) X18013, X300 and X18362


on to the PDC control unit (1).
2

F 53 0042 2W

Attach signalling transmitter (2) to the fuse box


with hexagon nut M6 (3).
2 Plug branch cable D (1), connector X362, on to
3 the signalling transmitter (2).

F 53 0002 2W

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Installation Instructions no. 01 29 0 017 413
9. Finalising operations

Install switch centre (1) supplied with the


installation kit.

1 Cover up switches for non-fitted optional


equipment by sticking on the supplied caps.

- Fasten all plug-in connectors again.


HDC DSC PDC RDC - Re-assemble vehicle in the reverse sequence of
assembly.
- Carry out short test.

F 53 0035 2W

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/33


Installation Instructions no. 01 29 0 017 413
10. Coding

This retrofit system does not require coding.

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/34


Installation Instructions no. 01 29 0 017 413
Installation Instructions no. 01 29 0 017 413
EN/35 Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000
5A
A81
1

2
2

0,35 BL/RT 0,5 GN/BR


A46

F6
32

H40
8

0,35 BL/GR
X10461

X362
A3

0,35 WS/GR/GE
36

9
X10117

0,35 BR/BL/GE
10

A169
7

0,35 BR/WS/GE
9
1

0,35 BL/GR
H10

X1869
6

0,5 BR/SW
B34
X363

X300

X493
X300

1
12

0,35 GN/SW 0,35 GN/SW


12
12

3
3

3
3

0,35 BR/WS 0,35 BR/WS


2
11

0,35 GE/GR 0,35 GE/GR


11
11

X18020

B35
1
5

5
5

0,35 GN/BR 0,35 GN/BR


3
1

1
1

0,35 BR/SW 0,35 BR/SW


2
9

9
9

0,35 GE/GN 0,35 GE/GN


X18021

B36
1
4

4
4

0,35 GN/GR 0,35 GN/GR

3
7

7
7

0,35 BR/BL 0,35 BR/BL

2
8

8
8

0,35 GE/SW 0,35 GE/SW

X18022

B37
1
6

6
6

0,35 GN/VI 0,35 GN/VI

3
2

2
2

0,35 BR/GE 0,35 BR/GE

2
10

0,35 GE/BR 0,35 GE/BR

10
10

X11335
X11335
X18013

X18023
B30
1
0,35 GN/SW
12

3
3

0,35 BR/WS

2
0,35 GE/GR
11

X18016

B31
1
5

0,35 GN/BR

3
1

0,35 BR/SW

2
9

0,35 GE/GN

X18017

B32
1
4
0,35 GN/GR

3
7
0,35 BR/BL

2
8
0,35 GE/SW

X18018

B33
1
0,35 GN/VI

3
2
0,35 BR/GE

2
0,35 GE/BR

10

X18019
X18362

F 53 0020 2W
11. Circuit diagram Park Distance Control BMW X5 (E53)
11. Circuit diagram Park Distance Control BMW X5 (E53)

Key

A3 Light module
A46 Fuse box
A81 Control unit, PDC
A169 Switch centre, centre console

B30 PDC transducer front left outside


B31 PDC transducer front left centre
B32 PDC transducer front right centre
B33 PDC transducer front right outside
B34 PDC transducer rear left outside
B35 PDC transducer rear left centre
B36 PDC transducer rear right centre
B37 PDC transducer rear right outside

H10 Signalling transmitter PDC front


H40 Signalling transmitter PDC rear

X300 Control unit PDC, 12-pole black connector


X362 Signalling transmitter PDC rear, 2-pole black connector
X363 Signalling transmitter PDC front, 1-pole black connector
X493 Joint connector terminal 31
X1869 Switch centre centre console, 23-pole black connector
X10117 Light module, 54-pole black connector
X10461 Fuse distributor, 32-pole white connector
X11335 Connecting plug PDC, 18-pole black connector
X18013 Control unit PDC, 12-pole white connector
X18016 PDC transducer front left outside, 3-pole black connector
X18017 PDC transducer front left centre, 3-pole black connector
X18018 PDC transducer front right centre, 3-pole black connector
X18019 PDC transducer front right outside, 3-pole black connector
X18020 PDC transducer rear left outside, 3-pole black connector
X18021 PDC transducer rear left centre, 3-pole black connector
X18022 PDC transducer rear right centre, 3-pole black connector
X18023 PDC transducer rear right outside, 3-pole black connector
X18362 Control unit PDC, 12-pole blue connector

Retrofit/installation kit no. 66 20 0 007 032 Date: 04.2000 EN/36


Installation Instructions no. 01 29 0 017 413

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