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616B - Manual de Peças Atualizado
616B - Manual de Peças Atualizado
616B - Manual de Peças Atualizado
SEM616B 轮式装载机
零部件图册
中国·山东山工机械有限公司
SHANDONG SEM MACHINERY CO., LTD
前言
ZL616B 轮式装载机零部件图册,是为了便于用户在使用、维修和保养等工
作中的方便而编绘的,以供在使用过程中查阅及参考,也可帮助用户了解本机的结
构和装配关系。发动机随机已有零部件图册,本书故未编出。
图册按各总成及结构布局绘制出了各零部件的图形及相互关系。凡不可拆卸的部
件,一般只标出部件代号,不另列其组成零件。明细表采用中英文对照编译了名称、 山东山工机械有限公司技术中心
代号及数量。 二零零九年二月
随着技术更新和生产的不断发展,产品将不断改进,故本图册的内容会有部分
不相一致,因此用户在订购零部件时,请指明车出厂日期和编号。
参加编绘本图册的人员主要有刘长全、李友刚、郭金海、门世宗、纪福强、王新全、刘
翠翠、张永涛等同志,参加校对本图册的人员主要有贺宁志、赵秀梅、黄福国、张云逸、
崔月美、郝文强等同志,并得到了厂内有关人员的支持和帮助,特此致谢。
FOREWORD
THIS PART LIST OF MODEL ZL616B WHEEL
LOADER IS INTENT AS A CONSULTATION NUMBERS WITHOUT THE CONSISTING PART
MACHINE, AND TO HELP THEM REPAIR AND STRUCTURES AND SPECIFICATIONS OF THE
MAINTAIN THE LOADERS. IT CAN ALSO HELP THE MACHINE ARE SUBJECT TO CHANGE FOR
THE MACHINE. THE ENGINE HAS ITS OWN PART SPARE PARTS, USERS ARE KINDLY REQUESTED
LIST WITH IT, SO THIS BOOK DOES NOT CONTAIN TO INFORM US THE MANUFACTURED DATE AND
WHICH CAN NOT BE TAKEN APART (AS THE SEM TECHNICAL CENTER
第一部分:变速箱和变矩器
第三部分:液压系统
1 传动系统
··················································································1 13 传动液压系统
2 变矩器总成(北联)··································································3 ············································································63
3 变速箱总成(北联)································································11 14 滤油
4 前进低档离合器总成(北联)················································17 器························································································65
5 倒退高档离合器总成(北联)················································19 15 工作装置液压系统····································································67
6 变速箱-变矩器总成-过渡装置(山推)··································23 16 举升油
7 前进低档离合器(山推)························································25 缸····················································································71
8 倒退高档离合器(山推)························································27 17 翻 斗 油
9 中间轴部件 (山推) ·······························································29 缸····················································································73
10 输出轴部分(山推) ································································31
11 箱体及油路附件(山推) ························································33 CONTENTS
12 变矩器(一)(山推) ····························································37
PART.Ⅰ: XMSN&TC
13 变矩器(二)(山推) ····························································39
14 变矩器(三)(山推) ····························································41 FIG.1 TRANSMISSION
SYSTEM·························································1
FIG.2 TORQUE CONVERTER ASSEMBLY
第二部分:桥和制动
···········································3
6 驱动桥总成 FIG.3 TRANSMISSION ASSEMBLY
················································································43 ·················································11
7 轮边减速器 FIG.4 CLUTCH (F.L)
··············································································45 ··································································17
8 主减速器及差速器····································································49 FIG.5 CLUTCH(R.H)
·····································································19 ·····································································59
FIG.6 GEAR BOX-TORQUE CONVERTER-
TRANSITION····················23 FIG.7 CLUTCH (F.L)
PART.Ⅲ HYD
···································································25
FIG.8 CLUTCH(R.H) FIG.13 TRANSMISSION HYDRAULIC SYSTEM
····································································27 ·······························63
FIG.9 MIDDLE SHAFT FIG.14 OIL FILTER ASSEMBLY
ASSEMBLY···················································29 ····················································65
FIG.10 OUTPUT SHAFT ASSEMBLY··············································· FIG.15 WORKING DEVICE HYDRAULIC SYSTEM
31 ····························67
FIG.11 GEAR BOX AND OIL FIG.16 LIFTING CYLINDER
ATTACHMENT··········································33 ··························································71
FIG.12 TORQUE CONVERTER ASSEMBLY FIG.17 TILTING CYLINDER
(ONE)·································37 ··························································73
FIG.13 TORQUE CONVERTER ASSEMBLY 18 转向液压系统
(TWO)······························39 ············································································75
FIG.14 TORQUE CONVERTER ASSEMBLY 19 转向油
(THREE)·····························41 缸····················································································79
第六部分:结构件
PART.IV ENG
28 动臂总成
··················································································97 FIG.23 ACCELERATOR
29 铲斗总 MECHANISM················································87
成····················································································99 FIG.24 DIESEL ENGINE
30 前车架总成 INSTALLATION·······································89
············································································101 FIG.25 COOLING
31 后车架总成 PACKAGE····························································81
··············································································105
32 摆动架总成
PART.V LFB
··············································································107
FIG.23 FUEL TANK
ASSEMBLY························································87
第七部分:驾驶室系统
FIG.24 HYDRAULIC TANK
33 变速操纵机构 ASSEMBLY·············································89
········································································109 FIG.25 COUNTERWEIGHT
34 工作阀操纵机构总成······························································113 ASSEMBLY···············································91
35 驾驶室总成 FIG.26 ENGINE
··············································································115 HOOD·····························································93
36 转向操纵机构 FIG.27 SIDE FLOOR
··········································································119 ASSEMBLY······················································95
1 中节 Case W030120100 1
6 压板 Filler W030120500 1
9 涡轮 Turbine W020700240 1
10 导轮 Stator W020700080 1
Impeller
11 泵轮 W020700070 1
Stator hub
12 泵轮座 W030121200 1
14 箱体 Housing W020700230 1
22 套 Sleeve W020700160 1
29 盖板 Cover 1
33 压盖 Cover W030123300 2
36 纸垫 Gasket W030123700 1
38 接头 Adapter W030123900 1
42 接头 Adapter W030124300 1
W03010001
W03010316
W03010047
W03010081
W03010038
B160240045
19 隔套 Sleeve W03010036 1
0
20 调整垫 Adjusting washer 1组
W03010314
21 后输出联接法兰 Flange 1
0
W03010077
W03010032
W03010084
W03010087
W11000154
W03010012
W03012560
W03012590
B080210021
2 垫圈 Washer W03010021 1
3 挡圈 50 Snag ring 0 2
B070255002
5 挡圈 Snag W03010030 1
6 齿轮 Gear 1 1
W03010031
9 活塞 Piston 0 1
W02070027
B070250011
B120114012
22 挡圈 Snap W030102050 1
23 挡圈 68 Snap 68 B070156803 2
24 齿轮 Gear W030100730 1
2 垫圈 Washer W03010021 1
W03010060
5 挡圈 Snag W03010030 1
6 齿轮 Gear 1 1
W03010031
W03010202
B160140053
W03010040
18 内六角螺塞 Plug 0 2
W03010203
B070255002
27 齿轮 Gear W030102080 1
W03200003
W03200006
W03200009
W03200019
W03200022
W03200028
W03200031
W03200034
W03200019
W03200022
W03200038
W03200039
W03200035
W03200044
W03200046
W03200053
W03200056
W03200059
W03200066
W03200069
W03200073
W03200076
W03200079
W03200093
W03200083
W03200086
W03200089
W03200092
27 接头 Union 0 GB-4 1
W03200095
W03200101
W03200104
W03200107
W03200110
W02200009 10001
W02200010
W02200014 00006
W02200025 04065-08025
W02200031
W02200002
W02200047 ZL30D-11-54
W02200038
W02200033
W02200032
3 垫圈 10 Washer 10 B060111003 12
10 垫圈 16 Washer 16 B060111604 8
3 盖 Cover W040102110 2
5 垫圈 8 Washer 8 B060110802 16
6 挡销 Pin W040100690 2
9 垫圈 12 Washer 12 B060111203 16
12 挡圈 35 Snag 35 B070213502 2
短 2
W040100550
20 垫圈 Washer W040100770 2
3 垫圈 Washer W040101430 1
9 垫圈 12 Washer 12 B060111203 6
19 挡圈 25 Ring 25 B070212501 1
Carrier
33 铆钉 Rivet W040101690 12
38 垫圈 8 Washer 8 B060110802 2
后螺伞齿轮 W040101000
1 外钳 Plier W040101730 1
2 活塞 Piston W041600502 2
5 卡圈 Ring W040101770 2
8 内钳 Plier W040101790 1
9 垫圈 18 Washer 18 B060111805 4
10 螺栓 Bolt W040101800 4
11 垫圈 Washer W040101810 2
12 接头 Adapter W040101820 2
14 垫圈 10 Washer B060111003 2
W04010185
W04470003
6 端盖 Bearing cover 0 1
W04470005
W04470008
0B
W11000265
22 接头 Adapter Z110070030 1
Z120070210
00
00
bracket
Z310340020
adapter
47 螺堵 Pulg Z610070100 1
4 垫圈 6 Washer 6 B060460602 2
5 垫圈 10 Washer 10 B060461002 4
6 垫圈 12 Washer 12 B060461203 4
7 垫圈 27 Washer 27 B060802703 2
12 变矩器出油接头 Adapter 0A 2
Z110100040
13 接头 Adapter Z120100180 2
0
14 高压软管组件 Hose as. 1
Z1B0170030
16 接头 Adapter Z1B0170050 2
0
17 可调向接头组件 Elbow 1
Z1B0170100
18 支架 Bracket 1
0
Z1B0170110
Z1B0170150
48
29
No
B04091102
B05033060
B06046060
B06046120
B16012019
W0502000
00
Z11019007
Z12010018
00
48
29
Z12019005
00
Z12019011
00
Z12019050
00
34 接头 Adapter Z12019051 3
00
35 空心螺栓 Hollow bolt 1
Z12019054
36 高压软管组件 Hose as. 2
00
Z12019066
00
37 接头 Adapter Z12020012 1
00
38 举升三通接头 Lift T-connector 1
Z1B019001
39 下降三通接头 Low T-connector 1
00
Z1B019003
00
Z1B019008
00
Z1B019014
00
Z1B019022
00
00
3 螺母 Nut ZL16D.1-3 1
8 挡盖 Cover ZL16D.1-10 1
10 叉头 Forked head 1
9 挡套 Sleeve ZL16D.2-10 2
(4-5-7-8-12-16-17-18)
41
B04091102
B05033121
B06046100
B16013032
W1100003
00
Z11020008
Z12019051
00
41
28 接头 Adpter Z12020011 1
00
29 接头 Adpter 1
Z12020012
30 吸油口接头 Oil inlet coupling 1
00
Z12020013
01
Z1B018001
00
00
Z1B018007
00
Z1B018013
00
Z1B018019
00
Z1B018025
00
Z1B018031
00
Z3A018023
00
2 关节轴承 Bearing 2
3 挡圈 Snap 1
5 活塞 Piston W050300120 1
8 开槽螺母 Nut 1
9 缸体 Body W050300100 1
11 开口销 Pin 1
6 垫圈 10 Washer 10 B060111003 12
7 垫圈 12 Washer 12 B060111203 19
14
15
柴油滤芯 W012100861 2
空气滤芯 W018101821 1
12 拖车销 Pin 0 1
Z130030310
000
20 支杆 Support Z320240290 2
o y
B04091103
B06046080
W3800001
40A
10 拉绳 line Z1B012041 2
Z1B012011
00
15
3 垫圈 10 Washer 10 B060111003 4
4 垫圈 12 Washer 12 B060111203 4
5 垫圈 12 Washer 12 B060411203 4
6 垫圈 10 Washer 10 B060421003 8
Z1B0250020
1995
4 衬套 Bush Z110010030 2
5 衬套 Bush Z110010040 1
6 衬套 Bush Z110010050 2
7 衬套 Bush Z110010060 2
8 衬套 Bush Z110010070 2
1 铲斗 Bucket Z1B001001 1
00
2 斗齿螺栓 Bolt 12
Z110010010
3 斗齿 Bucket tooth 6
Z110010020
000
6 垫圈 12 Washer 12 B060111203 2
8 垫圈 10 Washer 10 B060331003 2
9 垫圈 12 Washer 12 B060331203 2
10 垫圈 16 Washer 16 B060331602 1
16 垫 Gasket Z110030010 1
19 隔套 Sleeve Z110030040 1
00
B050211614
5 螺母 M8 Nut M8 B050330807 12
6 垫圈 6 Washer 6 B060110602 4
7 垫圈 8 Washer 8 B060410802 6
8 垫圈 12 Washer 12 B060411203 3
9 垫圈 10 Washer 10 B060421002 2
10 垫圈 8 Washer 8 B060460802 1
11 垫圈 10 Washer 10 B060461002 2
Z1B0070020
Z1B0070050
28 垫 Gasket Z320070050 4
29 衬套 Bushing Z320070060 1
o y
2 垫圈 10 Washer 10 B06011100 6
valve Z12008001
01
17 垫圈 5 Washer 5 B060410501 4
18 垫圈 6 Washer 6 B060410602 2
25 座椅 Seat W100000030 M
30 锁止 Lock W110022620 2
33 垫 Gasket Z010202130 7M
Z1B0040340
Z1B004062
00
Z1B004065
00
Z1B004068
00
Z1B004071
00
Z1B004108
00
Z33004129
Z3A004223
00
69 护罩 Guard Z3A004226 1
00
70 挡板 Baffle 1
Z3A004236
71 锁轴组件 Lock pin assembly 1
00
Z3A004256
00
0010
B04091104
4 垫圈 10 Washer 10 B06042100 11
2
5 方向盘 Steering wheel 1
W0901000
6 转向器固定板 Steering plate 1
00
Z1B006001
00
Z52006011
20
21 4
3
22
23 2
24
16 1
40
39
27
25
18 19 38 41
17 26 37
36
35
34 42
33
28
43
29
30 31 32
Z320210020
B060110602
7 垫圈 6 Washer 6 B060410602 8
B040910620
8 螺栓 M6×20 Bolt M6×20 11
Z1B0210040
9 电瓶搭铁线 Battery cable 1
0
W370000420
20 垫圈 6 WASHER 6 B060410602 9
21 垫圈 6 WASHER 6 B060110602 7
20
21 4
3
22
23 2
24
16 1
40
39
27
25
18 19 38 41
17 26 37
36
35
34 42
33
28
43
29
30 31 32
TEMPERATURE A
TERMINAL
W370000240
16
P 15
2 B
14
3 13
4 12
5 11
6 7 8 9 10
THERMOMETER
7 闪光器 STEERING FLASHER W110001200 1
8 工时表 HOURMETER W110023670 1
9
变矩器油温表 OIL THERMOMTER W110002830 1
10 启动继电器 START RELAY W110030400 1
11 电锁 ELECTRIC LOCK W370200040 1
12
转向开关 STEERING SWITCH A 1
W110006780
13 后大灯开关 REAR LAMP SWITCH W110004720 1
14 雨刮器开关 WIPER SWITCH W110000730 1
15
顶棚灯开关 CEILING LAMP SWITCH W110000650 1
16 盖板 COVER W110007470 1
17 气压表 AIR PRESSURE W110002780 1
18
变速油压表 OIL PRESSURE W110023650 1