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BRECO Processing of Timing Belts
BRECO Processing of Timing Belts
BRECO Processing of Timing Belts
As a result of years of experience in working with thermoplastic polyurethane, the development of the BRECO® and
BRECOFLEX® production processes and their use, the BRECO name has become synonymous with polyurethane timing
belts. The results of the decades of experience gained by countless users of the products are reflected in the BRECO® and
BRECOFLEX® timing belts, as well as the toothed pulleys optimised for use with the belts and various other components made
by BRECO. The consistent use of nothing but high grade raw materials and our intensive coordination with our suppliers
to meet the needs of our customers guarantee extremely high quality.
One focal point is the development and production of special belts for a wide range of applications. The large number of
belt coatings and diverse flight shapes allow an extremely broad range of uses for BRECO® and BRECOFLEX® timing belts. We
offer several belt and tension carrier materials to cater for applications in very cold or very hot environments, for example.
But even for simple applications, BRECO timing belts offer all the advantages and quality expected of a high-end branded
product. Safety, durability, accuracy and availability are some of the benefits that ultimately have a positive impact on costs too.
All of our products conform to the European RoHS Directive, which restricts the use of hazardous substances.
2 3
Table of contents Table of contents
Table of Contents Page Coatings for use at higher contact temperatures Page
Linaplus FG FDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PVC herringbone FDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
HV film FDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PVC film white FDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PVC dots white FDA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Supergrip FDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PAZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
PAZ-PAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4 5
General information General information
Resistance
Depending on the application the resistance of each material part of the coated timing belt is to be viewed separately.
The material resistance depends, among others, on the pH value, the concentration, the temperature and the influencing
time of the medium. Simple oils generally have no damaging effect on the belt. Additives in the oil and temperatures
over approx. 40°C can reduce the longevity.
Friction
The friction of the belt on a support produces heat. This increases the more the belt is loaded by the items to be trans-
ported. The bed support must be selected such that the friction value of the transport belt in contact with the material
of the bed plate results in a minimum value. The bed plate should guarantee good heat dissipation under high pressure
forces.
Transport coating
(wear resistant)
The friction value changes temperature dependent. It increases as the temperature rises and reduces at temperatures
Steel cord tension member below zero (frost).
(constant length)
Information
You should ask for advice for coatings over 75 mm wide and approx. 2 mm thick because of the different processing
properties.
Nylon coating (low frictional) At low ambient temperatures, the flexibility of the coa-
ting reduces. Larger diameters for the synchronised pulleys
should therefore be selected than at normal temperatures Synchronising pulley diameter
(see diagram). The flexibility of the timing belt also reduces depending on the temperature
Construction of the timing belt at low temperatures.
Diameter
BRECO® and BRECOFLEX® timing belts consist of wear resistant polyurethane (PUR) and high tensile steel cord tension mem- The minimum pulley diameters stated in the following ta-
bers. The coating of the timing belts with various materials provides a variety of application possibilities in the transport bles for the different coatings apply for homogenously ap- Coating thickness
technology. plied coatings with an even thickness. Interruptions in the
coating, e.g. due to cuts or grooves, cause significant notch
The selection of the correct coating depends on the transport item properties and the required grip. High friction for a effects and require considerably higher minimum diameters.
good carrying effect, low friction to reduce the power transmission performance, soft for sensitive items or hard for sharp- Our sales partner can advise you on this issue.
edged items are the determining factors.
Every material involved assumes its task according to its specific property. -20 0 20 40 60 80
To meet specific transport applications, the tooth side and/or the transport side can be mechanically reworked. In this man- Temperature (°C)
ner, the flexibility of the entire belt can be restored by making incisions in thick coatings.
6 7
Coatings for general transport tasks Coatings for general transport tasks
(glass, wood, metal, paper, textiles, (glass, wood, metal, paper, textiles,
cardboard packaging, wet area) cardboard packaging, wet area)
Properties Properties
Colour transparent Colour transparent
2 Standard thickness TR1: 2,4 TR2: 2,5
Standard thickness 1,5
(Pitch 10, 15, 20, inch [mm] Groove depth: 0,5 Groove depth: 1,4
[mm] (5 mm pitch)
pitch)
Min. pulley
80 80
Min. pulley diameter [mm]
80 80
diameter [mm]
Material / Hardness polyurethane/approx. 85 Shore A
Material / Hardness polyurethane/approx. 85 Shore A
tolerance for total thickness (timing belt
Tolerances
tolerance for total thickness (timing belt + coating) ± 0,5 mm
Tolerances + coating) ± 0,4 mm (grinded ±0,1 mm
Temperature
T version (extruded) possible) -20°C to +80°C T-groove (TR1 and TR2)
resistance
Temperature
-20°C to +80°C resistant to simple oils and grease, petrol,
resistance Chemical resistance
ozone
resistant to simple oils and grease, petrol,
Chemical resistance Processing -
ozone
contours can be grinded and milled and
Processing
surface grinded
Properties Properties
Properties Properties
Colour transparent glossy Colour transparent
Standard thickness Standard thickness
1 2 4
[mm] [mm]
Min. pulley Min. pulley
60 80 120
diameter [mm] diameter [mm]
Material / Hardness polyurethane/approx. 85 Shore A Material / Hardness polyurethane/approx. 85 Shore A
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances
Tolerances + coating) ± 0,4 mm (grinded ±0,1 mm + coating) ±0,4 mm
possible)
Temperature
HV film -20°C to +80°C NP 385
Temperature resistance
-20°C to +80°C
resistance
resistant to simple oils and grease, petrol,
Chemical resistance
Chemical resistance resistant to simple oils and grease ozone
8 9
Coatings for general transport tasks Coatings for general transport tasks
(glass, wood, metal, paper, textiles, (glass, wood, metal, paper, textiles,
cardboard packaging, wet area) cardboard packaging, wet area)
Properties Properties
Colour transparent Colour yellow
Standard thickness Standard thickness
4 2 3 4 5 6 8 10
[mm] [mm]
Min. pulley Min. pulley
120 70 70 90 110 110 110 130
diameter [mm] diameter [mm]
Material / Hardness polyurethane/approx. 85 Shore A Material / Hardness polyurethane/approx. 55 Shore A
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances
+ coating) ±0,4 mm Tolerances + coating) ± 0,4 mm (grinded ±0,1 mm
possible)
Temperature
-20°C to +80°C
FG 385 resistance Temperature PU yellow
-10°C to +70°C
resistance
resistant to simple oils and grease, petrol,
Chemical resistance
ozone resistant to simple oils and grease, petrol,
Chemical resistance
ozone
Processing -
contours can be grinded and milled and
the symmetrical position of the coating Processing
surface grinded
Note profile on the belt is not ensured. If this is
required, please specify when ordering Other
solar industry
areas of use
Properties Properties
Colour transparent Colour grey
Standard thickness Standard thickness
2 3 4 5 6 2 3 4 5 6 8 10
[mm] [mm]
Min. pulley Min. pulley
80 80 120 150 180 70 70 90 110 110 110 130
diameter [mm] diameter [mm]
Material / Hardness polyurethane/approx. 60 Shore A Material / Hardness polyurethane/approx. 55 Shore A
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) ± 0,4 mm (grinded ±0,1 mm Tolerances + coating) ± 0,4 mm (grinded ±0,1 mm
possible) possible)
PU 60 Temperature Temperature PU grey
-20°C to +80°C -10°C to +70°C
resistance resistance
resistant to simple oils and grease, petrol, resistant to simple oils and grease,
Chemical resistance Chemical resistance
ozone not water-resistant
contours can be grinded and milled and contours can be grinded and milled and
Processing Processing
surface grinded surface grinded
Special
high wear resistance
feature
Properties Properties
yellowish-transparent, other colours Colour yellowish-brown
Colour
upon request
Standard thickness
Standard thickness 2 3 4 5 6 8 10
2 3 4 5 6 [mm]
[mm]
Min. pulley
Min. pulley 40 60 60 80 80 100 120
60 80 80 100 100 diameter [mm]
diameter [mm]
microcellular elastomer polyurethane /
Material / Hardness polyurethane/approx. 70 Shore A Material / Hardness
approx. 350 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances
Tolerances + coating) ±0,6 mm (grinded ±0,1 mm + coating) ±0,7 mm
possible)
Polythane D15 Temperature
-30°C to +80°C Celloflex
Temperature resistance
-20°C to +80°C
resistance
Chemical resistance resistant to simple oils and grease, ozone
resistant to simple oils and greases, good
Chemical resistance contours can be grinded and milled and
resistance to ozone, UV radiation Processing
surface grinded
contours can be grinded and milled and
Processing
surface grinded
10 11
Coatings for general transport tasks Coatings for general transport tasks
(glass, wood, metal, paper, textiles, (glass, wood, metal, paper, textiles,
cardboard packaging, wet area) cardboard packaging, wet area)
Properties Properties
Colour top layer green, bottom layer black Colour light brown
Standard thickness Standard thickness
1,4 6 10
[mm] [mm]
Min. pulley Min. pulley
20 80 120
diameter [mm] diameter [mm]
transport side NBR rubber green, middle Material / Hardness para rubber, approx. 36 Shore A
Material / Hardness layer Hamid, bottom layer NBR rubber
black tolerance for total thickness (timing belt
Tolerances + coating) ±0,7 mm (grinded ±0,2 mm
tolerance for total thickness (timing belt possible)
Tolerances
+ coating) ±0,5 mm
Hamid Temperature Correx
Temperature up to approx. +70°C
-30°C to +60°C resistance
resistance
Chemical resistance resistant to simple oils and grease
Chemical resistance resistant to simple oils and grease, water
contours can be grinded and milled to
Processing - Processing
some extent and surface grinded
Properties Properties
Colour red Colour light brown
Standard thickness Standard thickness (Other thicknesses upon
2 3 4 5 6 8 10 6 12
[mm] [mm] request)
Min. pulley Min. pulley
60 80 80 80 100 100 120 60 80
diameter [mm] diameter [mm]
Material / Hardness 95% natural rubber / approx. 38 Shore A Material / Hardness mixed cell polyurethane, 400 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) -1/+1,8 mm (grinded ±0,2 mm Tolerances + coating) ±0,7 mm (grinded ±0,3 mm
possible) possible)
Linatex HM Temperature Temperature Sylomer brown
-40°C to +70°C -30°C to +70°C
resistance resistance
oil-proof to a limited extent, resistant Chemical resistance resistant to simple oils and grease
Chemical resistance to wet abrasion, water resistant, avoid
exposure to direct sunlight contours can be grinded and milled to
Processing
some extent and surface grinded
contours can be grinded and milled to
Processing
some extent
from 3 mm coating thickness please
Note
ask for advice
Properties Properties
Colour yellow Colour yellow
Standard thickness Standard thickness (Other thicknesses upon
2 3 4 5 6 6 12
[mm] [mm] request)
Min. pulley Min. pulley
40 50 50 70 70 60 80
diameter [mm] diameter [mm]
Material / Hardness natural rubber, approx. 39 Shore A Material / Hardness mixed cell polyurethane, 150 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) ±0,7 mm (grinded ±0,2 mm Tolerances + coating) ±0,7 mm (grinded ±0,3 mm
possible) possible)
RP 430 Temperature Temperature Sylomer yellow
-35°C to +80°C -30°C to +70°C
resistance resistance
Chemical resistance resistant to simple oils and grease Chemical resistance resistant to simple oils and grease
contours can be grinded and milled to contours can be grinded and milled to
Processing Processing
some extent and surface grinded some extent and surface grinded
12 13
Coatings for general transport tasks Coatings for general transport tasks
(glass, wood, metal, paper, textiles, (glass, wood, metal, paper, textiles,
cardboard packaging, wet area) cardboard packaging, wet area)
Properties Properties
Standard thickness (Other thicknesses upon Standard thickness (Other thicknesses upon
6 12 6 12
[mm] request) [mm] request)
Min. pulley Min. pulley
60 80 80 100
diameter [mm] diameter [mm]
Material / Hardness mixed cell polyurethane, 220 kg/m3 Material / Hardness mixed cell polyurethane, 680 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) ±0,7 mm (grinded ±0,3 mm Tolerances + coating) ±0,7 mm (grinded ±0,3 mm
possible) possible)
Sylomer blue Temperature Temperature Sylomer grey
-30°C to +70°C -30°C to +70°C
resistance resistance
Chemical resistance resistant to simple oils and grease Chemical resistance resistant to simple oils and grease
contours can be grinded and milled to contours can be grinded and milled to
Processing Processing
some extent and surface grinded some extent and surface grinded
Properties Properties
Colour green Colour green
Standard thickness (Other thicknesses upon Standard thickness
6 12 6
[mm] request) [mm]
Min. pulley Min. pulley
60 80 100
diameter [mm] diameter [mm]
Material / Hardness mixed cell polyurethane, 300 kg/m3 Material / Hardness closed-cell polyurethane, 600 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) ±0,7 mm (grinded ±0,3 mm Tolerances + coating) ±0,7 mm (grinded ±0,3 mm
possible) possible)
Sylomer green Temperature Temperature Sylodyn green
-30°C to +70°C -30°C to +70°C
resistance resistance
Chemical resistance resistant to simple oils and grease Chemical resistance resistant to simple oils and grease
contours can be grinded and milled to contours can be grinded and milled to
Processing Processing
some extent and surface grinded some extent and surface grinded
Properties Properties
Colour red Colour yellow
Standard thickness (Other thicknesses upon Standard thickness
6 12 6
[mm] request) [mm]
Min. pulley Min. pulley
80 100 80
diameter [mm] diameter [mm]
Material / Hardness mixed cell polyurethane, 510 kg/m3 Material / Hardness closed-cell polyurethane, 450 kg/m3
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances + coating) ±0,7 mm (grinded ±0,3 mm Tolerances + coating) ±0,7 mm (grinded ±0,3 mm
possible) possible)
Sylomer red Temperature Temperature Sylodyn yellow
-30°C to +70°C -30°C to +70°C
resistance resistance
Chemical resistance resistant to simple oils and grease Chemical resistance resistant to simple oils and grease
contours can be grinded and milled to contours can be grinded and milled to
Processing Processing
some extent and surface grinded some extent and surface grinded
14 15
Coatings for general transport tasks Coatings for general transport tasks
(glass, wood, metal, paper, textiles, (glass, wood, metal, paper, textiles,
cardboard packaging, wet area) cardboard packaging, wet area)
Properties Properties
Material / Hardness PVC, approx. 40 Shore A Material / Hardness PVC, approx. 50 Shore A
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances Tolerances
+ coating) ±0,5 mm + coating) ±0,5 mm
Temperature Temperature
-15°C to +90°C -15°C to +90°C Minigrip blue
Supergrip green resistance resistance
limited resistance to solvents, oils and resistant to solvents, oils and greases;
Chemical resistance Chemical resistance
greases; resistant to acids and alkalis resistant to acids and alkalis
Processing - Processing -
Properties Properties
Colour bluish-green Colour blue
Standard thickness Standard thickness (2 / 3 / 4 / 5 / 6 mm
4 1
[mm] [mm] upon request)
Min. pulley Min. pulley
60 30
diameter [mm] diameter [mm]
Material / Hardness PVC, approx. 40 Shore A Material / Hardness PVC, approx. 65 Shore A
tolerance for total thickness (timing belt tolerance for total thickness (timing belt
Tolerances Tolerances
+ coating) ±0,5 mm + coating) ±0,5 mm
Temperature Temperature
Supergrip blue -15°C to +90°C -15°C to +90°C PVC film blue
resistance resistance
limited resistance to solvents, oils and limited resistance to solvents, oils and
Chemical resistance Chemical resistance
greases; resistant to acids and alkalis greases; resistant to acids and alkalis
Processing - Processing -
Properties Properties
16 17
Coatings for general transport tasks Coatings for transporting food
Properties Properties
Properties
Colour white
Standard thickness
3
[mm]
Min. pulley
60
diameter [mm]
Material / Hardness PVC, approx. 65 Shore A
tolerance for total thickness (timing belt
Tolerances
+ coating) ±0,5 mm
Temperature
-10°C to +110°C
resistance PVC herringbone FDA
Chemical resistance resistant to oils, greases, acids and alkalis
Processing -
FDA approval in conformity with the
criteria of the FDA Code of Federal Regu-
lations, section 177.1680, the European
Note
Regulation (EC) 1935-2004, Regulation
(EU) no. 10/2011 and European Commissi-
on Directives 90/128/EEC and 96/11/EC
Properties
Colour transparent glossy
Standard thickness
1 2
[mm]
Min. pulley
60 80
diameter [mm]
Material / Hardness polyurethane/approx. 85 Shore A
tolerance for total thickness (timing belt
Tolerances + coating) ±0,4 mm (grinded ±0,1 mm
possible)
Temperature HV film FDA
-20°C to +80°C
resistance
Chemical resistance resistant to simple oils and grease
18 19
Coatings for transporting food Coatings with friction-reducing properties
Properties Properties
Colour white Colour green
Standard thickness (1 / 3 / 4 / 5 / 6 mm Standard thickness
2 0,5 0,8
[mm] upon request) [mm]
Min. pulley Min. pulley
60 15 25
diameter [mm] diameter [mm]
Material / Hardness PVC, approx. 48 Shore A Material / Hardness polyamid
tolerance for total thickness (timing belt
Tolerances Tolerances ± 0,2 mm
+ coating) ±0,5 mm
Temperature Temperature
-10°C to +110°C -20°C to +50°C
resistance resistance
PVC film white FDA PAZ
Chemical resistance resistant to oils, greases, acids and alkalis Chemical resistance resistant to simple oils and grease
Processing - Processing -
FDA approval in conformity with the crite-
ria of the FDA Code of Federal Regulations,
section 177.1680, the European Regulations
Note
(EC) 1935-2004, (EC) 2023/2006 and (EU) no.
10/2011 and European Commission Direc-
tives 90/128/EEC and 96/11/EC
Properties Properties
Colour white Colour green
Standard thickness
1,5 Standard thickness
[mm] 0,5 0,8
[mm]
Min. pulley
60 Min. pulley
diameter [mm] 15 25
diameter [mm]
Material / Hardness PVC, approx. 60 Shore A
Material / Hardness polyamid
tolerance for total thickness (timing belt +
Tolerances
coating) ±0,5 mm Tolerances ± 0,2 mm
Temperature Temperature
-10°C to +110°C -20°C to +50°C
resistance resistance
PVC dots white FDA Chemical resistance resistant to oils, greases, acids and alkalis PAR
Chemical resistance resistant to simple oils and grease
Processing -
FDA approval in conformity with the criteria Processing -
of the FDA Code of Federal Regulations,
section 177.1680, the European Regulations
Note
(EC) 1935-2004, (EC) 2023/2006 and (EU) no.
10/2011 and European Commission Direc-
tives 90/128/EEC and 96/11/EC
Properties Properties
Colour white Colour green
Standard thickness Standard thickness
4 0,5 0,8
[mm] [mm]
Min. pulley Min. pulley
60 15 25
diameter [mm] diameter [mm]
Material / Hardness PVC, approx. 55 Shore A Material / Hardness polyamid
tolerance for total thickness (timing belt
Tolerances Tolerances ±0,2 mm
+ coating) ±0,5 mm
Temperature Temperature
-10°C to +110°C -20°C to +50°C
resistance resistance
Supergrip FDA PAZ-PAR
Chemical resistance resistant to oils, greases, acids and alkalis Chemical resistance resistant to simple oils and grease
Processing - Processing -
FDA approval in conformity with the crite-
ria of the FDA Code of Federal Regulations,
section 177.1680, the European Regulations
Note
(EC) 1935-2004, (EC) 2023/2006 and (EU) no.
10/2011 and European Commission Direc-
tives 90/128/EEC and 96/11/EC
20 21
Coatings for use at higher contact temperatures Coatings for use at higher contact temperatures
Properties Properties
Properties Properties
Colour black Colour red
Standard thickness Standard thickness
2 3 5 6
[mm] [mm]
Min. pulley Min. pulley
120 60 60 60
diameter [mm] diameter [mm]
Material / Hardness polyester fleece silica-reinforced natural rubber, approx.
Material / Hardness
tolerance for total thickness (timing belt 60 Shore A
Tolerances
+ coating) ±0,5 mm tolerance for total thickness (timing belt
Temperature Tolerances + coating) -1/+1,8 mm (grinded ±0,2 mm
-10°C to +120°C possible)
TT 60 resistance Linard 60
against simple oils and greases; electro- Temperature
Chemical resistance -20°C to +110°C
static properties resistance
Processing - resistant to simple oils and greases; very
Chemical resistance
glass industry, as a conveyor belt in the high rebound elasticity
Areas of use
warm area contours can be grinded and milled and
Processing
surface grinded
Properties
Colour black
Standard thickness Coatings with electrically conductive properties
2 4
[mm]
Min. pulley
80 100
diameter [mm]
synthetic fluoroelastomer, approx. 70-80 Properties
Material / Hardness
Shore A
Colour black
tolerance for total thickness (timing belt
Tolerances + coating) ±0,6 mm (grinded ±0,2 mm Standard thickness
0,6
possible) [mm]
Viton Temperature -10°C to +190°C (up to 275°C for short Min. pulley
resistance periods) 20
diameter [mm]
very good resistance to oils, greases, approx. 0,5 mm PU 385, top layer 0,1 mm
Chemical resistance hydrocarbons, acids; impermeable to gas Material / Hardness
antistatic fabric
and water vapour
tolerance for total thickness (timing belt
contours can be grinded and milled to Tolerances
Processing + coating) ±0,4 mm
some extent and surface grinded.
transportation of sensitive pars, card- Conductance 105 ohm when new PA fabric, antistatic
Potential
board packaging, transportation
applications Potential accumulation conveyors for electrical
of glass and metal parts
applications components
22 23
Processing of coatings Processing of coatings
24 25
Processing of timing belts Processing of timing belts
BRECO® and BRECOFLEX® timing belts can be mechanically processed for special functional characteristics. Timing belts with Grinding belt edges
thick backs that offer a broad range of possibilities for design engineers are available especially for mechanical processing.
Narrower tolerances in the belt width can be achieved by
Please note that timing belts with thicker backs are less flexible and require toothed pulleys with larger diameters. Better grinding the belt edges. The edges may need to be grinded
flexibility is achieved through transverse grooves or slits. especially for BRECO® timing belts guided by rails. The nar-
rower standard tolerance is ±0.3 mm. Further narrowing is
possible. Please ask for technical advice in this regard.
26 27
Processing of timing belts Processing of timing belts
Benefits
Cut-outs
28 29
BRECO®- and BRECOFLEX® BRECO®- and BRECOFLEX®
timing belts with welded on profiles timing belts with welded on profiles
Variety of uses
Supply belt
Synchronous conveyor
30 31
BRECO®- and BRECOFLEX® BRECO®- and BRECOFLEX®
timing belts with welded on profiles timing belts with welded on profiles
Ordering example:
At first, the basis for the selection of belt type, belt length and the depending pulleys is the surrounding construction. All
belt types of our manufacturing range can be equipped with flights/profiles. Timing belts together with bed plates ena-
ble a reduced friction transportation. BRECO® and BRECOFLEX® timing belts in the version PAZ are alternatively available. 5 x 10 = 50 100 x 50 = 5000
Profile selection
Number of tooth pitches Number of profiles
The material to be transported and the transport purpose influence the selection of the flight. Following possibilities of Tooth pitch Profile pitch
flight versions are available: Profile pitch Belt length
15 ±0,5
Over 2500 standard profiles are available. Depending on their dimensions, standard profiles can be reworked by me-
chanical processes (drilling, milling). If necessary, explain design requirements by means of a drawing.
Joined version
Joining is made by welding the full profile fitting surface on the back of the belt.
Flash
Profile position „opposite tooth“
A flash builds up between flight and back of the belt. A polyurethane overhang with a 0.5 to 1 mm radius could form.
Should the flash impair the intended function, ask for „flash removed“ in your order information.
We recommend to select a Profile pitch which is an integral multiple of that of the tooth. Profile pitches other than the
integral multiple of the tooth pitch can be supplied, it has, however, to be noted, that a uniform offset of the profile
Radius Flash
position in relation to the tooth position will accumulate.
0.5 to 1 mm removed
Tolerances
The reached profile position of each individual profile is ± 0.5 mm of the intended set point position. A tolerance of ± 0.5
mm is to be taken into account for the profile height.
32 33
BRECO®- and BRECOFLEX®- BRECO®- and BRECOFLEX®-
timing belts with welded on profiles timing belts with welded on profiles
Construction features
Profile thickness s
The timing belt flexibility can be influenced by the welded-on flight. Note as a rule that the flight thickness s is to be
selected as thin as possible. The table below shows the individually recommended maximum profile thickness s in mm in
relation to the selected number of pulley teeth.
Construction features
The timing belt flexibility is assured, when there are planned corresponding undercuts.
Danger of breaking.
Check pulley size!
undercut
Example for the calculation of the profile thickness s for a BRECO® timing belt with pitch T10, which is running around a
pulley with 20 teeth: BRECO® timing belt 50 T20 / 12000 V PAZ
• When the profile position is „opposite the tooth“, profile thickness s ≤ 8 mm,
• When the profile position is „opposite the tooth gap“, profile thickness s ≤ 3 mm.
34 35
BRECO®- and BRECOFLEX®- BRECO®- and BRECOFLEX®-
timing belts with welded on profiles timing belts with welded on profiles
These profiles for welding on only represent a small selection from our entire range. Over 2700 existing profile shapes
are available. These profile shapes can be adapted to special requirements by mechanical processing in smaller series.
Our sales partners will gladly help you find solutions for certain transport tasks.
Construction features
It is possible to ask for boreholes for special profile attachments. Tolerances are to be considered.
36 37
BRECO®- and BRECOFLEX®- BRECO®- and BRECOFLEX®-
timing belts with welded on profiles timing belts with welded on profiles
R2 R4
R4
R2
R4
R5
R5
Depth: 50 mm Depth: 48 mm Depth: 25 mm Depth: free Depth: 100 mm Depth: 50 mm Depth: 100 mm Depth: 64 and 100 mm
Profile No. 2.3.2.025.027 Profile No. 2.3.3.017.016 Profile No. 2.3.3.004.005 Profile No. 2.3.3.009.005 Profile No. 2.3.1.008.004 Profile No. 2.3.1.015.020 Profile No. 2.3.2.008.010 Profile No. 2.3.2.009.014
R2
R2 ,5
,5
20
R4
Depth: 15 mm Depth: 15 mm Depth: 35 mm Depth: 170 mm Depth: 100 mm Depth: 195 mm Depth: 100 mm Depth: 64 mm
Profile No. 2.3.3.016.032 Profile No. 2.3.3.013.024 Profile No. 2.3.3.015.010 Profile No. 2.3.3.014.022 Profile No. 2.3.2.010.020 Profile No. 2.3.2.015.005 Profile No. 2.3.2.020.005 Profile No. 2.3.2.019.005
8
R8R
R6
Depth: 15 mm Depth: 25,4 mm Depth: 98 mm Depth: 100 mm Depth: 50 mm Depth: 130 mm Depth: 100 mm
Profile No. 2.3.3.016.020 Profile No. 2.3.3.011.005 Profile No. 2.3.3.011.010 Profile No. 2.3.3.023.036 Profile No. 2.3.2.012.012 Profile No. 2.3.2.018.020 Profile No. 2.3.2.010.012 Profile No. 2.3.2.008.020
RR22,
,55
RR3
030
R4
R6
Depth: 100 mm Depth: 100 mm Depth: 70 mm Depth: 10 mm Depth: 100 mm Depth: 101,6 mm Depth: 100 mm Depth: 64 mm
Profile No. 2.3.3.020.015 Profile No. 2.3.3.020.010 Profile No. 2.3.3.007.020 Profile No. 2.3.3.008.011 Profile No. 2.3.2.030.005 Profile No. 2.3.2.004.004 Profile No. 2.3.2.005.007 Profile No. 2.3.2.001.002
38 39
High-strength and removable profile connection High-strength and removable profile connection
Allen screws according to DIN 7984 (galvanised) with hexagonal socket and low head (batch
size 500 units)
Ordering information
The current order designation for the belt types is to be used when ordering. The pitch distances of the belt teeth to be
processed must be specified. The insert troughs are available in brass (MS) and stainless steel (VA). Please also use the order
designation given here. The screws to be used correspond to the types offered for the ATN system.
Examples:
Profile connection at ATN20 / AT20
BRECO® TIMING BELT 75 ATN20 / 5600 V
Transverse milling insert trough ATN/AT20,
Available insert trough
Number of threads Pitch distance 80 mm
widths
Insert trough 75 ATN/AT20 MS, number of units 70
32 (only available in VA) 2 Specification of screw type according to table (optional)
50 2
BRECOFLEX® TIMING BELT 50 AT10 / 6800 TPUFD1
75 3 Transverse milling insert trough ATN/AT10,
Pitch distance 200 mm
Insert trough 50 ATN/AT10 VA, number of units 34
Specification of screw type according to table (optional)
40 41
Support rails Support rails
B’: There must be a minimum clearance of 0.5 mm between Example of assembly line
the maximum dimension b and the minimum dimension
B’.
Material
We recommend using a low-friction and abrasion-resistant
material such as low-pressure polyethylene. The sliding fric-
tion value between standard polyurethane and low-pres-
sure polyethylene is between µ≈0.3 and µ≈0.8, depending
on the material specification of the polyethylene used. We
recommend always checking that the material is suitable for
the intended use with the supplier of the low-pressure po-
lyethylene.
42 43
Distribution partner Distribution partner
Hilger u. Kern
Germany Industrietechnik
Germany France / Belgium Austria
BRECO insists on high quality not only in its manufacturing processes but also
in the standard of its advice and service in everything to do with polyurethane
REIFF Technische Produkte GmbH Walter Rothermundt GmbH & Co. KG DINAMICA Drive Solutions, S.A. timing belt technology. Our sales partners are all specialists in this field who offer
Tübinger Straße 2-6 Mülforter Zeug 12 Ctra. No. II, km 592,6 first-class customer service.
D-72762 Reutlingen 41199 Möchengladbach E-08740 S. Andreu de la Barca
phone: +49 7121 323-3130 phone: +49 2166 45133-0 phone: +34 936 533 500 BRECO is a member of Mulco Europe EWIV, a European Economic Interest Group
fax: +49 7121 323-3460 www.rothermundt.de www.dinamica.net
(EEIG). All the members of this group are considered pioneers in the field of
www.reiff-tp.de info@rothermundt.de dinamica@dinamica.net
polyurethane timing belt technology. The trust that has evolved over many years
zahnriemen@reiff-gruppe.de
and the intensive cooperation have been and will continue to be the basis for
innovative power transmission solutions in mechanical engineering.
Wilhelm Herm. Müller GmbH & Co. KG Roth GmbH & Co. KG Aratron AB Transmission Developments Co.
Heinrich-Nordhoff-Ring 14 Andernacher Straße 14 Solna Strandväg 78, 4tr (G.B.) LTD
D-30826 Garbsen D-90411 Nürnberg 171 54 Solna Dawkins Road, Hamworthy
phone: +49 5131 4522-0 phone: +49 911 995 21-0 phone: +46 8 404 16 00 GB-Poole Dorset BH15 4HF
fax: +49 5131 4522-110 fax: +49 911 995 21-70 www.aratron.se phone: +44 120 267 555 5
www.whm.net e-mail: info@roth-ing.de info@aratron.se fax: +44 120 267 746 6
info@whm.net Chat: by MS-Teams www.transdev.co.uk
www.roth-ing.de info@transdev.co.uk
W. H. MÜLLER s.r.o. Wilhelm Herm. Müller ARATRON AS Movetec Oy BONDY LMT A/S BRECOflex Co., L.L.C.
Brněnská 995 Polska Sp. z o.o. Bjørnerudveien 17 Suokalliontie 9 Hassellunden 14 222 Industrial Way West
CZ-664 42 Modřice ul. Solna 20 N-1266 Oslo FIN-01740 Vantaa DK-2765 Smørum USA-Eatontown, NJ 07724
phone: +420 543 211008 PL-85-862 Bydgoszcz phone: +47 231 916 60 phone: +35 895 259 230 phone: +45 701 514 14 phone: +1 732 460-9 500
fax: +420 541 217468 phone: +48 523 490 715 fax: +47 231 916 61 fax: +35 895 259 233 3 fax.: +45 446 414 16 fax: +1 732 542-6 725
www.whm.cz fax: +48 523 490 075 www.aratron.no www.movetec.fi www.bondy.dk www.brecoflex.com
whm@whm.cz www.whm.pl firmapost@aratron.no info@movetec.fi info@bondy.dk info@brecoflex.com
whm@whm.pl
- General information about the ATN system (application information and notes on calculations) - Product range
- ATN timing belts - Coatings for BRECObasic® timing belts
- ATN timing belt lock
- ATN standard profile connection
- ATN profiles
- ATN components BRECOprotect®-timing belts
- Product range
All information has been compiled with the utmost care and attention and refl ects the current state of knowledge. However, we would like to
particularly draw your attention to the fact that all technical data is quoted subject to tolerances and must not be interpreted as a guaranteed
Finishing of timing belts delivery specifi cation. We reserve the right to make technical changes as part of our continuous product development process.
46 47
DRIVE
SOLUTIONS
Hilger u. Kern
Industrietechnik