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ENERGY AUDIT REPORT OF ENERGY

EFFICIENCY PROJECT THROUGH ENERGY


PERFORMANCE CONTACT (EPC) AT UDA
ANGSANA IPOH

Prepared by:

Taiace Energy Sdn. Bhd.


DECEMBER 2018
1. EXECUTIVE SUMMARY

One of the most Neighbourhood friendly Mall located in the heart of Ipoh town centre
is Angsana Ipoh Mall, which surrounded by Offices, Colleges, Hospital and other
government buildings that can satisfies the needs of Perak shoppers in Ipoh. Angsana
Ipoh Mall consist more than 100 retail outlets comprises of fashion, home interior,
jewellery, sports, electronics items and F&B.

Angsana Ipoh Mall also known for its Mobile City whereby more than 40 mobile
smartphones, electronics shops from the famous brands as well as various telcos
service providers such as Maxis, Celcom, Digi for shoppers to choose from. The main
anchor superstore in Angsana Ipoh Mall is UO Superstore which located on the ground
and first floor of AIM. Other mini anchors are Nagoya textile, Guardian, Baazar Warisan
and also various Busana Muslimah.

Angsana Ipoh Mall, opened for business in 1996 which previously known as
Greentown Mall. It has a gross built up area of approximately 343,174 sq feet with net
lettable area of approximately 237,957 sq feet.

The annual electricity consumption for Angsana Ipoh Mall is about 7,230,700.79kWh
for a year. The energy cost are RM3,457,643.15.

The audit found a total of four (4) Energy Saving Measures (ESM). The Investment
required has been roughly estimated for budgetary purpose only. The detailed
description for each recommended saving measure is explained in section 6 and
summarized in Table 1 below. Our findings shows that by implementing all 4 measures,
total energy saving potential will be 20.7% or 1,959,716kWh a year from existing
building consumption, with potential of annual cost savings is RM715,296.
Estimated Estimated Estimated
Estimated
Annual Annual Total Estimated
Product Investment
Description Energy Energy Building Quantity
Saving Cost (RM)
Saving Saving Energy (Unit)
(%)
(kWh) (RM) Saving (%)

Installation Power
578,456 211,136 6.1% 8 2 500,000
Quality System

Smart Cooling
Optimasation
1,009,387 368,426 10.7% 30 65 975,000
System for Air
Handling Unit

Inverter Type
295,589 107,890 3.1% 25 8 200,000
WCPU

LED Light Bulb


76,284 27,844 0.8% 50 3,420 89,260
Replacement

Remote Monitoring
System – Online FOR MONITORING 20,000
Web Dashboard

Total Annual Cost


1,784,260
Saving (kWH) 1,959,716

Total Annual Cost


Saving (RM) 715,296

Total Monthly
Cost Saving
(kWH) 163,310

Total Monthly
Cost Saving (RM) 59,608

Total Annual
Saving (%) 20.7%

Table 1: Summary of energy savings measure


2. INTRODUCTION

2.1 BACKGROUND

Taiace Energy was invited for conducted Investment Grade Audit (“IGA”) for Energy
Performance Contracting (“EPC”) for Angsana Ipoh Mall.Taiace Energy has conducted
IGA on 6-7 December 2018.

The audit team comprises of the followings:

Audit team:

Taiace team

Muhammad Khairul Aizat Energy Auditor


Muhammad Faiz Energy Auditor

Taiace is committed in this EA and has already employed best engineering judgment
and best practice methods in estimating energy saving and implementation cost. In
addition, it is expected that there would be consequential benefits as a result of various
recommended energy saving measures. For example, by reducing lighting load will
lead to reduction of air conditioning cooling load as well. Due to difficulties to account
these consequential effects, Taiace will use the present energy end-use load
apportionment to check the feasibility of the energy saving measures estimation.

Throughout the entire EA, Taiace assessment and recommendation are impartial. The
principal in calculating the amount of saving is the minimum and the cost is fairly on
the high side and for charts, moving averages is used instead of just adding the trend
line to have more accurate analysis.

The data used in the study was based on the documented evidence (DPM data reading,
occupancy), interview with maintenance team, equipment manuals, records and field
measurements and observations of building facilities made available to the Energy
Audit Team members. The EA also refer to the registered references as the following:
 Part 1, Guidelines for Conducting Energy Audits in Commercial Buildings
 Malaysian Standard, MS1525:2007, Code of Practice on Energy Efficiency and
Use of Renewable Energy for Non-Residential Buildings.

Taiace would like to acknowledge and express our gratitude to all parties that were
involved in this EA whether directly or indirectly. Without the assistance of those parties
this EA will not be successfully completed.

2.2 OBJECTIVES

The objectives of the Energy Audit are as follows:

 To identify the energy supply information and status;

 To identify present and historical energy usage pattern;

 To identify wastage and measures to be taken to optimize consumption and


reduce wastage; and

 To proposed energy saving measure in energy audit report.


2.3 SCOPE OF WORKS

The scope of work of the audit is to study closely the resort operations, make
observations about energy wastages, and carry out necessary field measurement by
using specific equipment. The detail works are listed below.

Energy Audit

The main component of the exercise shall cover aspects as following:

1. Conducting Energy Audit

a) Load profiling to main intake

b) Energy supply and usage information.

c) Energy saving potential and measures (action plan and estimated


time required to implement the measure recommended, amount
of saving and cost of implementation.

d) Financial analysis for the proposed energy saving measures (SPP,


ROI)

e) Energy audit reporting


1.1 Overall building characteristic

Work Description Scope of Work


1 Energy Management To study on energy management practice
2. Background and Description To study building overall characteristics.
of the building
3. Energy Balance - Determining baseline and energy
balance.
- To study Electrical power trending or
profile.
- To study on load apportioning
4. Building Energy Index To calculate BEI
- Overall Building

1.2 Active System

Work Description Scope of Work


1 Air-Conditioning System Study on lighting type and asset inventory
2 Electrical Supply To study Electrical power trending or profile
such as demand (kWh) and electrical supply
distribution for 24 hours.
3 Lighting System Study on lighting type and asset inventory
3 ENERGY AUDIT METHODOLOGY
3.1 STUDY APPROACH

A comprehensive energy audit study requires a thorough examination of all factors that
influence energy. A system approach was employed to ensure that all relevant factors
were identified and assessed in terms of their impact on energy utilization. This
approach is outlined below.

3.2 REVIEW OF BUILDING OPERATION & UTILIZATION FACTOR

Since energy usage is influenced by the manner in which a facility is operated and
utilized, it was necessary to collect data on occupancy rates (hours/day, days/week,
etc.) and environmental control. Data on past energy consumption levels was collected
to establish a cost baseline, equipment manuals and building layout were investigated
and interviews were conducted in random with building occupant to understand the
building and equipment use and function. Portable data logging devices were used
to establish building load profile and major energy consuming end-users output. Spot
measurements on indoor room condition were also conducted.

3.3 DEVELOPMENT OF ENERGY SAVING MEASURES (ESMS)

Several potential measures were developed based on the preliminary survey and
discussions with various building operating staff members. Evaluation of the monitoring
data also revealed potential ESMs and provided crucial data for calculating energy
savings. The most feasible measures were then selected that would provide the
shortest payback and highest savings potential. The general criteria used in
determining measure feasibility was the one year simple payback range and overall
measure implementation cost.
Figure 1 shows a detail Energy Audit process.

Kick – off Meeting


Start Forming Audit Team
EA plan Schedule
Work scope

Data will be used Desktop Audit


in Report Study on Building Data
Drawing
Historical Bill
Study on Building System

Site Investigation

Field Data Measurement


Room Survey
Electrical Logging
ACMV performance
measurement
Data Not
Complete
Data Analysis
Findings
Energy Saving Measures

Report Writing
Draft Report

Comment
from Client
Presentation of
Draft Report

Final Report Finish

Figure 1: Energy Audit Flow Chart

The energy audit team used a number of measurement and monitoring equipment’s.
All these equipment’s were calibrated to ensure that collected field data were accurate
and reliable to be used in the calculation. The list of the equipment is listed below:-
No Equipment Type Model Parameter
1 Portable Testo 645 Temperature,
Temperature/Humidity Relative Humidity
meter
2 Portable Energy Kyoritsu 6300 I, V, PF, kW and kWh
Analyzer
3 Portable Power meter El-control & Nano VIP & I, V, PF, kW
Kyoritsu 2300R

Table 2: List of audit equipment

Energy Analyser – Kyoritsu Power Meter – Extech NanoVIP

Temperature/Humidity Meter - Extech Fork AC Clamp Meter – Kyoritsu

Figure 2: Energy Audit equipment


4 BUILDING INFORMATION & DESCRIPTION

4.1 GENERAL REVIEW

Angsana Ipoh Mall known for its Mobile City whereby more than 40 mobile
smartphones, electronics shops from the famous brands as well as various telcos
service providers such as Maxis, Celcom, Digi for shoppers to choose from. The main
anchor superstore in Angsana Ipoh Mall is UO Superstore which located on the ground
and first floor of AIM. Other mini anchors are Nagoya textile, Guardian, Baazar Warisan
and also various Busana Muslimah.

The building Gross Floor Area (GFA) is approximately 343,174 sq feet with calculated
Air Conditioning Area (ACA) is approximately 60% to 70%.

Figure 3: Angsana Ipoh Mall location


4.2 BUILDING ACTIVE SYSTEM
4.2.1 Electrical Supply

The premise received its High Tension (HT) 11kV electricity supply from Tenaga
Nasiaonal Berhad (TNB) through single metering point and step-down to Low Voltage
(LV) through step-down transformers. Electricity supply is distributed via the Main
Switch Board (MSB). MSB is equipped with centralized Capacitor Banks that
automatically regulates the system power factor around 0.99 that avoid losses.

4.2.2 Air-Conditioning System

4.2.2.1 Water Cooled Package Unit


Main air conditioner for this premise is water cooled package unit. This premise have
29 water cooled package unit where each floor contain 10 WCPU to supply cooled air
throughout the building. Each WCPU consist of a blower and 3 compressor. WCPU is
running from 8am till 10pm everyday.

Figure 4: WCPU
4.2.2.2 Cooling Tower

To support 29 water cooled package unit, it required 2 unit of cooling tower to running.
The rated power cooling tower is 15hp. The operation hour of the cooling tower same
with the WCPU operation which is 14 hours. Figure below show the cooling tower.

Figure 5: Cooling Tower

4.2.3 Lighting System

By referring to the walk through audit we found out that majority Angsana Ipoh Mall
uses 3 types of lamp which is fluorescent lamp 18W, fluorescent lamp 36W and
downlight. The operation hour for lighting system is from 8am until 10pm.
5 FINDINGS
5.1 HISTORICAL BILL ANALYSIS

An electricity energy consumption record for year 2018 was provided by Angsana Ipoh
Mall to plot the pattern as well as to create a baseline for this study.

The energy consumption for Angsana Ipoh Mall was calculated based on the available
historical bill from Tenaga Nasional Berhad (TNB). The calculation only for year 2018.
Angsana Ipoh Mall was charged under C1 (apply onpeak/offpeak). Under this tariff,
charges is RM0.365 per kWh for C1.

Table and Figure below represent the analysis graphical electrical records for the
Angsana Ipoh Mall.
Energy
No Month Consumption RM
(kWh)

1 Jan-18 587,769.00 274,780.45

2 Feb-18 588,367.27 278,451.25

3 Mar-18 557,287.27 268,453.65

4 Apr-18 633,032.60 297,765.55

5 May-18 593,347.20 280,292.35

6 Jun-18 593,223.27 280,860.25

7 Jul-18 558,554.78 250,580.30

8 Aug-18 619,564.48 291,642.80

9 Sep-18 658,706.63 306,458.05

10 Oct-18 609,796.01 308,225.30

11 Nov-18 633,028.29 317,345.30

12 Dec-18 598,023.99 302,787.90

Total 7,230,700.79 3,457,643.15

Average 602,558.40 288,136.93

Table 3: TNB energy record for a year


ENERGY CONSUMPTION (kWh)
350,000.00

300,000.00

250,000.00

200,000.00

150,000.00

100,000.00

50,000.00

0.00

Figure 6: Summary of 2018 energy consumption

Based on Table and Figure above, the total energy consumption for 8 months for
Angsana Ipoh Mall is about 7,230,700.79 kWh.

5.2 LOAD APPORTIONING

The major electrical loads were measured the audit. Which covered cooling system
and lighting system, and the following table shows the load apportioning;

WCPU 4,546,979.71 62.9%

Lighting 286,332.48 4.0%

Others 2,397,388.60 33.2%

7,230,700.79 100.0%

Table 4: Summary of estimated energy consumption for Angsana Ipoh Mall


LOAD APPORTIONING

2,397,388.60

4,546,979.71

286,332.48

WCPU Lighting Others

Figure 7: Load apportioning for Angsana Ipoh Mall

The other loads consist of Plug Load, lift, and others.


5.3 ROOM TEMPERATURE

The audit team has carried out sample temperature measurement for each shop lot to
determine which room that need attention for retrofit purpose. Temperature range for
each shop lot are various from 20 degree celcius to 28 degree celcius. Below the result
showing the room temperature for each shop lot at Angsana Ipoh Mall.

TEMPERATURE
30 27 28 27 27
25 25 25 26 26
23 24 23
25 22 22 22
20
15
10
5
0

Figure 8: Room temperature for each shop lot at Angsana Ipoh Mall

From the result shown above, shop lot at walkway for each floor has the highest temperature
with range from 25 to 28 degree celcius. The audit team found out that cooling coil is in bad
condition that causing the water cooled package unit is running inefficient which lead to
uncomfortable surrounding inside the mall. Below the view of one WCPU inside the Angsana
Ipoh Mall.
Figure 9: Cooling Coil

5.4 LIGHTING SYSTEM

The audit team has carried-out sample measurement to check the type of lighting
system and quantity installed and the following table is the summary of the lighting
installed in Angsana Ipoh Mall.

Daily Annual
Consumption Consumption
Type Quantity (kWh) (kWh)

FL (18W) 82 11.81 1,446.48

FL (36W) 1264 364.03 44,593.92

LED (18W) 2304 497.66 121,927.68

DL 2013 483.12 118,364.40

TOTAL 286,332.48
6 RECOMMENDED ENERGY SAVING MEASURES
6.1 INTRODUCTION

Energy saving measures (ESMs) was identified through evaluation of site survey data
and analysis of monitoring data. A description of each ESM is included in the
"Rationale" section before its energy savings calculations. The ESM description is
intended as a general description only. It is not to be assumed that the ESM
description includes all details of work necessary for implementation. The ESMs
should be evaluated to determine if a complete mechanical/electrical design should be
prepared prior to their implementation.

Some assumptions were made for some ESM calculations. These assumptions are
listed in the descriptions/calculations for the respective ESMs.

The Recommended Energy Saving Measures are described in the following sections
Estimated
Estimated Estimated
Total
Annual Annual Estimated Estimated
Building Investment
Description Energy Energy ESM Product Quantity ROI
Energy Cost (RM)
Saving Saving Saving (Unit)
Saving
(kWh) (RM)
(%)

Installation
Existing
Power
Incoming 578,456 211,136 6.11% 20% 2 500,000 2.4
Quality
Supply
System

Smart
Cooling
Cooling Optimasation
1,009,387 368,426 10.66% 25% 65 975,000 2.6
Load System for
Air Handling
Unit

Cooling Inverter Type


295,589 107,890 3.12% 25% 8 200,000 1.9
Load WCPU

Existing Downlight
Downlight 53,264 19,441 LED 0.56% 45% 2,013 40,260 2.1
(PLC) Replacement

LED Light
Existing T8
23,020 8,402 Bulb 0.24% 50% 1,400 49,000 5.8
Light Bulb
Replacement

Remote
Monitoring
NONE System – FOR MONITORING 20,000
Online Web
Dashboard

TOTAL 1,664,127 587,965 20.7% 1,784,260 3.0

Table 5 : List of ESM

Above figures are estimated only. FInal ESM subjected to detail energy audit
upon project approval.
6.2 INSTALLATION OF POWER QUALITY DEVICE

Automatic Power Quality Device is composed of voltage regulation system, servomotor and
automatic control circuit. When grid voltage is unstable or when the load changes, the
automatic control circuit would sample, amplify and send signal to control the servomotor to
adjust the position of carbon brush on the voltage optimisation system, regulate the output
voltage to the rated value finally.

Main function:

 Safe start: In the first stage, it detect the input voltage to see if it is too low or too high,
then begins to regulate the output voltage, thus ensure the output voltage is most
suitable for load demand. The output voltage could be pre-set to be and stabilized at
any voltage value between 190Vac-230Vac according to load demand.
 Over-voltage protection: When output voltage >250Vac, output A.C contactor
automatically cut off, after 4~7s delay, to prevent equipment from damage.
 Under-voltage protection: When output voltage <170Vac, output A.C contactor
automatically cut off, after 4~7s delay, to prevent equipment from damage.
 Short circuit protection: When the short circuit occurs to the output, the air switch will
cut off the input power source automatically.
 Regulating voltage smoothly: While regulating voltage, our energy-saving power
conditioner regulates it smoothly, this measure does not produce any instantaneous
surge or current impulsion. This kind of Power Quality Device can protect the
brightness of lamp from sudden change and prolong the life-span of lamp as much as
possible.
 Safe and reliable operation: The Power Quality Device has ‘manual and auto’ bypass
function, once malfunction occurs, it can switch to the grid power supply automatically.
And during the process of switching, the instantaneous lighting-off won’t happen.

VOLTACE diagram;

POWER QUALITY MAIN SWITCH


TRANSFORME DEVICE LOAD
BOARD (MSB)
R (VOLTACE)
Installation method one (1):

 Step 1: Cable from transformer (11KV/415V) to main MSB busbar is


proposed to divert into VOLTACE input terminal.
 Step 2: Power Quality Device output terminal is installed with new cable
lay (cable sizing is based on VOLTACE KVA capacity) and terminate to
MSB incoming busbar.

POWER QUALITY
MAIN SWITCH
TRANSFORMER DEVICE LOAD
BOARD (MSB)
(VOLTACE)

Installation method two (2):

 Step 1: VOLTACE is installed after ACB. VOLTACE is series to load bus


bar in MSB.

 Step 2: ACB outgoing will divert into VOLTACE input terminal and output
terminal will connect to load bus bar in MSB.

VOLTACE
6.3 REPLACEMENT OF T8 FLOURECENT LIGHT BULB WITH LED
TUBE

There are two main ways to save energy used for lighting. One is to use more energy efficient
lighting. The other is to reduce the operating time of the lighting. LED Tube is an innovative
replacement of T8 fluorescent lamp. It is a new kind high efficient energy saving lamp which is
based on the fluorescent technology and precision electronic self-ballast technology. Besides,
the technology contains self-ballast, self-reflection and recycled advantages. Other benefit as
below:

o Replace the T8 fluorescent lamp directly and can save more than 50% energy

o The life span is 30,000 hours which is more than three times than T8 fluorescent
lamp

o Adopt pure tri-phosphor light source, color show index Ra>80, the lighting add
to 15%

o It is rather cold than conventional T8, where this can prevent heat generated in
the surrounding and helps save the airconditioner energy use too.

o This LED Tube structure can moistureproof, dustproof and pollution prevention

o LED Tube fluorescent lamps have a higher luminous efficacy than T8 or T12 lamps.
Luminous efficacy indicates how much light a lamp generates from the energy it
consumes. The higher the value, the more energy efficient the lamp is. The luminous
efficacy of LED Tube lamps is at least 90 lm/W, while those of T8 and T12 lamps are
only about 80 lm/W and 70 lm/W respectively.

o Can be replaced and installed directly, investment recovery just in 3 years.

o Once turn on the lamp, it will brighten up without noise and flicker

Current practice;
o 36W T8 Fluorescent to be replace with 18W/16W LED Tube Fluorescent type
o 18W T8 Fluorescent to be replace with 10W/8W LED Tube Fluorescent type.
6.4 SMART COOLING OPTIMISATION SYSTEM FOR
AHU/WCPU

WCPU Smart Controller control panel with variable-frequency drive capability to


control the WCPU compressor speed during operation by using temperature
parameter. Compressor will operate proportional with temperature value.

Capability of controlling two compressor circuit of an air conditioning system with


variable speed operation

o Ability to matching the performance of the air-conditioning system with cooling


load

o Less surge during starting torque means less maximum demand

o Control the limitation speed of minimum and maximum compressor operation


(power saving)

o Cut off system avoid over heating compressor

o Soft Start and Prolonged Life Cycle Costs

System operation as below:-

1) Temperature sensor

- Collect the return temperature data from WCPU room and send to WCPU
controller

2) Controller

- Since the controller gets temperature data, controller will manipulate the data
and change into analog signal as an instruction for the VFD to operate.

3) VFD

- VFD turns the analog signal from the controller into variable frequency to make
the compressor by following the frequency speed from the VFD
SECTION C-2 Saving Measurement, Verification and Monitoring Methods.

Measurement & Verification (M&V) is the process to ensure that the saving will be
achieved after implementing the energy conservation measures. It is important to
choose an appropriate measurement and verification method in any proposed
improvement analysis. As per description and example in Figure below, Measurement
and Verification process to be conducted once installation completed. This will be
involved independent third party.

There are four approaches to measuring savings that are termed “Option A, B, C and
D. These are the cornerstones of the standardized set of procedures contained in the
IPMVP.
6.5 ENERGY SAVING CALCULATION FORMULA

The energy saving formula proposed under Energy Performance Contract (EPC)
between Taiace and the Client as below:

Energy Savings = Base year energy use – Post retrofit energy use +- Adjustment

Once all baseline data collected during this M&V process, analysis were carried out.
Correlations between the energy and factor that may affected it were studied. Below
table show the example of reporting format, in order to conduct continuous energy
saving monitoring.

POST-RETROFIT /REPORTING PERIOD DATA ADJUSTED BASELINE DATA AVOIDED ENERGY


FACTORS
Non
Non
routine Adjusted
No of In- No of Out- routine
No of Consum CDD Adjusted adjustme basline + Energy
No of In- Patients Patients Intercept adjustme Savings
Month Out- CDD ptions Sensitivity Baseline nt - New non Avoided
Patients Sensitivity Sensitivity (kWh) nt - New percentage
Patients (kWh) (kWh) (kWh) Aircond/A routine (kWh)
(kWh) (kWh) Building
sset (kWh)
(kWh)
(kWh)
x1 x2 x3 C

SECTION C-3 Description of On-Going Services – Remote Monitoring System,


Asset and Maintenance Management System.
6.6 REMOTE ENERGY MONITORING SYSTEM

Remote Monitoring System (RMS) was developed to provide visibility of energy usage
to customer references. Taiace had installed more than 500units of smart energy
meter in both Malaysia and Indonesia, for remote monitoring purposes. For example,
in EPC contract with Ministry of Higher Education at Polytechnics, we had installed the
RMS before the implementation of energy saving measure. Data captured can be used
as indication for baseline energy use. This monitoring system objective is:

o Monitoring the performance of saving solutions via remote system to have real
time visualisation of the energy consumption.
o Data record management. Standard or customized reports delivered where you
want, when you want
o Tools to promote staff engagement in the process of utility conservation

Features in Remote Monitoring System:

o Site name, substation and sub meter is listed in profile.


o Search option for ease of access to current report and historical report.
o Report is presented in chart (bar & pie chart) and listing.
o Reports are printable and downloadable multi form.

Below pictures illustrate our web dashboard.


Asset and Maintenance Management System

In order to ensure smooth operation and maintenance activity after the installation of
ESM completed, Taiace already have own Asset and Maintenance Management
System. This will be useful tools for both Taiace and the Users/Client/Building Owner
in reporting either the routine maintenance or breakdown issues/complaints, Web
based system makes easier for both party to access at anytime and anywhere. Below
pictures illustrate our owned Asset and Maintenance Management System practice for
EPC contract for Polytechnics projects.
7 SUMMARY AND IMPLEMENTATION STRATEGY

The key to any successful implementation is to put in place a sustainable


program with clear policy, target and person or party responsible to carry them
out. Establishment of a Sustainable Energy Management System (SEMS)
including the appointment of an Energy Manager with full support from the top
management is essential to ensure the success of energy conservation
activities.

SEMS put in place a mechanism to be driven by an energy manager for


everyone to get involve to elevate the level of managing energy status in six
vital elements namely policy & systems, organization, motivation, information
systems, training and awareness and investment. Awareness campaign and
promotion will get everyone to participate and help reduce usage. This is
particularly so if the leadership shows clear sign of seriousness in reducing
energy usage. Substantial no cost savings can be achieved by getting everyone
to participate and aware simple energy savings tips such as switching
equipment off when not in use.

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