Hot Water Calorifiers System T&C

HOT WATER SYSTEM Test Form
SOFTWARE FUNCTIONAL TEST FORM -1
Form No: ECC-NSCKWE-BMS-

Project: PROJECT THE ECC & NDCS @ SGH TESTFROM-0001
Equipment ID: HWS-XX-XX Date: Revision: 0
Process Description: Testing and Commissioning of HWS-XX-XX
Area/Location: Panel ID: DDC-XX-XX
EXPECTED RESULT
(INITIAL &
SR.NO. TESTING ACTIVITY RESULT REMARKS
DATE)
BMS – SOFTWARE ONLINE & GRAPHIC
DISPLAY
CALORIFIER C/W STANDBY

TEST – 1 ELECTRIC HEATER Status
Monitoring Points
Monitor the Incoming Power HWS-W-XX-XX_IncPwrSts=

(LMCP) Status is “Normal” “NORMAL”
1
Switch off the Incoming Power HWS-W-XX-XX_IncPwrSts=
(LMCP) Status is “Alarm” “ALARM”
Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

2
Monitor the Status is “OFF” HWS-XX-XX_Sts = “OFF”
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
Check the Trip condition is

“Normal” HWS-XX-XX_Trip = “NORMAL”
3
Simulate the Trip condition is HWS-XX-XX_Trip = “Alarm”
“Alarm”
Check the Common Alarm

condition is “Normal” HWS-XX-XX_Trip = “NORMAL”
4
Simulate the condition is HWS-XX-XX_Trip = “ALARM”
“Alarm”
Monitor the Mode to “Local” HWS-XX-XX_Mode = “LOCAL”

5
Monitor the Valve Status is

“OPEN” HWS-XX-XX_Sts = “OPEN”
6
Monitor the Value Status is HWS-XX-XX_Sts = “CLOSE”
“CLOSE”
Monitor the Heater Status is

“ON” HWS-XX-XX_Sts = “ON”
7
Monitor the Heater Status is HWS-XX-XX_Sts = “OFF”
“OFF”
Send Command to "OPEN" HWS-XX-XX_DampCmd = “OPEN”

8
Send Command to "CLOSE" HWS-XX-XX_DampCmd = “CLOSE”
Monitor the Hot Water Valve

Status is “ON” HWS-XX-XX_Sts = “ON”
9
Monitor the Hot Water Valve HWS-XX-XX_Sts = “OFF”
Status is “OFF”
TEST –2 Analog input Monitoring Points

EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
Hotwater storage temp1 sensor

readings
Check the Hot water Storage
1
temperature sensor.
HWS-XX-XX _RmT = ____________
ºC
Hotwater storage temp2 sensor

readings
2
temperature sensor.
HWS-XX-XX _RmT = ____________
ºC
TEST – 3 Monitoring Power meter
BMS Site Reading

Ensure the power consumption Reading
1 reading from site tally with BMS
reading.
kWh
BMS Site Reading

Reading
Ensure the power reading from
2
site tally with BMS reading.
kW
CALORIFIER C/W STANDBY

TEST – 4 ELECTRIC HEATER High
Level Integration.
Test the CALORIFIER C/W All the parameters are displayed in

1 STANDBY ELECTRIC BMS as per BMS interface
HEATER for HLI. document.
HOT WATER CIRCULATION

TEST – 5 PUMPS Status Monitoring
Points
1 Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

2
“Alarm”

3
“Alarm”

4

5
“CLOSE”

6

7
Status is “OFF”
Verification of Hot water

TEST-6 HWS-XX-XX _RmTemp =______ ºC
Temperature VSD control
Adjust the Hot water VSD Command to modulate to ramp

Temperature re set point value down the speed:
1
below the Room Temperature
reading HWS-XX-XX _VSDCtrl =______%
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
HWS-XX-XX _VSDFdb =______%
VSD Command to modulate to ramp

Adjust the Hot water up the speed:
Temperature set point value
2
above the Room Temperature HWS-XX-XX _VSDCtrl =______%
reading
HOT WATER CIRCULATION

TEST – 7
PUMPS High Level Integration.
All the parameters are displayed in

Test the HOT WATER
1 BMS as per BMS interface
CIRCULATION PUMPS for HLI.
document.
HOT WATER RETURN

TEST – 8 PUMPS Status Monitoring
Points

1

2
“Alarm”

3
“Alarm”

4
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

5
“CLOSE”

6

7
Status is “OFF”
Verification of Hot water

TEST-9 HWS-XX-XX _RmTemp =______ ºC
Temperature VSD control

Adjust the Hot water down the speed:
Temperature re set point value
1
below the Room Temperature HWS-XX-XX _VSDCtrl =______%
reading

Adjust the Hot water up the speed:
Temperature set point value
2
above the Room Temperature HWS-XX-XX _VSDCtrl =______%
reading
TEST – HOT WATER RETURN

10 PUMPS High Level Integration.

Test the HOT WATER
RETURN PUMPS for HLI.
document.
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
COLD WATER MAKEUP

TEST –
SUPPLY Status Monitoring
11
Points
Cold water pressure sensor readings

Check the cold water supply
1
temperature sensor. HWS-XX-XX _RmT = ____________
pa
Cold water pressuresensor readings

2
Pressure sensor. HWS-XX-XX _RmT = ____________
pa
Clod water flow ensor readings

Check the Clod water flow
3
sensor. HWS-XX-XX _RmT
=___________m3/h
TEST – COLD WATER MAKEUP

12 SUPPLY High Level Integration.

Test the COLD WATER
MAKEUP SUPPLY for HLI.
document.
TEST – HOT WATER SYSTEM Status

13 Monitoring Points
Hot water Temperature sensor

readings
Check the Hot water supply
1
temperature sensor.
HWS-XX-XX _RmT = ___________
ºC

readings
Check the Hot water return
2
temperature sensor.
HWS-XX-XX _RmT = ____________
ºC
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
Hot water supply flow rate readings

3
flow rate sensor. HWS-XX-XX _RmT =
__________m3/h
Hot water return flow rate readings

Check the Hot water return flow
4
rate sensor. HWS-XX-XX _RmT =
__________m3/h
Hot water supply pressure sensor

readings
5
pressure sensor.
HWS-XX-XX _RmT = ___________
ºC
Hot water return pressure sensor

readings
6
pressure sensor.
HWS-XX-XX _RmT = ____________
ºC
TEST – HOT WATER SYSTEM

14 High Level Integration.

Test the HOT WATER
SYSTEM for HLI.
document.
LMCP FOR CALORIFIER C/W

TEST – STANDBY ELECTRIC
15 HEATER Status Monitoring
Points

1
2
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

3
“Alarm”

4
“Alarm”

5

6
“OFF”

7
Status is “OFF”
TEST –
Monitoring Power meter
16
BMS Site Reading

reading.
kWh
2
Ensure the power reading from BMS Site Reading
site tally with BMS reading. Reading
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
kW
BMS Site Reading

Reading
3
Volt
BMS Site Reading

Reading
4
Amp
BMS Site Reading

Ensure the power factor rating Reading
reading.
PwFtr
LMCP FOR CALORIFIER C/W

TEST – STANDBY ELECTRIC
17 HEATER High Level
Integration.
Test the LMCP FOR All the parameters are displayed in

1 CALORIFIER C/W STANDBY BMS as per BMS interface
ELECTRIC HEATER for HLI. document.
LMCP FOR CIRCULATION

TEST –
PUMPS Status Monitoring
18
Points

1
2 Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

3
“Alarm”

4
“Alarm”

5

6
“OFF”

7
Status is “OFF”
TEST –
Analog Input points
19

readings
1
temperature sensor.
HWS-XX-XX _RmT = ___________
ºC
2
Check the Hot water return Hot water Temperature sensor
temperature sensor. readings
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
HWS-XX-XX _RmT = ____________

ºC
TEST –
20
BMS Site Reading

reading.
kWh
BMS Site Reading

Reading
2
kW
BMS Site Reading

Reading
3
Volt
BMS Site Reading

Reading
4
Amp
BMS Site Reading

reading.
PwFtr
TEST – LMCP FOR CIRCULATION

21 PUMPS High Level Integration.
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

Test the LMCP FOR
CIRCULATION PUMPS for HLI.
document.
LMCP FOR HOT WATER

TEST –
RETURN PUMPS Status
22
Monitoring Points

1

2

3
“Alarm”

4
“Alarm”

5

6
“OFF”
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY

7
Status is “OFF”
TEST –
Analog Input points
23

readings
1
temperature sensor.
HWS-XX-XX _RmT = ___________
ºC

readings
2
temperature sensor.
HWS-XX-XX _RmT = ____________
ºC
TEST –
24
BMS Site Reading

reading.
kWh
BMS Site Reading

Reading
2
kW
BMS Site Reading

Reading
3
Volt
EXPECTED RESULT
(INITIAL &
DATE)
DISPLAY
BMS Site Reading

Reading
4
Amp
BMS Site Reading

reading.
PwFtr
LMCP FOR HOT WATER

TEST –
RETURN PUMPS High Level
25
Integration.
Test the LMCP FOR HOT All the parameters are displayed in
1 WATER RETURN PUMPS for BMS as per BMS interface
HLI. document.
Tested By: Acknowledged

Honeywell Pte Ltd
By: Kilowatts
NAME: NAME:
DATE: DATE:
Submitted and Penta-Ocean Construction Co, Witnessed and

RE/RTO
Checked By: Ltd. Checked BY:
NAME: NAME:
DATE: DATE:

Hot Water Calorifiers System T&amp;C

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HOT WATER SYSTEM Test Form

SOFTWARE FUNCTIONAL TEST FORM -1

Form No: ECC-NSCKWE-BMS-

Equipment ID: HWS-XX-XX Date: Revision: 0

Process Description: Testing and Commissioning of HWS-XX-XX

Area/Location: Panel ID: DDC-XX-XX

CALORIFIER C/W STANDBY

Monitor the Incoming Power HWS-W-XX-XX_IncPwrSts=

Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

Check the Trip condition is

Check the Common Alarm

Monitor the Mode to “Local” HWS-XX-XX_Mode = “LOCAL”

Monitor the Valve Status is

Monitor the Heater Status is

Send Command to "OPEN" HWS-XX-XX_DampCmd = “OPEN”

Monitor the Hot Water Valve

TEST –2 Analog input Monitoring Points

Hotwater storage temp1 sensor

Hotwater storage temp2 sensor

TEST – 3 Monitoring Power meter

BMS Site Reading

BMS Site Reading

CALORIFIER C/W STANDBY

Test the CALORIFIER C/W All the parameters are displayed in

HOT WATER CIRCULATION

1 Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

Monitor the Status is “OFF” HWS-XX-XX_Sts = “OFF”

Check the Trip condition is

Check the Common Alarm

Monitor the Mode to “Local” HWS-XX-XX_Mode = “LOCAL”

Monitor the Valve Status is

Send Command to "OPEN" HWS-XX-XX_DampCmd = “OPEN”

Monitor the Hot Water Valve

Verification of Hot water

Adjust the Hot water VSD Command to modulate to ramp

HWS-XX-XX _VSDFdb =______%

VSD Command to modulate to ramp

HOT WATER CIRCULATION

All the parameters are displayed in

HOT WATER RETURN

Monitor the Status is “ON” HWS-XX-XX_Sts = “ON”

Check the Trip condition is

Check the Common Alarm

Monitor the Mode to “Local” HWS-XX-XX_Mode = “LOCAL”

Monitor the Valve Status is

Send Command to "OPEN" HWS-XX-XX_DampCmd = “OPEN”

Monitor the Hot Water Valve

Verification of Hot water

VSD Command to modulate to ramp

VSD Command to modulate to ramp

TEST – HOT WATER RETURN

All the parameters are displayed in

COLD WATER MAKEUP

Cold water pressure sensor readings

Cold water pressuresensor readings

Clod water flow ensor readings

TEST – COLD WATER MAKEUP

All the parameters are displayed in

TEST – HOT WATER SYSTEM Status

Hot water Temperature sensor

Hot water Temperature sensor

Hot water supply flow rate readings

Hot water return flow rate readings

Hot Water Calorifiers System T&C

Hot Water Calorifiers System T&C