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Manual CMS QuickStart E4
Manual CMS QuickStart E4
VM600
Condition Monitoring System (CMS)
TITLE PAGE
Vibro-Meter S.A.
Route de Moncor 4
CH - 1701 Fribourg
SWITZERLAND
www.vibro-meter.com
Date Written by / PM
Edition Description
of Issue Modified by No.
2 16.09.05 N. Parker --- Second edition, based on Version 2.0 of the CMS Software
Update for new corporate identity, based on Version 2.1 of the CMS
3 31.03.06 N. Parker ---
Software
HR
Development H. Reiss
Technical content of original
issue approved by GZ
Product Management G. Zurbriggen
RA
Document released by Technical Publications R. Arnaud
The duly signed master copy of this page is stored by the Technical Publications Department of Vibro-Meter S.A.
and can be obtained by writing to the Technical Publications Manager.
IMPORTANT NOTICE
All statements, technical information, and recommendations in this document which relate to the products supplied
by Vibro-Meter SA are based on information believed to be reliable, but unless otherwise expressly agreed in writing
with Vibro-Meter the accuracy or completeness of such data is not guaranteed. Before using this product, you must
evaluate it and determine if it is suitable for your intended application. Unless otherwise expressly agreed in writing
with Vibro-Meter, you assume all risks and liability associated with such use. Vibro-Meter takes no responsibility for
any statements related to the product which are not contained in a current English language Vibro-Meter
publication, nor for any statements contained in extracts, summaries, translations or any other documents not
authored and produced by Vibro-Meter.
COPYRIGHT
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
A ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Licensing
The purchase of the CMS Software includes licenses for the CMS Software, as well as the
embedded database package.
The installation and use of the database package is strictly limited to the number of
licenses purchased through Vibro-Meter. Additional licenses must be purchased
directly or indirectly from Sybase. Also, the use of the database product embedded
into the delivery is strictly limited to exclusive use with the VM600 CMS Software.
Other uses must be explicitly authorised by Sybase.
NOTE : This is an example of the NOTE paragraph style. This draws the operator’s
attention to complementary information or advice relating to the subject being
treated.
• Before handling electronic circuits, discharge the static electricity on your body by
touching and momentarily holding a grounded metal object (e.g. a pipe or cabinet).
• Avoid the build-up of static electricity on your body by not wearing synthetic clothing
material, as these tend to generate and store static electric charges. Cotton or cotton
blend materials are preferred because they do not store static electric charges.
• Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by
their front panel handles.
• Do not touch printed circuit boards, their connectors or their components with conductive
devices or with your hands.
• Put the electronic circuit, printed circuit board or module containing electronic
components into an antistatic protective bag immediately after removing it from the
system rack.
1.1 Introduction
This book is designed to help you get your CMS Software system up and running in a
minimum amount of time. By following the basic tasks described in this book, you can have
a fully functional CMS Software system—displaying “live” data from the VM600 rack in a
graphical format—in less than 45 minutes.
The tasks described are:
1- Prerequisites and tests
2- Creating a new relational database in which to store data
3- Creating a rack configuration and configuring speed and vibration points
4- Running the VMCom communications handler to establish communications between the
database and the VM600 rack.
5- Creating a simple graphical document in the Mimic application in which to display the
results
6- Viewing the results in the Mimic document.
For all other information, refer to the other CMS Software documents listed in the Preface.
1.2 Prerequisites
This book assumes that:
1- The Adaptive Server Anywhere Database Software is installed.
2- The CMS Software itself is installed.
These tasks are described in detail in the VM600 Condition Monitoring System (CMS)
Software Manual - Volume 1.
3- A VM600 rack is available and equipped with at least one CMC 16/IOC 16T card pair, a
CPUM card, and an IOCN card, set up for network communications over an Ethernet
(TCP/IP) network and connected to your network.
1- Double-click the VM600 Administrator icon on the desktop, or choose Start >
Programs > VM600 CMS Software > Administrator.
The VM600 Administrator provides easy access to all other CMS Software modules,
tools for database management and commonly used operating system components.
2- Expand the Database Utilities icon.
3- Double-click the Create item. The following window is displayed:
4- Click Browse.
5- Navigate to the install_dir\VM600_CMS\DB folder, type “QuickStart.db” and click Save.
6- In the Data source name field, type “QUICKSTART”.
7- Click OK. The system creates a new database, displaying progress messages on a
scrolling console window. When all processing is complete, the console window should
resemble the following:
8- Click OK.
2 CONFIGURING COMMUNICATIONS
4- The “VMCom has started successfully” message indicates that the VMCom
communications handler has established communications between the rack and the
database, and data collection has started.
If a “WARNING:CMC-Comm Comm rack ID 1, cannot connect to rack IP ?” message
or similar appears, refer to the Troubleshooting section of the VM600 Condition
Monitoring System (CMS) Software Manual for help on resolving the problem.
5- Mimimise the console window.
Notice that a small icon appears in the Windows system tray to indicate that the VMCom
communications handler is running.
records to the database. Click OK to continue. The main Configuration Editor window
appears:
6- Click the Password icon on the toolbar, or choose Tools > Security from the menus.
The Password window appears:
7- Choose Super in the Privileges window, then type “super” in the Password field and
click OK.
3- On the New Rack window that appears, type “Rack 1” as the unique identifier for the rack
Type “VM600 Rack” in the Description window and click OK. The default properties of
the rack appear on the right hand side of the window:
4- Select the CPU Present checkbox and type “10.10.56.56” (or the TCP/IP address your
rack is using—see 1.3 - Testing the Network Connection) in the Hostname or TCP/IP
Address (1) field.
5- Click the Save icon on the toolbar to save these changes in the database.
6- Right-click on the rack icon in the Architectural view window and choose Add
Card to Rack from the contextual menu that appears. The New Card window appears:
7- In the Slot Number window, select the slot number of a CMC 16/IOC 16T card pair in
the VM600 rack, for example, “3”. You can determine the number to select either by
inspecting the rack visually, or by referring to the delivery papers that accompanied your
VM600 system when it was delivered.
8- In the Description field, type “CMC16/IOC16T card pair”, then click OK and confirm that
you wish to add the new card.
9- On the card’s property sheet that appears, verify that the part numbers of the
CMC 16/IOC 16T card pair match those of the cards installed in the rack (fields
highlighted in blue in Figure 3-6). This information is available from the papers you
received when your VM600 equipment was delivered:
It is very important that these part numbers are correct, as later you will configure jumpers on
the IOC 16T card (see 3.4.3 - Configuring the Rack’s Jumpers), and jumper configurations
can differ from one card version to another.
2- Choose Speed from the Signal Type list. The default properties for a Speed channel
appear:
6- Click the Save icon to save the modified rack configuration to the database.
2- Choose Dynamic from the Signal Type list. The default properties for a Dynamic
channel appear:
2- In the Output type list in the properties window that appears, choose FFT-based. The
default properties appear:
3- Type “Station 1” in the Tag field, a short description in the Description field, for example
“Monitoring station in main machine room”, and click OK.
4- Right-click on the new Station icon that appears in the Logical view and
choose Add Machine to Station from the menu that appears.
5- In the New Machine window that appears, type “Machine 1” in the Tag field, a short
description in the Description field, for example “Gas Turbine Number 1”, and click OK.
6- The Available Points area of the window lists the “Speed” and “Vibration” points you
configured in the Architectural view. Click the “attach all” button to move all the
defined points to the Attached Points list.
7- In the Fixed Speed Enable area of the window, ensure Off is selected.
NOTE : If fixed speed is enabled, the card does not use the current speed value to
determine the acquisition mode: “running on load”, “transient” (that is, run-up,
run-down, or operational transient), or “stopped”.
2- Notice that the Speed Reference Channel(s) field automatically selects the “Speed”
channel, since there is only one speed channel defined.
The following values must be set within the limits configured for the speed channel.
3- Set the Transient Duration value 5 (minutes).
4- Set the Overspeed Trigger value to 4000 (RPM).
5- Set the Lowspeed Trigger value to 2000 (RPM).
6- Set the Lowspeed Cutoff value to 200 (RPM).
3- Select the IOC Jumper Matrix property sheet to display a graphical view of the jumper
settings that must be configured on the IOC 16T card to match the current rack
configuration:
Parts currently
disabled
NOTE : Check that the part number of the IOC 16T card matches the part number selected
in the Configuration Editor (see Figure 3-6).
9- Click the Password icon on the toolbar, or choose Tools > Privileges from the
menus. The Change Privilege Level window appears:
10- Choose Super in the Privileges window, then type “super” in the Password field and
click OK.
12- Click the New Document icon on the toolbar, or choose File from the New menu.
13- Click Logical View to display the logical view of the rack configuration that you created
in Chapter 3.1 - Starting the Configuration Editor.
NOTE : You can also double-click on any object to display its properties.
4- Double-click the object (or right-click and choose Properties from the contextual menu
that appears).
5- In the Connect to machine box, choose Station 1 - Machine 1. This assigns a machine
to the Timer object.
6- Click OK.
The Timer object changes appearance to:
Alternatively, you can drag the machine icon from the logical view and drop it on
the unconfigured Timer object.
Dragging and dropping objects from the Logical view is a quicker alternative to the following
procedure:
1- Right-click on the Value Indicator object and choose Properties from the contextual
menu that appears.
2- Click the Data property sheet.
3- Click Browse.
4- Select the Speed icon on the Select Value to Assign window and click OK twice.
To create a second Value Indicator object:
1- Repeat the previous procedure to insert a second Value Indicator object in the document.
2- Drag the Vibration point from the Logical view onto the Value Indicator object. Notice that
the Value Indicator’s title is “Vibration - Common”, indicating that the Vibration point
contains several output bands:
1- Click the Edit/Run Mode button on the toolbar to switch to Run mode.
2- The document should appear similar to the following:
The Timer object begins to expire. To restart the Timer, click the Reset Timer button in
the top right of the Mimic window.
To use the Band Control object to select a band to view in the Vibration value indicator:
1- Right-click on the Band Control object.
2- On the contextual menu that appears, select 40-60Hz (this is the label assigned to the
band control when it was created—see 4.2.4 - Inserting a Band Control Object).
Notice that the Vibration value indicator changes from displaying the “Overall” point:
to:
A ABBREVIATIONS
The table below defines the abbreviations found in this manual and associated Vibro-Meter
documentation.
Abbreviation Definition
AC Alternating Current
Amp Ampere
ANSI American National Standards Institute
American Standard Code for Information
ASCII
Interchange
BMP Bitmap
BW Bandwidth
CCW Counter-clockwise (anti-clockwise)
CD-ROM Compact Disk - Read Only Memory
cpm Cycles Per Minute
CMC Condition Monitoring Card
CMS Condition Monitoring System
CPU Central Processing Unit
CRC Cyclic Redundancy Check
CSV Comma Separated Values
CU Collection Unit
CW Clockwise
DAT Digital Audio Tape
DB Database
DBMS Database Management System
DC Direct Current
DCS Distributed Control System
DDE Dynamic Data Exchange
DHCP Dynamic Host Configuration Protocol
DSN Data Source Name
DSP Digital Signal Processor
FFT Fast Fourier Transform
FTP File Transfer Protocol
g grav (Unit of Acceleration)
Abbreviation Definition
GB Gigabyte
GIF Graphic Interchange Format
GUI Graphical User Interface
HP High Pressure (Turbine)
HW Hardware
Hz Hertz
ID Identifier
IOC Input / Output Card
IP Internet Protocol
ISO International Standards Organisation
JPEG Joint Photographics Experts Group
Abbreviation Definition
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NOTE : Always provide a filled-in photocopy of the Product Defect Report for each defective unit. The
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