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TORK Nsi Guide
TORK Nsi Guide
VDC
M +24
CO
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CO
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SEN
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P H O
EPC
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BLU
M
CO
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BLU MON
O M
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BLU MON NG
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CO ORA NO
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NG NO
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BLU MON ORA
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ORA
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NOVEMBER 2008
DESCRIPTION
Self contained transformer and relay with SPST dry contacts rated at 20 AMP 120VAC, or
277VAC. Internal power source provides for low voltage control of line voltage contacts, thus
eliminating the need for a separate step down transformer.
For multi-channel digital controls, TORK offers output panels, available in groups of 4 or 8
SPECIFICATIONS
Contacts: SPST Dry Contacts
Contact Rating: 20 Amps Ballast
20 Amps Incandescent (at 120VAC)
20 Amps General Purpose
1.0 Horsepower @ 120VAC
Temperature Range: 0° to 150°F (-18° to 66°C)
LOW VOLTAGE 2
CONDUCTOR 22GA
CLASS 2 WIRING N
INPUT VOLTAGE
L
MAINTAINED CONTACT
FROM MANUAL OR TRP
TIME SWITCH N
(DRY CONTACT) L
N
INPUT VOLTAGE
L
TRP
L
N
NOVEMBER 2008 1
A DIVISION OF NSi INDUSTRIES, LLC
LOW VOLTAGE CONTROL OF LIGHTING USING
TRANSFORMER RELAY POWERPACKS
TORK TIME SWITCH
(DRY CONTACT)
BLACK
BLUE
RED
NEUTRAL WHITE
BLACK
LINE
RED TRP-D
RED
BLACK
BLUE
RED
NEUTRAL WHITE
BLACK
LINE
RED TRP-D
RED
LOW VOLTAGE WIRING
MINIMUM 22 AWG
MAXIMUM LENGTH OF 500FT
Low voltage wiring: If three-way switching is required Standard wall switch or any digi-
Minimum 22AWG (eliminate standard wall switch) tal time switch
Maximum length of 500ft
TRP-D 120 / 277 Vac =
20amps ballast
20amps incandescent
2
APPLICATIONS GUIDE
SWITCHING LOADS HIGHER THAN THE
TIME SWITCH CONTACTS: SINGLE CIRCUIT CONTROL
For control by TORK digital time switches or lower
amperage mechanical time switches where switching
of higher load capacity is necessary. For example, 1.0
HP exhaust fan is switched by a TORK controller using
simple low voltage wire. TRP may be installed remote TORK DIGITAL CONTROL
from digital controller up to 500’ with #22 AWG low TERMINAL BLOCK
voltage wire. NO C NC
not used
BLACK
WHITE
BLUE
RED
NEUTRAL
BLACK
LINE RED TRP-D
RED
LOAD
1.0 HP MOTOR
RED
WHITE
NEUTRAL
BLACK
LINE RED TRP-D
RED
LOAD
1.0 HP MOTOR
not used
BLACK
BLUE
WHITE
RED
NEUTRAL
BLACK
LINE
RED TRP-D
RED
3
3
NOVEMBER 2008 A DIVISION OF NSi INDUSTRIES, LLC
TYPICAL WIRING WITH TORK DIGITAL CONTROL
SWITCHING 208-240 VOLTS
WITH NEUTRAL: USING 2 TRP-D’S
To control 2 separate 120V circuits using 240V 3
wire lines. TORK digital controller is wired to 2
TRP-D’s using low voltage switching. TRP-D’s may be TORK DIGITAL CONTROL
installed remote from digital controller up to 500’ with TERMINAL BLOCK
#22 AWG low voltage wire.
NO C NC
not used
BLACK
BLUE
RED
WHITE
N
BLACK
L1 RED TRP-D
RED
L2
LOAD
not used
BLACK
BLUE
WHITE
RED
BLACK
RED TRP-D
RED
LOAD
3 4 5 6
L1
208 OR 240VAC
L2
LOAD
4
APPLICATIONS GUIDE
SWITCHING HIGHER VOLTAGE AND/OR
AMPERAGE USING CONTACTORS
To control 120 volt circuits where increased voltage TYPICAL WIRING WITH TORK CONTACTORS
and/or amperage switching is necessary, close to or 5401, 5440 AND OTHER CONTROL SYSTEMS
remote from controller. Can switch up to 40 amps per
pole from 120VAC to 480 VAC, one or two circuits TORK DIGITAL CONTROL
simultaneously. Indoor-outdoor enclosure. TERMINAL BLOCK
NO C NC
MECHANICALLY HELD CONTACTOR
SELF CLEARING
OPEN
LINE
CLOSE
120VAC
NEUTRAL C
120VAC COIL
TORK’s model 5441 contains 4-3PST contactors - 40 TYPICAL WIRING WITH TORK MODEL 5441
Amp contacts - 8VA coil power per contactor - 120 MULTIPLE ELECTRICALLY-HELD CONTACTORS
VAC. Electrically-held in one enclosure (indoor only).
Wire close to or remote from controller. Up to 4
contactors may be parallel wired to 1 circuit; time TORK TIME SWITCH
controlled, indoor lighting, motor loads, ventilating TERMINAL BLOCK
systems, refrigeration ambient defrosting. NO C NC NO C NC
NEUTRAL
LINE 120/240/277/480VAC
LOAD 40A MAX PER POLE
CIRCUIT 2
120VAC COIL
LINE 120/240/277/480VAC
NOVEMBER 2008 5
A DIVISION OF NSi INDUSTRIES, LLC
SINGLE CHANNEL
CONTROLLING TORK DIGITAL CONTROL TORK DIGITAL CONTROL
TWO DIFFERENT CIRCUIT #1 CIRCUIT #1
CIRCUITS ALTERNATELY NO C NC NO C NC
LOAD TO Security
Combination day-time control of lighting/night- & Alarm System
time control of security system. LINE FROM Security
LINE & Alarm System
Use NC of circuit 2 to turn “ON” security sys- 120VAC
tem when circuit 1 turns “OFF”. TORK MODEL 5401 CONTACTOR
NEUTRAL 3PST
Lighting Load
120VAC COIL
LINE 120/240/277/480VAC
LOAD 40A MAX PER POLE
CIRCUIT 1
can provide remote timed override of up to 12
NEUTRAL
hours. A flicker/beep warning can be selected
prior to turn-off.
120VAC
COIL
LINE 120/240/277/480VAC
TORK TORK MODEL 5401 CONTACTOR
A500 SERIES 3PST
INTERVAL
TIMER
LOAD 40A MAX PER POLE
OR
TORK SSA 100/200 SERIES
CIRCUIT 2
BLACK
120VAC
RED COIL
LINE 120/240/277/480VAC
GREEN TORK MODEL 5401 CONTACTOR
3PST
6
APPLICATIONS GUIDE
CONVERT MAINTAINED TO
MOMENTARY CONTACT
TORK DIGITAL CONTROL
The SMC-3D will operate low voltage TERMINAL BLOCK
latching relays or mechanically held (MAINTAINED CONTACT INPUT)
contactors with or without remote manual SMC-3D NO C NC
push button override. INPUT: SUSTAINED VOLTAGE 120VAC H
MOMENTARY CONTACTS (UNPOWERED) N
120VAC
The adapter converts a constant applied 30A INRUSH:
120VAC, 240VAC
120VAC (input) to a 2 second con-
277VAC, 30VDC SMC-3D 120VAC
tact closure at the “ON RELAY” output
closing common and normally open ON RELAY OFF RELAY
NC NO C NC NO C
(C, NO). When the constant applied
120VAC input opens, a 2 second con-
tact closure at the “OFF RELAY” output ON PULSE PUSH
between common and normally open (C, LOW VOLTAGE ON
LATCHING RELAY
NO) occurs. The SMC-3D can be oper- OR MECHANICALLY OFF PULSE
ated by any TORK time controller or a HELD CONTACTOR PUSH
H OFF
remote manual SPST standard constant NEUTRAL
120VAC
N
“ON-OFF” switch.
TORK DIGITAL CONTROL
ELECTRICALLY HELD CONTACTOR OR MOTOR STARTER TERMINAL BLOCK
The SMC-3D with pulse “ON” an electri- L L L (MAINTAINED CONTACT INPUT)
cally held contactor or motor starter with NO C NC
self contained “ON-OFF” push buttons.
H
“ON” relay will pulse 2 second “ON” 120VAC
120VAC COIL N
and electrically hold the contactor “ON”.
By interrupting the holding circuit of the AUX
contactors “OFF” button across com-
SMC-3D 120VAC
CONTACTS
mon and normally closed (C, NC) of the ON RELAY OFF RELAY
SMC-3D “OFF” relay the 2 second open- NC NO C NC NO C
ing of common and normally closed (C, REMOTE SWITCHES OPTIONAL
NC) will allow the electrically held con- LOAD LOAD LOAD
N
PUSH
tactors to open, thereby going “OFF”. ON
N N N
PUSH
OFF
NOVEMBER 2008 7
A DIVISION OF NSi INDUSTRIES, LLC
4 ZONE LIGHTING CONTROLLER WITH PHOTO SENSOR INPUT
AND DRY CONTACT REMOTE OVERRIDE INPUTS
The DLC400BP is a multi-voltage, dedicated 4 zone
lighting controller with photocell input in a NEMA
3 Enclosure. The unit has 30 AMP SPDT heavy duty
contacts, therefore eliminating the need for costly
contactors in most application. Each zone can be
actuated by 1) The photosensor, or 2) Time of day,
or 3) A combination of both. Light level setting at
which lights turn on and off as well as time sched-
ules are assigned independently to each zone, with
the additional capability of remote override inputs
from external switches or local override at the key-
pad.
8
APPLICATIONS GUIDE
UNIVERSAL INPUT
FROM PHOTOCELL TORK MODEL DGUM 100 TORK MODEL DGU 100
TERMINAL BLOCK TERMINAL BLOCK
CLOCK (MOMENTARY CONTACTS) CLOCK (MOMENTARY CONTACTS)
INPUT DRY CONTACTS (UNPOWERED) INPUT DRY CONTACTS (UNPOWERED)
H N NO C NC NO C NC H N NO C NC SELF CLEARING
MECHANICALLY HELD CONTACTOR
OPEN
ON OFF H
CLOSE
N C
Single channel time switch accepts
remote input from any dry maintained
contact closure and photocell or ther- TORK EPC1
mostat. Use to control outdoor lighting
OR MAINTAINED SWITCH
USE EITHER PHOTOCELL
(BUT NOT BOTH!)
or HVAC. PHOTO
CONTROL
REMOTE INPUT REMOTE INPUT
1 2 3 1 2 3
NOVEMBER 2008 9
A DIVISION OF NSi INDUSTRIES, LLC
COMBINATION PHOTOCONTROL/TIMED ON-OFF SWITCHING
OF GREATER LOAD CAPACITIES
To control lighting circuits where a
Photocontrol turns “ON” at dusk (controller TORK
PHOTOELECTRIC
should be set for “ON” before dusk) and
CONTROL TORK DIGITAL CONTROL
“OFF” by preset times of 120VAC control- TERMINAL BLOCK
ler. Controller can be set to turn “ON” early
NO C NC
a.m. before dawn, and have Photocontrol PHOTO
turn “OFF” at dawn…turn back “ON” at CONTROL
dusk, and controller turns lights “OFF” during TORK MODEL 5401 CONTACTOR
nights when lighting is no longer needed. TORK MODELS
LOAD 40A MAX PER POLE
2000 / 2001 / 2021
Photocontrol can be wired direct to 120VAC 2101 / 3000
control circuits.
WHITE
BLACK
RED
NEUTRAL 120VAC COIL
120VAC
LINE
LINE 120/240/277/480VAC
LIGHTING CONTROLLER
INDEPENDENT LIGHT LEVEL/TIME-OF-DAY OPERATION OF TWO
LIGHTING ZONES (I.E. 2 LEVEL ATRIUM LIGHTING)
The LC200 consists of an electronic control
and an electronic light sensor interacting. The
unit offers separate control of two lighting
zones, each with user settable on/off light
level setpoints. The Electronic control also
offers two digital inputs which will accept
a contact closure from any Tork Timer(s), or
existing EMS system to provide for indepen-
dent Time-Of-Day override.
10
APPLICATIONS GUIDE
DIGITAL LIGHTING CONTROLLER
MODEL DGLC
1. For wiring to electrically-held contactor - see Fig. 1
2. For coil clearing mechanically-held contactor - see Fig. 2
3. Fig. 1 and Fig. 2 - one circuit can be used to control electronically-held contactor while the other circuit controls
a mechanically-held contactor.
FIG. 1
WHITE
WHITE
LINE
TORK MODEL 5401 CONTACTOR
120VAC (DEDICATED) (OR OTHER ELECTRICALLY HELD CONTACTOR)
NEUTRAL LINE 120/240/277/480VAC
120VAC
COIL
LINE
120VAC
LOAD 40A MAX PER POLE
NEUTRAL
LINE 120/240/277/480VAC
120VAC
COIL
WHITE
LINE WHITE
120VAC (DEDICATED)
NEUTRAL SELF CLEARING
MECHANICALLY HELD CONTACTOR
OPEN
CLOSE
LINE
120VAC C
NEUTRAL
SELF CLEARING
MECHANICALLY HELD CONTACTOR
WHITE
momentary contact adapter. For operation of mechan-
H
ically-held contactors and low voltage relays where
120VAC
remote momentary push button stations are necessary N
or already exist.
SMC-3D
120VAC
MOMENTARY CONTACTS
ADAPTER SMC-3D ON RELAY
NC NO C
OFF RELAY
NC NO C
ON PULSE PUSH
LOW VOLTAGE ON
LATCHING RELAY
OR MECHANICALLY OFF PULSE
HELD CONTACTOR PUSH
H OFF
120VAC
NEUTRAL N
12
APPLICATIONS GUIDE
LINE
BLACK
RED RELAY GE RR-7
OR EQUIVALENT
NEUTRAL BLUE
OPTIONAL HALF-WAVE
RECTIFIER - 24VAC
TORK MODEL TA 1245Y-75
(75VA TRANSFORMER)
LINE
120VAC
NEUTRAL
TORKALERT™
TORK MODEL TA599 24 VAC HORNS
TRANSFORMER (40VA) TA874-G5, TA876-G5
NOVEMBER 2008 13
A DIVISION OF NSi INDUSTRIES, LLC
TIMED OVERRIDE “ON” FOR LIGHTING, HVAC
WITH WARNING OFF INDICATION
COVERS FROM 120 THRU 277 VAC
The LDS / LDS-A is an accessory to any TORK main- The LDSH / LDSH-A is an accessory to any TORK
tained contact time switch and is used to extend the maintained contact time switch and is used to extend
lighting time after the main time switch turns OFF a the time on of lighting, HVAC, and other main build-
lighting circuit. An approximate _ second blink will ing loads after the time switch turns OFF. An auxiliary
occur as a warning that the lighting will go OFF in (user contact closes, turning on a user selected signal device
selectable) 1 or 5 minute warning period. (i.e. bell, horn, light, or other warning device), which
turns off along with the main load at the end of the user
Remote momentary ON/OFF push button switches can selected 1 or 5 minute warning period.
be connected to the designated terminal of the Lighting
Delay Switch using low voltage # 18 - 22 AWG twisted Remote momentary ON/OFF push button switches can
pair wires. Pressing the remote ON button momentarily be connected to the designated terminal of the Lighting
during the 1 or 5 minute warning period (before the Delay Switch using low voltage # 18 - 22 AWG twisted
lights go out) will extend the time ON for a user select- pair wires. Pressing the remote ON button momentarily
able _ hour, I hour, 1-1/2 hour, 2 hours, 6 hours, 9 during the 1 or 5 minute warning period will extend
hours, or 12 hours. At the end of the extended time a the time on (main load) for a user selectable 1/2 hour,
warning blink will again occur, allowing personnel to 1 hour, 1 1/2 hour, 2 hours, 6 hours, 9 hours or 12
repeat another 12 hour extension if necessary. Pressing hours. At the end of the extended time, the user selected
the remote OFF button for 3 to 4 seconds will terminate signal device will turn on again, allowing personnel
the extension of time, and initiate the warning blink. to repeat another 1/2 hour – 12 hour extension of the
The lights will turn OFF after the 1 or 5 minute warning main load. Pressing the remote off button for 3 to 4
period. seconds will terminate the extension of time for the main
load and warning circuit. The main load and warn-
ing circuit will turn off after the 1 or 5 minute warning
period.
14
APPLICATIONS GUIDE
C NO NC C NO NC C NO NC C NO NC
not used
BLACK
N WHITE
BLACK
L
DRY CONTACTS RED
TRP-D BLUE
TO LOAD RED
RED not used
BLACK
N WHITE
BLACK
L
DRY CONTACTS
TRP-D BLUE
RED
TO LOAD RED
RED
not used
BLACK
N WHITE
BLACK
L
TRP-D BLUE
DRY CONTACTS RED RED
TO LOAD RED
not used
BLACK
TRP-D INPUT VOLTAGE : 120 /- 277 VAC N WHITE
BLACK
L
TRP-D BLUE
DRY CONTACTS RED RED
TO LOAD RED
APPLICATIONS:
SWITCH CAPACITY
20A Ballast
20A Incandescent (at 120VAC)
20A General Use
1.0HP at 120VAC
NOVEMBER 2008 15
A DIVISION OF NSi INDUSTRIES, LLC
TYPICAL WIRING WITH 5401 OR 5441
FOR SWITCHING OF GREATER LOADS
DRY CONTACT OUTPUT
C NO NC C NO NC C NO NC C NO NC
L
120 VAC
N
LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE LOAD 40A MAX PER POLE
APPLICATIONS:
16
APPLICATIONS GUIDE
M
Typical wiring with TORK electromechanical time switch
for automatic switching of POULTRY HOUSE lighting.
Bright lighting to simulate daylight - dim lights for roost-
ing. LOW VOLTAGE
AUXILLARY SWITCH
L 1 X 2 NO C
BRIDGE
L
120VAC
N
BRIGHT LIGHTING
UP TO 4000 WATTS
DIM LIGHTING
UP TO 2000 WATTS
not used
BLACK
BLACK
BLUE
RED
WHITE
BLACK
RED
TRP-D
RED
BRIDGE
L
120VAC
N
SMC-3D
120VAC
MOMENTARY CONTACTS
ADAPTER SMC-3D ON RELAY
NC NO C
OFF RELAY
NC NO C
ON PULSE PUSH
LOW VOLTAGE ON
LATCHING RELAY
OR MECHANICALLY OFF PULSE
HELD CONTACTOR PUSH
H OFF
120VAC
NEUTRAL N
NOVEMBER 2008 17
A DIVISION OF NSi INDUSTRIES, LLC
MECHANICAL TIME SWITCHES AND PHOTOCONTROL
OPERATING WITH MOMENTARY CONTACT SYSTEM
TORK MODELS
TORK Model 2000, 2001 or 2101 photocontrol is 2000/2001/2021
wired in series with Model 1101 or 1102 time switch TORK 1101 SPST 2101/3000
for photocontrol ON/timed OFF in connection with an
SMC-3D momentary contact adapter. For operation of
mechanically-held contactors and low voltage relays REMOVE BRIDGE FROM M PHOTO
where remote momentary push button stations are nec-
TERMINALS L & 1 CONTROL
essary or already exist. L 1 X 2
L
BLACK
RED
120VAC
N WHITE
SMC-3D
120VAC
MOMENTARY CONTACTS
ADAPTER SMC-3D ON RELAY
NC NO C
OFF RELAY
NC NO C
ON PULSE PUSH
LOW VOLTAGE ON
LATCHING RELAY
OR MECHANICALLY OFF PULSE
HELD CONTACTOR PUSH
H OFF
120VAC
NEUTRAL N
L BLACK
120VAC
WHITE
N
RED
NOT USED
LIGHTING LOAD
BLACK
BLACK
BLUE
20A MAX
RED
WHITE
BLACK
TRP-D
RED
RED
18
APPLICATIONS GUIDE
L
120VAC
N
SMC-3D
120VAC
MOMENTARY CONTACTS
ADAPTER SMC-3D ON RELAY
NC NO C
OFF RELAY
NC NO C
ON PULSE PUSH
LOW VOLTAGE ON
LATCHING RELAY
OR MECHANICALLY OFF PULSE
HELD CONTACTOR PUSH
H OFF
120VAC
NEUTRAL N
L
Use TRP-D for direct
120 OR 277 VAC
switching of remote N
lighting loads by
photocontrol / time
switch.
LIGHT LIGHT
FIXTURE FIXTURE WHITE BLACK
Applicable for BLACK BLUE
20 Amp Ballasst TRP-D RED
RED
20 Amp Incandescent RED
(at 120VAC)
RED
BLUE
BLACK
LOW VOLTAGE
3 CONDUCTOR 22GA CLASS 2 WIRING
NOVEMBER 2008 19
A DIVISION OF NSi INDUSTRIES, LLC
FOR MULTI CIRCUIT CONTROL, A MAXIMUM OF 5 TRP-D
POWERPACKS CAN BE CONNECTED TO ONE OSC5U/OSC10U/
OSC20U/OSCW5P/OSCW15P/OSC2UP
SENSOR
L
120 OR 277 VAC WHITE
N BLACK
LIGHT LIGHT BLACK
FIXTURE FIXTURE TRP-D BLUE
RED
RED
RED
L
120 OR 277 VAC WHITE
N BLACK
LIGHT LIGHT BLACK
BLUE
FIXTURE FIXTURE TRP-D RED
RED
RED
L
120 OR 277 VAC WHITE
N BLACK
LIGHT LIGHT BLACK
BLUE
FIXTURE FIXTURE
RED
TRP-D RED
RED
RED
BLUE
BLACK
LOW VOLTAGE
3 CONDUCTOR 22GA CLASS 2 WIRING
(CONNECT ALL LIKE-COLORED WIRES)
20
APPLICATIONS GUIDE
LOW VOLTAGE
3 CONDUCTOR 22GA CLASS 2 WIRING
(CONNECT ALL LIKE-COLORED WIRES)
RED RED WHITE N
BLUE BLUE BLACK 120 VAC
L
TRP-D RED
BLACK BLACK RED
SELECT A TRANSFORMER
SUFFICIENT TO DRIVE
THE NUMBER OF LATCHING
RELAYS USED
UP TO 20 LATCHING RELAYS
CAN BE SWITCHED BY ONE SMC-3D
TO LOAD
TO LOAD
TO LOAD
TO LOAD
TO LOAD
TO LOAD
NOVEMBER 2008 21
A DIVISION OF NSi INDUSTRIES, LLC
TIME SWITCH DETERMINING PERIODS DURING
WHICH OCCUPANCY SENSOR IS OPERATING
TORK TIME CONTROL
L TERMINAL BLOCK
120 OR 277 VAC
N NO C NC
WHITE
LOAD BLACK
BLUE
BLACK
RED
TRP-D
RED
RED
LOW VOLTAGE
3 CONDUCTOR 22GA CLASS 2 WIRING
To control what time of day the occupancy sensor is in
operation determined by a TORK digital or mechani-
BLACK
BLUE
RED
cal time switch. TRP-D can be mounted close to load
and sensor can be installed up to 500’ away using
#22 AWG low voltage wire. TORK digital or mechan- OSC5U / OSC10U / OSC20U
OSCW5P / OSCW15P / OSC20UP
ical time switch can be installed anywhere between OCCUPANCY SENSOR
the TRP-D and sensor.
N
120 OR 277 VAC
L
LOAD
TORK OCCUPANCY SENSOR
22
APPLICATIONS GUIDE
OR
GROUND
TORK ELECTRONIC INTERVAL TIMER BLACK RED
SSA100 LOAD
SSA200 GREEN
GROUND
3-WAY 3-WAY
WALL SWITCH WALL SWITCH
BLACK WIRE
NOT USED
BLACK
RED
N WHITE
BLACK
L
TRP-D
RED
LOW VOLTAGE WIRING
RED MINIMUM 22AWG
NOVEMBER 2008 23
A DIVISION OF NSi INDUSTRIES, LLC
NOTES