6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION

ORISSA

JOB NAME 6-LANING OF NH-5 SECTION FROM CHANDIKHOLE –

JAGATPUR-BHUBANESHWAR
DOCUMENT STAGING & SHUTTERING DESIGN OF DECK SLAB
(RIVER BRIDGE)
NAME
CIVIL EPC SIMPLEX INFRASTRUCTURES LIMITED
CONTRACTOR
NEW DELHI

DATE REV. MODIFICATION / PREPARED CHECKED APPROVED

NO. PURPOSE OF ISSUE
Name Signature Name Signature Name Signature
01.11.12 R0 ISSUED FOR APPROVAL S.M S.R S.K.B.
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

CONTENT SHEET

1. GENERAL
2. DESIGN DATA
3. LOADING
4. DESIGN PROCEDURE, CANTILEVER PORTION

5. DESIGN PROCEDURE, CENTER PORTION

01.11.2012 Page 2
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

1.0 GENERAL
1.1 Scope
Staging and shuttering arrangement for deck slab for flyover
1.2 Units of Measurement
Units of measurement in design calculation are in SI system, unless mentioned.
1.3 Code and Standards
IS: 800 -1984 Code of practice for general construction in steel
Code of practice for use of steel tubes in general building
IS: 806 - 1968 construction
Guidelines for the design and erection of falsework for road
IRC: 87 - 1984 bridges
1.4 Reference Documents/
Drawings
S. NO. Title DRAWING NO. Rev.
Dimenssion Detail Of Superstructure For
1 Span Mkd. P1-P2 To P15-P16 Over 9347/E/BIRUPA/DD-12 0
River Birupa
1.5 Computer Program /
Software
Staad - pro and MS Excel spread sheet is used for design calculation.
1.6 Materials
All structural rolled steel and built up sections or profiles are as per Indian Standard IS:2062 -1999.

2. DESIGN DATA/PARAMETERS
Unit weight of wet concrete(including Rft) = 2.6 t/m3
Allowable Stress in Bending in Structural Steel = 1650 kg/cm2
Allowable Shear Stress in Structural Steel = 1000 kg/cm2
Modulus of Elasticity of Steel (Es) = 2100000 kg/cm2
Modulus of Elasticity of ply (Eply) = 100000 kg/cm2
Allowable Stress in Bending in Ply = 105 kg/cm2
Allowable Stress in Bending in Timber = 85 kg/cm2
Allowable Shear Stress in Timber(Group C) = 4.9 kg/cm2

3. LOAD
3.1 DEAD LOAD
Average thickness of slab = 0.25 m
Length of cantilever = 2 m
Dead load intensity 0.25*2.6 = 0.65 t/m2
3.2 LIVE LOAD
Live load intensity , as per IRC 87 = 0.36 t/m2
Loads during construction may occur due to construction personal, plant & equipment, vibration
and impact of machine, delivered concrete ,unsymmetrical placement of concrete ,storage of
construction personnel.

01.11.2012 Page 3
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

3.3 NET LOAD INTENSITY

Dead load + Live load intensity = 1.01 t/m2

4.0 DESIGN PROCEDURE, CANTILEVER PORTION

4.1 Design of shutter plate

Thickness of Plate = 6 mm
Width of Plate,(Considered) = 1000 mm
Sectional Modulus of Plate ,ZXX = 6 cm3
M.I of the Plate (I) = 1.8 cm4
EPly = 0 kg/cm2
Total Load Intensity = 1.01 t/m2
C/C Spacing of wooden batten along the girder length = 600 mm
Max. UDL on the Ply, w = 1.01 t/m
2
Max. Bending Moment (M) = wl /10 = 0.036 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 606.00 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1650 kg/cm2 > 606.0 kg/cm2
(Hence
O.K.)

4.2 Design of Wooden Batten

Try with, 75mm x 100mm
Width of Batten, (B) = 75 mm
Depth of Batten, (D) = 100 mm

01.11.2012 Page 4
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

ZXX = 125 cm3

Max Spacing of Wooden Batten = 600 mm
Max. Span of wooden Batten = 900 mm
Load Intensity = 1.01 t/m2
UDL on Batten = 0.61 t/m
2
Max. Bending Moment (M) = wl /8 = 0.061 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 49.09 kg/cm2
As per IS 883-1994, Max. Permissible Bending Stress = 85 kg/cm2 > 49.09 kg/cm2
(Hence
O.K.)
Max. Shear Force, (S.F.) = wl/2 = 0.27 t
Shear Stress = S.F./(BxD) = 3.64 kg/cm2
As per IS 883-1994, Max. Permissible Shear Stress = 4.90 kg/cm2 > 3.64 kg/cm2
(Hence
O.K.)

4.3 Design of Secondary Member

Using ISMC 100
Width of Secondary Member = 50 mm
IXX = 186.7 cm4
ZXX = 37.3 cm3
ESteel = 2100000 kg/cm2
Max Spacing of the Secondary Girders = 1000 mm
Spacing of supporting bolts, Span = 1000 mm
Load Intensity = 1.01 t/m2
UDL on Secondary Girder = 1.01 t/m
2
Max. Bending Moment (M) = wl /8 = 0.13 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 338.47 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1650 kg/cm2 > 338.5 kg/cm2
(Hence
O.K.)
Max. Shear Force, (S.F.) = wl/2 = 0.51 t
Shear Stress = S.F./(BxD) = 153.03 kg/cm2
As per ISIS 800-1984, Max. Permissible Shear Stress = 1000.00 kg/cm2 > 153.0 kg/cm2
(Hence
O.K.)
Max. Deflection = (5wl4/384EIXX) = 0.34 mm
As per IS IS 800-1984, Permissible deflection = L/325 = 3.08 mm
(Hence
O.K.)
4.4 Design of Bracket
a) Horizontal member, 2 ISMC 100
Width of Primary Member = 100 mm
IXX = 186.7 cm4

01.11.2012 Page 5
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

ZXX = 37.3 cm3

Total IXX' = 373.4 cm4
Total ZXX' = 74.6 cm3
ESteel = 2100000 kg/cm2
Max Spacing of the Primary Girders = 900 mm
Load Transferred on Horizontal member through each support = 0.909 t

This load is trasferred to the primary girder

R2 cosФ

Distance,a = 0.6 m
Distance,b = 0.14 m
Distance,c = 0.86 m
Distance,d = 1 m
Distance,e = 0.87 m
Distance,f = 2.05 m
sinФ = e/f = 0.424
cosФ = (c+d)/f = 0.906
Equating moments at point 1
Equation1, R1*(a+b+c+d) + (R2 sinФ)*(a+b) = P1*a + P2*(a+b) + P3*(a+b+c)
Equation2, R1 + R2 sinФ= P1 + P2 + P3
From above equations , R1 = 0.358 t
From above equations , R2 = 3.446 t
R2 sinФ = 1.460 t
Max. Span of the Primary girders = 1000 mm
Load Intensity = 1.01 t/m2
UDL on Primary Girder = 0.909 t/m
Max. Bending Moment (M) = 0.50 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 670.24 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1650 kg/cm2 > 670.2 kg/cm2
(Hence

01.11.2012 Page 6
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

O.K.)

b) Design of vertical member

For trhe web portion,
Try with,2 ISMC 75
Width of Secondary Member = 40 mm
Area of section = 8.67 cm
IXX = 76 cm4
Iyy = 12.6 cm4
Cyy = 1.31 cm
Total IXX = 152 cm4
Total Iyy = 215.18 cm3
ESteel = 2100000 kg/cm2
Axial load = 0.358 t
Effective length = 575 mm
rxx = 29.61 mm
ryy = 35.23 mm
L/ryy = 19.42
Actual compressive strength on member = 2.06 N/mm2
From table 5.1 ,IS 800:1984
Permissible stress in member = 145 N/mm2 > 2.1 N/mm2
(Hence
O.K.)
c) Design of inclined member
For trhe web portion,
Try with,2 ISMC 75
Width of Secondary Member = 75 mm
Area of section = 8.67 cm2
IXX = 76 cm4
Iyy = 12.6 cm4
Cyy = 1.31 cm
ZXX = 20.3 cm3
Total IXX = 152 cm4
Total ZXX = 40.6 cm3
Total Iyy = 215.18 cm3
ESteel = 2100000 kg/cm2
Axial load = 3.446 t
Effective length = 2053.4 mm
rxx = 29.61 mm
ryy = 35.23 mm
L/ryy = 69.36
Actual compressive strength on member = 19.87 N/mm2
From table 5.1 ,IS 800:1984

01.11.2012 Page 7
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

Permissible stress in member = 112 N/mm2 > 19.9 N/mm2

(Hence
O.K.)
4.5 Design of bolt
Use M 25 dia , MS bolt
Net cross sectional area of bolt, A = 392.70 mm2
Max. spacing of Bracket = 0.90 m
Net Load due to Cantilever portion ,V = 1.82 t
Length of cantilever = 1.47
Max. moment, M = 2.66 t-m
Effective distance between bolt and spacer, l = 0.60 m
Tensile force , Pt = M/l = 4.4 t
Shear in bolt , V = 1.82 t
Tensile strength on bolt, σtf,cal = 113.04 N/mm2
Shear strength on bolt, τvf,cal = 46.29 N/mm2
Ref. IS 800:1984, table 8.1
Permissible tensile strength, σtf = 120 N/mm2
Permissible Shear strength , τvf = 80.00 N/mm2

Ref. IS 800:1984,8.9.4.5
Bolt subjected to both shear and tensile force
(Hence
( σtf,cal/ σt ) + ( τvf,cal/ τvf) ≤ 1.4 = 1.22 O.K.)

5.0 DESIGN PROCEDURE, CENTER PORTION

01.11.2012 Page 8
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

5.1 Design of shutter plate

Thickness of Plate = 6 mm
Width of Plate,(Considered) = 1000 mm
Sectional Modulus of Plate ,ZXX = 6 cm3
M.I of the Plate (I) = 1.8 cm4
EPly = 100000 kg/cm2
Total Load Intensity = 1.01 t/m2
C/C Spacing of wooden batten along the girder length = 600 mm
Max. UDL on the Ply, w = 1.01 t/m
Max. Bending Moment (M) = wl2/10 = 0.036 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 606.00 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1650 kg/cm2 > 606.00 kg/cm2
(Hence
O.K.)

5.2 Design of Wooden Batten along the secondary girder length

Try with, 75mm x 100mm
Width of Batten, (B) = 75 mm
Depth of Batten, (D) = 100 mm
ZXX = 125 cm3
Max Spacing of Wooden Batten = 600 mm
Max. Span of wooden Batten = 900 mm
Load Intensity = 1.01 t/m2
UDL on Batten = 0.61 t/m
Max. Bending Moment (M) = wl2/8 = 0.061 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 49.09 kg/cm2
As per IS 883-1994, Max. Permissible Bending Stress = 85 kg/cm2 > 49.09 kg/cm2
(Hence
O.K.)
Max. Shear Force, (S.F.) = wl/2 = 0.27 t
Shear Stress = S.F./(BxD) = 3.64 kg/cm2
As per IS 883-1994, Max. Permissible Shear Stress = 4.90 kg/cm2 > 3.64 kg/cm2
(Hence
O.K.)

5.4 Design of Secondary Girder

Try with, ISMC 100
Width of Secondary Member = 50 mm
IXX = 186.7 cm4
ZXX = 37.3 cm3
ryy = 14.9 mm
ESteel = 2100000 kg/cm2
l/r = 67.11

01.11.2012 Page 9
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

Max. Span of Secondary Girder = 1000.00 mm
Load Intensity = 1.01 t/m2
UDL on Secondary Girder = 0.8838 t/m
Max. Bending Moment (M) = wl2/8 = 0.11 t-m
Actual Bending Stress,σbc,cal = M/ZXX = 296.16 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1350 kg/cm2 > 296.2 kg/cm2
(Hence
O.K.)
Max. Shear Force, (S.F.) = wl/2 = 0.44 t
Shear Stress = S.F./(BxD) = 188.03 kg/cm2
As per IS 800-1984, Max. Permissible Shear Stress = 1000.00 kg/cm2 > 188.0 kg/cm2
(Hence
O.K.)
Max. Deflection = (5wl4/384EIXX) = 0.29 mm
As per IS 800-1984, Permissible deflection = L/325 = 3.08 mm
(Hence
O.K.)
5.5 Design of Primary girder
Try with, 2ISMC 150
Depth of member = 150.00 mm
Width of single Primary Member = 75.00 mm
Cross sectional area = 20.88 cm2
IXX = 779.40 cm4
Iyy = 102.30 cm4
ZXX = 103.90 cm3
Cyy = 2.22 cm
Total Iyy', for 2MC = 948.28 cm3
Total IXX', for 2 MC = 1558.80 cm4
Total ZXX', for 2MC = 207.80 cm3
Total Zyy', for 2 MC = 126.44 cm3
ESteel = 2100000 kg/cm2
ryy = 95.3 mm
rxx = 61 mm

Distance , a = 0.83 m
Distance , b = 0.90 m
Distance , c = 0.83 m

Ref IS 800:1984

01.11.2012 Page 10
 SIMPLEX INFRASTRUCTURES LIMITED
(Formerly SIMPLEX CONCRETE PILES (INDIA) LIMITED)
DESIGN CALCULATION SHEET

PROJECT: 6-LANING OF CHANDIKHOLE-JAGATPUR-BHUBANESHWAR SECTION,ORISSA

TITLE: STAGING & SHUTTERING DESIGN OF DECK SLAB OF RIVER BRIDGE

Max. Permissible Bending Stress = 1550.00 kg/cm2

Max Spacing of the Primary Girders = 1.00 m
Max. Span of the Primary girders = 0.90 m
Load Intensity = 1.010 t/m2
Point loads ,P1 = P2= (1.01*1.75*1)/2 = 0.88 t
Max. Bending Moment (M) = 0.73 t-m
Actual Bending Stress, σbc,cal = M/ZXX = 352.99 kg/cm2
As per IS 800-1984, Max. Permissible Bending Stress = 1550.00 kg/cm2 > 353.0 kg/cm2
(Hence
O.K.)

01.11.2012 Page 11