Description

LEAD Contracting & Trading ASAB FACILITIES UPGRADE PROJECT P/L Job Risk Assessment
Rev. No. 0 Date: Issued for Reviewed & Approval

Risk assessment performed for: bending of 30” pipeline

Location: ASAB.
DATE: 23/8/2004
Team member: Mr. Manaf daoud Construction manager
Mr.Elias douka pipeline supervisor
Mr.Sameh ahmed HSE manager
Mr.Thaier Dahmach HSE Supervisor
A-RISK ASSESSMENT SCOPE
THE SCOPE OF THIS RISK ASSESSMENT IS RELATED TO BENDING OF 30” PIPELINE USING BENDING MACHINE .
B- HAZARD IDENTIFICATION
AFTER DISCUSSION, THE FOLLOWING HAZARDS WERE IDENTIFIED, AND NEED TO BE ASSESSED:
Working in desert weather.
Moving oversized & heavy equipment
Lifting pipe
Bending operations hazardous.
Unsafe acts / condition
Refueling by using diesel & lubricant
Waste collection

Activity Hazard involved Consequences Probability Risk rating Minimize risk to acceptable level by:

Bending PTW to be implemented & approved, Safety

Vehicles accident
of 30” induction for drivers. All vehicles are certified,
related trauma,
pipeline Movement of in good condition & equipped with desert tools,
stuck in sand
personnel in daily obey to national & company speed limit, fasten
absence & lack of M M
basis between seat belt, first aid kit available, emergency
communication in
ROW & camp. phone list & mobile phone available, journey
case of
management system to be applied during
accident/incident
working hours
Working in desert Weather M M Adequate quantities of water available for all
 conditions & heat employees, first aid certified personnel to be
exhaustion distribute in all over work activities, keep
weather.
suffering from dousing the body continuously with a cool
heat stress fluids
Identified O/H Lines, maintain safe distance,
Contact with OH flagman to guide the machines, all involved
Lines, collision of persons to have acknowledgment of electrical
Moving oversized
transportation M M hazard, escorted by vehicle, overhang flag will
& heavy equipment
injury, property be used on all exposed points
damage.

Certified operators & equipments, lifting gear &

Struck by moving
equipment to be color coded & inspected prior
equipment,
to start any activities, banksman to guide the
Lifting pipe Falling objects, M M operation, standing under or between the load
fatality or asset
& equipment banned, tagline will be utilized on
damages
all lifts, TBT to be conducted prior to start work.
Ensure the bending machine in a clear open
Rupture of lifting area to maintain good access not in the vicinity
accessories, of overhead or underground service, competent
Bending operations crushing & M M person trained properly for bending operations,
jamming fingers, don't stand under the pipe during insert or
hands & legs, remove the pipe from the machine, all
employees to wear appropriate P.P.E
Ensure that whole working crew know &
understand their daily work activities and its
associated hazardous, reduce the potential of
Slips, trips &
Unsafe acts / working nearby moving machinery & lifting
falls, minor/major M M
condition operations as practical applicable, all employees
injury, falls
to wear appropriate P.P.E, house keeping of the
area and good segregation for the construction
material
Refueling to be carried out by designated
Spills & leaks,
person only, regular check & maintenance to
Refueling by using ground, fire
M M the equipment, fire extinguisher available at
diesel & lubricant contamination by
site, fully adherence to the environmental
toxic substances
policy
Waste collection Possibly soil M M All waste to be collected & maintain high
contamination or standard of housekeeping, waste management
 plant uncontrolled to be adhered
waste on site

C- CONCLUSION

According to the above, the following recommendations must be fulfilled 9in order to carry out this activity safely:

All vehicles are certified, in good condition & equipped with desert tools

First aid kit available, emergency phone list & mobile phone available

Journey management system to be applied during working hours

,Adequate quantities of water available for all employees

Keep dousing the body continuously with cool fluids

Identified O/H Lines, maintain safe distance, flagman to guide the machines

Certified operators & equipments, lifting gear & equipment to be color-coded & inspected prior to start any activities

Banksman to guide the operation

Tagline will be utilized on all lifts

.TBT to be conducted prior to start work

Ensure the bending machine in a clear open area to maintain good access not in the vicinity of overhead or underground service

Competent person trained properly for bending operation

All employees to wear appropriate P.P.E

D- PTW requirement

The following PTW will be required:

Hot work permit HWP