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SERVICE

PARTS LIST

TRAILER REFRIGERATION UNIT

Thunderbird
NDJ/NDF-42/44/46/49
Starting with
Serial No. AAX90040266

62-02354-01 $3.00

NOTE: THIS ART REVERSES OUT OF PMS 1788 RED ORANGE


r

Service Parts List


THUNDERBIRD NDJ/NDF-42/44/46/49
Starting with Serial No. AAX90040266
DIESEL NOSEMOUNT
TRAILER REFRIGERATION UNIT
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Quick List --- Clamps, Filters, Fuses, Ty-Raps, V-Belts,
And Wire Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Unit Locational Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Group A --- Frame And Skins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Group B --- Condenser/Radiator And Engine Cooling System . . . . . . . . . 6
Group C --- Evaporator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group D --- Speed And Run Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group E --- Fuel Circuit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group F --- Refrigeration Circuit Components . . . . . . . . . . . . . . . . . . . . . . . 14
Group G --- Engine --- Compressor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group H --- Control Box And Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group J --- Microprocessor Control Box And Panel . . . . . . . . . . . . . . . . . . 22
Group K --- Thermostatic Expansion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group L --- Pressure Switches And Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group M --- Lube Oil Filter Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Group N --- Engine Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Group P --- Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group Q --- Engine V-Belt And Idler Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group R --- Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group S --- Alternator And Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group T --- Engine And Compressor Mounting . . . . . . . . . . . . . . . . . . . . . . 33
Group U --- Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group V --- Centrifugal Clutch (Model NDF) . . . . . . . . . . . . . . . . . . . . . . . . . 35
Group W --- Standby Frame And Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group X --- Indicating Lamp Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group Y --- Door Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Group Z --- Fuel Warmer And Related Components (Optional) . . . . . . . . 40
Group AA --- Decal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Group AB --- Fuel Filter (Starting With S/N BAY90104177) . . . . . . . . . . . . . . 42

Carrier Transicold Division, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y. 13221
E Carrier Corporation 1991 S Printed in U. S. A. 1291
NDJ/NDF-42/44/46/49
INTRODUCTION
This parts list identifies service replacement parts for the Carrier Transicold Models NDJ/NDF trailer refrigeration
units listed in the table below. This parts list does not include detailed replacement parts for the engine and compres-
sor listed in the second table below. Detailed parts identification for these items may be found in the applicable parts
list. The form numbers for the engine and compressor omit revision dash numbers. For example, the latest compres-
sor list may have an -02 added to the basic number to read 62-03181-02.

Model Refrigerant Electric Standby

NDJ-42 R-12 ---


NDJ-44 R-22 ---
NDJ-46 R-500 ---
NDJ-49 R-502 ---
NDF-425N2 R-12 230-3-60
NDF-425N6 R-12 460-3-60

Component Form No.

CT4-114/CT4-134 Engine and Starter 62-03459


Compressor (Carrier O5G) 62-03181

ORDERING INSTRUCTIONS
All orders and inquiries for parts must include: Unit Serial Number, Part no., description of part as shown on list
and quantity required. Address all correspondence for parts to the following address:

CARRIER TRANSICOLD DIVISION


Replacement Components Group, TR-20
P.O. Box 4805, Syracuse, NY 13221.
GENERAL NOTES
To find replacement parts, refer to the unit locational group on pages 2 and 3. Determine major group in which
replacement part is located, consult table of contents, and turn to the appropriate page for the illustrated breakdown
of replacement parts. The following letter designations are used to classify parts throughout this list.

A/R As Required NSS Not Sold Separately --- order next


higher assembly or kit.

CRES Corrosion Resistant Steel P--- --- Suffix P--- --- added to part number
300 Series unless otherwise means part is available in packaged
specified. quantity only. Example:
P/N 34-00373-01P10 is a package
NS Not Shown in the illustration. of 10 P/N 34-00373-01. Use part
number and P--- --- suffix when ordering.

NSA Non-Stock Assembly --- order PL Purchase Locally.


components listed under the assembly.

NSI Non-Stock Item --- may be available SV Suffix SV added to part number
on special order. designates service replacement part.

i
NDJ/NDF-42/44/46/49
PART NO. DESCRIPTION
QUICK LIST -- CLAMPS, FILTERS, FUSES, TY-- RAPS, V-- BELTS, AND WIRE TERMINALS
34-00373-51P10 Clamp, Tube, 1/4 --- CRES
34-00373-53P10 Clamp, Tube, 3/8 --- CRES
34-00373-05P10 Clamp, Tube, 1/2 --- CRES
34-00373-07P10 Clamp, Tube, 5/8 --- CRES
34-00373-59P10 Clamp, Tube, 3/4 --- CRES
34-00373-11P10 Clamp, Tube, 7/8 --- CRES
34-00373-65P10 Clamp, Tube, 1-1/8 --- CRES
34-00373-67P10 Clamp, Tube, 1-1/4 --- CRES
34-00373-69P10 Clamp, Tube, 1-3/8 --- CRES
34-00373-71P10 Clamp, Tube, 1-1/2 --- CRES
30-00175-01 Clamp, Tube, 2 --- CRES
44-00045-25P05 Clamp, Worm, Range --- 3/16 to 5/8 OD --- CRES
44-00045-06P05 Clamp, Worm, Range --- 3/8 to 3/4 OD --- CRES
44-00045-01P05 Clamp, Worm, Range --- 1/2 to 15/16 OD --- CRES
44-00252-00P05 Clamp, Worm, Range --- 1/2 to 1-3/8
44-00045-03P05 Clamp, Worm, Range --- 13/16 to 1-3/4 OD --- CRES
44-00045-04P05 Clamp, Worm, Range --- 1-9/16 to 2-1/2 OD --- CRES
22-00066-01P25 Connector, Butt End, Wire Range --- 22 to 16 Gauge
22-00066-02P25 Connector, Butt End, Wire Range --- 16 to 14 Gauge
22-00066-03P25 Connector, Butt End, Wire Range --- 12 to 10 Gauge
22-00041-00P25 Connector, Closed End, Wire Range --- 22 to 14 Gauge
22-00041-02P25 Connector, Closed End, Wire Range --- 18 to 10 Gauge
14-00036-00P10 Filter-Drier, High Acid Capacity --- Case of 10
14-00036-01P10 Filter-Drier, High Moisture Capacity --- Case of 10
30-00323-00P12 Filters, Lube Oil --- Full Flow --- Case of 12
30-00304-00P12 Filters, Lube Oil Bypass --- Case of 12
30-00301-00P12 Filters, Primary Fuel --- Case of 12
30-00302-00P12 Filters, Secondary Fuel --- Case of 12
30-50301-00P12 Filters, Fuel/Water Separator --- Case of 12
22-01338-00P05 Fusible Link
22-02336-00 Fuse --- 30 amp
22-02336-01 Fuse --- 20 amp
22-02336-02 Fuse --- 5 amp
22-02336-03 Fuse --- 3 amp
22-02336-04 Fuse --- 10 amp
22-02336-05 Fuse --- 25 amp
22-01140-01P25 Ring Terminal, #6, Wire Range --- 12 to 10 Gauge
22-01140-02P25 Ring Terminal, #10, Wire Range --- 12 to 10 Gauge
22-01140-04P25 Ring Terminal, 3/8, Wire Range --- 12 to 10 Gauge
22-00119-04P25 Ring Terminal, 1/4, Wire Range --- 12 to 10 Gauge
22-00120-04P25 Ring Terminal, #10, Wire Range --- 16 to 14 Gauge
22-00120-07P25 Ring Terminal, 5/16, Wire Range --- 16 to 14 Gauge
22-00121-07P25 Ring Terminal, #10, Wire Range --- 22 to 16 Gauge
22-01139-04P25 Ring Terminal, 3/8, Wire Range --- 16 to 14 Gauge
22-01141-01P25 Spade Terminal, .032 x .250, Wire Range --- 16 to 14 Gauge
22-00595-01P25 Spade Terminal, 3/8, Wire Range --- 12 to 10 Gauge
22-01172-00P25 Spade Terminal, 3/16, Wire Range --- 20 to 16 Gauge
22-01106-00F25 Spiral Wrap, 1/4 in. Dia x 48 lg
22-01107-00F25 Spiral Wrap, 1/2 in. Dia x 25 ft lg
34-50008-01P24 T-Bolt, Mounting 1/2-13 x 6 lg (Unit Mounting)
34-50008-03P24 T-Bolt, Mounting 1/2-13 x 10 lg (Unit Mounting)
44-01043-05P25 Ty-Raps, 5-1/2 lg
44-01043-07P25 Ty-Raps, 11 lg
50-00162-04 V-Belt, Water Pump
50-00183-00 V-Belt, Jackshaft to Fan Shaft
50-00178-00 V-Belt, Driveshaft to Jackshaft --- NDJ
50-00178-01 V-Belt, Driveshaft to Jackshaft --- NDF
50-01101-01 V-Belts, Standby Motor to Driveshaft (Matched Set) --- NDF
50-00179-00 V-Belt, Alternator to Jackshaft
66U1-3808-P10 Tube, Heat Shrink (.25 --- .08 ID)

1
NDJ/NDF-42/44/46/49
UNIT LOCATIONAL GROUP

2
NDJ/NDF-42/44/46/49
UNIT LOCATIONAL GROUP (CONT’D)

GROUP K -- THERMOSTATIC EXPANSION VALVE


GROUP Q -- ENGINE V-BELT AND IDLER PULLEY
GROUP R -- WIRE HARNESSES
GROUP V -- Centrifugal Clutch (Model NDF)
GROUP W -- STANDBY FRAME AND MOTOR
GROUP X -- INDICATING LAMP BAR
GROUP Y -- DOOR LATCHES
GROUP Z -- FUEL WARMER AND RELATED COMPONENTS (OPTIONAL)
GROUP AA -- DECAL
GROUP AB -- FUEL FILTER (Starting With S/N BAY90104177)

3
NDJ/NDF-42/44/46/49
GROUP A -- FRAME AND SKINS

A2 A13 A6 A8
A9

A34
A35 A14
A13 A20
A6
A5 A15
A1 A6 A20

A11 A3

A7
A6 A21
A6
A5
A6
A4
A20
A18
A9 A36
A11
A8
A9 A12

A32 GROUP W A23


MODEL NDF
A18 A22
A33 A20 A31 A28

A19 A27
A10 A20 A20
A9
A16 A17
A9 A20 A11

A29
A20

A26

A9

A30

A25B
A25
A29 A24 A25
A

4
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

A1 79-02229-04 Frame Assembly --- Includes: 1


A2 68-10749-01 Tray, Support (Top) 1
A3 68-11082-00 Tray, Support (Center) 1
A4 68-10749-02 Tray, Support (Bottom) 1
A5 44-00255-02 Hinge, Slip --- Female 4
A6 34-00918-04 Bolt, Hex Head/Washer, 1/4-20 x 1/2 lg --- CRES A/R
A7 44-00255-01 Hinge, Slip --- Male 2
A8 79-00946-17 Door, Side --- Includes: 2
A9 34-00956-09 Nut, Double, #10-32 3
A10 --- Kit, Door Latch --- Refer to Group Y ---
A11 58-00536 Bumper, Rubber 10
A12 58-00536-01 Bumper, Rubber 2
A13 44-00255 Hinge, Slip --- Male 2
A14 44-00202-03 Hinge, Slip --- Female 2
A15 44-00202-08 Hinge, Slip --- Male 2
A16 79-00946-18 Door, Lower Curbside --- Includes: 1
A9 34-00956-09 Nut, Double, #10-32 2
A17 44-00202-07 Hinge, Slip --- Male 2
A18 44-00202-01 Hinge, Slip --- Female 2
A19 44-00202-06 Hinge, Slip --- Male 1
A20 34-00917-08 Bolt, Hex Head/Washer, #10-32 x 1/2 lg --- CRES A/R
A21 44-00255-03 Hinge, Slip --- Male 2
A22 79-01352-03 Grille Assembly --- White --- Includes: 1
A23 62-02109-00 Decal, Carrier Transicold (Black) 1
A22 79-01352-04 Grille Assembly --- Stainless Steel --- Includes: 1
NS 62-02058-81 Stripe, White Decal (2” Wide) 2
A23 62-02109-01 Decal, Carrier Transicold (White) 1
A24 79-01437-01 Door, Front Curb Side (White) --- Includes: 1
A9 34-00956-09 Nut, Double, #10-32 3
A25 79-01436-05 Door Assembly Front Road Side (White) --- Includes: 1
A25A 79-01436-02 Door, Front Road Side --- Includes: 1
A9 34-00956-09 Nut, Double, #10-32 3
A25B --- Door Latch, Single --- Refer to Group Y ---
A26 44-00255-04 Hinge, Slip --- Female 3
A27 44-00255-05 Hinge, Slip --- Female 3
A28 79-01444-00 Cable, Door 2
A29 62-02018-25F25 Stripe, Gold/Blue/Gold Decal (25 ft lg cut to length) A/R
NS 62-02058-81 Stripe, White Decal, 2 wide (For Edge of Stainless Steel Grille) 2
A30 79-01438-01 Stripe, Stainless Steel --- Includes: 2
NS NSS Tape, Adhesive Transfer 2
NS 62-02090-03F33 Stripe, White Decal, 1-1/2 wide (Used on Stainless
Steel Stripe) --- Optional 4
A31 84-00103-03 Ground Strap 1
A32 62-01927-01 Emblem, Thunderbird --- Curbside 1
A32 62-01927-03 Emblem, Thunderbird --- Curbside (Chrome) 1
NS 62-01927 Emblem, Thunderbird --- Roadside 1
NS 62-01927-02 Emblem, Thunderbird --- Roadside (Chrome) 1
A33 62-01950 Decal, Gold, Diesel/Electric --- NDF 2
A33 62-01950-01 Decal, Chrome, Diesel/Electric --- NDF 2
A34 34-50008-01 T-Bolt,Mounting 1/2-13 x 6 lg (Unit to Trailer) A/R
A34 34-50008-03 T-Bolt,Mounting 1/2-13 x 10 lg (Unit to Trailer) A/R
A35 58-00821-00 Seal, Condensing Unit 1
A36 12-01104-04 Sensor, Ambient Temperature (ATS) R-22 1
NS 36-00070-01 Paint, Gray Touch-up Spray (16 oz) A/R
NS 36-00003-04 Paint, White Touch-up Spray (16 oz) A/R
NS 34-00955-04 J-Bolt, Battery 2
NS 68-11089-00 Bracket, J-Bolt 1
NS 86-01867-00 Hold Down, Battery 1
NS 86-01878-00 Tray, Battery 1

5
NDJ/NDF-42/44/46/49
GROUP B -- CONDENSER/RADIATOR AND ENGINE COOLING SYSTEM

5/16 ID Clear Tube


B10
B22 B21
B19 B16
B20 B2
B9 3 1/8 ID
B13 B2 Clear Tube
6
B14 B2
B4 B1
7 5
B2
2
B3 B5 B2
B12 8
B2
9
B6
B11
B4
B4 B4

B24
B4
B4
B18 B17
B8
B25
B7
B2
B1 B4 B4

6
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
B1 08-01030-00 Coil, Condenser/Radiator 1
B1 08-00173-00 Coil, Condenser/Radiator/Subcooler (NDJ-44) 1
B2 68-10937-00 Shroud, Condenser 1
NS 66U1-1962 Cock, Purge 1
B3 58-00903-00 Hose, Formed Radiator Inlet 1
B3 58-00903-01 Hose, Formed Radiator Inlet --- Silicone 1
B4 44-00045-03 Clamp, Worm A/R
B4 44-00252-03 Clamp, Hose (Used with Silicone Hoses) A/R
B5 56-06577-00 Tube, Radiator Coolant 1
B6 58-00902-02 Hose, Radiator, Formed 90_ --- Lower 1
B6 58-00902-03 Hose, Radiator, Formed 90_ --- Lower --- Silicone 1
B7 58-00801 Hose, Engine Inlet 1
B7 58-00801-01 Hose, Engine Inlet --- Silicone 1
B8 56-06578 Tube, Engine Coolant (NSI) 1
B9 58-00904-00 Hose, Formed --- Water Fill Inlet 1
B9 58-00904-01 Hose, Formed --- Water Fill Inlet --- Silicone 1
B10 30-00345 Cap, Radiator, 15 psi (1.05 kg/cm@) 1
B11 PL Elbow, 90), 1/8 fpt x 1/8 mpt 1
B12 40-00420 Fitting, Barbed, 1/8 mpt x 3/16 ID Hose 1
B13 44-00045-25 Clamp, Worm A/R
B14 58-00659-00F25 Hose, 3/16 ID (25 ft lg, to be cut to length) A/R
B15 76-00382 Bottle, Coolant --- Includes: 1
B16 58-00743 Cap 1
B17 12-00098-04 Sensor, Water Temperature (located on engine) 1
B17 12-00257-00 Sensor, Water Temperature (Used On Microprocessor Units) 1
B18 10-00158-02 Switch, High Water Temperature (located on engine) 1
B19 34-00918-04 Bolt, Hex Head/Washer, 1/4-20 x 1/2 lg --- SAE Grade 5 A/R
B20 34-00699-04 Washer, Plate 1-1/2 OD x 1/4 ID x 1/16 Thick A/R
B21 PL Bolt, Hex Head, 1/4-20 x 1/4 lg --- SAE Grade 5 A/R
B22 PL Washer, Flat, 1/4 A/R
B23 81-01155-00 Fill Neck Assembly, Radiator (NSI) 1
B24 --- Switch, Restart Override Thermostat --- Refer to Group Z ---
B25 58-00227 Hose, Engine Outlet (to be cut to length) 1
B25 58-00185-19 Hose, Engine Outlet (to be cut to length) --- Silicone 1
B26 PL Locknut, 1/4-20 with Nylon Insert 2
B27 PL Bolt, Hex Head/Washer, 1/4 --- 20 x 1 lg --- CRES 2
B28 PL Locknut, 1/4-20 --- CRES 2
B29 PL Washer, Lock, 1/4 --- CRES 2
NS --- Sensor, Low Speed Start --- Refer to Group Z ---

7
NDJ/NDF-42/44/46/49
GROUP C -- EVAPORATOR ASSEMBLY

C7
C6 C4
C9 C5
C8
C5
C1
REFER TO PAGE 10
C10
C12 C11
C13
C14

C15
C16

C28 C12 C17


C26 C2
C19
C32 C29 C23
C22 C18
C12
C33 C21 C12
C13 C20
C30 C14 C13
C34 C12
C35 C31
C12 C13
C36 C3
C14
C37 C26
C27 C38
C21
C22
C39
C25
C24 C23
C45

C42 C40
C41

C12
C13
C46 C43

C12
C13
C46
C4
4
C4
5

8
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
C1 58-00804-04 Pod, Evaporator 1
NS 86-01958-00 Plate Assembly, Defrost Prior to S/N BAP90085321 1
NS 86-02761-00 Plate Assembly, Defrost Starting with S/N BAP90085321 1
C2 86-01960-00 Frame, Evaporator 1
C3 08-00161 Coil, Evaporator 1
C4 PL Bolt, Hex Head, 5/16-18 x 1-1/4 lg --- CRES A/R
C5 PL Washer, Flat, 5/16 A/R
C6 68-06787-00 Bracket, Air Switch 1
C7 12-01039-08 Switch, Defrost Air(Universal --- See Service Manual for setting) 1
C8 58-01071-00F25 Tubing, Vinyl (25 ft, to be cut to length) 2
C9 58-00793 Fitting, Air Sensing 2
C10 PL Locknut, 5/16-18 A/R
C11 58-00521 Bumper, Rubber 2
C12 PL Washer, Flat, 1/4 --- CRES A/R
C13 PL Washer, Lock, 1/4 --- CRES A/R
C14 PL Bolt, Hex Head, 1/4-20 x 3/4 lg --- CRES A/R
C15 86-01865-00 Blade, Shutter Stop --- Includes: 1
C16 42-00172-02 Strip, Sealing (NSI) 1
C17 86-01856-00 Housing Assembly, Blower 1
C18 12-00256-03 Thermostat, Defrost Termination (Klixon) 2
C19 58-00772-01 Hose, Drain, 7/8 ID (96 inch lg, to be cut to length) 2
C20 86-01707-01 Shutter Blade 1
C21 PL Washer, Flat, 1/2 --- CRES 2
C22 58-00513-03 Bushing, Teflon 2
C23 48-00240-00 Plate Mounting 2
C24 44-00016-09 Chain (9 links, to be cut to length) 1
C25 73-00145-03 Spring 1
C26 PL Pin, Cotter, 1/16 dia. x 5/8 lg --- CRES 2
C27 PL Washer, Flat, #10 --- CRES 3
C28 PL Bolt, Hex Head, 1/4-20 x 1-1/4 lg --- CRES 1
C29 79-01350 Adapter, Linkage --- Includes: 1
NS 34-06026-01 Roll Pin (NSI) 1
NS 04-00044 Bearing 1
C30 PL Locknut, 1/4-20 --- CRES A/R
C31 PL Screw, Truss Head, 1/4-20 x 3/4 lg --- CRES A/R
C32 10-01095 Solenoid --- Includes: 1
C33 22-50041 Terminal, Spade (Adapter) 2
C34 58-50006 Boot, Solenoid 1
NS 34-50009-01 Plunger --- Includes: 1
C35 34-50009-00 Eye Bolt, Solenoid 1
C36 68-11285-00SV Rod, Linkage 1
C37 34-00966 Pin, Clevis 1
C38 --- Valve, Expansion --- Refer to Group K 1
C39 12-01072-01SV Thermistor (used with Carrier Controller) 1
C40 08-00167-00 Heat Exchanger 1
C41 34-00558-09 Clamp, Heat Exchanger 1
C42 58-00872-00 Panel, Access 1
C43 58-00870-00 Panel, Back 1
C44 79-01519-00 Grille, Back Panel --- Includes: 1
C45 34-06040-00 Nut, Speed, 1/4-20 (U-type) 3
C46 PL Screw, Thread Forming, 1/4-20 x 3/4 lg --- CRES A/R
NS 58-00253 Kazoo (Drain) 1
NS 68-11096-01 Bracket, TXV (NSI) 1
NS 68-11096-00 Bracket, Suction Line (NSI) 1
NS 68-04895-00 Support, Heat Exchanger 1
NS 68-10745-00 Bracket, Air Sensing Fitting (NSI) 1

9
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP C -- EVAPORATOR ASSEMBLY (CONT’D)

C64

C71

C64
C65
C60
C61 C77 C60
C70

C62
C68

C63

C60

C73 C74
C72
C66
C69 C63
C76
C75

C67 C65 C66

C60 04-00122-12 Bushing, Split Taper 3


C61 68-06694-00 Ring, Venturi 1
C62 38-00136-00 Blower Wheel 1
C63 48-00200 Shaft, Evaporator/Condenser Fan 1
C64 34-01110 Key, 1/4 x 1/4 x 1-7/16 lg (3 lg, to be cut to length) 2
C65 48-00228-02 Housing, Bearing 1
C66 04-00041-SV Bearing (Use with 48-00228-00 Housing) 2
C66 04-00053-00 Bearing (Use with 48-00228-02 Housing) 2
C67 42-01134-00 O-Ring, 1-1/6 ID 2
C68 50-00175-12 Sheave, 5.95 OD --- NDJ 1
C68 50-00175-13 Sheave, 6.25 OD --- NDF 1
C69 34-00662-20 Washer, Flat, 9/32 --- CRES (Special) 6
C70 38-00500-00 Fan, Condenser 1
C71 50-00183-00 V-Belt, Jackshaft to Fan Shaft 1
C72 PL Bolt, 3/8-16 x 1-1/4 lg --- CRES 4
C73 PL Washer, Flat, 3/8 --- CRES 4
C74 PL Washer, Lock, 3/8 --- CRES 4
C75 PL Bolt, Hex Head, 1/4-20 x 3/4 lg --- CRES 6
C76 PL Washer, Lock, 1/4 --- CRES 6
C77 34-06029-05 Key, 1/4 x 1/4 x 1-1/4 lg --- CRES 1

10
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP D -- SPEED AND RUN CONTROL

SPEED CONTROL
D20 ASSEMBLY USED ON
D1 MICROPROCESSOR
UNITS
D4 D2
2
D2
D2
D5 D3 3 D1
D6 D2
4 D9
D19
D7
D18
D6
D6
D1 D8
D21
D4
D17

D16
D15

D14
D8 D6 D2 D3 D9 D12
D5
D11
D6
D10
D13
D1 10-01095 Solenoid, Linear --- Includes: 2
D2 58-50006 Boot, Solenoid 1
NS 34-50009-01 Plunger --- Includes: 1
D3 34-50009-00 Eye Bolt, Solenoid 1
D4 22-50041 Terminal, Spade (Adapter) 2
NS 07-00245-00 Grease, Dow 33 Lithium Base (Used to lubricate solenoid plunger) A/R
D5 PL Locknut, 1/4-20 --- CRES 8
D6 PL Washer, Flat, 1/4 - CRES 18
D7 86-01853-00 Bracket, Solenoid 1
D8 PL Bolt, Hex Head, 1/4-20 x 1 lg --- CRES 8
D9 44-01049-01 Clip, Linkage Rod 2
D10 34-00962-25 Bolt, Hex Head, M12 x 1.25 x 20 mm lg 1
D11 PL Washer, Lock, 12 mm 1
D12 PL Washer, Flat, 12 mm 1
D13 73-00150-00 Rod, Linkage (Run) 1
D14 25-37534-01 Lever, Run Control 1
D15 73-00145-01 Spring, Swivel Hook (Run Lever) 1
D16 44-00016-09 Chain (Cut to length) A/R
D17 68-10368-01 Bracket, Return Spring 1
D18 73-00145-04 Spring (Speed) 1
D19 73-00311-00 Rod, Linkage (Speed) 1
D20 73-00312-00 Rod, Linkage (Speed) --- Microprocessor Units 1
D21 PL Cotter Pin, 1/16 dia. x 5/8 lg CRES --- Microprocessor Units 2
D22 PL Washer, Flat, #10 --- Microprocessor Units 2
D23 PL Screw, #10-32 X 5/8 lg --- CRES 1
D24 PL Locknut, #10-32 --- CRES 1

11
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
GROUP E -- FUEL CIRCUIT COMPONENTS

E10, E11A, E50,E52


E9
E19
Used on
fuel E16
E12
pump
E21 E15
E11, E20
E11A E22 E13
E25
E50 E23
E53 E14
E24 E17
E26
E51 E27 E18
E23
E1 E28 NOTE: For unit starting with
E7 S/N BAY90104177 refer to
E8 group AB for fuel filter
E6 E1
E48
E5 E47
E4 E9 E46 E42
E3 E41
E2 E45
E21 E9
E9 E44
E29 E30
E30 E21
E33 E32
E31 E39
E29 E33
E55 E40 E41
E49 E41 E43
E38
E54
E41
E34
E35
E42
E34
E38 E37
E35 E36
E1 30-01080-00SV Fuel Pump Assembly (Diesel) --- Includes: 1
E2 30-00106-04 Cover (NSI) 1
E3 30-00106-02 Gasket, Bottom Cover 1
E4 NSS Magnet 1
E5 30-00364-06 Filter (200 Micron) 1
E6 NSS Clip, Retaining 1
E7 NSS Spring, 7 psi (Diesel) 1
E5 30-00106-06 Filter (400 Micron) --- Optional 1
E8 40-00342-02 Elbow, 90) 1/8 mpt x 3/8 Tube 2
E9 58-00580-00F50 Tubing, Nylon, 3/8 (50 ft, to be cut to length) A/R
E10 81-01234-00 Fitting, Banjo --- Top (Prior to S/N BAP90085147) 1
E10 40-01152-00 Adapter (Starting with S/N BAP90085147) 1
E11 81-01231-00 Fitting, Banjo --- Bottom (Prior to S/N BAP90085147) 1
E11 40-01153-00 Fitting, Banjo --- Bottom (Starting with S/N BAP90085147) 1
E11A 25-38666-13 Gasket, Banjo (Prior to S/N BAP90085147) 4
E11A 42-01133-00 Seal (Starting with S/N BAP90085147) 3
E12 79-01037-05 Head, Fuel Filtration Assembly --- Includes: 1
E13 40-00338 Nipple, 13/16 1
E14 40-00337 Nipple, 1” Extension 1
E15 PL Plug, Pipe, 1/4 1
E16 40-00342-03 Elbow, Male, 1/4 mpt x 3/8 Tube 1

12
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
E17 30-00301 Filters, Primary A/R
E17 30-50301 Filter/Water Separator, Primary --- Optional 1
E18 30-00302 Filters, Secondary A/R
NS 68-10761-00 Bracket Assembly --- Fuel Head Mounting (NSI) 1
E19 40-00342 Elbow, Male, 1/8 mpt x 1/4 Tube 1
E20 40-00243 Tee, 1/8 fpt x 1/8 fpt x 1/8 mpt 1
E21 58-00507-00F50 Tubing, 1/4 OD (50 ft, to be cut to length) 1
E22 40-00420 Hose Fitting --- Barbed, 1/8 mpt x 3/16 ID Hose 1
E23 44-00045-25 Clamp, Worm, Range --- 3/16 to 5/8 OD 2
E24 58-00659-00F25 Hose, 3/16 ID (25 ft, to be cut to length) 1
E25 40-00372-01 Adapter, Modified, 1/4 mpt x 1/8 fpt 1
E26 40-00249-01 Tee, 1/4 fpt x 1/4 fpt x 1/4 mpt (NSI) 1
E27 40-00420-01 Hose Fitting --- Barbed, 1/4 mpt x 5/16 ID Hose 1
E28 58-01251-00F25 Hose, 5/16 ID (25 ft, to be cut to length) 1
E29 40-00343 Connector, 1/8 mpt x 1/4 Tube 1
E29 40-00450-00 Connector, 1/4 mpt x 1/4 Tube (Special) 1
E30 40-00343-02 Connector, 1/4 mpt x 3/8 Tube 1
E30 40-00450-01 Connector, 1/4 mpt x 3/8 Tube (Special) 1
E31 40-00437-00 Vent, Fuel 1
E32 65-00098-11 Tank, Fuel, 30 gal. 22” dia. (NSI) A/R
E32 65-00098-16 Tank, Fuel, 30 gal. 22” dia. Aluminum (NSI) A/R
E32 65-01057-01 Tank, Fuel, 50 gal. 22” dia. A/R
E32 65-00098-14 Tank, Fuel, 50 gal. 22” dia. Aluminum (NSI) A/R
E32 65-00105 Tank, Fuel, 50 gal. 18” dia. A/R
E32 65-00098-12 Tank, Fuel, 75 gal. 22” dia. (NSI) A/R
E32 65-00098-01 Tank, Fuel, 100 gal. 22” dia. (single end fill) (NSI) A/R
E32 65-00098-02 Tank, Fuel, 100 gal. 22” dia. (double end fill / bottom drain)(NSI) A/R
E32 65-00098-03 Tank, Fuel, 100 gal. 22” dia. (single end fill / end drain)(NSI) A/R
E32 65-00098-04 Tank, Fuel, 100 gal. 22” dia. (double end fill / end drain)(NSI) A/R
E32 65-00098-05 Tank, Fuel, 120 gal. 22” dia. (single end fill / bottom drain)(NSI) A/R
E32 65-00098-06 Tank, Fuel, 120 gal. 22” dia. (double end fill / bottom drain)(NSI) A/R
E32 65-00098-07 Tank, Fuel, 120 gal. 22” dia. (single end fill / end drain)(NSI) A/R
E32 65-00098-08 Tank, Fuel, 120 gal. 22” dia. (double end fill / end drain)(NSI) A/R
E33 44-00046-08 Cap and Chain (vented type) 1
E33 44-00046-01 Cap and Chain (non-vented type) 1
E33 44-00046-03 Cap and Chain (non-vented type - key lock) 1
E33 44-00046-10 Cap and Chain (non-vented type -- aluminum) 1
E34 12-00104-99 Fuel Gauge (with float and arm) --- Includes: 1
E35 12-00104-03 Dial, Fuel Gauge 1
E36 PL Plug, Pipe, 1/4 npt 2
E37 81-00961 Drain (on tanks so equipped) 2
E37 86-01486 Drain (on 22” dia. tank, if equipped) (NSI) 2
E38 40-00117-01 Drain Cock, Sump --- 1/4 npt 1
E39 86-01243-06 Strap Assembly, 22” dia. (NSI) 2
E39 79-00916-06 Strap Assembly, 18” dia. 2
E40 PL Bolt, Hex Head, 1/2-13 x 3-3/4 lg --- CRES A/R
E41 PL Washer, Flat, 1/2 --- CRES A/R
E42 PL Locknut, 1/2---13 --- CRES A/R
E43 PL Bolt, Hex Head, 1/2-13 x 1-1/2 lg, with Nyloc Insert ---CRES A/R
E44 34-00559-14 Bolt, Hex Head, 3/8-24 x 1-3/4 lg --- CRES A/R
E45 68-03811 Bracket, Offset Hanger (Style D) A/R
E46 68-03812 Plate, Back-Up (Used with style D hanger bracket) A/R
E47 PL Washer, Flat, 3/8 --- CRES A/R
E48 PL Locknut, 3/8 --- CRES A/R
E49 65-00109 Tank, Fuel, 25 gal. Integral --- NDJ 1
E50 40-00349-01 Union (3/8 Tube --- 3/8 Tube) (Prior to S/N BAP90085147) 2
E51 --- Warmer, Diesel Fuel --- Refer to Group Z 1
E52 25-38666-14 Bolt, Banjo (Top) (Prior to S/N BAP90085147) 1
E53 25-38666-12 Bolt, Banjo (Bottom) 1
E54 62-01818-00 Decal (Diesel Fuel Only) 1
E55 06-00100-00 Bracket, Integral Tank 6
NS 22-01443-00F150 Cable, Shielded (for fuel pump) (150 ft lg, cut to length) A/R

13
NDJ/NDF-42/44/46/49
GROUP F-- REFRIGERATION CIRCUIT COMPONENTS

F14
SV1

F6
F15 F19
F18
F17
F16
F8 F34

F1 F14
SV3

F5
F4
F2
F14
F3 F45 SV4
TO
F9 EVAPORATOR FROM
EVAPORATOR

F7
F8 TO HEAT F32
EXCHANGER / TXV
F10
F13
F8 F11 F12 F46 F41
F39
F14 F11
SV2
F40
F38
F31 F37
F30 F42
F29 F27
F20 F24 F28
F13
F33
F21 F44
F25
F43
F26 F47
F35
F22 F22
F23 F23 F36

F21

14
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

F1 65-00119-00 Receiver --- Includes: 1


F2 40-01001-00 Valve, Receiver Outlet --- Includes: 1
F3 17-21002-01 Cap, Valve 1
F4 40-00086-06 Cap, Flare, 3/8 1
F5 14-00111 Sight Glass (With Float Ball) 2
F5 14-50023-00 Sight Glass (Prism Style) 2
F6 EK02KK105 Plug Fusible (3/8 NPT) 1
F6 14-50024-00 Plug Fusible (Flare) --- Includes: 1
NS 14-50024-02 Seal, Copper 1
F7 40-00135-08 Bonnet Seal, Flare (NSI) 1
F8 40-00097-08 Nut, Flare --- Short (NSI) 1
F9 14-00036 Filter-Drier --- High Acid Capacity 1
F9 14-00036-01 Filter-Drier --- High Moisture Capacity 1
F10 34-00768-04 U-Bolt, Filter-Drier 1
F11 PL Washer, Flat, 1/4 --- CRES A/R
F12 PL Washer, Lock, 1/4 --- CRES A/R
F13 PL Locknut, 1/4-20 --- CRES A/R
F14 --- Valve, SV-1, SV-2, SV-3, SV-4 Solenoid --- Refer to Group U A/R
F15 14-00029-02 Check Valve, Bypass Line, 1/4 --- Includes: 1
F16 16-00124 Seat, Brass/Teflon 1
F17 16-00123 Spring 1
F18 16-03300 Gasket, Copper 1
F19 16-00121-01 Cap (Used on Check Valve with Flat on Body) 1
F20 14-01042-04 Valve, Discharge Service --- Includes: 1
F21 17-10812 Cap, Service Valve (Plastic) --- Includes: 1
NS 17-10806-02 Gasket, Seal 1
F22 40-00086-04 Cap, 1/4 Flare 2
F23 40-00102-04 Elbow, 1/4 mfl x 1/4 mpt (NSI) 1
F24 17-10811-05 Gasket, Discharge Valve to Compressor 1
F25 56-06660-00 Tube, Discharge 1
F26 73-00116 Vibrasorber, Discharge Line 1
F27 14-00029-07 Check Valve, Discharge, 7/8 --- Includes: 1
F28 16-00171 Seat, Brass/Teflon 1
F29 16-00172-01 Spring 1
F30 16-03301 Gasket, Copper 1
F31 16-00173 Cap 1
F32 --- Coil, Condenser/Radiator --- Refer to Group B 1
F33 14-00176-00 Strainer, Discharge Line 1
F34 40-00243-01 Tee, Street, 1/4 mpt x 1/4 fpt x 1/4 fpt (NSI) 1
F35 17-40002 Valve, Suction Service --- Includes: 1
F21 17-10812 Cap, Service Valve (Plastic) --- Includes: 1
NS 17-10806-02 Gasket, Seal 1
F36 17-40005-05 Gasket, Suction Valve to Compressor 1
F37 73-00314-00 Vibrasorber, Suction Line 1
F38 40-00072-11 Elbow 1
F39 56-06816-00 Tube, Suction Line -- NDJ-44 1
F39 56-06700-00 Tube, Suction Line 1
F40 44-00285-01 Clamp, Saddle 2
F41 PL Bolt, Hex Head, 1/4-20 x 3 lg --- CRES 2
F42 86-01908-00 Bracket , Vibrasorber Clamp 1
F42 86-04016-00 Bracket , Vibrasorber Clamp (NSI) 1
F43 PL Bolt, Hex Head/Washer, 1/4-20 x 1 lg 2
F44 56-06702-00 Tube, Suction Line (NSI) 1
F45 68-11036-00 Orfice, Hot Gas (R-502) 1
F46 14-00190-00 Valve, Quench (R-22) 1
F47 68-11006-00 Angle,Discharge Line Mount (NSI) 1
NS PL Clamp, 7/8 Tube --- Discharge Line Mount 1
NS 17-44017-00 Stud, Cylinder Head (used on head with unloader) 2
NS 17-44017-01 Stud, Cylinder Head (used on standard head with unloader) 2

15
NDJ/NDF-42/44/46/49
GROUP G -- ENGINE -- COMPRESSOR DRIVE

G9
G58 G49
G55
G32
G30 G36
G31
G53 G29 G34
G34

G52
G33
G27 G35

G45 G49 G38


G40 G6
G54 G56
G47 G39
G51 G25
G37

G28
G41

G46
G50 G57
G15 G44 G40
G42 G45 G6
G49
G39
G9
G48 G43

G3 G16
G40 G60
G17
G2 G59 G18
G19
G20

COMPRESSOR G21
G26
G25 G22 G24
G40 NDF G23

G1

G3 G6 G15
G7 G15
G8
G9
G10
G61
G5
G4 G11
G12 G62
G1 G13
MODEL NDF
G5
G6 G14

16
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
G1 48-00212 Spacer, Adapter 2
G2 --- Compressor (Refer to Form 62-03181) 1
G3 34-00615-12 Bolt, Hex Head, 5/16-18 x 1-1/2 lg --- SAE Grade 8 A/R
G4 68-04086 Tab, Locking 6
G5 34-00615-08 Bolt, Hex Head, 5/16-18 x 1 lg --- SAE Grade 8 A/R
G6 PL Washer, Lock, 5/16 A/R
G7 48-00046 Gear, Compressor Drive --- NDJ 1
G8 34-00616 Washer, Special --- NDJ 1
G9 PL Washer, Lock, 3/8 A/R
G10 34-00559-08 Bolt, Hex Head, 3/8-24 x 1 lg --- SAE Grade 8 --- NDJ 1
G11 34-00931-10 Bolt, Hex Head, 5/16-18 x 1-1/4 lg --- SAE Grade 9 --- NDJ 4
G12 68-03850 Bar, Locking --- NDJ 2
G13 50-00155 Gear, Nylon Drive --- NDJ 1
G14 50-00154 Adapter, Drive Sheave --- NDJ 1
G15 50-00178-00 V-Belt, Driveshaft to Jackshaft --- NDJ 1
G15 50-00178-01 V-Belt, Driveshaft to Jackshaft --- NDF 1
G16 68-04385 Bracket, Eccentric Idler 1
G17 34-00458-27 Washer, Flat (Special) 1
G18 48-00058-28 Pulley Assembly, Eccentric Idler --- Includes: 1
G19 48-00058-06 Eccentric 1
G20 48-00058-05 Spacer 1
G21 48-00058-26 Pulley Assembly --- Includes: 1
G22 04-00018 Bearing 1
G23 NSS Ring, Retaining 1
G24 48-00058-02 Bolt, Shoulder 1
G25 PL Washer, Lock, 1/2 2
G26 PL Bolt, Hex Head, 1/2-20 x 1-3/4 lg --- SAE Grade 5 1
G27 68-10929-00 Guard, Belt 1
G28 34-00918-08 Bolt, Hex Head/Washer, 1/4 - 20 x 1 lg 3
G29 PL Washer, Flat, 1/4 A/R
G30 PL Locknut, 1/4 - 20 A/R
G31 48-00234-01 Swing Arm 1
G32 48-00233-00 Bracket, Swing Arm Mounting 1
G33 PL Bolt, Hex Head, 1/2-13 x 3-1/2 lg --- SAE Grade 5 2
G34 PL Washer, Flat, 1/2 4
G35 58-00511-18 Washer, Nylon, 1/2 (Special) 2
G36 PL Locknut, 1/2 - 13 2
G37 68-11094-00 Strap, Alternator Mounting 1
G38 --- Alternator --- Refer to Group S 1
G39 PL Bolt, Hex Head, 5/16 --- 18 x 1-3/4 lg --- SAE Grade 5 2
G40 PL Washer, Flat, 5/16 A/R
G41 79-01472-00 Jackshaft Assembly --- Includes: 1
G42 48-00178 Jackshaft 1
NS 04-00054-00 Bearing 2
NS 44-00194 Ring, Shaft Retaining 2
G43 50-00175-11 Sheave, 4.75 OD 1
G44 04-00122-10 Bushing, Split Taper 1
G45 34-00672 Key, Square, 3/16 x 1-1/4 lg 2
G46 50-00184-00 Sheave, 6.90 OD --- NDJ 1
G46 50-00184-01 Sheave, 7.75 OD --- NDF 1
G47 04-00122-15 Bushing, Split Taper --- NDF 1
G48 PL Capscrew, Hex Head, 3/8-16 x 1-1/4 lg --- SAE Grade 5 3
G49 PL Washer, Flat, 3/8 3
G50 50-00183-00 V-Belt, Jackshaft to Fan Shaft 1
G51 50-00179-00 V-Belt, Alternator to Jackshaft 1
G52 68-10897-00 Strap, Swing Arm Adjusting 2
G53 34-00949-36 Carriage Bolt 3/8 - 16 x 9 lg --- SAE Grade 8 1
G54 PL Locknut, 3/8-16 1
G55 86-01763-00 Bracket, Strap Mounting 1
G56 PL Washer, Flat, 1/2 1

17
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
G57 PL Bolt, Hex Head, 1/2-13 x 2-1/2 lg --- SAE Grade 5 1
G58 PL Bolt, Hex Head, 3/8-16 x 1-1/2 lg --- SAE Grade 5 2
G59 34-00458-15 Washer, Flat (Special) --- NDF 1
G60 PL Locknut, 5/16-18 2
G61 --- Clutch --- NDF --- Refer to Group V ---
G62 50-01101-01 V-Belts, Driveshaft to Standby Motor (Match Set) --- NDF 1 set

GROUP H -- CONTROL BOX AND PANEL

H1

H26
H27
H28
H29

H2
H3
H25
H8

H24
H3
H8

H4 H23
H3 H6

H22
H5
H6
H20
H21
H7 H6
H8

H16
HIGH AIR H17
FLOW
H18
H9 H19

H10 H11 H12 H13 H14 H15 H10

MODEL NDF SHOWN

18
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
H1 68-11233-00 Door, Control Box --- NDJ 1
H1 68-11233-02 Door, Control Box --- NDF 1
H2 12-00097-03 Gauge, Water Temperature 1
H3 42-00045-01 O-Ring, 1.98 ID 3
H4 12-00011 Gauge, Oil Pressure 1
H5 12-00003 Gauge, Suction Pressure --- Includes: 1
NS 16-03000 Lens, Plastic (Marsh Gauge) 1/4 Turn 1
NS 16-03001 Lens, Snap In (Marsh Gauge) 1
NS 16-03002 Lens, Plastic, 1/4 Turn (Texas or U.S. Gauge) 1
NS 16-03003 Lens, Snap In (Texas or U.S. Gauge) 1
NS 16-03007 Lens, Plastic, Screw Type (Texas or U.S. Gauge) 1
H6 42-00045-03 O-Ring, 2.55 ID 3
H7 10-01165-00 Meter, Running Time 1
H8 58-00817 Gasket, Neoprene 1
H9 62-02224-00 Label, Indicator Light 1
H10 10-01129-02 Switch (Power Saver, High Air Flow & Continuous Run) 3
H11 10-01129-08 Switch, Glow-Defrost 1
H12 10-01164-04 Switch, Start-Run-Stop 1
H13 10-01129-07 Switch, Engine Auto Start --- Optional 1
H14 22-01393 Post, Defrost Test (1 piece) 1
H15 10-01129-06 Switch, Standby/Engine --- NDF 1
H16 34-00733-05 Nut, Hex, #8 - 32 --- CRES 4
H17 PL Washer, Flat, #8 6
H18 PL Screw, Truss, #8 - 32 x 5/8 lg --- CRES 4
H19 PL Washer, Lock, #8 4
H20 22-01189-00SV Selector, Temperature --- Fahrenheit Scale 1
H20 22-01189-01SV Selector, Temperature --- Centigrade Scale 1
H21 58-00708 Gasket, Temperature Selector 1
H22 79-01419 Cover, Selector 1
NS 68-10744 Bracket, Selector Cover --- Optional 1
NS 12-50010 Kit, Digital Thermometer --- Optional --- Includes: 1
H23 12-01075-00 Thermometer, Digital (_F) 1
NS 12-01075-01 Sensor, Digital Thermometer 1
H23 12-01075-02 Thermometer, Digital (_C) 1
H24 22-00538-01 Ammeter 1
H25 10-01165-00 Meter, Running Time --- NDF 1
H26 34-00918-08 Screw, Hex Head/Washer, 1/4 - 20 x 1 lg --- CRES 3
H27 PL Washer, Flat, 1/4 --- CRES 3
H28 PL Washer, Nylon, 5/16 ID 3
H29 42-00045-14 O-Ring 3
NS 62-02276-00 Decal, Continuous Run 1

19
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP H -- CONTROL BOX AND PANEL (CONT’D)

H37 H38 H37 H17 H45


H39 H42 H43 H46 H47 H48 H49
H36 H40 H16 H44
H35 H41

H50
H91
H51
H52
H53
H90
H54
H55, H16
H89 H17
H56
H57, H58

H87
H59, H58
H88 H60, H58
H58
H61
H62, H62A
H63, H64
H65, H64

H8 H66
6
H67, H55
H84
H68,
H70 H69
H85
H71
H83 H76 H72
H35 H74 H7 H93
H81 H80 H79 H78 H53 H37 H59 H60 H57 3 H75
H36 H16 H4
H82 H68 H37 H40 H77 H77 H77 H17 4
H4
MODEL NDF SHOWN 5
H35 PL Screw, Flat Head,. #10 - 32 x 1/2 lg --- CRES 4
H36 PL Washer, Lock, #10 --- CRES 4
H37 34-00956-09 Nut, Double, #10 - 32 --- CRES 4
H38 44-00184-01 Hinge, Slip --- Female (Right Hand) 1
H39 44-00196-03 Hinge, Split --- Male 1
H40 PL Screw, Hex Head/Washer, #10 --- 32 x 1/2 lg --- CRES 6
H41 12-00249-13 Module, Auto Start --- New 1
H41 12-00249-34 Module, Auto Start --- Rebuilt 1
H42 10-00220 Relay, Starter Solenoid (Optional Auto Start) 1
H43 62-02218-01 Decal, Relay (GPR) (NSI) (Optional Auto Start) 1
H44 PL Washer, Flat, #6 --- CRES 4
H45 PL Nut, Hex, #6 --- 32 --- CRES 4

20
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
H46 10-00281-00 Relay, Glow Plug (Optional Auto Start) 1
H47 68-11219-00 Sub Panel (NSI) 1
H48 22-01101-02 Board, Printed Circuit --- Includes: 1
NS 22-01299 Socket, Relay 4
NS 22-01300-00 Terminal, Socket 4
NS 73-00111-00 Hold Down, Relay (NSI) 4
H49 86-01948-00 Control Box (NSI) 1
H50 10-00220 Relay 4
H51 22-01102-10 Board, Diode --- Includes: 1
NS 16-03005 Diode, 4 amp 4
NS 16-03006-01 Diode, 1 amp 6
H52 12-00214-40 Board, Temperature Controller - Solid State --- New 1
H52 12-00214-60 Board, Temperature Controller - Solid State --- Rebuilt 1
H53 PL Screw, Hex Head/Washer, #10 - 32 x 1/2 lg --- CRES A/R
H54 PL Locknut, Hex, 1/4 - 20 4
H55 PL Screw, Hex Head/Washer, #10 - 32 x 1/2 lg --- CRES A/R
H56 58-00679 Hinge, Plastic (Control Board) 1
H57 22-02336-03 Fuse, 3 amp --- Varipowr Option 2
H58 22-02338-00 Holder, Fuse (10-- 12 AWG) A/R
H58 22-02338-01 Holder, Fuse (14-- 16 AWG) A/R
H59 22-02336-00 Fuse, 30 amp 2
H60 22-02336-05 Fuse, 25 amp 2
H61 62-02242-00 Decal, Fuse & SDT (NSI) 1
H62 22-01334-07 Terminal Block 2
H62A 62-02240-00 Decal, Terminal Block (NSI) 1
H63 68-11188-00 Jumper 5
H64 PL Nut, Jam (Brass) #10 - 32 A/R
H65 68-10992-00 Bar, Buss 2
H66 58-00661-02 Bushing, Plastic (NSI) 1
H67 10-00279-00 Contactor, 40 amp --- NDF 1
H68 PL Washer, Flat, #10 A/R
H69 PL Washer, Lock, #10 A/R
H70 68-11220-00 Panel, Contactor --- NDF (NSI) 1
NS 62-02239-00 Decal, Standby --- NDF (NSI) 1
H71 34-00618-16 Nut, Retaining, 1/4 - 20 3
H72 12-00253 Timer, 2 sec. Delay 1
H73 10-00281-00 Relay, (High Air Flow) --- Optional 1
H74 10-01120 Rectifier (12 vac to 12 vdc) 2
H75 58-00660 Washer, Plastic Drain 4
H76 62-02241-00 Decal, Components (NSI) 1
H77 22-01449-00 Clip (NSI) 3
H78 44-00196-02 Hinge, Slip --- Male 1
H79 44-00184-03 Hinge, Slip --- Female (Left Hand) 1
H80 34-00733-00 Nut, Hex #10 - 32 --- CRES 2
H81 22-01467-00 Lamp, Wedge Base 6
H82 22-01468-20 Holder, Lamp A/R
H83 34-00815-00 Nut, Push-on, 3/16 4
H84 58-00851-00 Housing, Lamp 1
H85 58-00891-00 Bezel, Indicator Light 1
H86 58-00507-00F50 Tube, 1/4 O.D. (50 ft to be cut to length) A/R
H87 22-01345 Fusible Link Assembly --- Includes: 1
H88 22-01338 Fusible Link 1
H89 40-00347 Elbow, Female 2
H90 62-02231-00 Decal, Wiring Schematic --- NDJ (NSI) 1
H90 62-02232-00 Decal, Wiring Schematic --- NDF (NSI) 1
H91 58-00599-00 Gasket, Control Panel 1
NS 12-00233 Detector, Out-of-Range 1
NS 12-00234-01 Timer, Solid State Defrost --- Optional 1
NS 10-00278-00 Relay, Timer Delay - R-502 1
NS 22-01030-17 Diode Assembly, 6 amp 1
NS 22-01030-18 Diode Assembly, (D42) 1

21
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

THE FOLLOWING ITEMS ARE USED ON THE NDF UNITS ONLY


H93 22-01132-03 Connector, Male --- 230 vac 1
H93 22-01132-01 Connector, Male --- 460 vac (NSI) 1
NS 12-00238-01 Timer, Recycle Delay 1
NS 62-02244-00 Decal, RDT 1
NS 22-01131-03 Plug, Power, Female --- 230 vac 1
NS 22-01131-01 Plug, Power, Female --- 460 vac (NSI) 1
NS 68-11231-00 Shield 1
NS 62-02254-00 Decal, Danger (NSI) 1
NS 62-02255-00 Decal, Voltage --- 230 Volts (NSI) 3
NS 62-02255-02 Decal, Voltage --- 460 Volts (NSI) 1

GROUP J -- MICROPROCESSOR CONTROL BOX AND PANEL

J1
J16
J17
J18
J19

J15
J2
J3
J14

J4
J5

J6

J7

J13
*TEMPERATURE (_F)

J8 J9 J10 J11 J12 J8 J9

22
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
J1 68-11308-00 Door, Control Box 1
J1 68-06827-00 Door, Control Box -- NDJ-44 1
J2 12-00003 Gauge, Suction Pressure --- Includes: 1
NS 16-03000 Lens, Plastic (Marsh Gauge) 1/4 Turn 1
NS 16-03001 Lens, Snap In (Marsh Gauge) 1
NS 16-03002 Lens, Plastic, 1/4 Turn (Texas or U.S. Gauge) 1
NS 16-03003 Lens, Snap In (Texas or U.S. Gauge) 1
NS 16-03007 Lens, Plastic, Screw Type (Texas or U.S. Gauge) 1
J3 42-00045-03 O-Ring, 2.55 ID 1
J4 22-00538-01 Ammeter 1
J5 42-00045-01 O-Ring, 2 ID 1
J6 12-00259-03SV Microprocessor New (Earlier Models) --- Includes: 1
J6 12-00259-23RB Microprocessor Remanufactured (Earlier Models) --- Includes: 1
NS 12-00259-75 Key Board and Panel Assembly 1
J6 12-00282-02 Microprocessor New (Later Models) --- Includes: 1
J6 12-00282-22 Microprocessor Remanufactured (Later Models) --- Includes: 1
NS 12-00282-75 Key Board and Panel Assembly with suction pressure display 1
J7 58-00912-00 Bezel, Microprocessor 1
J8 10-01129-02 Switch, Toggle (High Air Flow and Off Time) 2
J9 10-01164-01 Switch, Toggle (Glow/Manual Defrost and Pre-Trip) 2
J10 10-01164-04 Switch, Toggle (Start-Run-Stop) 1
J11 10-01129-06 Switch, Toggle (Engine Auto Start/Manual) 1
J12 22-01393 Post, Defrost Test 1
J13 62-02149-00 Label, Temperature Fahrenheit 1
J13 62-02149-01 Label, Temperature Celsius 1
J14 10-01165-00 Meter, Running Time 1
J15 62-02184-00 Label, Running Time (NSI) 1
NS 62-02185-00 Label, Engine Running Time (NSI) 1
J16 34-00918-08 Screw, Slotted Hex Head, 1/4 - 20 x 1 lg --- CRES 6
J17 PL Washer, Flat, 1/4 --- CRES 11
J18 58-00511-10 Washer, Nylon, 5/16 - 1.0 x 3/4 O.D. 3
J19 58-00916-00 Washer, Rubber 3
NS 58-00838-00 Gasket (Controller to Bezel) 1

23
NDJ/NDF-42/44/46/49
GROUP J -- MICROPROCESSOR CONTROL BOX AND PANEL (CONT’D)

J23 J30 J33


J21 J48
J20 J61 J22 J24 J25 J27 J29 J32 J34
J21 J26 J28 J31
J74
J16
J73
J40 J35

J42 J36
J22
J37

J38
J72
J39
J71
J40

J70 J41

J68 J40
J42
J69 J22
J17 J40
J45
J44
J67
J66 J45
J65 J17
J43
J64

J63 J46

J62 J60 J59 J21 J58 J57 J21

J26 J22 J26


J23

J54
J16
J55
J56
J53
J47

J51

J52 J50 J49 J47 J50 J49

J51 J51 J51 J51 J51

24
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
J20 58-00923-00 Gasket, Door Panel 1
J21 34-00956-09 Nut, Double, #10 - 32 --- CRES 4
J22 PL Washer, Lock, #10 --- CRES 4
J23 PL Screw, Flat Head, #10 - 32 x 1/2 lg --- CRES 4
J24 44-00184-01 Hinge, Slip, Female --- Right Hand 1
J25 44-00196-03 Hinge, Split --- Male 1
J26 PL Screw, Hex Head, #10 - 32 x 1/2 lg --- CRES A/R
J27 68-11311-00 Panel, Sub (NSI) 1
J28 10-00281-00 Relay 3
J29 PL Nut, Hex, #6 - 32 6
J30 PL Washer, Flat, #6 6
J31 PL Screw, Machine Round Head, #8 - 32 x 3/4 lg --- CRES 6
J32 PL Washer, Flat, #8 --- CRES 6
J33 PL Washer, Lock, #8 6
J34 22-01453-10 Board, Relay (Used with Micro P/N 12-00259) --- Includes: 1
J34 22-01588-00 Board, Relay (Used with Micro P/N 12-00282) --- Includes: 1
NS 22-01299 Socket Relay 5
NS 22-01300-00 Terminal, Socket A/R
J35 10-00220 Relay 5
J36 22-02306-02 Plug, Connector (16 Pin) (JB) 1
J37 22-01442-02 Plug, Connector (16 Pin) (JA) 1
J38 22-01334-06 Junction Block 1
J39 22-01338 Fusible Link 1
J40 PL Nut, Jam, #10 - 32 --- CRES A/R
J41 68-10992-00 Bar, Buss 2
J42 PL Washer, Flat, #10 --- CRES A/R
J43 22-02306-03SV Plug, (3 Pin) (JE) --- Optional 1
J44 62-02284-00 Label, Components (NSI) 1
J45 PL Washer, Lock, 1/4 --- CRES 8
J46 34-00618-16 Nut, Retaining, 1/4 - 20 3
J47 22-02336-02 Fuse, 5 amp 2
J48 86-01948-02 Control Box (NSI) 1
J49 22-02336-01 Fuse, 20 amp 2
J50 22-02336-00 Fuse, 30 amp 2
J51 22-02338-00 Fuse, Holder (10-- 12 AWG) 3
J51 22-02338-01 Fuse, Holder (14-- 16 AWG) 3
J52 62-02285-00 Label, Shunt & Fuse (NSI) 1
J53 22-01427-00 Resistor 1
J54 PL Screw, Round Head, #4 - 40 x 1/2 lg --- CRES 2
J55 PL Washer, Lock, #4 --- CRES 2
J56 PL Nut, Insert, #4 - 40 2
J57 44-00196-02 Hinge, Split --- Male 1
J58 44-00184-03 Hinge, Slip, Female --- Left Hand 1
J59 34-00373-11 Clamp, Tube, 7/8 dia. 2
J60 34-00903-04 Nut, Insert, #10 - 32 (NSI) 2
J61 62-02235-00 Decal, Schematic (MICRO) 1
J61 62-02389-00 Decal, Schematic (MICRO) -- R-22 1
J62 22-01492-00 Cable, Assembly, Ribbon 1
J63 22-02306-01 Plug, (10 Pin) (JC) 1
J64 22-01442-00 Plug, Connector (3 Pin) (JD) 1
J65 22-01442-01 Plug, Connector (6 Pin) (JF) 1
J66 22-02306-00 Plug, Connector (6 Pin) (JH) 1
J67 22-01441-00 Plug, Connector (6 Pin) (JG) 1
J68 PL Screw, Hex Head, 1/4 - 20 x 3/4 lg 8
J69 34-06036-00 Standoff 1
J70 79-01547-00 Box, Microprocessor 1
J71 86-01911-00 Cover, Microprocessor 1
J72 58-00888-00 Gasket, Microprocessor 1
J73 40-00347 Elbow, Female 1
J74 58-00507-00F50 Tube, 1/4 O.D. (50 ft to be cut to length) A/R
NS 62-02146-00 Label, Auto Start 1
NS 22-01228-00F50 Shielded Cable 1

25
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP K -- THERMOSTATIC EXPANSION VALVE


ALCO PART NOS.
A625---3A
K2

A625---4A
K5 K1
A625---2A K3

A625---5A K6
K5

A625---7A
K7
A625---4A
K4

K1 14-00177-00 Kit, Repair --- R-12 --- Includes: 1


K1 14-01104-04 Kit, Repair --- R-22 --- Includes: 1
K1 14-00177-01 Kit, Repair --- R-500 --- Includes: 1
K1 14-01095-04 Kit, Repair --- R-502 --- Includes: 1
K2 NSS Power Head Assembly and Gaskets, Item K5 1
K3 NSS Cage Assembly and Gasket, Item K6 1
K4 66U1-6225 Gasket Set, Universal --- Includes: 1
K5 NSS Gasket, Body Flange --- A625-4A 2
K6 NSS Gasket, Seat --- A625-2A 1
K7 14-01094-00 Body, Valve 1

GROUP L -- PRESSURE SWITCHES AND SENSOR

L8

COMPRESSOR
COMPRESSOR
L2
L7 L3
HP-2
L5 L9
L7 HP-1
L6
HP-1
L5
L1 HP-2
R-12/R-500 L6
R-22/R-502 L4
L1 12-00255-00 Switch, High Pressure Cut Out (HP-1) --- R-12 1
L1 12-00255-01 Switch, High Pressure Cut Out (HP-1) --- R-500 1
L2 12-00254-00 Switch, Head Pressure Control (HP-2) --- R-12/R-500 1
L3 12-00254-01 Switch, High Pressure Cut Out (HP-1) --- R-502/R-22 1
L4 12-00255-00 Switch, Head Pressure Control (HP-2) --- R-502 1
L4 12-00255-02 Switch, Head Pressure Control (HP-2) --- R-22 1
L5 79-00965 Tee, Snubber 1
L6 40-00102-03 Elbow 1
L7 40-00121-01 Bushing 1
L8 12-00283-00 Transducer, Suction Pressure (SPT) 1
L9 12-00284-00 Sensor, Compressor Discharge Temperature (CDT) --- R-22 1

26
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
GROUP M -- LUBE OIL FILTER ASSEMBLIES

NDF BYPASS M13


M26 M10
M14
NDF
M17 M6
M18 M13
M15 M12
M17 M11
M6
M16 M5
M10 M4
M20 M11 M5
M6
M4
M21 M5
M6
M22 M7 ENGINE
M3
M19 M2
M22
M23
OPTIONAL M24 M1 M8
BYPASS FILTER M25
M9

M1 30-00323 Filter, Lube Oil (full flow) A/R


M2 30-00325-03 Head, Lube Oil (full flow) 1
M3 68-10246 Bracket, Filter Head 1
M4 40-00342-08 Elbow, 1/4 mpt x 1/2 Tube 2
M5 58-00509-00F05 Tubing, 1/2 OD (5 ft, to be cut to length) A/R
M6 40-00343-05 Connector, 3/8 mpt x 1/2 Tube A/R
M6 40-00343-08 Connector, 1/4 npt x 1/2 Tube --- NDF --- Bypass 1
M7 40-00342 Elbow, 1/8 mpt x 1/4 Tube 1
M8 40-00423 Adapter Tee (Special) 1
M9 10-01151-00 Switch, Oil Pressure Safety 1
M10 40-00107-03 Tee, 3/8 fpt x 3/8 fpt x 3/8 fpt (NSI) 1
M11 40-00067-06 Nipple, Hex, 3/8 mpt x 1/4 mpt (NSI) 1
M12 40-00121-02 Bushing, 3/8 mpt x 1/8 fpt 1
M13 10-01152-00 Switch, Oil Pressure (Standby lockout) --- NDF --- Bypass 1
M14 40-00121-01 Bushing, 1/4 mpt x 1/8 fpt --- NDF --- Bypass 1
M15 40-00114-02 Crossover, 1/4 fpt --- NDF --- Bypass 1
M16 40-00343-03 Connector, 3/8 mpt x 3/8 Tube --- Bypass 1
M16 40-00343-02 Connector, 1/4 npt x 3/8 Tube --- NDF --- Bypass 1
M17 58-00580-00F50 Tubing, 3/8 OD (50 ft, to be cut to length) --- Bypass 1
M18 40-00342-03 Elbow, 1/4 mpt x 3/8 Tube --- Bypass 1
M19 30-00304 Filter, Lube Oil --- Bypass A/R
M20 30-00325 Head, Lube Oil --- Bypass 1
M21 PL Bolt, Hex Head, 1/4-20 x 1-1/4 lg --- CRES 3
M22 PL Washer, Flat, 1/4 --- CRES 6
M23 PL Washer, Lock, 1/4 --- CRES 3
M24 PL Locknut, 1/4-20 --- CRES 3
M25 58-00507-00F50 Tubing, 1/4 OD (50 ft, to be cut to length) 1
M26 40-00353-03 Elbow, 1/4 mpt x 3/8 Tube 1
NS 79-01588-00 Elbow Assembly, Engine Oil Pan --- NDJ (NSI) Includes: 1
NS 40-00123-15 Plug, Drain, 3/4-14 NPT (NSI) 1
NS 12-00258-01 Sender, Oil Pressure --- Used on Microprocessor 1

27
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP N -- ENGINE EXHAUST SYSTEM -- STARTING WITH S/N BAA90049135

N8
N10
N15
N9

N1
N2

N7
N11

N12

N3

N8 N9
N14
N11 N14
N9 N13

N8

N4

N5

N6

N1 30-00366-00 Muffler 1
N2 30-00367-01 Pipe, Exhaust 1
N3 30-00367-00 Pipe, Exhaust 1
N4 34-00932-13 Nut, Hex, 3/8-24 (Brass) 4
N5 25-37238 Gasket, Flange 1
N6 34-00964 Stud, Exhaust 2
N7 30-00175-01 Clamp, Tubing, 2 inch Dia 1
N8 PL Locknut, 5/16-18 --- CRES A/R
N9 PL Washer, Flat, 5/16 --- CRES A/R
N10 68-11190-00 Bracket, Muffler 2
N11 30-01052-00 Clamp, Tubing 1 3/4 Dia 2
N12 68-11183-00 Bracket, Exhaust Pipe 1
N13 68-11367-00 Bracket, Exhaust Pipe 1
N14 34-00919-08 Bolt, Hex Head, 5/16-18 x 1 --- CRES 2
N15 30-50006 Cap,Rain (CRES) 1
N15 30-00210 Cap,Rain 1

28
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP N -- ENGINE EXHAUST SYSTEM (CONT’D) -- PRIOR TO S/N BAA90049135

N25
N24 N27
N22
N23
N22 N26
N21

N33

N20 N28

N29

N30

N31

N32

N20 30-00339 Muffler 1


N21 PL Locknut, 5/16-18 --- CRES A/R
N22 PL Washer, Flat, 5/16 --- CRES A/R
N23 68-10909-00 Bracket, Muffler 1
N24 PL Washer, Flat, 3/8 --- CRES 1
N25 PL Locknut, 3/8-16 --- CRES 1
N26 58-00581 Strap, Muffler 2
N27 PL Bolt, Hex Head, 5/16-18 x 1-1/4 --- CRES 1
N28 30-00175-01 Clamp, Tubing, 2 inch 1
N29 86-01854-00 Pipe, Exhaust 1
N30 34-00932-13 Nut, Hex, 3/8-24 (Brass) 4
N31 25-37238 Gasket, Flange 1
N32 34-00964 Stud, Exhaust 2
NS 76-00617-00 Kit, Flexible Exhaust Pipe (To Convert From Solid Exhaust Pipe
to Flexible Exhaust Pipe) --- Includes: 1
N33 30-01237-00 Pipe, Flex 1
NS 30-01052-00 Clamp, Tubing, 1-3/4 Dia 2

29
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP P -- AIR CLEANER

P15
P1

P8A P16

P17

P10
P2 P11

P7 P13 P12

P6 P8

P3
P9
P5 P9
P14
P4

P1 30-00356 Hood, Air Inlet-Plastic (Used on oil bath cleaner) 1


P2 30-00336 Air Cleaner, Oil Bath --- Includes: 1
P3 30-00336-20 Clamp 1
P4 30-00336-21 Cup, Oil 1
P5 30-00336-22 Cup, Inner 1
P2 30-00365-00 Air Cleaner, Dry Type --- Includes: 1
NS 66U1-2155 Element 1
P3 30-00336-20 Clamp 1
P4 30-00352-14 Cup 1
P5 30-00352-13 Cup, Inner (NSI) 1
P6 44-00022-02 Clamp, Mounting 2
P7 68-04827-00 Mounting Plate, Oil Bath Air Cleaner 1
P7 68-10775-00 Mounting Plate,Dry Type Air Cleaner 1
P8 58-00792-00 Hose, Oil Bath Air Cleaner, 2” ID (Formed) 1
P8A 58-00875-00 Hose, Dry Type Air Cleaner, 2” ID (Formed) 1
P9 44-00045-04 Clamp, Worm 4
P10 56-06166-06 Tube, Air Inlet --- Oil Bath(NSI) 1
P10 81-01169-00 Tube, Air Inlet --- Dry Type (NSI) 1
P11 30-00328 Kit, Service Indicator, Dry Type Air Cleaner --- Includes: 1
P12 NSS Indicator 1
P13 NSS Fitting 1
P14 58-00632 Hose, Engine Air Inlet (to be cut to size) 1
P15 66U1-3613 Pre-Cleaner (Used on dry type air cleaner) 1
P16 56-06262-04 Tube 1
P17 58-00185-29 Hose, --- Air Cleaner to Pre-Cleaner (to be cut to size) 1
NS 68-11115-00 Bracket,Pre-Cleaner 1
NS 44-00102-13 Clamp,Tube Support (2” Dia) 2

30
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP Q -- ENGINE V-BELT AND IDLER PULLEY

Q2
Q3
Q4 Q12
Q5
Q11
Q6
Q7
Q9
Q8
Q10
Q1

Q1 50-00162-04 V-Belt, Water Pump 1


Q2 48-00058-29 Pulley Assembly (NSI) --- Includes: 1
Q3 48-00058-04 Eccentric 1
Q4 48-00058-05 Spacer 1
Q5 48-00058-01 Pulley Assembly --- Includes: 1
Q6 04-00018 Bearing 1
Q7 NSS Retaining Ring 1
Q8 48-00058-02 Bolt, Shoulder 1
Q9 48-00217-04 Bracket, Idler Mounting 1
Q10 PL Bolt,Hex Head, 5/16-18 x 3-1/2 lg --- SAE Grade 5 1
Q11 PL Washer, Lock, 5/16 1
Q12 PL Washer, Flat, 5/16 1

GROUP R -- WIRE HARNESSES


NS 22-01503-00 Harness, Engine (NSI) 1
NS 22-01504-00 Jumper, Wire Group (NSI) 1
NS 22-01505-00 Harness, Engine --- With Auto Restart (NSI) 1
NS 22-01506-00 Jumper, Wire Group Standby --- NDF (NSI) 1
NS 22-01507-00 Jumper, Wire Group --- R500 NDJ (NSI) 1
NS 22-01508-00 Jumper, Wire Group (Hi Air Flow) (NSI) 1
NS 22-01510-00 Jumper, Wire Group --- R502 NDJ (NSI) 1
NS 22-01511-00 Jumper, Wire Group R12,R500 Varipower (NSI) 1
NS 22-01516-00 Harness, Standby Motor --- NDF (NSI) 1
NS 22-01529-00 Jumper, Wire Group (For Unit With Microprocessor) (NSI) 1
NS 22-01530-00 Harness, Engine (For Unit With Microprocessor) (NSI) 1
NS 22-02442-00 Jumper, Wire Group (NDJ-44) (NSI) 1
NS 22-02443-00 Harness, Engine (NDJ-44) (NSI) 1

31
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
GROUP S -- ALTERNATOR AND REGULATOR
S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12

S1
S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S21 S19

S21

S23

S33 S32 S31 S30 S29 S28 S23 S21 S24 S27 S24 S26 S25 S24

NS 50-01127-03 Pulley, 1/2 inch Belt 1


S1 30-00363-00 Alternator Assembly (65 amp) --- Includes: 1
S2 30-00171-13 Nut, Pulley Mounting 1
S3 PL Washer, Lock, 5/8 1
S4 30-00306-14 Fan 1
S5 30-00363-15 Spacer, Fan 1
S6 30-00363-16 Housing, Front 1
S7 30-00171-17 Bearing, Front and Rear 2
S8 PL Screw, Conical Washer, #8-32 x 3/8 Lg 3
S9 30-00171-31 Key, Woodruff, #5 1
S10 30-00363-18 Rotor Assembly 1
S11 30-00363-19 Ring, Slip 1
S12 30-00363-20 Stator Assembly 1
S13 30-00363-23 Retainer, Rear Bearing (NSI) 1
S14 30-00363-24 Housing, Rear 1
S15 PL Bolt, #10-32 x 2-5/16 Lg 4
S16 30-00363-22 Diode, Bridge Rectifier 1
S17 30-00363-21 Diode, Field 1
S18 PL Screw, Self-Tapping, #8-32 x 5/16 Lg 3
S19 PL Locknut, Cone 1/4-20 x 7/16 Lg 2
S20 30-00363-30 Strap, A.C. Tap(NSI) 1
S21 PL Nut, Lock, #10-24 x 3/8 Lg 4
S22 30-00363-32 Cover Assembly 1
S23 PL Washer, Flat, #10 3
S24 PL Screw, Self-Tapping, #8-32 x 3/4 Lg 8
S25 30-00363-33 Gasket, Felt 1
S26 30-00363-28 Strap D + (NSI) 1
S27 30-00363-25 Brush Assembly 1
S28 PL Washer, Flat, #10 1
S29 30-00363-02 Regulator 1
S30 PL Screw, Machine, #10-24 x 3/4 Lg 1
S31 PL Screw, Machine, #8-32 x 7/8 Lg 2
S32 PL Screw, Self-Tapping, #10-24 x 3/8 Lg 1
S33 30-00363-29 Washer, Insulating 4

32
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP T -- ENGINE AND COMPRESSOR MOUNTING

T5
T17
T18 T8
T13 T19
T9 T3
T6

T12 T4
T11
T13
T20 T16

T8

T15 T7 T21

T10 T5 T14
T4
T3 T3
T4

T3
T2
T1

T2
T1
ENGINE COMPRESSOR

T1 34-00360-15 Locknut, 1/2-20 - CRES (NSI) 4


T2 34-00458-15 Washer, Flat, 9/16 ID x 1-7/8 OD x .100 thick 4
T3 34-00890 Washer, Flat, .510/.520 ID x 2-3/8 OD x .093 thick 8
T4 73-00096 Shockmount 8
T5 34-00309-24 Bolt, Hex Head, 1/2-20 x 3 lg --- SAE Grade 5 4
T6 56-00533-03 Bushing, Compressor Mounting 2
T7 86-01472 Frame, Compressor Mounting 1
T8 PL Bolt, Hex Head, 3/8-16 x 1-1/4 lg --- SAE Grade 5 A/R
T9 PL Locknut, 3/8-16 --- CRES A/R
T10 86-01467 Frame, Engine Mounting 1
T11 48-00219-01 Bracket --- Right Hand (CT4-114/114DI) 1
T11 48-01036-03 Bracket --- Right Hand (CT4-133/134) 1
T12 48-00219 Bracket --- Left Hand (CT4-114/114DI) 1
T12 48-01036-02 Bracket --- Left Hand (CT4-133/134) 1
T13 PL Washer, Flat, 3/8 A/R
T14 34-00962-25 Bolt, Hex Head, M12 x 1.25 x 25 mm lg 7
T15 PL Washer, Lock, 12 mm --- CRES 7
T16 34-06009 Washer, Flat, 12 mm --- CRES (Special) 7
T17 34-00961-25 Bolt, Hex Head, M10 x 1.25 x 25 mm lg --- CRES 1
T18 25-37690 Washer, Lock, 10 mm --- CRES 1
T19 PL Washer, Flat, 10 mm --- CRES 1
T20 PL Washer, Lock, 3/8 --- CRES 6
T21 44-00094-07 Clip, Spring (For Oil Drain Tube) (NSI) 1
NS 68-04114-00 Bar, Locking (Compressor Mounting --- Shaft End) 1

33
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP U -- SOLENOID VALVES

U4
U2 U17
U11

U5 U22

U1 U10 U16
U6
U13
U7 U3
U19
U12
U8
U14 U20
U18
U9
U15 U21

ALCO SV-2, SV-3 & SV-4 SPORLAN SV-1 SPORLAN SV-3

U1 14-00150-13 Valve, Solenoid (SV-2 & SV-4) --- Includes: 1


U1 14-00149-04 Valve, Solenoid (SV-3) --- Includes: 1
U2 22-01093-02 Coil (12 vdc) (spade terminals) 1
U3 16-00512-02 Kit, Repair (SV-2 & SV-4) --- Includes: 1
U3 16-00513-02 Kit, Repair (SV-3) --- Includes: 1
U4 17-40408-02 Snap Cap 1
U5 NSS Enclosing Tube 1
U6 NSS Spring 1
U7 NSS Plunger 1
U8 NSS O-Ring 1
U9 NSS Piston 1
U10 14-00187-00 Valve, Solenoid (SV-1) --- Includes: 1
U11 14-00147-05 Coil (12 vdc) (spade terminals) 1
U12 16-00556-00 Kit, Repair (SV-1) --- Includes: 1
U13 NSS Enclosing Tube (with plunger) 1
U14 NSS Gasket 1
U15 NSS Seat Disc 1
U16 14-00185-00 Valve, Solenoid (SV-3) --- Includes: 1
U17 14-00145-03 Coil (12 vdc) (spade terminals) 1
U18 16-00555-00 Kit, Repair (SV-3) --- Includes: 1
U19 NSS Gasket 1
U20 NSS Stem and Plunger 1
U21 NSS Seat Disc 1
U22 16-00224-02 Enclosing Tube 1
NS 34-06026-00 Pin, Roll (Coil Pin) A/R

34
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP V -- CENTRIFUGAL CLUTCH (MODEL NDF)

V1 50-00169-01 Clutch Assembly, Centrifugal --- Includes: 1


V2 50-00173-07 Housing Assembly --- Includes: 1
V3 NSS Housing 1
V4 NSS Insert, Housing 1
V5 34-00615-14 Bolt, Hex Head, 5/16-18 x 1-3/4 lg --- SAE Grade 8 4
V6 PL Washer, Lock, 5/16 4
V7 50-00164-05 Pin, Dowel 2
NS PL Setscrew, 1/4-20 x 7/8 lg (1/8 Hex Size) --- SAE Grade 5 2
V8 50-00173-01 Rotor Assembly --- Includes: 1
V9 34-00615-08 Bolt, Hex Head, 5/16-18 x 1 lg --- SAE Grade 8 6
V10 PL Washer Lock, 5/16 6
V11 50-00173-10 Adapter, Engine Flywheel 1
V12 50-00101-12 Spring 6
V13 50-00173-02 Shaft, Shoe Mounting 3
V14 50-00173-09 Shoe Assembly, Friction --- Includes: 3
V15 50-00173-04 Bushing 3
V16 NSS Pin, Spring 3
V17 NSS Shoe, Friction 3
V18 PL Washer, Flat, 5/16 3
V19 34-00993-05 Bolt, Hex Head, 5/16-24 x 5/8 lg --- SAE Grade 8 (NSI) 3
V20 50-00173-03 Delta Bridge 1
V21 34-00616 Washer --- Clutch to Compressor 1
V22 34-00559-08 Bolt, Hex Head, 3/8-24 x 1 lg --- SAE Grade 8 1

35
NDJ/NDF-42/44/46/49
GROUP W -- STANDBY FRAME AND MOTOR

W20
W23
W24
W22 W18

W21
W19

W2
W3
W5 W1
W4
W6
W7
W2
W8
W9 W5

W10 W11

W14

W15

W16

W25

W12

W13
W17 W14
W15

36
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
W1 86-01880-00 Support Assembly, Stand-by Motor 1
W2 68-11109-01 Bracket, Mounting 4
W3 34-00307-12 Bolt, Hex Head, 7/16-20 x 1-1/2 lg --- CRES (NSI) 2
W4 34-00366-14 Washer, Flat, 7/16 --- CRES (NSI) 2
W5 34-00368-14 Washer, Lock, 7/16 --- CRES (NSI) 4
W6 34-00362-14 Nut, Hex, 7/16-20 --- CRES (NSI) 2
W7 34-06033-00 Bolt, Eye (Metric) 2
W8 34-00946-14 Nut, Hex (Metric) --- Top 2
W9 PL Washer, Flat, 9/16 SAE 2
W10 34-01184-64 Locknut (Metric) --- Bottom 2
W11 34-00307-08 Bolt, Hex Head, 7/16-20 x 1 lg --- CRES (NSI) 2
W12 86-01493-02 Frame Assembly, Stand-by Motor 1
W13 86-01491 Angle, Support (NSI) 1
W14 68-11111-00 Panel, End (with louvers) 2
W15 PL Rivet, Blind, 3/16 10
W16 68-11154-00 Panel, Front 1
W17 34-00918-04 Bolt, Hex Head/Washer, 1/4-20 x 1/2 lg --- SAE Grade 5 6
W18 54-00084-03 Motor, 15 hp, 230/460 vac --- Includes: 1
NS 54-50004 End Bell, Shaft End --- Marathon (NSI) 1
NS 54-50005 End Bell, Rear --- Marathon 1
NS 04-50002 Bearing, Shaft End --- Marathon 1
NS 04-50015-00 Bearing, Rear --- Rueland 1
NS 04-50000 Bearing, Shaft End --- Rueland 1
NS 04-50001 Bearing, Rear --- Rueland (NSI) 1
NS 54-50004-01 End Bell, Shaft End --- Baldor (NSI) 1
NS 54-50005-01 End Bell, Rear --- Baldor 1
NS 04-50006 Bearing, Shaft End --- Baldor (NSI) 1
W19 PL Key, Square, 5/16 x 5/16 x 2-3/8 lg --- CRES 1
W20 50-01101-01 V-Belts, Matched Set 1 set
W21 50-01095-02 Sheave, 4 - 11/32 OD 1
W22 04-00043-01 Bushing, Split Taper 1
W23 PL Locknut, 3/8-24 --- CRES 4
W24 PL Washer, Flat, 3/8 --- CRES A/R
W25 PL Bolt, Hex Head, 3/8-24 x 1-1/2 lg---SAE Grade 5 4

37
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP X -- INDICATING LAMP BAR

X6

X2, X5

X3, X5 X7
X8
X1
X9
X10

X4
X5

X1 76-00184-01 Lamp, Indicating Bar, 4 Lights --- Includes: 1


X2 22-00643-08 *Lens, White 1
X3 22-00643-06 *Lens, Amber 2
X4 22-00643-05 *Lens, Red 1
X5 22-00643-03 Cover, Lens 4
NS 76-00184 Lamp, Indicating Bar, 3 Lights --- Includes: 1
X2 22-00643-08 *Lens, White 1
X3 22-00643-06 *Lens, Amber 2
X5 22-00643-03 Cover, Lens 3
NS 22-00643-04 *Lens, Green A/R
NS 22-00643-07 *Lens, Blue A/R
X6 76-50001-00 Kit, Light Bar Assembly - Includes: 1
X7 22-01465-50 Decal, Light Bar Face 1
X8 22-01465-51 Housing (NSI) 1
X9 22-01467-00 Lamp, Wedge Base 7
X10 22-01468-20 Holder, Lamp A/R
NS 68-11009-00 Bracket, Light Bar Mounting 1

*NOTE: Light bulb is part of lens assembly.

38
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP Y -- DOOR LATCHES

Y18

Y10
Y11

Y12

Y13
Y9
Y8
DOOR Y14
Y7
Y6 Y1 Y13
Y5 Y15
Y4
Y3
Y16
Y2

Y11
Y10
Y17
Y18

Y1 44-01133-00 Kit, Door Latch Assembly --- Includes: A/R


Y2 NSS Pin 1
Y3 NSS Shaft 2
Y4 NSS Spring 1
Y5 NSS Adapter 1
Y6 NSS Washer, Aluminum 1
Y7 NSS Nut, Bulkhead 1
Y8 NSS Clip 1
Y9 NSS Locknut 1
Y10 48-00225-00 Bracket, Bushing Mounting 2
Y11 58-00806-00 Bearing, Flange 2
Y12 68-10764-00 Latch, Top 1
Y13 04-00045-00 Collar, Set 2
Y14 86-01731-01 Rod, Square, 3/8 x 35 - 1/4 lg 1
Y15 73-00147-00 Spring, Latch 1
Y16 68-10763-00 Handle, Door Latch 1
Y17 PL Screw, Truss Head, 10-32 x 3/8 lg 4
Y18 86-01722-00 Pin Assembly, Door Latch 2

39
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP Z -- FUEL WARMER AND RELATED COMPONENTS (OPTIONAL)

Z5 Z5
Z4 Z4
Z1 Z2 Z3 Z6 Z7 Z8 Z9 Z10 Z11 Z12

Z19 Z18 Z17 Z16 Z1 Z7 Z13 Z1 Z8


Z14
Z15
NOTE: The fuel warmer assembly shown is for the direct injection engine (DI) with
an optional low speed start thermostat switch (LSS) and restart override thermostat switch (ROT).
Other assemblies may consist of any combination of the above components.

Z1 44-00252-00 Clamp, Hose, 1/2 Worm A/R


Z2 44-00291-00 Clamp, Tube, 3/4 O.D. 2
Z3 PL Capscrew, Hex Head, 1/4-20 x 2 1/2 lg --- CRES 2
Z4 PL Washer, Flat, 1/4 --- CRES 3
Z5 PL Locknut, 1/4-20 --- CRES 3
Z6 68-11162-00 Spacer (NSI) 2
Z7 58-00580-00F50 Tubing, Nylon, 3/8 O.D. (50 ft. to be cut to length) A/R
Z8 58-00716-00F05 Hose, Silicone, 1/2 I.D. (5 ft. to be cut to length) A/R
Z9 30-00344-01 Fuel Warmer 1
Z10 44-00102-11 Clamp,1.56 I.D. 1
Z11 34-00918-08 Capscrew, Hex Head, 1/4 - 20 x 1 lg --- CRES 2
Z12 44-00102-06 Clamp, Hose, 7/8 I.D. 1
Z13 25-35384 Bolt, Hex Head, M8 x 20 mm 2
Z14 PL Washer, Flat, M8 2
Z15 PL Washer, Lock, M8 2
Z16 68-11136-00 Bracket -- Fuel Warmer Option Only (NSI) 1
Z16 68-11093-00 Bracket -- LSS and/or ROT switches (NSI) 1
Z17 10-00261-00SV Switch, Restart Override Thermostat (ROT) 1
Z18 81-01249-01 Tee, Switch (LSS and ROT) 1
Z18 81-01249-00 Tee, (For One Switch) 1
Z19 10-00230 Switch, Low Speed Start Thermostat (LSS) 1

40
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY
GROUP AA -- DECAL

AA11
AA10

AA9
DOOR INSIDE VIEW
AA8
AA1

AA2 AA3 AA4 AA5 AA6 AA7

AA1 62-03802-03 Decal, RFT R-12 (NSI) 1


AA1 62-03802-04 Decal, RFT R-500 (NSI) 1
AA1 62-03802-05 Decal, RFT R-502 (NSI) 1
AA1 62-03802-11 Decal, RFT R-22 (NSI) 1
AA2 62-02139-00 Decal, Warning Battery (NSI) 1
AA3 62-03797-00 Decal, R-22 Charge (NSI) 1
AA3 62-03222-06 Decal, R-502 Charge 1
AA3 62-03222-07 Decal, R-500 Charge 1
AA4 62-01803-00 Decal, Service (NSI) 1
AA5 62-02144-00 Decal, Danger Belt Rotation (NSI) 1
AA6 62-02110-00 Decal, Oval (White/Blue) 1
AA7 62-02391-00 Decal, Ozone Protection (NSI) 1
AA8 62-03803-00 Decal, Fuel Bleed (NSI) 1
AA9 62-02134-00 Decal, Belt Replacement --- NDJ 1
AA9 62-02135-00 Decal, Belt Replacement --- NDF 1
AA10 62-02140-00 Decal, Service Action Line (NSI) 1
AA11 62-02142-00 Decal, Caution Radiator Fill (NSI) 1
NS 62-02143-00 Decal, Warning Beware of Fan Blade (NSI) 2

41
NDJ/NDF-42/44/46/49
ITEM PART NO. DESCRIPTION QTY

GROUP AB -- FUEL FILTER (Starting With S/N BAY90104177)


AB1

AB2

AB3
30-01079-00

AB4 AB AB7
8
AB
AB5 9

AB6

AB1 30-01078-00 Fuel, Filter --- Includes: 1


AB1 30-01078-01 Fuel, Filter (With Heater) --- Includes: 1
AB2 30-01078-02 Head 1
AB3 30-01079-00 Element, Filter 1
AB4 30-01078-05 O-Ring, Bowl 1
AB5 30-01078-04 Bowl 1
AB5 30-01078-06 Bowl -- Heater (Does Not Include Heater) 1
NS 30-01078-07 Heater --- Includes: 1
NS 30-01078-08 O-Ring, Heater 1
AB6 30-01078-03 Plug, Drain 1
NS 68-06815-00 Bracket, Fuel Filter 1
When fuel filter with heater is used the following parts are added to the control box.
AB7 10-00286-02 Relay ---SPDT W/Diode 1
AB8 22-02338-00 Holder, Fuse (10-- 12 AWG) A/R
AB8 22-02338-01 Holder, Fuse (14-- 16 AWG) A/R
AB9 22-02336-01 Fuse,20 A 2

42

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