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OSHA Safety Signs
OSHA Safety Signs
OSHA Safety
Signs
This document contains information derived from sources we deem reliable. Graphic Products, Inc. has made reasonable efforts to ensure correctness but
does not guarantee accuracy or completeness. Graphic Products makes no warranties express or implied regarding the contained subject matter. Contents are
subject to change without notice. Graphic Products disclaims liability for injury, damage, or loss arising from reliance on the information contained herein. Users
of this information should independently consult municipal, state, or federal code and/or verify information with the appropriate regulatory agency.
IMPORTANCE OF SAFETY SIGNS
Workplace incidents cause countless injuries and cost billions in downtime, workers’ compensation claims, and OSHA fines each
year. Much of this, however, can be prevented with clear, compliant visual communication. The following pages will help evaluate
your facility signage so you can improve safety and comply with OSHA regulations.
Workers are often injured on the job when visual Even when safety issues in the workplace don’t cause
communication isn’t used to warn them of workplace injuries, they can be cited by OSHA as violating regulatory
hazards. The Bureau of Labor Statistics (BLS) recorded 5,333 requirements. These citations often carry heavy fines; the
work-related fatalities in 2019, an increase of about 2% from maximum penalties are over $13,000 for most violation
2018. The agency also recorded over 2.8 million nonfatal types, and over $134,000 for willful or repeated violations.
injuries and illnesses in 2019—or about 7,700 every day. OSHA’s maximum penalties are adjusted annually to reflect
inflation: the current maximum penalty amounts can be
found at osha.gov/penalties.
7,700
Nonfatal injuries and illnesses
of defense. One of the steps in the Hierarchy of Controls is
Awareness, or ensuring that affected individuals have the
information they need to act safely; signage is often the best
way to provide this information.
In 2019, an average of 7,700 nonfatal injuries
and illnesses occurred every day. No matter which approaches employers take, safety signs
and labels play a key role in facility safety efforts. Effective
safety signage reduces risk, promotes safety, and improves
efficiency.
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OSHA COMPLIANCE & SAFETY
Understanding the critical role safety signs play in reducing injury is the first step in your facility’s safety program. Posting
safety signs near hazards not only reduces worker injury, in many cases it’s required by law. OSHA requires safety signs at most
locations where a hazard threatens the safety of a worker.
Improve Safety & Morale Facilities adhering to both mandatory and voluntary national
standards for safety signs are providing workers with the
OSHA requires employers to provide a safe workplace for
highest level of safety and, in turn, reducing liabilities.
their employees. OSHA defines its own role as promoting
Following both standards is also known to help reduce hazard
“... the safety and health of America’s working men and
confusion so workers understand a sign’s message sooner
women by setting and enforcing standards; providing training,
and from a safe distance.
outreach, and education; establishing partnerships; and
encouraging continual process improvement in workplace
safety and health.” Complying with OSHA worker safety Changes to ANSI Z535 Safety Sign Code
standards should be a priority for any organization. Using
safety signs in accordance with OSHA standards not only ANSI’s last major changes to the Z535 safety sign standard
helps create a safe workplace, it improves morale. Safety were published in 2011. The standard was reaffirmed in
signs announce your concern for worker safety to OSHA 2017, with only minor changes to the technical specifications
and to your employees. Facilities are known to be more for colors. To stay current, use the latest standards whenever
successful when safety is a clear priority. printing new labels. If your facility is still displaying old ANSI
sign designs, for now, replacement remains voluntary.
However, older and inconsistent designs are known to
National Standards create confusion for workers. The newest Z535 standards
are now being widely used and are the easiest for workers
There is a variety of agencies, associations, and
to recognize. The best solution is to update to the new ANSI
organizations involved in the standardization of safety signs
standards whenever possible.
in industrial facilities. These are OSHA, The International
Standards Organization (ISO), the National Fire Protection
Association (NFPA), and the American National Standards
Institute (ANSI).
OSHA and ANSI design standards generally apply to most Safety signs must be visible and legible. Standardized formatting and
educational institutions, manufacturing plants, warehouses, color-coding ensures consistency and helps convey critical information
and other types of facilities throughout the United States. in simple terms.
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OSHA COMPLIANT SAFETY SIGNS & LABELS
Prior to developing a safety sign or label, create a plan for your facility’s hazardous communication. Everyone in your facility
(employee, contractor, or visitor) should understand the message each sign conveys. OSHA clearly defines what a safety sign is,
how it should be used, and where it should be placed.
ANSI Z535 and OSHA §1910.145 (accident prevention signs The means of attaching the sign to a wall, post, or other
and tags) both have safety sign placement standards. These supporting material must not cause a hazard. For example,
are locations where, without identification, hazards may lead the ends or heads of bolts or other fastening devices must be
to accidental injury to workers and/or the public, or lead to located in such a way that they do not create a hazard.
property damage. Maximize the message each sign conveys
by following OSHA/ANSI design standards. Do so by writing a OSHA’s sign standards are mandatory, but the agency does
simple yet concise safety message that clearly communicates not specify design elements for signs. ANSI fills this void by
hazard information. providing guidelines for the size and arrangement of text
and symbols, and for effective phrasing. OSHA has referred
The sign itself should never present a safety hazard. OSHA to these ANSI standards as accepted industry practice.
requires safety signs to have rounded or blunt corners and no Where the OSHA rules and other federal, state, or municipal
sharp edges, burrs, splinters, or other sharp projections. regulations are silent, use ANSI Z535.
Signal
Word
Panel
Safety
Message
Safety
Symbol
Message
Panel
NOTE: Labels requiring OSHA compliance should follow OSHA and ANSI Z535 design standards to offer the highest level of
safety. Be consistent in design so labels and signs are uniform. Variation may diminish recognition and add confusion to signs.
Consistent design, color, safety symbol, signal word, and signal word panel are critical.
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SIGN CLASSIFICATIONS
Each OSHA/ANSI safety sign is classified by hazard risk to help you know what sign to use. Take the next step by learning these
classifications. Familiarize yourself with the signal word and safety message relationship. Understanding how classifications are
applied will help you design for compliance and improve safety.
There are three primary hazard classifications OSHA and Warning signs and labels can be any size and printed in
ANSI have established for safety signs. These are danger, a landscape or portrait format. Keep in mind, alternative
warning, and caution. ANSI is responsible for creating and design and color options should only be used to improve
standardizing the majority of secondary sign classifications. comprehension. The goal should always be to warn workers
These signs include notice, safety signs, and fire safety. OSHA of hazards before they expose themselves to danger.
and ANSI set general standards for biological hazard signs.
CAUTION
Primary Hazard Classifications A caution sign indicates
a potentially hazardous
DANGER situation which, if not
avoided, may result in
Danger signs mark the
minor or moderate injury.
most serious hazards,
Caution signs are used
where special precautions
in areas where injury or a
are necessary. These signs
combination of injury and
indicate an immediate
equipment damage is possible, or to caution against potential
hazard which, if not avoided,
injuries from unsafe practices only. For hazards that may only
will result in death or serious
result in equipment damage, see notice signs.
injury.
The “CAUTION” signal word is printed in black letters on a
The “DANGER” signal word is printed in white letters on a red
yellow background and is preceded by the safety alert symbol,
background and is preceded by the safety alert symbol. The
except when used for a non-personal injury. The message
area beneath the signal word, known as the message panel
panel below the signal word contains the safety message and
is where the safety message is printed. The safety message
any additional safety symbols. Everything printed inside the
may appear in various colors, depending on the color of
message panel is black text on white or white text on black.
the signal word panel. In most cases, the safety message
is printed in black or red letters over a white message
panel. However, it may also be printed in white letters if the Secondary Hazard Classifications
message panel is black. Safety symbols (pictograms) may be
included on the message panel to help workers recognize
BIOLOGICAL HAZARD
hazards sooner and from safe distances.
OSHA §1910.145(e)(4)
Safety signs used to identify radiation hazards are strictly states, “The biological hazard
regulated by OSHA. These signs shall not vary from OSHA warning shall be used to
sign standards in any way. signify the actual or potential
presence of a biohazard
and to identify equipment,
WARNING
containers, rooms, materials,
Warning signs are one experimental animals, or
hazard level below danger combinations thereof, which contain, or are contaminated
signs. They describe a with, viable hazardous agents… presenting a risk or potential
hazard which, if not avoided, risk to the well-being of man.” The symbol design must
could result in death or conform with the example shown above, and the sign must
serious injury. include the word “Biohazard” or “Biological Hazard.”
The “WARNING” signal word The biohazard symbol can be black or orange, and a
is printed in black on an orange background header and is background color is optional, as long as there is enough
preceded by the safety alert symbol. The text in the message contrast to make the symbol clearly visible. A biohazard can also
panel may be printed in white letters on a black message be indicated on a danger or warning sign and may include the
panel, or black letters on a white message panel. safety alert symbol.
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SIGN CLASSIFICATIONS
NOTICE ADMITTANCE
Use notice signs to provide Unlike the previously
general information that is mentioned sign categories,
important or relevant to a admittance signs do not
building, an area, a machine have a defined hazard
or equipment. Notice signs category and may use
address practices not related elements of all previous sign
to personal injury. categories.
The signal word “NOTICE” should be printed in white italic Admittance signs may use any signal word with its
letters over a blue background. Notice signs never include a appropriate background header. Depending on the hazard
safety alert symbol. The message panel is either white with level; danger, warning, caution, or notice signs are options.
a blue or black safety message or black with a white safety The safety message on an admittance sign could state
message. Red, blue, or black safety symbols may be used. something like, “Unauthorized Personnel, Keep Out.” If
entering presents no hazard, a general safety sign may be
Notice signs can include information about procedures, adequate. The signal word and safety message should alert
operating instructions, maintenance information, rules, or and explain the personal risk or consequences of entering a
directions. Notice signs are never used for personal injury restricted area.
hazards or warnings, but can be used to indicate possible
equipment or property damage. The primary action statement should be simple, direct,
and applicable to the hazard. In the example shown above,
“Keep Out” is the primary action statement. Nonessential
General Safety Signs hazard information like consequence, avoidance, or type of
Safety signs are used to hazard can be eliminated since they are readily inferred. Use
provide notices of: general additional signs to explain safety information or procedures
facility practice, rules in greater detail.
relating to health, first
aid, medical equipment, FIRE SAFETY
sanitation, housekeeping,
Fire safety signs indicate the location
and suggested general
of emergency firefighting equipment.
safety measures.
Unlike other signs, they do not have
Signs used to describe safety instructions or procedures a signal word. The safety symbol is
should use simple signal words. Common signal words printed in red on a white background,
used on a general safety sign state things like, “SAFETY or in white on a red background. The
INSTRUCTIONS” or “SAFETY PROCEDURES.” Where safety message must be in red letters
beneficial, use a more definitive signal word or words like on a white background. Because
“SAFETY SHUTDOWN PROCEDURE.” Signs indicating the these signs do not indicate an injury
location of safety equipment should use a simple and direct hazard, the safety alert symbol must
signal word such as “EYE WASH.” If multiple safety items are not be used.
near each other, use something like “SAFETY EQUIPMENT” to
Post these signs near or on fire equipment. Do not use them
describe the area.
for wayfinding or emergency exit applications.
The signal word, safety message, and safety symbol should
be printed in green or black over a white message panel.
General safety signs should never include the safety alert
symbol or the words “Danger,” “Warning,” or “Caution” in the
signal word panel.
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SIGN CLASSIFICATIONS
PREMADE SIGNS
& LABELS
• Thousands of messages to
meet industry standards
• Quick and easy installation
• Choose the size, material, and
message or customize
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OSHA & ANSI SIGN CLASSIFICATION TABLE
OSHA uses the terms “sign,” “signs,” “tag,” and “tags” interchangeably.
Warning tags may be used to represent a Indicates a hazardous situation that, if not avoided,
hazard level between “Caution” and “Danger,” could result in death or serious injury.
instead of the required “Caution” tag, provided
they have a signal word of “Warning” and an ANSI Z535.2-2017 (4.11.2)
WARNING
appropriate major message.
OSHA §1910.145(f)(7)
Caution tags shall be used in minor hazard Indicates a hazardous situation that, if not avoided,
situations where a non-immediate or potential could result in minor or moderate injury.
hazard or unsafe practice presents a lesser
CAUTION threat of employee injury. ANSI Z535.2-2017 (4.11.3)
OSHA §1910.145(f)(6)
Other tags may be used in addition to those Reserve for non-hazard related signs. No safety
required by §1910.145(f), or in situations where alert symbol is used. Ideal for signs displaying
§1910.145(f) does not require tags, provided property damage, security, sanitation and
that they do not detract from the impact or housekeeping rules.
NOTICE visibility of the signal word or major message of
any required tag. ANSI Z535.2-2017 (4.11.4)
OSHA §1910.145(f)(9)
Safety instruction signs shall be used where there Signs used to indicate general instructions for safe
is a need for general instructions and suggestions work practices or indicate the location of safety
relative to safety measures. equipment. Examples include signs for equipment
SAFETY and lockout procedures.
OSHA §1910.145(c)(3)
ANSI Z535.2-2017 (4.11.5)
OSHA §1910.145(f)(8)(i)
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SAFETY SYMBOLS
OSHA and ANSI encourage the use of safety symbols where beneficial. If a safety symbol helps convey a message more
quickly or clearly, include it. Keep in mind, there are a number of standards to follow when placing, coloring, and designing
these symbols.
MANDATORY ACTION
To convey required actions to avoid
hazards use this round symbol surround.
The safety symbol should be white and
the round surround background should
be solid blue or black.
PROHIBITION
Use this surround to alert workers to
prohibited activities or actions. The
prohibited surround consists of a red or
black circle with a diagonal slash from
upper-left to the lower-right. The symbol
must be on a white background.
INFORMATION
The square (or rectangular) surround
shape is typically used to convey
equipment location, places of exit,
permitted actions, etc.
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FACILITY EVALUATION
Many areas in and around a facility require visual safety communication. Depending on facility size and layout, this can be a
large project. Start by identifying all of your existing safety signs and ensuring they are OSHA/ANSI compliant. Next find locations
where a safety sign would benefit workers by improving safety awareness, reducing injuries, and improving workplace efficiency.
Take pictures to document the condition and content of your INCORPORATE THE FOLLOWING INTO YOUR EVALUATIONS:
existing safety signs. This will help you remember safety sign • Existing signs and labels
locations and reduce inspection time. Once existing facility
◦ Are signs and labels consistent throughout your facility?
signage is documented and reviewed, identify locations
where safety signs are missing. The objective is to improve ◦ Are they legible? (damaged, deteriorated, etc.)
safety, productivity, and compliance throughout your facility. ◦ Are they accurate? (name, label color, etc.)
◦ Do they meet current OSHA and/or ANSI standards?
◦ Are they visible and readable from a safe distance?
◦ Do they effectively communicate the message?
Easy to recognize safety signs benefit facility visitors. Standardized • Areas where temporary signs are needed
formatting and color-coding are recognized nationally and convey • New equipment and machinery
critical information in simple terms.
• Traffic areas
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CREATING YOUR OWN SAFETY SIGNS
Industrial and warehouse safety signs typically contain three components. These are a signal word, safety symbol, and
safety message. This section explains how to use each component to create a safety sign that provides the preferred visual
communication in an industrial environment.
OSHA does not specify safety sign design requirements for sign
size, text size, text placement, or location. Only ANSI provides
these standards. ANSI does so to help improve hazard
recognition and reduce workplace injuries. Maximize safety
sign recognition by following ANSI design standards wherever
possible. Use the “Facility-Wide Safety Sign Inspection” section
of this guide to help in your safety sign project.
These two signs present the same information, but the sign on the
right follows OSHA/ANSI standards. It also communicates the
Signal Word Panel message clearly and effectively.
The top portion of a sign is known as the signal word panel.
The words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE”
are located in this panel and are used to signal the level of Safety Symbol
hazard. If there is a risk of personal injury, the signal word on Graphics can be used on safety signs and labels to help convey
danger, warning, and caution signs must be preceded with a information quickly and clearly. For example, a red octagon is a
safety alert symbol (an exclamation point inside an equilateral common symbol that means “Stop!”
triangle). For general safety signs, appropriate signal words
such as “STARTUP PROCEDURE” or “EMERGENCY SHOWER” On safety signs, the best symbols are easy
are used. The chart below can help you choose an appropriate to see, identify, and understand. An image
signal word. of a pair of gloves could remind workers
that gloves are required, while an image of
Prevent confusion by using consistent safety signs throughout a forklift can warn that the viewer is about
your facility. If your existing signs use the older signal word to enter a lane of forklift traffic.
panels, it may be best to replace them with updated ANSI-
compliant signs. The new designs are better at attracting
attention, and when you update an old sign, it shows your Message Panel
workers that the message matters. The message panel contains the safety message and safety
symbols. The safety message describes a hazard, indicates
how to avoid it, and advises workers of the consequences of
not avoiding the hazard. Follow these basic guidelines when
Hazardous writing a safety message:
NO
Situation
• Use left-aligned text
YES
• Use sentence-style capitalization
• Use sans-serif fonts (such as Helvetica or Arial)
Potential • Avoid prepositional phrases
NO
Accident
• Write in “headline style”
YES
• Use active voice
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CREATING YOUR OWN SAFETY SIGNS
However, no specific text sizes are mandated in the standard. On-site sign creation also lets you take advantage of a wide
Instead, ANSI Z535 includes non-mandatory guidance on text variety of sign materials. In addition to the common long-
sizes for a range of viewing distances. For a quick estimate, lasting vinyl used for most self-adhesive signage, some of the
divide the viewing distance (in feet) by 12 to find a reasonable 50+ supplies available include:
minimum letter height (in inches) for the header text. (If a sign • Reflective or Phosphorescent (“glow-in-the-dark”) material
needs to be legible from 12 feet away, for example, the word for low-light settings
“WARNING” at the top should be at least one inch high, while
a distance of three feet would allow that text to be about 0.25 • Cold Storage Supply for refrigerated environments
inches in height.) Other text on the sign may be about half this • Marine Label Stock to withstand saltwater exposure
size.
• Ultra-Aggressive Vinyl for rough or irregular surfaces
A common label stock for making ANSI-style safety signs is
• Oily Surface Supply for greasy surfaces
sized at four inches by six inches, with the text of the header
slightly over half an inch in height. Signs made with this supply
are appropriate for a reading distance of about six feet or less You may also want to consider additional tools, such as
in most workplaces. cleaning supplies to prepare a surface for labeling, and sign
blanks or angled sign holders to make your finished sign
more visible from different viewing positions.
1 INCH
The DuraLabel printers come packaged with LabelForge
software, an excellent tool for creating completely customized
OSHA-style signs and labels from scratch. With a simple
interface, LabelForge lets you enter and adjust text, drop in
standardized safety symbols from a comprehensive library of
over 1,800 choices, and print a complete label in minutes.
12 FT
When creating a series of labels or signs, you can even
import data from a spreadsheet into LabelForge to automate
the process.
DuraLabel Toro
• Print ½" to 4" wide labels
• Portable, standalone system
• Touchscreen interface
To estimate letter height divide the viewing distance by 12. If a sign is • Built-in design software for
12 feet away, letter height should be at least 1 inch to be legible. custom label creation
GraphicProducts.com/Toro
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SIGN & LABEL MAINTENANCE
Safety signs should generally provide lasting performance for up to seven years. However, there can be unanticipated exposures
which diminish label and sign life. Exposure to dirt, debris, sunlight, and abrasive conditions impact performance. Track the
condition of your facility signage with regular inspections. This will help ensure label and sign standard-compliance, while
maintaining a safe work environment.
Safety signs cannot provide proper safety when they are Most DuraLabel supplies are chemical-resistant and will
no longer legible or visible. Annual inspections should survive exposures to solvents and cleaning agents. This
be performed on safety signs, to account for varied protects them when dirt, grime, or oil must be removed.
exposures. Having a DuraLabel printer on-site will allow
easy replacement of signs and labels when they are Set up a schedule to inspect your facility safety signs. Refer
needed. to the “Facility-Wide Safety Sign Inspection” section at the
back of this guide for guidance.
SUMMARY
By now you should have a sound understanding of what
safety signs are, why they are important, and how to best
utilize them at your facility. Keep in mind, the standards
provided may change without notice. Stay on top of OSHA
and ANSI sign standards so your facility is always compliant.
Take your facility to the next level. Let safety signs empower and
protect your workers. Call Graphic Products at 877-534-5157 for
your safety and visual communication needs.
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FACILITY-WIDE SAFETY SIGN INSPECTION
Each of the following areas have consistently been found to require improvement. After each question, record your observations
in the area provided. You can then use that information to assess the visual communication needs of your facility.
Signs and labels that are inconsistent: General Safety & Information
Areas that require instructions for obtaining permits:
OSHA Compliance & Safety First aid, safety shower, and eye wash stations:
Machines which require lockout/tagout instructions:
Compressed gas storage areas and containers:
Operator positions that require specific instructions:
Ladders, scaffolding, and lift equipment not properly marked:
Equipment that requires maintenance instructions:
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FACILITY-WIDE SAFETY SIGN INSPECTION
Areas where emergency procedures are not clearly posted: Hazardous Chemicals
Secondary (non-manufacturer) containers for chemicals,
cleaners or for disposal, that are not marked:
Areas that need posted safety procedures:
Which managers have the authority to create and apply
appropriate right-to-know information to these containers?
Evacuation routes that are not clearly marked:
Hazardous waste containers, tanks, and vessels:
Areas without visible exit signs or directions:
Hazardous waste storage areas:
Doors that can be mistaken for an exit:
Areas containing asbestos:
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FACILITY-WIDE SAFETY SIGN INSPECTION
Areas that require PPE, but are not clearly marked: All clearance and load limits:
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FACILITY-WIDE SAFETY SIGN INSPECTION
Electrical Hazards All panels, breakers, and switches that are not clearly marked
to identify what they control:
Equipment that requires lockout/tagout procedures:
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