Download as pdf or txt
Download as pdf or txt
You are on page 1of 20

Best Practice Guide to

OSHA Safety
Signs

A Graphic Products Library Resource


877-534 -5157 | GraphicProducts.com
CONTENTS
IMPORTANCE OF SAFETY SIGNS ��������������������������������������� 2

OSHA COMPLIANCE & SAFETY ������������������������������������������ 3


Improve Safety & Morale
National Standards
Changes to ANSI Z535 Safety Sign Code

OSHA COMPLIANT SAFETY SIGNS & LABELS ������������������� 4

SIGN CLASSIFICATIONS ������������������������������������������������������ 5


Primary Hazard Classifications
Secondary Hazard Classifications
General Safety Signs
Non-Hazard Signs
During OSHA inspections that follow industrial accidents, facilities
2 are often cited for a lack of proper hazard communication. Discontinued Signal Word Panels

OSHA & ANSI SIGN CLASSIFICATION TABLE ��������������������� 8

SAFETY SYMBOLS ��������������������������������������������������������������� 9


Safety Symbols
Surround Shapes

FACILITY EVALUATION ����������������������������������������������������� 10

CREATING YOUR OWN SAFETY SIGNS ����������������������������� 11


Signal Word Panel
Safety Symbol
Message Panel
Visibility and Legibility
Tools for Sign Creation

SIGN & LABEL MAINTENANCE ����������������������������������������� 13


Damaged or illegible labels can cause hazards and need to be
10 replaced. SUMMARY ������������������������������������������������������������������������� 13

FACILITY-WIDE SAFETY SIGN INSPECTION ��������������������� 14

Content may have been updated to reflect the latest codes,


standards, and regulations or to address any errors or omissions.
For the most up to date edition, visit: GraphicProducts.com/guides

This document contains information derived from sources we deem reliable. Graphic Products, Inc. has made reasonable efforts to ensure correctness but
does not guarantee accuracy or completeness. Graphic Products makes no warranties express or implied regarding the contained subject matter. Contents are
subject to change without notice. Graphic Products disclaims liability for injury, damage, or loss arising from reliance on the information contained herein. Users
of this information should independently consult municipal, state, or federal code and/or verify information with the appropriate regulatory agency.
IMPORTANCE OF SAFETY SIGNS
Workplace incidents cause countless injuries and cost billions in downtime, workers’ compensation claims, and OSHA fines each
year. Much of this, however, can be prevented with clear, compliant visual communication. The following pages will help evaluate
your facility signage so you can improve safety and comply with OSHA regulations.

Workers are often injured on the job when visual Even when safety issues in the workplace don’t cause
communication isn’t used to warn them of workplace injuries, they can be cited by OSHA as violating regulatory
hazards. The Bureau of Labor Statistics (BLS) recorded 5,333 requirements. These citations often carry heavy fines; the
work-related fatalities in 2019, an increase of about 2% from maximum penalties are over $13,000 for most violation
2018. The agency also recorded over 2.8 million nonfatal types, and over $134,000 for willful or repeated violations.
injuries and illnesses in 2019—or about 7,700 every day. OSHA’s maximum penalties are adjusted annually to reflect
inflation: the current maximum penalty amounts can be
found at osha.gov/penalties.

Given the sobering statistics and heavy fines at stake,


employers must take steps to provide a safer, more secure
workplace for their employees.

A common approach for improving workplace safety is the


Hierarchy of Controls, which offers a logical and prioritized
system for reducing risk. The hierarchy begins with
eliminating the hazard wherever possible, and ends with the
use of personal protective equipment (PPE) as a last line

7,700
Nonfatal injuries and illnesses
of defense. One of the steps in the Hierarchy of Controls is
Awareness, or ensuring that affected individuals have the
information they need to act safely; signage is often the best
way to provide this information.
In 2019, an average of 7,700 nonfatal injuries
and illnesses occurred every day. No matter which approaches employers take, safety signs
and labels play a key role in facility safety efforts. Effective
safety signage reduces risk, promotes safety, and improves
efficiency.

Signs & Labels


for Any Industry
Our DuraLabel printers make it
quick and easy to keep your workers
and facility safe and compliant.
Print onto ½" to 10" tape widths to
meet your needs.

Find the right printer for you at


GraphicProducts.com/Printers

2  877-534-5157 | GraphicProducts.com
OSHA COMPLIANCE & SAFETY
Understanding the critical role safety signs play in reducing injury is the first step in your facility’s safety program. Posting
safety signs near hazards not only reduces worker injury, in many cases it’s required by law. OSHA requires safety signs at most
locations where a hazard threatens the safety of a worker.

Improve Safety & Morale Facilities adhering to both mandatory and voluntary national
standards for safety signs are providing workers with the
OSHA requires employers to provide a safe workplace for
highest level of safety and, in turn, reducing liabilities.
their employees. OSHA defines its own role as promoting
Following both standards is also known to help reduce hazard
“... the safety and health of America’s working men and
confusion so workers understand a sign’s message sooner
women by setting and enforcing standards; providing training,
and from a safe distance.
outreach, and education; establishing partnerships; and
encouraging continual process improvement in workplace
safety and health.” Complying with OSHA worker safety Changes to ANSI Z535 Safety Sign Code
standards should be a priority for any organization. Using
safety signs in accordance with OSHA standards not only ANSI’s last major changes to the Z535 safety sign standard
helps create a safe workplace, it improves morale. Safety were published in 2011. The standard was reaffirmed in
signs announce your concern for worker safety to OSHA 2017, with only minor changes to the technical specifications
and to your employees. Facilities are known to be more for colors. To stay current, use the latest standards whenever
successful when safety is a clear priority. printing new labels. If your facility is still displaying old ANSI
sign designs, for now, replacement remains voluntary.
However, older and inconsistent designs are known to
National Standards create confusion for workers. The newest Z535 standards
are now being widely used and are the easiest for workers
There is a variety of agencies, associations, and
to recognize. The best solution is to update to the new ANSI
organizations involved in the standardization of safety signs
standards whenever possible.
in industrial facilities. These are OSHA, The International
Standards Organization (ISO), the National Fire Protection
Association (NFPA), and the American National Standards
Institute (ANSI).

Each agency, association, and organization provides their


own safety sign standards for their specialization and level
of authority. For example, OSHA regulates most workplaces
and sets safety sign standards that are generally mandatory.
Most association and organization standards are not
mandatory, but in some cases may be.

OSHA occasionally turns to other organizations and


associations to help them set mandatory standards. As an
example, ANSI standards are specified by OSHA at various
locations within the agency’s sign design color standards.
They did so because the ANSI standards already existed and
were believed to be the most effective and commonly used
for safety label design.

Since OSHA specifies ANSI design standards, these ANSI


standards are not voluntary. The ANSI standard OSHA refers
to for color design standards is known as Z53-1967. In 1979,
ANSI replaced this standard with Z535, which has been
updated periodically since then. This newer standard should
be followed, to comply with both OSHA regulations and ANSI
recommendations.

OSHA and ANSI design standards generally apply to most Safety signs must be visible and legible. Standardized formatting and
educational institutions, manufacturing plants, warehouses, color-coding ensures consistency and helps convey critical information
and other types of facilities throughout the United States. in simple terms.

877-534-5157 | GraphicProducts.com  3
OSHA COMPLIANT SAFETY SIGNS & LABELS
Prior to developing a safety sign or label, create a plan for your facility’s hazardous communication. Everyone in your facility
(employee, contractor, or visitor) should understand the message each sign conveys. OSHA clearly defines what a safety sign is,
how it should be used, and where it should be placed.

ANSI Z535 and OSHA §1910.145 (accident prevention signs The means of attaching the sign to a wall, post, or other
and tags) both have safety sign placement standards. These supporting material must not cause a hazard. For example,
are locations where, without identification, hazards may lead the ends or heads of bolts or other fastening devices must be
to accidental injury to workers and/or the public, or lead to located in such a way that they do not create a hazard.
property damage. Maximize the message each sign conveys
by following OSHA/ANSI design standards. Do so by writing a OSHA’s sign standards are mandatory, but the agency does
simple yet concise safety message that clearly communicates not specify design elements for signs. ANSI fills this void by
hazard information. providing guidelines for the size and arrangement of text
and symbols, and for effective phrasing. OSHA has referred
The sign itself should never present a safety hazard. OSHA to these ANSI standards as accepted industry practice.
requires safety signs to have rounded or blunt corners and no Where the OSHA rules and other federal, state, or municipal
sharp edges, burrs, splinters, or other sharp projections. regulations are silent, use ANSI Z535.

Safety Alert Symbol Signal Word

Signal
Word
Panel

Safety
Message

Safety
Symbol

Message
Panel

NOTE: Labels requiring OSHA compliance should follow OSHA and ANSI Z535 design standards to offer the highest level of
safety. Be consistent in design so labels and signs are uniform. Variation may diminish recognition and add confusion to signs.
Consistent design, color, safety symbol, signal word, and signal word panel are critical.

4  877-534-5157 | GraphicProducts.com
SIGN CLASSIFICATIONS
Each OSHA/ANSI safety sign is classified by hazard risk to help you know what sign to use. Take the next step by learning these
classifications. Familiarize yourself with the signal word and safety message relationship. Understanding how classifications are
applied will help you design for compliance and improve safety.

There are three primary hazard classifications OSHA and Warning signs and labels can be any size and printed in
ANSI have established for safety signs. These are danger, a landscape or portrait format. Keep in mind, alternative
warning, and caution. ANSI is responsible for creating and design and color options should only be used to improve
standardizing the majority of secondary sign classifications. comprehension. The goal should always be to warn workers
These signs include notice, safety signs, and fire safety. OSHA of hazards before they expose themselves to danger.
and ANSI set general standards for biological hazard signs.
CAUTION
Primary Hazard Classifications A caution sign indicates
a potentially hazardous
DANGER situation which, if not
avoided, may result in
Danger signs mark the
minor or moderate injury.
most serious hazards,
Caution signs are used
where special precautions
in areas where injury or a
are necessary. These signs
combination of injury and
indicate an immediate
equipment damage is possible, or to caution against potential
hazard which, if not avoided,
injuries from unsafe practices only. For hazards that may only
will result in death or serious
result in equipment damage, see notice signs.
injury.
The “CAUTION” signal word is printed in black letters on a
The “DANGER” signal word is printed in white letters on a red
yellow background and is preceded by the safety alert symbol,
background and is preceded by the safety alert symbol. The
except when used for a non-personal injury. The message
area beneath the signal word, known as the message panel
panel below the signal word contains the safety message and
is where the safety message is printed. The safety message
any additional safety symbols. Everything printed inside the
may appear in various colors, depending on the color of
message panel is black text on white or white text on black.
the signal word panel. In most cases, the safety message
is printed in black or red letters over a white message
panel. However, it may also be printed in white letters if the Secondary Hazard Classifications
message panel is black. Safety symbols (pictograms) may be
included on the message panel to help workers recognize
BIOLOGICAL HAZARD
hazards sooner and from safe distances.
OSHA §1910.145(e)(4)
Safety signs used to identify radiation hazards are strictly states, “The biological hazard
regulated by OSHA. These signs shall not vary from OSHA warning shall be used to
sign standards in any way. signify the actual or potential
presence of a biohazard
and to identify equipment,
WARNING
containers, rooms, materials,
Warning signs are one experimental animals, or
hazard level below danger combinations thereof, which contain, or are contaminated
signs. They describe a with, viable hazardous agents… presenting a risk or potential
hazard which, if not avoided, risk to the well-being of man.” The symbol design must
could result in death or conform with the example shown above, and the sign must
serious injury. include the word “Biohazard” or “Biological Hazard.”
The “WARNING” signal word The biohazard symbol can be black or orange, and a
is printed in black on an orange background header and is background color is optional, as long as there is enough
preceded by the safety alert symbol. The text in the message contrast to make the symbol clearly visible. A biohazard can also
panel may be printed in white letters on a black message be indicated on a danger or warning sign and may include the
panel, or black letters on a white message panel. safety alert symbol.

877-534-5157 | GraphicProducts.com  5
SIGN CLASSIFICATIONS

NOTICE ADMITTANCE
Use notice signs to provide Unlike the previously
general information that is mentioned sign categories,
important or relevant to a admittance signs do not
building, an area, a machine have a defined hazard
or equipment. Notice signs category and may use
address practices not related elements of all previous sign
to personal injury. categories.

The signal word “NOTICE” should be printed in white italic Admittance signs may use any signal word with its
letters over a blue background. Notice signs never include a appropriate background header. Depending on the hazard
safety alert symbol. The message panel is either white with level; danger, warning, caution, or notice signs are options.
a blue or black safety message or black with a white safety The safety message on an admittance sign could state
message. Red, blue, or black safety symbols may be used. something like, “Unauthorized Personnel, Keep Out.” If
entering presents no hazard, a general safety sign may be
Notice signs can include information about procedures, adequate. The signal word and safety message should alert
operating instructions, maintenance information, rules, or and explain the personal risk or consequences of entering a
directions. Notice signs are never used for personal injury restricted area.
hazards or warnings, but can be used to indicate possible
equipment or property damage. The primary action statement should be simple, direct,
and applicable to the hazard. In the example shown above,
“Keep Out” is the primary action statement. Nonessential
General Safety Signs hazard information like consequence, avoidance, or type of
Safety signs are used to hazard can be eliminated since they are readily inferred. Use
provide notices of: general additional signs to explain safety information or procedures
facility practice, rules in greater detail.
relating to health, first
aid, medical equipment, FIRE SAFETY
sanitation, housekeeping,
Fire safety signs indicate the location
and suggested general
of emergency firefighting equipment.
safety measures.
Unlike other signs, they do not have
Signs used to describe safety instructions or procedures a signal word. The safety symbol is
should use simple signal words. Common signal words printed in red on a white background,
used on a general safety sign state things like, “SAFETY or in white on a red background. The
INSTRUCTIONS” or “SAFETY PROCEDURES.” Where safety message must be in red letters
beneficial, use a more definitive signal word or words like on a white background. Because
“SAFETY SHUTDOWN PROCEDURE.” Signs indicating the these signs do not indicate an injury
location of safety equipment should use a simple and direct hazard, the safety alert symbol must
signal word such as “EYE WASH.” If multiple safety items are not be used.
near each other, use something like “SAFETY EQUIPMENT” to
Post these signs near or on fire equipment. Do not use them
describe the area.
for wayfinding or emergency exit applications.
The signal word, safety message, and safety symbol should
be printed in green or black over a white message panel.
General safety signs should never include the safety alert
symbol or the words “Danger,” “Warning,” or “Caution” in the
signal word panel.

6  877-534-5157 | GraphicProducts.com
SIGN CLASSIFICATIONS

Non-Hazard Signs Non-hazard signs can be used to improve workflow


with operating procedures, maintenance schedules, or
To convey general facility
facility maps. A non-hazard sign should convey whatever
information, non-hazard
information an employee, contractor, inspector, or visitor
signs can be placed at
may need to understand general information clearly and
many locations throughout
at strategic locations. A well-informed employee is a safer
a facility. These signs
employee.
generally use simple
text and a symbol to
describe routine actions or Discontinued Signal Word Panels
general facility locations.
They are never used to The color combinations and background designs shown in
describe hazards, potential the following signal word panels no longer comply with ANSI
equipment damage, or standards. Signs and labels displaying the following legacy
threat of injury. Common designs do not require removal. However, newly created signs
non-hazard signs include: and replacements should follow ANSI’s Z535 standards to
wayfinding arrows, ensure compliance and maximize hazard recognition.
maintenance information,
work procedures, and general facility information.

Although these types of signs are not classified as safety


signs, the information they provide still contributes to safety.
Whether they encourage workers to properly dispose of trash
or point visitors in the right direction, these signs contribute
to a safe workplace.

See page 11 for correct signal word panels.

PREMADE SIGNS
& LABELS
• Thousands of messages to
meet industry standards
• Quick and easy installation
• Choose the size, material, and
message or customize

Get FREE shipping on all premade signs and labels


ORDER TODAY! 877-534-5157 | GraphicProducts.com/premade

877-534-5157 | GraphicProducts.com  7
OSHA & ANSI SIGN CLASSIFICATION TABLE
OSHA uses the terms “sign,” “signs,” “tag,” and “tags” interchangeably.

Sign OSHA ANSI


Danger tags shall be used in major hazard Indicates a hazardous situation that, if not
situations where an immediate hazard presents avoided, will result in death or serious injury. The
a threat of death or serious injury signal word is to be limited to the most extreme
DANGER to employees. situations.

OSHA §1910.145(f)(5) ANSI Z535.2-2017 (4.11.1)

Warning tags may be used to represent a Indicates a hazardous situation that, if not avoided,
hazard level between “Caution” and “Danger,” could result in death or serious injury.
instead of the required “Caution” tag, provided
they have a signal word of “Warning” and an ANSI Z535.2-2017 (4.11.2)
WARNING
appropriate major message.

OSHA §1910.145(f)(7)

Caution tags shall be used in minor hazard Indicates a hazardous situation that, if not avoided,
situations where a non-immediate or potential could result in minor or moderate injury.
hazard or unsafe practice presents a lesser
CAUTION threat of employee injury. ANSI Z535.2-2017 (4.11.3)

OSHA §1910.145(f)(6)

Other tags may be used in addition to those Reserve for non-hazard related signs. No safety
required by §1910.145(f), or in situations where alert symbol is used. Ideal for signs displaying
§1910.145(f) does not require tags, provided property damage, security, sanitation and
that they do not detract from the impact or housekeeping rules.
NOTICE visibility of the signal word or major message of
any required tag. ANSI Z535.2-2017 (4.11.4)

OSHA §1910.145(f)(9)

Safety instruction signs shall be used where there Signs used to indicate general instructions for safe
is a need for general instructions and suggestions work practices or indicate the location of safety
relative to safety measures. equipment. Examples include signs for equipment
SAFETY and lockout procedures.
OSHA §1910.145(c)(3)
ANSI Z535.2-2017 (4.11.5)

Biological hazard tags shall be used to identify


the actual or potential presence of a biological
hazard and to identify equipment, containers,
rooms, experimental animals, or combinations
BIOHAZARD
thereof, that contain or are contaminated with
hazardous biological agents.

OSHA §1910.145(f)(8)(i)

8  877-534-5157 | GraphicProducts.com
SAFETY SYMBOLS
OSHA and ANSI encourage the use of safety symbols where beneficial. If a safety symbol helps convey a message more
quickly or clearly, include it. Keep in mind, there are a number of standards to follow when placing, coloring, and designing
these symbols.

Safety Symbols Surround Shapes


Safety signs and labels are often improved with safety Consider using a surround shape to highlight your symbol.
symbols (pictograms). Safety symbols may portray required Surround shapes decrease available space for a symbol so
actions, consequences, explicit direction, or the effects of using one may not always be an option. Do not use them if
interaction with certain chemicals, machines, and other they detract from the safety sign message.
hazards. More than one symbol may be used to show a
sequence of events or convey additional information relating
HAZARD ALERTING
to a single hazard.
Use this triangle surround shape to bring
Safety symbols should be consistent, readable, and easily attention to a safety symbol. The symbol
understood. They usually consist of a black image on a should be drawn within a black equilateral
white background. triangle on a yellow background.

MANDATORY ACTION
To convey required actions to avoid
hazards use this round symbol surround.
The safety symbol should be white and
the round surround background should
be solid blue or black.

PROHIBITION
Use this surround to alert workers to
prohibited activities or actions. The
prohibited surround consists of a red or
black circle with a diagonal slash from
upper-left to the lower-right. The symbol
must be on a white background.

INFORMATION
The square (or rectangular) surround
shape is typically used to convey
equipment location, places of exit,
permitted actions, etc.

CREATE INDUSTRY-SPECIFIC SIGNS


• LabelForge: import data, create barcodes, and design labels from scratch
• DuraSuite: create labels that comply with OSHA, ANSI, NFPA, GHS and more
• Over 1,800 safety symbols and info on 1,500 chemicals

START LABELING TODAY! 877-534-5157 | GraphicProducts.com/software

877-534-5157 | GraphicProducts.com  9
FACILITY EVALUATION
Many areas in and around a facility require visual safety communication. Depending on facility size and layout, this can be a
large project. Start by identifying all of your existing safety signs and ensuring they are OSHA/ANSI compliant. Next find locations
where a safety sign would benefit workers by improving safety awareness, reducing injuries, and improving workplace efficiency.

Take pictures to document the condition and content of your INCORPORATE THE FOLLOWING INTO YOUR EVALUATIONS:
existing safety signs. This will help you remember safety sign • Existing signs and labels
locations and reduce inspection time. Once existing facility
◦ Are signs and labels consistent throughout your facility?
signage is documented and reviewed, identify locations
where safety signs are missing. The objective is to improve ◦ Are they legible? (damaged, deteriorated, etc.)
safety, productivity, and compliance throughout your facility. ◦ Are they accurate? (name, label color, etc.)
◦ Do they meet current OSHA and/or ANSI standards?
◦ Are they visible and readable from a safe distance?
◦ Do they effectively communicate the message?

• Areas where directional signs are needed


◦ Are workers directed to the correct location?
◦ Is there clear direction to safety and fire equipment?
◦ Is the fire exit clearly marked?
◦ Are there areas where redirection is necessary?

• Hazardous areas not previously inspected or evaluated


• Areas requiring safety signs that are not clearly posted
• Areas where maintenance is performed

Easy to recognize safety signs benefit facility visitors. Standardized • Areas where temporary signs are needed
formatting and color-coding are recognized nationally and convey • New equipment and machinery
critical information in simple terms.
• Traffic areas

TAKE SAFETY TO THE FLOOR


with Floor Marking, Wayfinding, and Safety Tape
Discover your path to safety. PathFinder offers a wide range of floor marking and
wayfinding solutions to protect workers, organize workflow, and direct traffic.

Visit us online to identify the right solution for you


877-534-5157 | GraphicProducts.com/FM

10  877-534-5157 | GraphicProducts.com
CREATING YOUR OWN SAFETY SIGNS
Industrial and warehouse safety signs typically contain three components. These are a signal word, safety symbol, and
safety message. This section explains how to use each component to create a safety sign that provides the preferred visual
communication in an industrial environment.

OSHA does not specify safety sign design requirements for sign
size, text size, text placement, or location. Only ANSI provides
these standards. ANSI does so to help improve hazard
recognition and reduce workplace injuries. Maximize safety
sign recognition by following ANSI design standards wherever
possible. Use the “Facility-Wide Safety Sign Inspection” section
of this guide to help in your safety sign project.
These two signs present the same information, but the sign on the
right follows OSHA/ANSI standards. It also communicates the
Signal Word Panel message clearly and effectively.
The top portion of a sign is known as the signal word panel.
The words “DANGER,” “WARNING,” “CAUTION,” and “NOTICE”
are located in this panel and are used to signal the level of Safety Symbol
hazard. If there is a risk of personal injury, the signal word on Graphics can be used on safety signs and labels to help convey
danger, warning, and caution signs must be preceded with a information quickly and clearly. For example, a red octagon is a
safety alert symbol (an exclamation point inside an equilateral common symbol that means “Stop!”
triangle). For general safety signs, appropriate signal words
such as “STARTUP PROCEDURE” or “EMERGENCY SHOWER” On safety signs, the best symbols are easy
are used. The chart below can help you choose an appropriate to see, identify, and understand. An image
signal word. of a pair of gloves could remind workers
that gloves are required, while an image of
Prevent confusion by using consistent safety signs throughout a forklift can warn that the viewer is about
your facility. If your existing signs use the older signal word to enter a lane of forklift traffic.
panels, it may be best to replace them with updated ANSI-
compliant signs. The new designs are better at attracting
attention, and when you update an old sign, it shows your Message Panel
workers that the message matters. The message panel contains the safety message and safety
symbols. The safety message describes a hazard, indicates
how to avoid it, and advises workers of the consequences of
not avoiding the hazard. Follow these basic guidelines when
Hazardous writing a safety message:
NO
Situation
• Use left-aligned text
YES
• Use sentence-style capitalization
• Use sans-serif fonts (such as Helvetica or Arial)
Potential • Avoid prepositional phrases
NO
Accident
• Write in “headline style”
YES
• Use active voice

When determining the order of the message content, consider


what the reader should already know about a hazard and the
Will Cause May Cause May Cause May Cause necessary reaction time required to avoid danger. The most
Death or Death or Minor or Property
Serious Injury Serious Injury Moderate Injury Damage urgent information should appear most prominently.

OSHA §1910.145(e)(2) states, “The wording of any sign should


be easily read and concise. The sign should contain sufficient
information to be easily understood. The wording should make
a positive, rather than negative suggestion and should be
accurate in fact.”

877-534-5157 | GraphicProducts.com  11
CREATING YOUR OWN SAFETY SIGNS

Visibility and Legibility Tools for Sign Creation


The ANSI Z535 standard points out that signage that is easy Some of the signs and labels needed in one facility
to read at one location may be difficult to read from another may be similar to those needed in another. This has led
location. Generally, larger text is needed for visibility and manufacturers to offer standardized signs for purchase. If
legibility at a greater distance. As a result, the ANSI standard your facility only needs a handful of signs, and they are all
bases its recommendations for the size of a sign’s text on the fairly common, ordering preprinted signs may be the best way
expected viewing distance for that sign. to meet your labeling needs. In this case, Graphic Products
The expected viewing distance will vary based on the situation, has a wide array of premade signs to choose from. Where
installation, lighting, and typical directions of approach. Each customized or site-specific messages are needed, or where
sign may need to be considered separately to decide on an more signs and labels are called for, a more effective and
appropriate size. When it comes to safety signage, remember efficient solution may be an on-site, on-demand custom label
that a worker should be able to read, understand, and obey printer, such as one of the DuraLabel systems from Graphic
the sign before being exposed to the hazard. This may require Products. With these systems, you can quickly and easily
changing the expected viewing distance or location. make the signs your facility needs.

However, no specific text sizes are mandated in the standard. On-site sign creation also lets you take advantage of a wide
Instead, ANSI Z535 includes non-mandatory guidance on text variety of sign materials. In addition to the common long-
sizes for a range of viewing distances. For a quick estimate, lasting vinyl used for most self-adhesive signage, some of the
divide the viewing distance (in feet) by 12 to find a reasonable 50+ supplies available include:
minimum letter height (in inches) for the header text. (If a sign • Reflective or Phosphorescent (“glow-in-the-dark”) material
needs to be legible from 12 feet away, for example, the word for low-light settings
“WARNING” at the top should be at least one inch high, while
a distance of three feet would allow that text to be about 0.25 • Cold Storage Supply for refrigerated environments
inches in height.) Other text on the sign may be about half this • Marine Label Stock to withstand saltwater exposure
size.
• Ultra-Aggressive Vinyl for rough or irregular surfaces
A common label stock for making ANSI-style safety signs is
• Oily Surface Supply for greasy surfaces
sized at four inches by six inches, with the text of the header
slightly over half an inch in height. Signs made with this supply
are appropriate for a reading distance of about six feet or less You may also want to consider additional tools, such as
in most workplaces. cleaning supplies to prepare a surface for labeling, and sign
blanks or angled sign holders to make your finished sign
more visible from different viewing positions.
1 INCH
The DuraLabel printers come packaged with LabelForge
software, an excellent tool for creating completely customized
OSHA-style signs and labels from scratch. With a simple
interface, LabelForge lets you enter and adjust text, drop in
standardized safety symbols from a comprehensive library of
over 1,800 choices, and print a complete label in minutes.
12 FT
When creating a series of labels or signs, you can even
import data from a spreadsheet into LabelForge to automate
the process.

DuraLabel Toro
• Print ½" to 4" wide labels
• Portable, standalone system
• Touchscreen interface
To estimate letter height divide the viewing distance by 12. If a sign is • Built-in design software for
12 feet away, letter height should be at least 1 inch to be legible. custom label creation
GraphicProducts.com/Toro

12  877-534-5157 | GraphicProducts.com
SIGN & LABEL MAINTENANCE
Safety signs should generally provide lasting performance for up to seven years. However, there can be unanticipated exposures
which diminish label and sign life. Exposure to dirt, debris, sunlight, and abrasive conditions impact performance. Track the
condition of your facility signage with regular inspections. This will help ensure label and sign standard-compliance, while
maintaining a safe work environment.

Safety signs cannot provide proper safety when they are Most DuraLabel supplies are chemical-resistant and will
no longer legible or visible. Annual inspections should survive exposures to solvents and cleaning agents. This
be performed on safety signs, to account for varied protects them when dirt, grime, or oil must be removed.
exposures. Having a DuraLabel printer on-site will allow
easy replacement of signs and labels when they are Set up a schedule to inspect your facility safety signs. Refer
needed. to the “Facility-Wide Safety Sign Inspection” section at the
back of this guide for guidance.

SUMMARY
By now you should have a sound understanding of what
safety signs are, why they are important, and how to best
utilize them at your facility. Keep in mind, the standards
provided may change without notice. Stay on top of OSHA
and ANSI sign standards so your facility is always compliant.

When safety signs are designed to meet or exceed OSHA and


ANSI specifications, your facility is a safer place. Safety signs
are relied on by workers, administrative employees, visitors,
and emergency responders. Following the OSHA and ANSI
standards described in this guide will reduce risk, promote
safety, and assist in reducing work-related accidents and
fatal injuries.

Remember, safety signs save lives. In addition, these signs


link a facility, its managers, and its workers together. When
an organization makes a commitment to safety by investing
in high quality labels, the rewards include:
• Improved morale when employees feel the presence of
safety awareness
• Increased profits when workman’s compensation claims
are reduced
• Efficiencies are experienced when an organization is well
labeled
• Reduced accidents and incidents in an organized facility
• Higher employee attendance and decreased lost work days

Take your facility to the next level. Let safety signs empower and
protect your workers. Call Graphic Products at 877-534-5157 for
your safety and visual communication needs.

877-534-5157 | GraphicProducts.com  13
FACILITY-WIDE SAFETY SIGN INSPECTION
Each of the following areas have consistently been found to require improvement. After each question, record your observations
in the area provided. You can then use that information to assess the visual communication needs of your facility.

General Labeling Areas that require department managers’ extensions or


emergency contact information:
Signs and labels that are not legible:











Signs and labels that are inconsistent: General Safety & Information
 Areas that require instructions for obtaining permits:
 

 

 

 

OSHA Compliance & Safety First aid, safety shower, and eye wash stations:
Machines which require lockout/tagout instructions:










Compressed gas storage areas and containers:
Operator positions that require specific instructions:










Ladders, scaffolding, and lift equipment not properly marked:
Equipment that requires maintenance instructions:












14  877-534-5157 | GraphicProducts.com
FACILITY-WIDE SAFETY SIGN INSPECTION

Areas where emergency procedures are not clearly posted: Hazardous Chemicals
 Secondary (non-manufacturer) containers for chemicals,

cleaners or for disposal, that are not marked:











Areas that need posted safety procedures:
 Which managers have the authority to create and apply
appropriate right-to-know information to these containers?








Evacuation routes that are not clearly marked: 



Hazardous waste containers, tanks, and vessels:








Areas without visible exit signs or directions: 

Hazardous waste storage areas:










Doors that can be mistaken for an exit:
Areas containing asbestos:














877-534-5157 | GraphicProducts.com  15
FACILITY-WIDE SAFETY SIGN INSPECTION

Personal Protective Equipment Warehouse


All doors leading to areas where PPE is required: Are all bins, racks, and shelves clearly and uniformly marked?
 

 

 

 

 

Areas that require PPE, but are not clearly marked: All clearance and load limits:
 

 

 

 

 

Areas that require permits: Areas where forklift/fork trucks operate:


 

 

 

 

 

Go Big for SAFETY


• Small to Large: print labels and signs using 4" – 10" tape widths

• Multi-color: highly visible signs ideal for OSHA compliance


• Fast output: custom, on-demand signs/labels for
immediate use
• Little to no training: easy-to-use 9" touchscreen interface
• All-inclusive: built-in software, wireless keyboard,free
updates, and free lifetime customer support

Start Labeling with Kodiak Today!


877-534-5157 | GraphicProducts.com/Kodiak

16  877-534-5157 | GraphicProducts.com
FACILITY-WIDE SAFETY SIGN INSPECTION

Electrical Hazards All panels, breakers, and switches that are not clearly marked
to identify what they control:
Equipment that requires lockout/tagout procedures:











All electrical wires, cables, bundles, and conduits:


Machines with high-voltage electrical connection points:











Every electrical panel and motor control center that is not


Are all switches and controls clearly marked?
marked “High Voltage”:











Electrical panels that are not clearly marked with 36"


clearance, high-voltage warning labels, specific voltage, panel
number, and breaker identification:
Notes
Now that you have used this guide to evaluate the signage

needs of your facility, it’s time to make a plan to address the
 areas that need improvement.

A Graphic Products representative can assist you in choosing
 the right solutions for your facility, your applications, and your
budget.


Floor areas in front of panels that need to be marked to keep

the area clear:









Graphic Products®, DuraLabel®, PathFinder®, Toro®, Bronco®, Lobo® and Kodiak® are Registered Trademarks of Graphic Products, Inc. © 2009, 2020. Graphic
Products, Inc. grants a limited revocable right to reuse portions of the material contained herein for non-commercial, internal, and educational/training use.
Any use beyond that described here requires the written consent of Graphic Products, Inc. Licensee agrees to reproduce the Trademark, Copyright, and Legal
disclaimers in all works created under this license.

877-534-5157 | GraphicProducts.com  17
Look to Graphic Products
for the most advanced
products & services!

Reinforce Safety with Reliable Labeling Solutions


877-534-5157 | GraphicProducts.com
12/20

You might also like