Document Review Report

Project Waterfront Integrated Resort, Colombo Seq. No. 4929

Issued By The Engineer to the Contract Date 13.12.2018
Contractor’s
Transmittal HKN-TRANSMIT- 040028
Contractor HKN
No. 07.12.2018

To HKN *Status
A - Approved
B – Approved – subject to incorporating
comments
C - Not approved - resubmit
D - Rejected
Contractor’s Doc. Status Code* Expected
Rev. Description
Ref. No. Re-Issue Date

Method Statement for Installation

of Marking and Identification for
HKN-MST-ME-0319 B C
Waste & Rain Water Pipe Works
Excluding Valves and Equipment.

Comments

• Approval cannot be given until the document is combined to one

single MST (service identification for MEP services) as agreed in
the comment response.
• HKN are strongly advised not to ignore the Engineer's comments
made on previous revisions. Please address and resubmit upon
addressing comments within MST Rev B.
• Please refer further comments within the document body.
From: Reviewed by:
BALMOND STUDIO
78 Glennie Street Colombo
02 • Kavindu Jayawardana – Mechanical Engineering Consultant
Sri Lanka • Rajan Emmanuel – Balmond Studio
• Miguel Urbano – Balmond Studio
+94 (0) 11 2304476

www.balmondstudio.com

Acknowledged Receipt Date:

Signature Name:
 Waterfront Integrated Resort Project, 130 Glennie Street, Colombo 02, Sri Lanka

SUBMITTAL
To : Balmond Studio Date : 07/Dec/2018
Attn. : Mr. Jeremy Mayhew Response Due Date : 21/Dec/2018
[WR 19]_Method Statement for Installation of Marking and Identification for Waste & Rain Water Pipe
Subject :
Works Excluding Valves and Equipments.

Pursuant to Contract Conditions 4.1(ii), we submit herewith the following documents for the review by the Employer's Personnel. We affirm
that the Submittals are in full compliance with the Contract; and where it does not comply, they are expressly stipulated in the relevant parts
accordingly. Please furnish the requisite response with details to us on or before the Response Due Date as indicated above, failing which
there is likely to be delay or disruption to be suffered due to the delay.

Please see attached:

Drawing Shop drawing Material Document

X Method statement Others :

(specify)
For your
X Approval Review Information

Doc.
Doc. No Description Rev. No Zone
Type
Method Statement for Installation of Marking and
HKN-MST-ME-0319 MST Identification for Waste & Rain Water Pipe Works B Wide
Excluding Valves and Equipments.

From :
Mechanical Manager / Shin Won Jai

Name/Designation

BALMOND/STUDIO DOCUMENT REVIEW REPORT

Project Waterfront Integrated Resort, Colombo 02 * Status
A - Approved
Doc. Status B- Approved - subject to incorporating comments
No. Code* C - Not approved - resubmit
D - Rejected

Comments:

From : Reviewed by:

BALMOND STUDIO
78 Glennie Street
Colombo 02
Sri Lanka Name/Designation
+94 (0) 11 2304476
www.balmondstudio.com
 Status "C"
13.12.2018
Page: 2/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves and
Equipment

Project: Waterfront Integrated Resort

Colombo, Sri Lanka

(WR 19) Method Statement for Installation

of Marking and Identification for Waste and
Rainwater Pipe Works Excluding Valves
and Equipment
Page: 4/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

Comment Response Sheet

not accepted - method of identification of
Mechanical system shall not exclude items of Reference/
No Engineer’s Comments Contractor’s Reply Excluded items to be
the said system Page No.
included and resubmitted
Method Statement title amended once finalized and prior to
1. (Excluding valves and equipment ) site installation of
- those
accordingly. items
Noted. List of scaffolders will be
Submit list of scaffolders of each
2. submitted as a separate document prior -
subcontractor for engineer's record
to site works started.
Noted. After the all marking and
identification installation method Comment
Please submit one single MST for Marking remain
3. statement of each MEP service gets -
and identification of ALL MEP services unaddressed
approval, each document compiled in to
one single document.
Lack of information will prevent this MST from
Detail is removed and Method Statement
4. being approved. Whether include or exclude in -
title amended.
document title.

5. Include to the heading of the document Amended. -

6. Include identification for vent pipes Details are attached. 24

Noted. Riser numbers are indicated in

Riser number to be indicated for each riser.
7.
(Can be a separate lable)
Mitigation actions for waste handling has not
8.
been mentioned
Mitigation actions for waste handling has not
9.
been mentioned
Risks and Mitigation actions for identified
10.
activities have not been mentioned
As per the work scope highlighted hazards are
11.
not relevant and should remove from RA
12. Include Working at height
Should attached to the installation and
pressure test/leak test inspections (HKN-MST-
13.
ME-0019/0020/0023) for pipe installation
inside concealed areas
shop drawings and they will not be used -
for the Riser pipe markings.
Noted. Updated risk assessment is
26-32
attached.
Noted. Updated risk assessment is
26-32
attached.
Noted. Updated risk assessment is
26-32
attached.
Noted. Updated risk assessment is
26-32
attached.
Noted. Updated risk assessment is
26-32
attached.
Noted. Installation and Visual inspection
for the marking and identification for
waste and rain water pipes will be raised
-
with the installation and pressure/ leak
test inspection (HKN-MST-ME-
0019/0020/0023) for pipe installation

4
Page: 5/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment
inside concealed areas.

Noted. Installation and Visual inspection

To be included on installation and testing for
14.
each MEP service, as part of final check.
for the marking and identification for
waste and rain water pipes will be raised
with the installation and pressure/ leak -
test inspection (HKN-MST-ME-
0019/0020/0023) for pipe installation
inside concealed areas.

5
Page: 6/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

CONTENTS
SECTION 1: GENERAL INFORMATION ...................................................................................................... 7
SECTION 2: DESCRIPTION OF WORK ...................................................................................................... 15
2.1 Purpose ................................................................................................................................ 15
2.2 Scope of Work...................................................................................................................... 15
2.3 System Description .............................................................................................................. 15
2.4. List of Materials ................................................................................................................... 16
2.5. Material Storage ................................................................................................................. 16
2.6. Key Plan of Installation ........................................................................................................ 17
2.7. Work Quality Flow Chart ..................................................................................................... 18
2.8. Method Statement Submission Plan ................................................................................... 19
SECTION 3: INSTALLATION METHODOLOGY ......................................................................................... 21
3.1 Inspect Materials ................................................................................................................. 21
3.2 Installation........................................................................................................................... 21
3.2.1 General ........................................................................................................................................... 21
3.2.2 Installation of making and identification for above ground pipes ................................................. 21
SECTION 4: PROJECT SCHEDULE ............................................................................................................ 25
SECTION 5: RISK ASSESSMENT............................................................................................................... 26
5.1 Detail Risk Assessment Sheet .............................................................................................. 26
5.2 Personal Protective Equipment ........................................................................................... 35
5.3 Confined Space Permit......................................................................................................... 36
SECTION 6: TESTING & INSPECTION PLAN ............................................................................................ 40
6.1 Terms and Definition ........................................................................................................... 40
6.2 Inspection Level ................................................................................................................... 41
6.3 Inspection List and Level ...................................................................................................... 42
6.4 Check Lists ........................................................................................................................... 43

6
Page: 7/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

SECTION 1: GENERAL INFORMATION

Project: Waterfront Integrated Resort

Package: Installation of Marking and
Ref No: ME/0319 Identification for Waste and Rain Water Date: 06-12-2018
Pipe Works Excluding Valves and
Equipment.
To be read in conjunction with Risk Assessment No. RA ME-0319
To be read in conjunction with Manual Handling Assessment No. MHA ME-0319
To be read in conjunction with Personal Protective Equipment No. PPE ME-0319
To be read in conjunction with Logistic Plan HKN-PLC CN-0001
To be read in conjunction with Emergency Response Procedure HKN-PRC HS-0002
To be read in conjunction with Quality Test Plan HKN-PLN QA-0002
To be read in conjunction with Health and Safety Plan HKN-PLN HS-0001
Activity : Installation of Marking and Identification for Waste and Rain Water Pipe Works Excluding Valves
and Equipment.
Location : Project wide
Times : Monday to Friday 08.00 to 17.00 Saturday 08.00 to 13.00
Manpower Required :
HKN Sub. Con.
 Construction Manager
 Engineers(Site & QA/QC)  Construction Manager
 HSE Manager  Engineers(Site & QA/QC)
 HSE Officer  HSE Officer
 Senior Scaffolding Supervisor  Supervisor
 Scaffolding Supervisor  Store Keeper
 Scaffolding Inspector  Scaffolder
 Skilled and Unskilled workers
(Note: Refer page 10- 14 for Roles and Responsibilities)

Equipment
Personal Protective
Tools/Plant Required
Equipment
Safety Helmet
Including Chin Compulsory
 Hand tools Strap
Hi Visual Vest Compulsory
Safety Boots Compulsory
Gloves Compulsory
Eye Protection Compulsory
Dust Masks &
Compulsory
Coverall

YES. Fall
Restraint
Safety Harnesses Only

7
Page: 8/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

Project Hierarchy for Health and Safety Persons Responsible for First Aid
Mr. D. M Thilakarathne (MK) Tel: 0713850115
Sub-Con Safety
Mr. Mohomed Mufaric (FG) Tel: 0775181539 HKN Safety Officer
Supervisor
Mr. S. Meril (DJ) Tel: 0718296294
Mr.Senaka 0718074325
HKN Safety Mr. Lal Tel: 0712304774
Officer Mr. Hemachandra Tel: 0779740737 Mr.Upali 0717173817

HKN HSE Mr. Jaseem Tel: 0755677450

Engineer
Mr. S. H Kim (MK) Tel: 0774052343
Sub-Con Project
Mr. Sooriya Bandara (FG) Tel: 0778670571
Director
Mr. H. Jeong (DJ) Tel: 0771723050
(HKN) HSE
Mr. J.W. Lee Tel: 0773318710
Manager
Issue of Safety Training Documentation:
All certificates relevant to this task i.e. certificates of competence will be held in HKN site office for review
and audit.

Emergency Arrangements:
HKN Emergency contact No. 0114333999
HKN to provide a first aid room
HKN Qualified First Aider – First Aid Kits Site Office & Stores.
Comply with HKN Fire Safety Plan & Fire Prevention and Evacuation Procedures.
Designated vehicle to be used for emergencies shall be available at all times. Details shall be displayed on
notice boards in a legible manner.
Vehicle No:
PC 5787, Driver: Janaka (Mob: 071-901-0009) - Night
P.G 4454, Driver: Pradeep (Mob: 078-742-6266)
PE 0146, Driver: Lio (Mob: 077-433-3684)

Access & Egress:

Site: Pedestrian and site walkways controlled by HKN. HKN will maintain proper access and egress at all
time.

Access Lighting (safety lighting):

Access lighting is to be provided and controlled by HKN, all access routes will be assessed for lighting prior
to carrying out works.

Task Lighting:
All task lighting will be supplied and maintained by subcontractor and used by subcontractor operatives.
The bulbs will be covered suitably against the direct emitting rays.

Waste Management:
Site: Waste materials will be placed in skips provided by HKN.
HKN will manage and control the disposal of all waste products/material accordingly
HKN will dispose hazardous waste accordingly.

Special Control Measures:

No work shall be undertaken until Method Statement and drawings are approved

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Page: 9/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

All operatives will have undergone HKN’s relevant inductions required to work in this area.
All operatives will be fully briefed on the Method Statement to comply for this operation.
All Operatives shall receive a daily briefing of works to be carried out before works commence.
All operatives will read, acknowledge and sign this Method Statement before commencing work.
Only trained (Qualified) operatives will move or operate plant.

Working at Height Considerations:

All scaffolding will be erected by subcontractor’s scaffolders in compliance with MST for scaffolding HKN-
MST-CN-0084.

Welfare Facilities:
All Welfare facilities i.e. toilets, changing rooms and resting/eating areas will be provided and controlled by
HKN.
Smoking: Designated areas only. Ref Site Logistics plan HKN-PLN-CN-0001
Emergency Measures:
HKN will ensure that for all operations there will be an exclusion zone constructed with warning signs
displayed around working area where practicable.
Emergency Response Procedure HKN-PRC-HS-0002

Note: Following requirements should be achieved prior to start the site works.

 All the materials should be approved.

 All the relevant shop drawings should be approved.
 All the CoSHH assessments should be approved.
 Subcontractor’s HSE officers and qualified scaffolders list will be submitted.
 HSE supervision & overall site coordination and control shall be carried out by HKN
until subcontractors deploy HSE manpower.
 The manpower required can be changed/ updated as per the actual stage of
construction phase.

9
 Page: 10/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

Responsibilities
HKN
 Responsible for all construction activities ensuring
that all approved materials, shop drawing, method
statement and approved procedures are
Construction implemented and required approved permits are
Manager obtained from site authority.
 Facilitate construction staff.
 Coordinate with necessary department in
construction site.
 Coordinate with sub-contractor and consultant.
 Monitoring site installations.
 Arrange necessary approvals.
Site Engineer
 Arrange temporary protections.
 Continuous supervision and monitoring of
material/system installed
 Conduct surveillance and inspection duties at
various stages to ensure compliance to the
QA/QC
approved QA/QC plan and the approved method
engineer
statement.
Sub-Contractor
 Plan construction activity according to approved
construction schedule. (Master plan)
 Evaluate necessary resources (Material, labour, tool
& machinery, technical support, etc…) as per site
requirement.
 Implement necessary safety measures as per site
requirement.
 Implement necessary quality control procedures as
per site requirements.
 Determine necessary scaffolding/mobile scaffolding
arrangements by coordinating with site engineer
 Ensures that the site engineer/ supervisor and safety
officer has sufficient resources to complete the works
correctly & safely.
 Arrange resources as per the schedule.
 Arrange suitable storage for materials, store
materials as recommended by manufacturer and
take material preservation procedures.
 Identify suitable transportation method and arrange
facilities accordingly.
 Arrange necessary training program coordinated
with manufacturer and share the knowledge with site
staff.
 Arrange necessary mockup installations to meet
quality parameters.
 Educate technical staff.
 Coordinate with main contractor.
 Coordinate with other sub-contractor.
 Coordinate with QA/QC engineer.
 Ensures that the Supervisor can complete the said
works by providing the appropriate instruction &
direction to complete the said works correctly &
safely
 Material inspection.
 Inspecting material storage condition.
 Attending and verification of site inspection.
 Monitoring correct application of tools and
equipment’s.
 Check the quality of temporary protection.
 Preparation of inspection and quality check list.

10
 Page: 11/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment
 Maintain quality records.
 Checking and verification of the workmanship.
 Examine and verify the quality of workmanship of
labour.
 Execute the construction schedule/plan provided by
the site engineer according to the approved shop
drawing & method statement.
 Arrange necessary scaffolding, task lightning,
working spaces, and access and
barricades/storage/site cleanliness.
 Conduct toolbox meeting and explain daily plan to
Supervisor
the labourers.
 Before the start of site work check the physical
conditions of the labor.
 Coordination with HSE officer.
 Maintain portable first aid box.
 Ensures constant supervision & control of his
workers to complete the works correctly & safely
 Representative of Safety dept.
 Managing the development, maintenance and
implementation of HSE manual and procedures
under the leadership of the site HSE
 Assisting and reporting performance to the HKN
Project director on all HSE Matters.
 Overseeing environmental activites to ensure
compliance with laws and regulations and other
relevant requirements.
 Managing the HSE organization at the site.
 Establishment and updating of Project HSE Plan,
Management Program,
HSE Manager  Managing permit to work system, Risk assessment
of critical activities
 Investigating accident, incidents, near misses and
actions taken to avoid recurrences.
 Carrying out the HSE Meeting, Audit and
Promoting for HSE improvement.
 Preparedness of Emergency Plan and Conduct of
Emergency Response Drill.
 Ensuring that adequate inspections and reporting
on working places and practices are carried out.
 Managing HSE records and documents.
 Promoting HSE awareness and competence
training at all levels.]

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 Page: 12/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

 Stopping any activity on site in case of immediate

risk of injury or possibility of an accident.
 Liaising with the Head Office HSE team.
 Preparing HSE Management review report at least
once a year.
 Monitoring and verifying closeout of actions arising
from HSE audits.

 Make sure to arrange the safety induction program

for all the workers
 Monitoring Tool Box Talk
 Provide all necessary PPE.
 Monitoring the implementation of the HSE
 Carryout necessary safety program and train all
Management System in assigned area
workers for all necessary safety measure.
 Collaborate with Supervisors in assessing
 Check work permit.
training needs for personnel in the assigned area
 Check the electrical appliances with electrician.
 Reports HSE findings to the relevant construction
 Check colour code and tags.
personnel as well as the HSEM, and follow-up
 Ensures that the there is adequate onsite
 the status of implementation of the identified
supervision provided by the construction supervisor
HSE Officer preventive and corrective actions
and the construction manager.
 Stopping Requires to HSEM any HSE operation
 Ensure that all hazards in working area are properly
that is deemed unsafe.
secured and warning signs have been placed
 Site inspection / Electrical Inspection.
adequately when required.
 Fire prevention
 Ensure good housekeeping practices.
 Equipment Inspection
 Ensure that daily checks have been carried out by
 Inspection to power tool (condition, cables and
the respective operators and documented in correct
guards only)
format and kept those forms in correct place/s.
 Hot work inspections
 Ensure that chemicals/substances are stored as per
the HKN H&S Plan and workers are adhering.

 Receiving and issuing the material.

 Carry out material inspection
 If there are any damages inform QC Engineer to
take necessary action.
Store Keeper  When receiving goods store keeper has to check the
condition and the damages. If they are in good
condition has to store them in a safe place and free
from damages.
 Keep necessary records

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 Page: 13/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

 The HKN Senior Scaffolding Supervisor will report

to the Senior Project Manager and will liaise with
the HKN HSE manager
 The Senior Scaffolding Supervisor will liaise with
the Construction Managers to establish the
scaffolds required and arrange the procurement
and delivery of suitable materials.
Senior
Scaffolding
 The Senior Scaffolding Supervisor shall ensure that
Supervisor
procedures for safe working on scaffolding during
erection and dismantling are followed by HKN and
sub-con staff at all times.
 The Senior Scaffolding Supervisor shall make sure
that all scaffolding workers are suitably qualified/
experienced to carry out their tasks.
 Train and assist all trainees deployed under him.

 All scaffolding inspectors (Sub-con) shall report to

Supervisor.
 Carry out regular checks on scaffolding to ensure
that the SCAFFTAG system is implemented
Scaffolding
effectively.
supervisor
 Carry out tagging of scaffolding in accordance with
the SCAFFTAG system when Inspectors are not
available.
 Train and assist all trainees deployed under him

 Senior scaffolder with more than 3 years active

experience will be appointed to this post.
 Work and follow advice and instructions from HKN
Scaffolding Supervisor.
 Checking scaffold on daily basis before workman
gets on to the scaffold, for any observable damages
and shifting or movement in scaffold assemblies.
Scaffolding  Scaffolding Inspector will implement the scaffolding
Inspector tagging system.
 Checking all long term scaffolds once a week and
grading by SCAFFTAG tagging.
 Checking that appropriate documentation is in place
 Follow up the work of the scaffolding erectors under
their own foreman and instruct any safety related
issues.

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 Page: 14/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

 Personnel with a minimum of one year active

experience in scaffolding work will be deployed and
will carry certificates of competence from local training
schools.
Scaffolder  Erection of scaffolding, dismantling, adjusting and
repairing when required, under the supervision of
Inspector
 Attending safety meeting and tool box meetings to be
held daily at site before commencement of days’ work

 Follow site supervisor’s instruction to carryout daily

Skilled and works.
Unskilled  Unskilled workers shall be assigned under the direct
workers supervision of supervisor or skilled worker and not
shall not be employed or assigned as skilled worker.

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Page: 15/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

SECTION 2: DESCRIPTION OF WORK

2.1 Purpose
Purpose of this method statement is to carry out work activity as described under the section of
“Scope of work” and also includes the testing and inspection plan.
This method statement describes Installation of Marking and Identification for Waste and Rain
water Pipe Works excluding valves and equipment in Waterfront Integrated Resort project,
Colombo, Sri Lanka.

2.2 Scope of Work

Scope of this method statement is

 Installation of marking and identification for waste and rain water pipe works
excluding valves and equipment.

Note – Marking and Identification for valves and other accessories will be submitted as
a separate method statement. Include to the same MST once finalized

2.3 System Description

Identification tapes will be installed on all waste and rain water pipe works excluding valves and
equipment in Waterfront Integrated Resort project as described in this method statement.

15
Page: 16/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

2.4. List of Materials

Approval status to
Table 2.4: List of Materials be obtained prior to
resubmission
Approval
Material MSB Ref.
Status
Labels for identification of Pipes
1. & Ducts services in Mechanical HKN-MSB-ME-0272 Status A
System.

2. Pipe Labels for Enclosed Pipe Shafts HKN-MSB-ME-0406 For Approval

All the materials to be approved prior to MIR

2.5. Material Storage

Sketch 2.5 – Marking & Identification tapes storage

 The materials unloaded will be stored in subcontractor’s stores. Subcontractors will

provide necessary storage.

 Before warning and identification tapes are placed into storage, they should be visually
inspected for scratches, and other defects.

 Materials with defects will be stored separately until removing.

 The tapes and labels will be separated according to types and sizes.

 Adequate storage space will be prepared and arranged in the most orderly manner
possible in order to place and remove materials.

 Stored material will be closely monitored on a regular basis.

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Page: 17/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

2.6. Key Plan of Installation

Marking and identification tapes will be applied on waste and rainwater pipe works excluding
valves and equipment in Waterfront Integrated Resort project, Colombo, Sri Lanka.

Sketch 2.6 - Key plan of installation

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Page: 18/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

2.7. Work Quality Flow Chart

Approved Documents
(Material Submissions)

Material brought to the

site

Not approved
Inspection Reject material

Approved
Store material

Fail
Material quality check Remove defective material from site
by QC Engineer

Pass

Cleaning

Not approved
*Check & verify status of all Resubmit
relevant documents

Approved

Installation
Repair & repaint

Not approved
Inspection

Approved

Hand over

 Documents to be approved prior to proceeding work. (MST, CoSHH, SPD)

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Page: 19/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

2.8. Method Statement Submission Plan

MST Submission Plan Waste and Rain Water System (Drainage System)

No MST No. MST Name Description Scop Approval Rev. No.

Conventional System
[*U/G Fully Embedded -Lesso HDPE *Man Hole & Trenches
3.1111
*Geberit HDPE & Accessories *Man Hole & Trenches *Pipe
Supports -Diamond Walraven ]

Sovent System
[*Geberit Silence db System*Geberit HDPE & Accessories *Pipe 3.111.2
Installation of Drainage pipe network Supports (Diamond Walraven) *Installation & Onsite Tests ]
building 1,3
HKN-MST-ME-0019 [WR 1] Pluvia Siphonic - Piping Status A Rev C
Installation of Drainage Pipe Network for 3.1.2.1.1
1 HKN-MST-ME-0020 [WR 2] [*GEBERIT Pipes & Acc *Installation and Onsite Testing] Status A Rev C
Building 4,5 & 6
HKN-MST-ME-0023 [WR 3] Above Ground (Roof BD 4,5 & Landscape) piping Status A Rev B
3.1.2.2.1.1
Method Statement for Installation of [*GEBERIT HDPE Pipes & Accessories *Onsite Testing]
Drainage Pipe Network for Building 02
Oil water - Piping
[*GEBERIT-HDPE up to sand box *LESSO HDPE Sand boxes to Oil 3.1.3.1
Separator *Pipe Installation & Accessories *Onsite Testing ]

Grease Water (Kitchen) Up to 1st GS - piping

[*Pipe Installation & Accessories *Leak Testing *Grease
3.1.4.1
Separator-Installation and Onsite Testing *Grease Separator-Final
Testing & Commissioning

Method Statement for Installation of ACO

HKN-MST-ME-0041 [WR 4] Car Park Floor Gully for Building 01 & 03 Oil water Gully Status A Rev A
2 3.1.5.1
HKN-MST-ME-0033 [WR 5] Installation of ACO Car Park Floor Gully for [*ACO Floor Gully *Onsite Testing ] Status A Rev B
Buildings 04, 05 & 06

Pluvia outlet
3 HKN-MST-ME-0028 [WR 6] Installation of Geberit Pluvia Rain Water 3.1.2.1.2 Status B Rev C
[*Pluvia Roof Outlet *Installation and Onsite Testing]
Drainage System for Building 4,5 & 6

Hume Pipes
Installation of Hume Pipe of Storm Water [*Installation and Leak Test*Manhole to manhole connection
4 HKN-MST-ME-0046 [WR 7] 3.2.2.2 Provisional Rev E
System for External Services. *Final connection of Manhole to Beira lake*Onsite Testing]

Installation of External Perforated Pipe for Under Ground RW Perforated pipe

5 HKN-MST-ME-0034 [WR 8] 3.1.2.2.1.3 Status B Rev D
Building 02 [*PAIPUTECH- Perforated uPVC pipes & Acc.]

Installation of Internal component and Oill Separator

6 HKN-MST-ME-0013 [WR 9] apply coating of oil separator in building [*Oil Separator-Installation *Oil Separator-Coting *Oil 3.1.3.2 Status A Rev F
1,3,4,5 & 6 Separator-Onsite Testing]

PP pipes (Corrugated)
PP Pipe Installation for External Waste [*Manhole to manhole connection *Expanding concrete joint
7 HKN-MST-ME-0037 [WR 10] 3.2.2.1 Status B Rev E
Pipe Network. water stop *Final connection of MH to Beira Lake *Pipe installation
and Accessories*Onsite Testing]

Sewer, Waste Water (Ex. M.H to City Main) - Piping System

External under ground Sewer, Waste
8 HKN-MST-ME-0311 [WR 11] [*Final connection to city main *Pipe installation & 3.2.1.1 To be submitted
Water system
Accessories *Onsite testing]

Sewer, Waste Water (Up to 1st Ex. M.H) - Pumping Pit &
Accessories
3.1.1.2
[*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical
Power & Control *Pressure Test]

Conventional R.W system - Pumping Pit & Accessories

[*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical 3.1.2.2.2
9 HKN-MST-ME-0054 [WR 13] Pumping Pit & Accessories Installation Status C Rev A
Power & Control *Pressure Test]

Sewer, Waste Water (Ex. M.H to City Main) - Pumping Pit &
Accessories
3.2.1.2
[*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical
Power & Control *Pressure Test ]

Grease Separator-Installation
10 HKN-MST-ME-0055 [WR 14] Grease Separator-Installation 3.1.4.2 For Approval Rev B
[*Grease Separator-Installation *Onsite Testing]

HDPE pipes (Corrugated)

HDPE Pipe Installation for External Rain
11 HKN-MST-ME-0056 [WR 15] [*Manhole to manhole connection *Final connection of MH 3.2.2.3 Status B Rev B
Water Pipe Network.
to Beira Lake *Pipe installation and Accessories*Onsite Testing]

Sewer, Waste Water (Up to 1st Ex. M.H) - Final Testing & Com. 3.1.1.4

Conventional R.W system - Final Testing & Com. 3.1.2.2.1.4

Oil separator - Final Testing & Commissioning 3.1.3.3

12 HKN-MST-ME-0316 [WR 16] Final Testing & Commissioning To be submitted
Grease Water (Kitchen) Up to 1st GS - Testing & Commissioning 3.1.4.3

Sewer, Waste Water (Ex. M.H to City Main) - Final Testing & Com 3.2.1.4

Rain Water (Ex MH to Beira Lk) - Final Testing & Com. 3.2.2.4

13 HKN-MST-ME-0022 [WR17] Retaining wall penetration detail Retaining wall penetration detail 3.2.3 Status A Rev D
Sewer, Waste Water (Up to 1st Ex. M.H) - Electrical Conduit
3.1.1.3
Installation for Waste & Rainwater Pumping Pit
Electrical Conduit Installation for Waste &
Conventional R.W system - Electrical Conduit Installation for
14 HKN-MST-ME-0027 [ WR 18] Rainwater Pumping Pit 3.1.2.2.3 Status B Rev B
Waste & Rainwater Pumping Pit
Sewer, Waste Water (Ex. M.H to City Main) - Electrical Conduit
3.2.1.3
Installation for Waste & Rainwater Pumping Pit

Marking and Identification for Waste and

HKN-MST-ME-0319
15 Rain Water Pipe Works Excluding Valves Marking and Identification 3.3 For Approval Rev B
[WR19]
and Equipment

HKN-MST-ME-0320 PP pipes installation of external rain *Manhole to manhole connection *Expanding concrete joint
16 [WR20] water pipe network water stop *Pipe installation and Accessories 3.2.2.1 5 For Approval Rev A

HDPE pipe extension from retaining wall

HKN-MST-ME-0321
to external manhale for Waste and Rain HDPE pipe extension from retaining wall to external manhale
17 [WR21] 3.2.4 For Approval Rev C
Water Pipe Network

ACO Floor Gully Installation of Buildings Above Ground (BD 4,5 & 6) Gully
18 HKN-MST-ME-0322 [WR 22] 3.1.5.2 For Approval Rev B
04, 05 & 06 [*ACO Floor Gully installation]
ACO Floor Gully Installation of Buildings Above Ground (BD 1,2& 3) Gully
19 HKN-MST-ME-0323 [WR 23] 3.1.5.3 For Approval Rev B
01, 02 & 03 [*ACO Floor Gully installation]
20 HKN-MST-ME-0324 [WR 24] GEBERIT Floor Drain Installation Geberit Floor Gully installation 3.1.5.4 For Approval Rev C

Note: Scope of this submission is clouded on above MST Submission Plan

19
Page: 20/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment
System breakdown of Waste and Rain Water System (Drainage System)

3.1.1.1.1 Conventional System [HKN-MST-ME-0019 / 20 / 23] [ WR 1/2/3]

[*U/G Fully Embedded -Lesso HDPE *Man Hole & Trenches *Geberit HDPE & Accessories *Man Hole & Trenches *Pipe Supports -Diamond
3.1.1.1 Walraven ]
Piping System
3.1.1.1.2 Sovent System [HKN-MST-ME-0019 / 20 / 23] [ WR 1/2/3]
3.1.1 [*Geberit Silence db System*Geberit HDPE & Accessories *Pipe Supports (Diamond Walraven)*Installation & Onsite Tests ]
Sewer, Waste 3.1.1.2 Pumping Pit & Accessories [HKN-MST-ME-0054] [ WR 13]
Water [*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical Power & Control *Pressure Test]
(Up to 1st
Ex.M.H) 3.1.1.3 Electrical Conduit Installation for Waste & Rainwater Pumping Pit[HKN-MST-ME-0027] [ WR 18]

3.1.1.4 Final Testing & Com. [ WR 16]

3.1.2.1.1 Piping [HKN-MST-ME-0019/20/23] [ WR1/2/3]
3.1.2.1 Pluvia Siphonic (Podium:BD4,5,6 & Roof BD 6) [*GEBERIT Pipes & Acc.*Installation and Onsite Testing]
[*Pluvia Roof Outlet *GEBERIT Pipes & Acc.*Installation and Onsite Testing] 3.1.2.1.2 Pluvia outlet [HKN-MST-ME-0028] [ WR 6]
[*Pluvia Roof Outlet *Installation and Onsite Testing]

3.1.2.2.1.1 Above Ground (Roof BD 4,5 & Landscape) piping

[HKN-MST-ME-0019 / 20 / 23] [ WR 1/2/3][*GEBERIT HDPE Pipes & Accessories *Onsite Testing]

3.1.2.2.1.2 Above Ground ( BD 4,5 & 6) Gully [ WR 12]

3.1.2
3.1.2.2.1 [*ACO Floor Gully installation]
Rain Water
(Up to 1st Ex. Piping System 3.1.2.2.1.3 Under Ground RW Perforated pipe [HKN-MST-ME-0034] [ WR 8]
M.H) [*PAIPUTECH- Perforated uPVC pipes & Acc.]
3.1.2.2
Conventional 3.1.2.2.1.4 Final Testing & Com. [ WR 16]
R.W. System
3.1.2.2.2 Pumping Pit & Accessories [HKN-MST-ME-0054] [ WR 13]
[*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical Power & Control *Pressure Test]

3.1.2.2.3 Electrical Conduit Installation for Waste & Rainwater Pumping

3.1
Pit[HKN-MST-ME-0027] [ WR 18]
Inside
Buildings 3.1.3.1 Piping [HKN-MST-ME-0019 / 20 / 23] [ WR 1/2/3]
[*GEBERIT-HDPE up to sand box *LESSO HDPE Sand boxes to Oil Separator *Pipe Installation & Accessories*
Onsite Testing ]
3.1.3
Oil Water 3.1.3.2 Oill Separator [HKN-MST-ME-0013] [ WR 9] To Rain
Water
[*Oil Separator-Installation *Oil Separator-Coting *Oil Separator-Onsite Testing] System

3.1.3.3 Final Testing & Commissioning [ WR 16]

3.1.4.1 piping [HKN-MST-ME-0019 / 20 / 23] [ WR 1/2/3]

[*Pipe Installation & Accessories *Leak Testing *Grease Separator-Installation and Onsite testing
3.1.4
Grease Water 3.1.4.2 Grease Separator-Installation HKN-MST-ME-0055 [ WR 14]
To Sewer and
(Kitchen) Up [*Grease Separator-Installation *Onsite Testing Waste Water
to 1st GS) System

3.1.4.3 Testing & Commissioning [ WR 16]

3.1.5.1 ACO car park gully

[HKN-MST-ME-0041/ 33] [ WR 4/5]

3.1.5 3.1.5.2 ACO Floor Gully of Buildings 04, 05 & 06 [WR 22]
waste & rain
water gully
installaion 3.1.5.3 ACO Floor Gully of Buildings 01, 02 & 03 [WR 23]

3.1.5.4 GEBERIT Floor Drain [WR 24]

3.2.1.1 Piping System [ WR 11]

[*Final connection to city main *Pipe installation & Accessories *Onsite testing]
3 3.2.1 3.2.1.2 Pumping Pit & Accessories [HKN-MST-ME-0054] [ WR 13]
Waste & Sewer, Waste [*Pumps & Accessories *Agru HDPE Pressure Pipe *Electrical Power & Control *Pressure Test ]
Water
Rain water
(Ex. M.H to
system 3.2.1.3 Electrical Conduit Installation for Waste & Rainwater Pumping Pit[HKN-MST-ME-0027] [ WR 18]
City Main)

3.2.1.4 Final Testing & Com [ WR 16]

3.2.2.1 PP Pipe Installation for External Waste Pipe Network [HKN-MST-ME-0037] [ WR 10]
[*Manhole to manhole connection *Expanding concrete joint water stop *Final connection of MH to Beira
Lake *Pipe installation and Accessories*Onsite Testing]

3.2.2.2 Hume Pipes [HKN-MST-ME-0046] [ WR 7]

3.2.2 [*Installation and Leak Test *Manhole to manhole connection *Final connection of Manhole to Beira lake *Onsite Testing]
Rain Water
(Ex. M.H to Beira 3.2.2.3 HDPE pipes [HKN-MST-ME-0056] [ WR 15]
Lk) [*Manhole to manhole connection *Final connection of MH to Beira Lake *Pipe installation and Accessories*Onsite Testing]

3.2
3.2.2.4 Final Testing & Com. [ WR 16]
External

3.2.2.5 PP pipes installation of external rain water pipe network [HKN-MST-ME-0320] [ WR 20]
[*Manhole to manhole connection *Expanding concrete joint water stop *Pipe installation and Accessories]

3.2.3 Retaining wall penetration detail [HKN-MST-ME-022] [WR 17]

3.2.4 HDPE pipe extension from retaining wall to external manhale [WR 21]

3.3 Marking & Identification [WR 19]

20
Page: 21/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

SECTION 3: INSTALLATION METHODOLOGY

This section describes step by step work sequence from on-site material inspection to
Installation of Makings and Identification for Waste and Rain water Pipe Works Excluding
Valves and Equipment.
Sequence of Work
Inspect Material Installation Inspection

3.1 Inspect Materials

 Material check will be done by HKN and MIR will be raised for the engineer’s inspection.
 Material check will be carried out by Sub-Contractor & HKN QC engineer before
materials are used on site.

3.2 Installation

3.2.1 General
 Places of pipes where the marking and identification tapes are applied will be cleaned
properly with cotton waste prior to tapes installation.

3.2.2 Installation of making and identification for above ground pipes

a) Waste water pipe
 Installation of marking and identification for the above ground waste water pipes will be
carried out using approved materials.
 Marking and identification for above ground waste water pipes is black colour, 400mm
width laminated tape with white colour arrow and white colour letters as “WP”. (Refer
sketch 3.2.2.a).

 Tape will be cut to suitable length according to the pipe diameter covering the whole
perimeter of the pipe using scissors.
 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

Sketch 3.2.2.a – Waste water pipe

21
Page: 22/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

b) Rain water pipe

 Installation of marking and identification for the above ground Rain water pipes will be
carried out using approved materials.
 Marking and identification for above ground rain water pipes is black colour, 400mm
width laminated tape with white colour arrows and white colour letters as “RWP”. (Refer
sketch 3.2.2.b).

 Tape will be cut to suitable length according to the pipe diameter covering the whole
perimeter of the pipe using scissors.
 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

Sketch 3.2.2.b – Rain water pipe

c) Grease water discharge pipe

 Installation of marking and identification for the above grease water discharge pipes will
be carried out using approved materials.
 Marking and identification for grease water discharge pipes is green colour, 400mm
width laminated tape with two grey strips, one black strip, white colour arrows and white
colour letters as “GWDP” are included on it. (Refer sketch 3.2.2.c).

 Tape will be cut to suitable length according to the pipe diameter covering the whole
perimeter of the pipe using scissors.
 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

22
Page: 23/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

Sketch 3.2.2.c – Grease water discharge pipe

d) Oil water discharge pipe

 Installation of marking and identification for the above oil water discharge pipes will be
carried out using approved materials.
 Marking and identification for grease water discharge pipes is green colour, 400mm
width laminated tape with two grey strips, one black strip, white colour arrows and white
colour letters as “OWDP” are included on it. (Refer sketch 3.2.2.d)

 Tape will be cut to suitable length according to the pipe diameter covering the whole
perimeter of the pipe using scissors.
 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

Sketch 3.2.2.d – Oil water discharge pipe

e) Condensate drain pipe

 Installation of marking and identification for the above ground condensate drain pipes
will be carried out using approved materials.
 Marking and identification for above ground condensate drain pipes is light green
colour, 400mm width laminated tape with two brown colour strips, one dark green strip,
white colour arrows and white colour letters as “CPD”. (Refer sketch 3.2.2.e).

 Tape will be cut to suitable length according to the pipe diameter to ensure the whole
perimeter of the pipe using scissors.

23
Page: 24/44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B
Marking and Identification for Waste and
HKN-MST-ME-0319
Owner: HKN
Rain Water Pipe Works Excluding Valves
and Equipment

 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

Sketch 3.2.2.e – Condensate drain pipe

f) Vent pipe
 Installation of marking and identification for the vent pipes will be carried out using
approved materials.
 Marking and identification for above ground rain water pipes is blue colour, 400mm
width laminated tape with white colour arrows and white colour letters as “VP”. (Refer
sketch 3.2.2.f).

 Tape will be cut to suitable length according to the pipe diameter covering the whole
perimeter of the pipe using scissors.
 Tape pieces will be properly stuck to each pipe at least once in every room or enclosed
area, at intervals not exceeding fifteen meters, at every junction, at every valve, at
every inspection and access position into service shafts, false ceilings, bulkheads and
etc.

Sketch 3.2.2.f – Vent pipe

24
 Page: 26/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment
Highlighted incompatible mitigation actions for the identified task to be
SECTION 5: RISK ASSESSMENT reassessed and corrected accordingly.
( See pages 28 & 29/44, item -2 part "A")
5.1 Detail Risk Assessment Sheet

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
1. Clear even access to be maintained in working
area.
2. Works area to be maintained free from sudden
changes in level. Ensure rubbish, debris and
 Slips, Trips materials stored correctly.
 Wet or dusty floors and Falls 3. Provide appropriate access/egress points.
 Spillage of wet or  Injuries with Adequate edge protection around the area
Site dry substances – oil, nail piercing 4. Include regular cleaning program and
preparation water,  Impact on workplace inspections both during and before
 Slippery floors steel or and after shifts. Workplace procedures for
3 4 12 Medium 1 2 2 Low
A. Access &  Wet weather sharp edges cleaning up spills.
Egress conditions resulting in 5. Keeping work areas well maintained, clean,
 Unsuitable footwear fatalities or well lit, uncluttered and free of waste. Keeping
or sloping floors serious walkways clear of obstructions.
 Poor Housekeeping injuries 6. Storing materials and equipment neatly and
1. out of the way of construction activity area and
accesses. Regularly removing waste and
compliance with waste management
procedures.

 Inadequate  Electric 1. All power feeds, electrical, pneumatic or

illumination/ poor shock hydraulic, to comply with European or British
B. Work place visibility  Electric Standards and maintained in good condition.
illumination
 Overhead power line burns 2. ELCB shall be provided to all DBs’ - Proper
& Provision
 Inadequate wiring,  Electrical cable management required.
of 3 5 15 High 2 2 4 Low
temporary  Exposed electrical
fires and 3. Provide proper earthing / grounding system
parts explosions 4. Remove all cables with damaged insulation
electricity
 Not maintaining  Arcing and broken plugs
safety device in  Secondary 5. Provide competent and trained electrician for
distribution panel hazards all electrical connection works
26
 Page: 27/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
(Residual current (broken 6. Disconnect the power source before servicing
device- RCD) born, heart or repairing electrical equipment.
 Defective insulation attacks, cut 7. Servicing and installation must only be
 Poor or no earth and scrapes, undertaken by a qualified electrician. Where
connection to property ever possible work should be performed on a
distribution damage) dry insulated floor. Wooden platforms, rubber
 Defective power mats, or dry areas provide extra protection
tools especially in confined spaces.
 Using the wrong 8. Lock-out/ Tag-out system shall be applied.
tools and PPE 9. When handling / installing temp. electricity
 Using electrical tools ensure that power source is either off or
in wet environment isolated
 Fixing lights in
appropriate location
or with defective
fittings

1. Regular housekeeping to be ensured before

 Fatality and after work
 Burn 2. Excessive and unnecessary material to be
 Accumulation of  Property store in a proper way or removed from working
construction and damage area
C. Waste other waste lead to  Wrist 3. Scheduled (Mass) housekeeping for shall be
handling fire ,slips and fracture 3 4 12 Medium performed in a weekly basis 1 2 2 Low
tripping hazards  Physical 4. Worker and supervisory team shall be
 Breeding of housefly pain educated in a frequent basis by HSE team
 Biological 5. Chemical treatment practice shall be
 Viral or continued to avoid the insects spreading
bacterial

D. Edges and  Falling material  Falling from 1. All leading edges are to be covered by guard
voids  Unsuitable floor height
High
rails and toe boards
Low
3 5 15 2 2 4
protection coverings or sloping  Fatality 2. Floor opening to be covered with steel net
floors,  Partial/ and/or fly wood sheet where applicable and

27
 Page: 28/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
permanent appropriate
disability 3. HSE team are to be monitor and take action
Physical regularly
pain 4. Workers and supervisory team shall be
educated during TBTM
5. Additional signage shall be displayed
wherever applicable i.e. do not step on
 Mechanical 1. Conduct inspection on all power tools and
entanglement in extension cables before starting the job
rotating spindles or  Entangleme 2. Where practicable only 230/240 v power tools
sanding discs; nt of cloth or to be used
 Waste material hair with 3. Power tools shall be used by competent
flying out of the moving parts people
cutting area  Eye injury 4. Do not use power tools without safety guards
 Coming into from dust or PPE
Operation of contact with the other minor 5. Loose clothing and long hair to be kept clear
Work cutting blades or particles, of moving parts of power tools. Operatives
shall be trained in the correct use of portable
Equipment drill bits;  Cut injury,
tools
 Risk of hitting  Burn,
6. Suitable eye protection to be worn where there
A. None electrical, gas or  Electrical is a foreseeable risk of eye injury. Suitable
2. mechanical water services shocks, 4 5 20 High 2 2 4 Low
PPE to be worn where there is a foreseeable
machinery when drilling into  Secondary dust hazard
and Non building surfaces hazards 7. Tools must be used in accordance with
power  Poorly maintained, (broken
hand tools manufacturer’s instructions. Qualified persons
tools and cables or born, heart will test all portable electrical equipment at
cutting the attacks, cut recommended regular intervals, i.e. offices 12
electrical cable and scrapes, months, workshops 6 months and on-site 3
 Manual handling property monthly intervals. Evidence of such test shall
 Hazard from trailing damage) be available
cables, hoses or  Hand-arm 8. Select power tools with lowest vibration level.
power supplies vibration A tool producing high levels of vibration to
 Flying particles have anti-vibration handles to reduce the risks
 Injury from poorly Hand/Arm Vibration Syndrome (HAVS) – see
secured or clamped below. Minimize the time individuals use the
28
Highlighted incompatible mitigation actions for the identified
task to be reassessed and corrected accordingly.
 Page: 29/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
work-pieces equipment i.e. job rotation. Noise Assessment
 Dust and fumes required where deemed necessary
given off during the 9. A safe working platform is required when
use of the tools using a power tool (in preference to equipment
such as a step ladder).
10. No one is to work underneath raised platform
while power tools are being used
11. Make sure the circuit is fitted with a GFCI
(currently all panel boards are fitted with
GFCI’s)
1. Lift load should be assessed and confirmed
 Back injury 2. All operatives shall be given frequent and pre-
 Lifting a load which  Muscular training before place them for operation about
is too heavy or too sprains and safe lifting techniques and about the load
Lifting cumbersome strains 3. Appropriate PPE shall be worn
operations  Poor posture during  Foot injury 4. Movement of manual handling shall be
lifting or poor lifting
 Trapped 4 3 12 Medium minimized 2 2 4 Low
A. Manual technique
 Hand injury 5. Physical fit personal only allow for manual
Handling  Dropping a load
 Nerve handling operation
 Lifting sharp-edged
 Hernia 6. Repetitive movement shall be minimized
or hot loads
 Cuts through frequent breaks
 Fractures 7. Lifting path shall be cleared and free from
3. obstructions
 Incorrect use,  Back injury 1. Operator shall be fit and competent to operate
 Overturning  Muscular 2. A safe system of work in place
3. No persons allowed under suspended load
 Insecure, excessive sprains and
B. Manually strains 4. A regular maintenance schedule shall be
or uneven loading
operated  Foot injury followed for the equipment
 Incorrect tilt
load 5. Areas must be barricaded / signed.
 Driving along a  Trapped 3 4 12 Medium 2 2 4 Low
handling 6. Follow approved method statement and risk
ramp  Hand injury
equipment assessment
 Overloading –  Nerve 7. sufficient room shall be available to easily
exceeding the rated  Hernia maneuver the equipment
capacity of the  Cuts 8. Certified and inspected equipment used for
 Machine collisions  Fractures the operation
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 Page: 30/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
 Presence; uneven 9. Adequate visibility and lighting available
road surface 10. Weather conditions shall be monitored by in-
 musculoskeletal charge foreman or Engineer and work
problems for stopped when necessary – particularly when
 The driver; wind speed exceeds allowable limits or during
 Overhead thunderstorms
obstructions
1. Only competent trained scaffolders to
erect or dismantle scaffolds.
2. Only competent trained inspectors to
inspect and sign scafftags (weekly basis)
3. No workers to be allowed to work
underneath scaffolds being erected.
4. Barriers around work area to be erected
5. During erection and dismantling a red
 Incompetent
scafftag should be fixed to restrict entry of
persons are
 Falling from unauthorized workers
erecting scaffolds.
height and 6. Scaffold accesses to be kept clear of
Not using selected
Fatalities, obstructions
proper scaffolds
Scaffolding serious 7. Barriers to be used where appropriate
materials. Not
4. erection and injuries, 3 5 15 High 8. All persons erecting/dismantling scaffolds 2 2 4 Low
obtained working at
dismantling minor are to wear appropriate PPE. Fall
height permit and
injuries, prevention systems are to be used and all
no task brief been
property running lines and anchors are to be
conducted. Not
damage inspected.
using proper PPE.
9. Work to be stopped during adverse
No life line.
weather conditions.
10. Loading of scaffold must comply with
design criteria and applies to both men
and materials.
11. Incomplete scaffold must be clearly
identified with red scafftag and where
feasible, a barrier across access.
12. Rescue plans are to be in place

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 Page: 31/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

1. RISK ASSESSMENT Risk Assessment Number: ME/0319 Date: 06-12-2018

Method Statement for Installation of Marking and Identification for Waste and Rain Water
Work Activity Rev.B
Pipe Works Excluding Valves and Equipment
Original risk rating Revised Risk Rating
S/N Activity Hazard Involved Risk Mitigation Action Remarks
P I V R P I V R
13. TBTs are to be given

1. Proper Instruction must be given prior to

start the work (TBT)
 Personnel falling 2. Prepare safe Access/ Ladder/ Working
from heights due to platform shall be provided.
non-compliance to 3. All operatives shall use full body
wearing of proper harnesses and anchor to suitable place
PPE/ unsafe over head.
platform 4. Working platform shall be tested and
 Inappropriate use certified by competent Inspector and
of access  Fatalities,
Work at green tag provided
5. serious 4 4 16 High 2 2 4 Low
Height equipment 5. Provide life line where necessary
injuries
 over reaching, 6. Closely monitor the activity by Supervisor.
stretching etc, 7. Provide / issue proper PPE to all
uneven floor personnel working at high elevation and
 persons colliding wear it properly
with obstacles 8. Access ladders shall be fixed properly.
 Manual handling- 9. No materials stacking on the platform and
 Unstable loads no tripping hazards.
10. Full time supervision required

1. All the workers should be followed the confine

 Without oxygen
space work permit , Signal man/banks man
test and proper
 Inhale must be present
Arrangement
problems 2. Gas test shall be done and provide the
person entering to
and ventilation
confined space.
breathing 3. Do not bring fuel or fuel containers into the
Confined  No watchman and
6. poison 4 4 16 High confined space and no ignition inside. 2 2 4 Low
space Communication
gas. 4. Appointed a supervisor (with work experiences
system not
 Unconsciou in confined spaces works)
applied.
sness or 5. Provide appropriate access and lanyard life
 Proper access not line.
death
provided and no
6. Communication radio shall be used
supervisor for
7. Any liquids or free-flowing solids are removed
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Page: 33/44 Method Statement for Installation of Marking and
Date & Version: 06-12-2018 Rev. B
Identification for Waste and Rain Water Pipe Works HKN-MST-ME-0319
Owner: HKN Excluding Valves and Equipment

LEGEND
P Probability
I Impact
V Risk Value
R Risk Class fiction

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Page: 36/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

5.3 Confined Space Permit

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Page: 37/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

37
Page: 38/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

38
Page: 39/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

39
Page: 40/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

SECTION 6: TESTING & INSPECTION PLAN

6.1 Terms and Definition
Employer (EMP) : Waterfront Properties (Private) Limited.
Engineer (ENG) : Balmond Studio.
Contractor (HKN) : HYUNDAI-KEANGNAM-NAWALOKA Joint Venture.
Subcontractor (SUB) : Frigi Engineering Services (Pvt) Ltd - Building 1 & 3
Dae Jung E&C (Pvt) Ltd - Building 2
Mukyung E & C Co., Ltd - Building 4, 5 & 6

Hold Point (H)

A designated point during or following a specific activity Work may not proceed beyond this point until the
inspection has taken place and been witnessed by the required parties.
Witness Point (W)
A designated point during of following an important activity at which inspection or examination is required in
accordance with the relative procedure. Work may proceed through the designated witness point if the inspector is
not present for the previously established activity.
Spot Witness Point (SW)
A designated point during or following an activity at which spot inspection or spot examination is required in
accordance with the relative procedure. Work may proceed through the designated witness point if the inspector is
not present for the previously established activity.
Review Point (R)
It is processed through reviewing any results of inspection or test as a method of ensuring that the inspection or
test is performed in accordance with any approved drawing, procedure, specifications or acceptance criteria.
Surveillance (S)
It is processed through the routine act of monitoring or observing to verify an item or activity conforms to specified
requirements.
- N/A: Not applicable.

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Page: 41/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

6.2 Inspection Level

For the field inspection items agreed to be classified as Category A, B, C HKN JV may proceed with the
inspection or test.
For Category D, E field inspection items, inspection procedure is as follows;
1. HKN JV shall give the “Inspection/Test Request” to the Engineer, a minimum of day before prior to the
proposed inspection.
2. If it becomes necessary for the Contractor to change the schedule (date, time, etc.), he shall promptly
notify the Engineer of the proposed change.
3. Category D, E inspection shall be scheduled by the HKN JV only during working hours as defined in
Contract Agreement. In case that the night shift working crew are organized, the witness inspection will be
scheduled in night time.
4. For the items fabricated by subcontractor from outside of Sri Lanka, QC Engineer shall provide proper
quality verification documents to Engineer for required Witness / Hold points.

Generally, Inspection Checklist will be signed by the inspector who is involved the inspection activity only. (In case
Category A, B and C items signature column for Company shall be made “N/A”.
Classification of Field Inspection is described as below,

Type Symbol
Contractor’s Surveillance CS
Contractor’s Review CR
Contractor’s Witness CW
Contractor’s Hold Point CH
Engineer’s Witness EW
Engineer’s Hold Point EH

Category Combination of Types

A CS
B CR
C CW
D EW & CH
E EH & CH

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Page: 42/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

6.3 Inspection List and Level

Participation by
Description of Inspection / Report Inspection
No. HKN Remarks
Test Form Level
SUB QA/ ENG
ME
QC
1 MIR Check List E H H H H
Installation and visual
2 Check List D H H H H
inspection

Legend : R-Review S-Surveillance W-Witness H-Hold N/A-Not Applicable

Note - Installation and Visual inspection for the marking and identification for waste and rain water pipes will be raised with
the installation and pressure/ leak test inspection (HKN-MST-ME-0019/0020/0023) for pipe installation inside concealed
areas.

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Page: 43/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

6.4 Check Lists

Annexure 1

Note: This document should be attached with ‘Installation and visual inspection’ inspection request is raised.

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Page: 44/ 44 Method Statement for Installation of
Date & Version: 06-12-2018 Rev. B Marking and Identification for Waste and
HKN-MST-ME-0205
Rain Water Pipe Works Excluding Valves
Author: HKN
and Equipment

Annexure 2

Waterfront Integrated Resort

HYUNDAI-KEANGNAM-NAWALOKA JV

INSPECTION CHECK LIST – Installation and visual inspection

REPORT NO.: DATE:

DISCIPLINE: MECHANICAL SUBCON:

LOCATION DESCRIPTION: Project wide

REF.DOC.NO:
ACCEPTED BY
REMARKS
NO. DESCRIPTION OF INSPECTION / TEST
SUB HKN ENG
ME QA/QC
1 Correct tape or label with correct colour coding

2 Correct location

3 Quality of the workmanship

4 Photo evidence during the work

COMMENTS:

HKN
ENG. ENG / CONSULTANT
ME QA/QC
Date :
Time :
Name :
Signature :

44