Professional Documents
Culture Documents
EC135 B1 R05EN 00 General 06.10.2015.9531
EC135 B1 R05EN 00 General 06.10.2015.9531
EC135
Training Manual CAT B1
General
General Description
000002
For training and information only October 2015 00 -- 1
ahd-user1729
EC135
Training Manual CAT B1
General
Table of Contents
EC135
Training Manual CAT B1
General
CPDS Software Versions Overview . . . . . . . . . . . . . . . . . . . . . 124 This training document comprises the following ATA chapters:
H/C Serial Number Changes Overview . . . . . . . . . . . . . . . . . . 126
General Description ATA 06
Warning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Switch Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 Maintenance Concept ATA 05/12
Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Cockpit Arrangement ATA 31
Pitot--Static System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Instrument Panel CPDS ATA 31
Handling of the EC135 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Instrument Panel CDS ATA 31
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Cockpit Display System CDS ATA 31
Jacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Shoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144 Central Panel Display System CPDS ATA 31
Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146 Warning Unit ATA 31
Towing and Pushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Switch Unit ATA 24/80
Parking and Mooring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Overhead Console ATA 24
Pitot--Static System ATA 34/30
Handling of the EC135 ATA 07/08/09/10
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135 Variants
EC135 T3
EC135 P3 TURBOMECA Engine
Pratt&Whitney Engine ARRIUS 2B2+
206 B3
CPDS
CPDS
FCDS
FCDS
Analog
Analog Instruments
Instruments
CDS CDS
FCDS FCDS FCDS FCDS FCDS FCDS
Analog Analog Analog Analog Analog Analog
Instruments Instruments Instruments Instruments Instruments Instruments
EFIS EFIS
Analog Analog
000003
Instruments Instruments
EC135
Training Manual CAT B1
General
Cockpit Versions
Two major cockpit versions are existing:
-- CPDS (Central Panel Display System with multifunction
screens) together with analog flight instruments or as an
option with FCDS (Flight Control Display System).
-- CDS (Cockpit Display System) with analog flight
instruments or EFIS (Electronic Flight Instrument System)
NOTE CDS Standard cockpit has been replaced by CPDS
cockpit (S/N 169 and up).
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
2.65 m
2.00 m 1.56 m
3.20 m
12.16 m
10.20 m
5°
3.35 m 3.51 m
3°
0.66 m
5.87 m
10.20 m
000004
For training and information only October 2015 00 -- 9
ahd-user1729
EC135
Training Manual CAT B1
General
Fuselage
The primary structure consists mainly of sheet metal design. Cabin
frame, bottom shell, doors, engine cowling, nose access panel and the
entire tail boom are made of composite material.
The cabin is accessible through six doors: two hinged doors for the
crew, two sliding doors for the passengers, and two aft clamshell doors
for the rear compartment.
Fuel System
The fuel system comprises two fuel tanks, a fuel supply system, a
refueling and grounding equipment and a monitoring system. The
main tank and the separated supply tank with overflow to the main tank
are installed under the cabin floor.
Electrical System
The fully redundant electrical 28 V DC system is supplied by two
generators and the battery.
Landing Gear
The EC135 has two cross tubes and two skids. The cross tubes are
constructed to be bent to absorb forces during touch down of the
helicopter.
EC135
Training Manual CAT B1
General
Dimensions (P3/T3)
3.00 m
2.00 m 1.56 m
3.20 m
12.26 m
10.40 m
5°
3.35 m 3.51 m
3°
0.66 m
5.87 m
10.20 m
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Cabin Dimensions
1.26 m
1.15 m
0.70 m
1.28 m 0.97 m 1.79 m
1.50 m
0.89 m
EC135
Training Manual CAT B1
General
Maintenance Concept
EC135
Training Manual CAT B1
General
Maintenance Concept
Maintenance
Scheduled
Unscheduled
On Condition
EC135
Training Manual CAT B1
General
The numbering system provides a procedure for dividing material into NOTE Element 1, element 2 and the pageblocks are set
chapter, section, subject and page. The number is composed of three by the ATA iSpec2200 schematic. The following
elements, which have two numbers each. The chapter and section elements can be defined by the aircraft
element are established by ATA iSpec2200. Subject and unit element manufacturer as required.
numbers are assigned by AHD.
EC135
Training Manual CAT B1
General
ATA Numbering
28 -- 10 -- 00
Chapter Section Subject/Unit
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
000011
For training and information only October 2015 00 -- 19
ahd-user1729
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
IPC
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Cockpit Arrangement
EC135
Training Manual CAT B1
General
Instrument Panel
Cyclic Stick
Slant Console
Pedals
Center Console
Collective Lever
EC135
Training Manual CAT B1
General
General
All the instruments and indications for monitoring the helicopter
systems are installed in the center section of the instrument panel.
Configuration
The following instruments, indicators and switches are installed in the
center section of the instrument panel:
-- Warning unit
-- triple rotor RPM indicator (incl. n2 indication for eng. 1/2)
-- torque indicator
-- dual TOT indicator
-- dual nn1 indicator (T1 engine only)
-- dual n1 indicator (P1 engine only)
-- chronograph
-- switch unit
-- oil temperature and pressure indicators for engines and
main transmission (different limit markers with the different
engines)
-- Cockpit Display System (CDS).
EC135
Training Manual CAT B1
General
Vertical Speed
Indicator
Horizontal Situation
Indicator
Nozzle
CDS Switch Unit
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
-- n gas producer RPM between the max. allowed (computed -- gas producer RPM for engine 1 and engine 2.
by the FADEC) RPM and the present RPM for engine 1 It is a 2--pointer instrument. The pointers are labelled “1” and “2”. The
and engine 2. indication range is from 0 % to + 120 %.
It is a 2--pointer instrument. The pointers are labelled “1” and “2”. The
indication range is from -- 8 % to + 4 %. NOTE The limit values may be different according to the
engine version installed.
EC135
Training Manual CAT B1
General
n1 Indicator
TOT Indicator
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Turbomeca
Pratt&Whitney
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
CDS Master
OVTP Caution
CDS
AUDIO
RES
CB CDS/SYS1 CB CDS/SYS2
ESSENTIAL I ESSENTIAL II
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Caution Display
SYST I, MISC, SYST II
Advisory Display
Engine Parameter Display
Default Values:
n1 for TM, TOT for PW
Page Light
TORQUE Display
CAUTION PAGE Button
Electrical System Display Mast Moment Indication
SCROLL Buttons
FUEL SYSTEM Display
EC135
Training Manual CAT B1
General
CDS Operation
Power Supply and Self Test Mast Moment Failure
The CDS is activated by setting the battery master switch BAT MSTR If there is a failure of the mast moment system detected, the caution
in ON position. This causes the CDS self test to be carried out. The MM FAILED comes up in the MISC field (depends on the part number).
CDS checks also the presence of the following engine cautions for
SYS I and SYS II: Continuity Test
Continuity tests of the connecting cables between some sensors and
ENG FAIL ENG FAIL
the CDS are made during CDS power -- ON self test. A failure is
ENG OIL P ENG OIL P indicated by displaying the respective detector name with an
FUEL PRESS FUEL PRESS additional ...CT at the end of the respective caution. If a ...CT -- caution
HYD PRESS HYD PRESS is indicated, the monitoring circuit of the corresponding system must
XMSN OIL P XMSN OIL P be assumed to be unable to activate the real system caution in case
of system failure.
GEN DISCON GEN DISCON
CDS Test Switch
The CDS test switch, located on the test switch panel of the overhead
If the cautions have been successfully detected INP PASSED comes console provides test function of the display screen and lights of the
on on the advisory display below the message CDS PASSED and CDS. Activation of the test switch causes the screen, the lights of the
engine configuration (early CDS versions only). If a caution is missing, CDS and the CDS OVTP light to illuminate.
INP FAIL appears in the center column of the caution display, followed
by the missing caution to the left/right.
The pilot has to acknowledge the messages by pushing the
CDS/AUDIO RES button on the stick grip. Subsequent to the
acknowledgement the CDS starts normal operation. If the self test was
not successful CDS FAIL will appear on the display.
The indication light CDS FAIL comes on only when the CDS self test
is faulty.
EC135
Training Manual CAT B1
General
All parameters available, self test passed Signal HYD PRESS missing
CDS FAIL
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Priority of Cautions
SYS I/II MISC 20 OVSP FAIL (PW only) DG
1 ENG FAIL CDS PWR 21 GEN OVHT HOR BAT
2 ENG OIL P XMSN CHIP 22 GEN DISCON AP REDUCED
3 ENG CHIP TRGB CHIP 23 INVERTER ADC
4 FADEC FAIL XMSN OIL T 24 FIRE EXT FLOATS ARM
5 FUEL PRESS ROTOR BRAKE 25 FIRE E TST DECOUPLE
6 FUEL FILT AUTOPILOT 26 BUSTIE OPN AVAD FAIL
7 ENG O FILT DOORS 27 STARTER P/R SAS
8 ENG EXCEED TRIM 28 ENG CHIP CT YAW SAS
9 ENG MANUAL GYRO 29 ENG OF CT XMSN CHP CT
10 TWIST GRIP ACTUATION 30 F FILT CT XMSN OT CT
11 FUEL VALVE F PUMP AFT 31 INP FAIL TRGB CHP CT
12 F VALVE CL F PUMP FWD 32 INP PASSED MM FAIL
13 FADEC MINR (PW only) F QTY FAIL 33 DAMPER
14 DEGRADE (TM only) F QTY DEGR 34 CDS TEMP
15 REDUND (TM only) HTG OVTEMP 35 ALT ALERT
16 PRIME PUMP EPU DOOR 36 MSG
17 HYD PRESS BAT DISCON 37 AUX F XFER
18 XMSN OIL P EXT POWER
19 OVSP SHED EMER
EC135
Training Manual CAT B1
General
BLEED AIR Bleed air supply has been activated Selectable Parameters
LDG LIGHT Standard and/or optional landing light The following table describes the possible parameters in dependency
on on the chosen DISPLAY SELECT switch position.
P/S--HTR--P Heating of the pitot pilot side is active
P/S--HTR--CP Heating of the pitot
copiltot side is active
LDG L RETR Search and landing light retracts at rest
LDG L EXTD Search and landing light extended
AIR COND Air condition system active
HOOK UNLD Load is < 5 kg
AX FVLV CL Aux. fuel valve is in closed position
CA CUT ARM Cable cut circuit test is passed
IR Infra red light is active
IFCO The IR filter is pivoted in front of the
SX16
SAND FILT The sand filter is active
EC135
Training Manual CAT B1
General
Advisory Display
Scroll Buttons
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Torque Indication
Scroll Switch to the
next CAUTION Page
Outside Air (if available)
Temperature
Indication
Electrical Parameters
Indication
Fuel Indication incl.
Low Level Red Light Select Switch for
incl. Electrical Parameters
FREE and XFER Light
Mast Moment Indicatio
incl.
Option 1 Limit Light
Display Line
Option 2
Display Line
WEIGHT Key
(with H/C MTOW
2835 kg inactive)
WEIGHT Key or FUNCTION
(L316M30C1004 and up)
EC135
Training Manual CAT B1
General
General
The Central Panel Display System is an electronic indicating system
and presents various parameters of the onboard systems on three
screens.
The instrument panel contains most of the displays and instruments
and some of the control units installed in the helicopter. The
configuration of the instrument panel varies according to operators
needs and the associated equipment.
EC135
Training Manual CAT B1
General
CAD
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
CPDS -- Locations
Circuit Breakers
Test Switch
CAD
VEMD Switch
CDS AUDIO RES
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
CPDS
10
8 12
6 14
4 16
P3 / T3
CAD VEMD
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
P3 / T3
RS 422
ADC2
Arinc 429 IAS/TO/PO FCDM2
MAINT.
CONN
ARINC 429
CDS/
AUDIO RES
Pelican
TEMP Rack WARNING
UNIT
FCDM Master AUDIO 2 1
Sensors GONG
APM FADEC
Caution
MFDAU
EC135
Training Manual CAT B1
General
After the external self-test the functional integrity of the peripheral Test Pattern
assemblies is tested (INP--Test; INP=Input). After the test has run, the
If the switch TEST CDS/WARN UNIT is set to position CDS, a test
following cautions will be displayed on the CAD:
pattern appears with Cyclic Redundant Code (CRC), part number and
SYS I MISC SYS II configuration file number.
ENG FAIL+ F PUMP AFT** ENG FAIL+ Cyclic Redundant Code
ENG OIL P+ F PUMP FWD** ENG OIL P+
Check sum for the configuration file deviations (manufacturer only).
FADEC FAIL* EPU DOOR FADEC FAIL*
FUEL PRESS+ BAT DISCON FUEL PRESS+ Part Number
HYD PRESS+ EXT POWER HYD PRESS+ Last two digits of the part number identify the software version.
XMSN OIL P+ XMSN OIL P+ Example:
GEN DISCON+ GEN DISCON+
B19030GB10 corresponds to software version V2010
INVERTER*** INVERTER*** For the EC135 P3/T3 the software version V2012 is required.
PITOT HTR PITOT HTR
Configuration File
FLI FAIL* FLI FAIL*
All software versions are delivered with a basic configuration file.
* only when the FADEC is switched off
Necessary changes (e.g. after installation of optional equipment)
** only when the fuel pumps are switched off
might require the upload of a customized configuration file delivered
*** only if the respective system is installed
by Airbus Helicopters.
+ only these cautions trigger the INP FAIL, if they are not active during
the test. Example:
If an error occurs during the test, INP FAIL will appear at the bottom Customized configuration files L316M30S0001
edge of column MISC and a yellow bar above and below the respective
caution will flash. The corresponding caution will appear on the CAD. NOTE The CPDS description shows the latest standards.
After 8 seconds, the ACK NEEDED prompt is displayed on the upper Major changes with part numbers and serial
VEMD screen. numbers are shown in an overview page at the end
In case of a malfunction the respective caution will flash with a yellow of the CPDS description.
bar, above and below. This message has to be acknowledged by the
CDS/AUDIO RES or the select button.
EC135
Training Manual CAT B1
General
B19030GB 10
4E2F60A6 L316M30S0001
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
ENGINE 1 ENGINE 2
n1 n1
Sensor n1 Analog n1 Analog Sensor
VEMD n1 Duplex VEMD
Module 1 Analog Module 2
Analog TQ TQ Analog
Signals nn1 (only TM) nn1 (only TM) Signals
CAD
TOT (only PW) TOT (only PW)
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
1 OF 2
1 06
Fuel Indication
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Advisories
The advisories appear in green characters below the cautions in the
MISC column and provide with information about the operational
status and optional equipment.
In certain cases, instead of being displayed on the first page, the
advisories may be displayed on the second page. If a new caution
appears, the advisories will disappear until the caution has been
acknowledged. The green advisories appear initially in the lower part
of the display fields and then form a column, one after another, under
the cautions.
The following advisories are possible (depending on optional
equipment):
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
FLI DEGR
Low Information Zone:
FLI DEGR
FLI FAIL
may appear as LIMIT Warning
CAUTION on both sides LIMIT Counter
Message Zone
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
T
Low Information Zone:
FLI FAIL
FLI DEGR
may appear as FLI DEGR
Caution on both sides
Topping
Mast Moment Indication
Select Switch
Message Zone
LIMIT Warning
LIMIT Counter Collective Grip
EC135
Training Manual CAT B1
General
Low Information Zone NOTE (TM only). In case of n1 becomes the limiting
The low information zone is located on the FLI screen at the lower left parameter the FLI needles are indicating the
corner for system 1 and the lower right corner for system 2. It indicates: so--called Delta n1. Thereby the real n1 is
calculated by air pressure and temperature in
FLI DEGR in case one of the three engine parameter becomes invalid order to receive a n1 limit for this density
FLI FAIL in case invalidity of more than one parameter. condition. Delta n1 is the margin between the
calculated and the actual n1.
NOTE In case of FLI DEGR the respective FLI needle may
be driven by a not limiting parameter. In case of
FLI FAIL the respective needle is removed. Both
indications are also displayed as a caution on the
CAD.
EC135
Training Manual CAT B1
General
N1 CORR
T
Low Information Zone:
VNE
FLI FAIL
FLI DEGR
may appear as FLI DEGR
Caution on both sides
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
FLI -- Marking Symbology on Analog Display (Example T2/T2+, P2/P2+, T3/P3 highly similar)
T2/P2 P3
75 % T2/P2
AEO Max takeoff power T2+/P2+/T3
78 % T2+/P2+
86 % T2/P2
OEI Max. continuous power
89,5 % T2+/P2+
OEI HI T
OEI LO appears, when operating in the OEI 2.0 min. power band
Topping Symbol indicates the selected OEI
OEI HI appears, when operating in the OEI 30 sec. power band
2.0 min. or 30 sec. power limitation
EC135
Training Manual CAT B1
General
ENG EXCEED Caution engine parameter does not allow a minimum of 3 pulls with full single
EC135 T2 excursion time i.e. if the remaining total time is less than 90 s and 360 s
for the 30’’ and 2’ OEI power band respectively.
The ENG EXCEED caution appears on ground under the following
conditions: NOTE The ENG EXCEED caution is stored in the FADEC
Exceedance of a single time excursion in a OEI power band (2’ or 30’’). and appears at the next engine start up.
Significant exceedance of the 30’’ power band with reaching and Warnings
maintaining the following values for more than 5 seconds: 136 % LIMIT symbol with box and audio warning GONG
Tq,4.8 % n n1 (only possible in case of topping function failure) or
Two different limit conditions for the activation of the LIMIT light with
1024 °C TOT.
box and the audio GONG are possible:
If the accumulated time limit of one of the engine parameter does not
-- The LIMIT symbol with box activation due to OEI/AEO
allow a triple complete usage of the emergency power time any more
time limit exceedance.
(90 sec. within the 30” power band and 6 min. within the 2’ power
band). As soon as only 5 s of the allowed time in either power band (5’, 2’ or
30’’) are left, a LIMIT symbol with a blinking red box appears. This
EC135 P2
provides the pilot with a precaution that the allowed time within the
The ENG EXCEED caution appears in flight under the following power band is about to expire. If the allowed single time excursion is
conditions: consumed (counter reaches 0), the box stops blinking, turns into
Significant exceedance of the 30’’ power band with reaching and steady state. The audio GONG is triggered.
maintaining the following values for more than 5 seconds: 133 % Tq,
104.3 % n1 or 990 °C TOT (only possible in case of topping function -- The LIMIT symbol with box and activation due to
failure). limiting value exceedance.
Exceedance of a single time excursion in an OEI power band (2’ or Exceedance of one of the engine or H/C limiting parameters (30’’
30’’). In the latest FADEC software version, the caution disappears power, 5’ take-off power, mast moment) triggers the LIMIT symbol with
when the respective power band is left. the box in the steady state together with the audio signal at once.
The total allowed time in a OEI power band is expired. NOTE Whenever red limit is exceeded is evident, a
logbook entry and maintenance action is required.
The ENG EXCEED caution appears on ground under the following Depending on time and maximum value the
conditions: lifetime of the major components can be reduced
If due to the cumulated total time in one or both OEI power bands any or totally expired.
EC135
Training Manual CAT B1
General
A solid white rectangle associated with a parameter indicates the parameter shown by the needle.
If operation in a yellow range is detected, a countdown timer is automatically switched on and the
digital data is yellow underlined.
If operation in the red range is detected, the red underlining of the digits flashes.
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
VNE
IAS
PW TM
EC135
Training Manual CAT B1
General
VNE Emergency
In the P3 / T3 helicopters the CPDS shall continuously calculate the In case of OEI condition the VNE is the same than in AEO operation
never exceed speed VNE. but never greater than 110kts.
In case of steady autorotation the VNE is the same than in AEO
The calculated VNE is a funtion of gross aircraft weight, pressure operation but never greater than 90kts.
altitude and OAT. The calculation can be influenced by the selection
of the current gross weight. The three possible choices are: Malfuntion
-- Weight > 2800 kg In case of a loss of IAS information (e.g. loss of ADC) the caution IAS
-- Weight < 2600 kg will appear on the VEH/ELEC Page below the VNE. If the calculated
-- Weight > 2600 kg < 2800 kg airspeed will be exceeded the VNE Warning will no longer appear. The
VNE calculation is not affected and will still show the maximum allowed
Selection airspeed.
On the VEH/ELEC Page the weight can be selected by pushing the
Select button until the respective field is reached. From there on the
selection is done via the + / -- keys. Pushing select again
acknowledges the choice. Now VNE will be displayed with an arrow and
an airspeed in kts. The pointer upwards means >2800 Kg. The pointer
down means <2600 kg while the pointer to the right stands for in
between 2600 kg and 2800 kg. The selection can be changed in flight
as fuel will be consumed and the gross mass will be reduced.
ALERT
If IAS is higher than the calculated VNE an alert will appear on the FLI.
The Limit Box will appear together with an audio alert. In addition VNE
will be displayed with a red flashing underline below the Limit box. On
the VEH ELEC page VNE will be underlined by a flashing red line.
EC135
Training Manual CAT B1
General
Normal operation range Caution range, the numeric Maximum range, the numeric If there is an invalid para-
value is yellow underlined value is red underlined meter, a yellow symbol
(blinking) and the yellow and appears
red markings grow
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
activates “system
failure” function + or -- + or --
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
MSG . . . . . . MSG Indication: IDLE... N2 trim . . . . . n2 Ref. Speed Trim Value Q. mat . . . . . Torque Match
FAIL . . . . . . . FADEC Failure Code T1 . . . . . . . . . Engine Inlet Air Temperature Q. B . . . . . . . Torque Bias Trim Value
PO . . . . . . . . FADEC Ambient Pressure TOT.T . . . . . TOT Trim
CLP . . . . . . . Collective Lever Position TOT.I . . . . . . TOT MGT Intercept
N2 . . . . . . . . Power Turbine RPM TOT.S . . . . . TOT MGT Slope
Fuel Temp . . Fuel Temperature N1. der . . . . n1 Derivated
EC135
Training Manual CAT B1
General
If the conditions for the power check are fulfilled, the button ENTER
has to be pressed to start the power check. During the check a loading
bar will show the progress. When the check has been accomplished,
the margin will be displayed and the respective engine parameters are
stored.
The FADEC will calculate a maximum permissible value (TOT for PW;
n1 for TM) based on the current environmental conditions. The
difference between the calculated and the determined values is called
margin. If the actual value is below the calculated one, the margin is
shown positive. Should the engine no longer be capable of developing
sufficient power, the margin is underlined yellow and negative.
Stored data can be accessed again in the maintenance mode
selection INFLIGHT EPC RESULT.
The Inflight Engine Power Check Page is standard from software
version 2005 and following versions. From software version 2003 until
version 2005 it was optional.
EC135
Training Manual CAT B1
General
MARGIN
NOT AVAILABLE N1 % --888.8
ENG1 MARGIN ENG2
REPEAT N1% --2.3
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
INVALID PARAMETERS:
N1
P02
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
FUEL KG
QUANTITY
NOT
AVAILABLE
EC135
Training Manual CAT B1
General
CAUTION/BACKUP Page
The CAUTION/BACKUP page is displayed on the CAD only if the
VEMD fails completely or has been deactivated. The following data are
displayed:
-- Cautions (degraded indication only)
-- Advisories
-- Numeric readout of fuel contents in main and supply tanks.
-- Engine 1 and 2 torque on analog scale with numeric
limiting values.
If a torque channel fails, the associated pointer and numerical readout
are faded out; the scale and TRQ parameter turn yellow.
As this page represents an emergency operating mode, no other
pages or data can be presented.
EC135
Training Manual CAT B1
General
CAUTION/BACKUP Page
EC135 T2+/P2+
EC135 T1/P1
BACKUP Page
Main Tank
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Normal Mode
In the normal mode all three screens are operative. All pages are
available in a variety of combinations, except the CAUTION/BACKUP
and CAUTION/FUEL FAIL page.
The pages can be selected manually via the SCROLL key.
If the RESET key on the VEMD is pressed, the standard pages will
reappear on the screen.
EC135
Training Manual CAT B1
General
ELEC SYSTEM
VEH STATUS
ELEC
FLIGHT
VEH REPORT
RESET
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
FLI
CAU
XXX
automatically
SCROLL
FLI
basic page
SYSTEM
STATUS
RESET
FLI FLI
SCROLL
ELEC
FLIGHT
VEH REPORT
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
SCROLL
FLI
automatically
basic page
SCROLL ELEC
VEH
RESET
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
CAU
BACKUP
EC135
Training Manual CAT B1
General
Maintenance Menu
The maintenance menu is displayed on the VEMD (upper screen). The
sub menues provide access to flight and failure data. The following sub
menues are possible:
-- Flight Report
-- Failure
-- Over Limit
-- Inflight EPC Result
-- Trans Data
-- Funct. Times
-- Data Loading.
The maintenance mode can only be entered when the engines are
detected in the “shut-down” state (GROUND STATUS). The VEMD
screens must be switched off, the CAD must be switched on.
EC135
Training Manual CAT B1
General
Maintenance Menu
FLIGHT REPORT
FAILURE
OVERLIMIT
OFF2 RESET OFF2
INFLIGHT EPC RESULT
TRANS.DATA
FUNCT. TIMES
DATALOADING
SELECT ENTER RESET
EC135
Training Manual CAT B1
General
Flight Report
Flight Report History Page
The Flight Report History page shows CPDS flight numbers and
indicates duration of the respective flight.
Duration counting starts if:
-- n1 RPM engine 1 or engine 2 > 50 %
-- XMSN oil pressure is > 1 bar
-- angle of collective lever CLP > 28.5 (TM) or 17 % (PW ).
The Flight Report History can only be entered when the ground state
is detected. The page stores the last 32 flights. They are selectable
with the + / -- button.
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Failure
Flight Selection Page NOTE If power is supplied to the aircraft’s electrical
system and a failure on ground is detected (e.g.
The Flight Selection page indicates flights on which failures occured.
internal/external check) the CPDS stores this
It shows the flight numbers and the number of accumulated failures
failure. The CPDS uses the next flight number to
during that flight.
store those failure codes. They can be displayed in
The failure memory contains 256 failures which are organized in a the Flight Report History page.
circular buffer.
By pressing the ENTER button the failures of the selected flight will be
displayed in detail.
The example shows 10 failures. Pressing ENTER activates a sub page
giving the information that 8 failures occured at the VEMD and 2 at the
CAD. On this sub-- page, the VEMD or CAD can be selected.
By pressing ENTER again, the respective failures are shown. With +/--
it is possible to scroll through all failures. A failure code is shown in the
upper part of the screen. Sometimes a message “to see param. press
ENTER” appears at the screen. Then it is possible to get detailed
information about this specific failure and a further sub-- page can be
entered. Pressing EXIT enables to jump back one sub--page level.
The SDS contains a list with the respective failure codes. Most of the
codes are very detailed and manufacturer’s level.
EC135
Training Manual CAT B1
General
FLIGHT NO. 57
17
SUBSYSTEM NO. FAIL
+ VEMD 8
FLIGHT NO. NO. FAIL
57 12 10 CAD 2
--
EC135
Training Manual CAT B1
General
Overlimit
Overlimit Menu Page
The Overlimit page shows the last 8 flight numbers. By selecting one
flight number a new page appears.
This page shows two ranges (MM > 66 %, > 78 %) together with the
time of exceedance and the maximum reached moment.
The lower two lines are indicating the cumulated time for the two
ranges.
EC135
Training Manual CAT B1
General
ENTER
example: example:
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
MARGIN
NOT AVAILABLE N1 % --888.8
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Data Loading
With Data Loading a customized configuration file can be uploaded NOTE With the Avionique Novelle Configuration Tool
(e.g. modified caution list). (software, board for PC, connecting cable to
maintenance connectors) the customer can upload
modified configuration files prepared by Airbus
Helicopters. The current software version remains
unchanged, only the basic configuration file will be
overwritten.
DATA LOADING
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Unit System
The possible settings for the parameter “UNIT SYSTEM” are SI and
IMPERIAL. The table lists the units for the setting SI and IMPERIAL:
Parameters SI IMPERIAL
Height m ft
Temp. (TOT, EOT) _C _F
Temp. (OAT) _C _F
RPM/Torque (N1, TRQ) % %
Fuel quantity kg, l lb, l, US gallon,
IMP. gallon
Weight Kg (lb) lb
Hour h h
Minute min min
Second s s
Electrical power W W
Flow rate Kg/h, l/h lb/h, l/h,
US galllon/h,
IMP. gallon/h
Electrical current A A
Electrical voltage V V
Speed 1/min (RPM) 1/min (RPM)
Pressure (EOP) bar psi
Speed kts kts
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Voltage adjustment unit installed in the sensor units under the cabin S/N 830 and up
floor.
New doubler and rivets at AFT ring frame of tail boom.
S/N 169 and up
S/N 870 and up
Only CPDS cockpit is available.
New FWD ring frame at tail boom without life limit.
S/N 218 and up
S/N 1055 and up
Maintenance connector installed in front of the center console
Upgrade to MTOM 2950 kg, incl. upgraded lead lag dampers.
(possible retrofit back to S/N 169).
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Warning Unit
EC135
Training Manual CAT B1
General
ACTIVE
Illuminates white, if the EMER
OFF SW has been released
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Switch Unit
EC135
Training Manual CAT B1
General
Safety Guard
Idle Position
Control Switch
Control Switch Generator 2
Generator 1
EC135
Training Manual CAT B1
General
Overhead Console
Bus Bars
The following bus bars distribute the current to the individual
consumers:
-- ESSENTIAL busbar 1 (PP10E)
-- ESSENTIAL busbar 2 (PP20 E)
-- SHEDDING busbar 1 (PP10S)
-- SHEDDING busbar 2 (PP20S).
EC135
Training Manual CAT B1
General
SHEDDING BUS II
SHEDDING BUS I
ESSENTIAL BUS II
ESSENTIAL BUS I
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Pitot--Static System
General Function
The pitot-static system picks up the dynamic and static pressure of the The static ports supply static pressure to the vertical speed indicator,
ambient air of the helicopter. A number of drain ports are provided to altimeter and airspeed indicator or to the Air Data Computer (FCDS
remove water from the lines. Electrical heating elements prevent the cockpit). Ram-air pressure from the pitot tube is supplied only to the
pitot and static pressure pickups from ice accumulation. airspeed indicator or to the Air Data Computer (FCDS cockpit).
Components With the static selector valve it is possible to choose between ambient
pressure and cabin pressure for the static pressure supply of the RH
The pitot--static system of a conventional cockpit consists of: system, e.g. in case of blocked external static ports.
-- Pitot tube
Pitot/Static Heating
-- 2 static ports
With the switch PITOT HTR in the overhead panel, the electrical
-- static selector valve (only pilot’s side)
heating for the pitot tube and the static ports can be switched on.
-- Air Data Computer (depending on configuration)
There are three different versions for the indication in the cockpit:
-- hose lines
-- flight instruments. -- Version 1: A green advisory comes on in the CDS if the
heating is switched on (old software version).
Locations -- Version 2: A yellow caution appears in the respective field
The pitot tube is located on the forward RH/LH side of the fuselage. of the CDS/CPDS if the heating is switched off.
The static ports are located one on each side of the fuselage below the -- Version 3: A yellow caution appears in the respective field
equipment deck. The static selector valve is located on the right-hand of the CPDS if the heating is switched off. A green advisory
side of the center part of the instrument panel. appears if the heating is switched on (SW 2003).
The components are connected with hose lines. For the dual pitot/static system two heating systems with two switches
The pilot’s pitot-static-operated instruments are located on the are installed.
right-hand side of the instrument panel.
NOTE With the EC135 T2+/P2+ the RH Air Data Computer
is installed to provide speed signals for the
HIGH NR system.
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Lifting
General
The helicopter can be lifted with main rotor blades installed or
removed. For lifting a hoisting device is necessary.
Procedure
-- The hub cap must be removed.
-- Carefully insert hoisting device into the hub cap support on
the rotor mast and attach with bolt.
-- Secure the bolt with the safety pin.
-- Carefully lift helicopter while observing balance.
-- Avoid jerky movements under all circumstances.
EC135
Training Manual CAT B1
General
Hoisting Device
Hoisting Device
Hub Cap Support
Side View
EC135
Training Manual CAT B1
General
Jacking Shoring
General General
The helicopter can be jacked with four jacking brackets and four jacks. The helicopter can be shored at the tail boom.
EC135
Training Manual CAT B1
General
Jacking Bracket
Tail Boom Support
Jack
EC135
Training Manual CAT B1
General
Weighing
General -- Attach 2 jacking brackets to the aft landing gear fittings.
Attach weighing bracket in the center of the front cross
Befor the helicopter can be weighted it must be leveled.
tube. Position one jack each with installed force measuring
Tools device below the jacking brackets and below the weighing
bracket.
The following tools are necessary for weighing:
-- Jack the helicopter.
-- two jacking brackets -- Apply spirit level or clinometer on cabin floor and level
-- one weighing bracket helicopter in horizontal position.
-- three jacks
-- weighing devices NOTE If weighing is performed with electronic force
measuring devices, more exact measuring results
-- spirit level / clinometer.
are obtained by means of several weighing
Procedure procedures.
-- The helicopter must be placed on a even and solid surface Between the weighing procedures the force
in a closed draft-free hangar. measuring devices are to be interchanged in the
counterclockwise direction. The final result of the
-- Remove ground handling wheels from helicopter. weighing procedure is the mean value measured at
-- Establish empty weight condition of helicopter in the respective weighing point.
accordance with Flight Manual (FLM).
-- If installed optional equipment according to Equipment List -- Read measuring values on the force measuring devices
(EL) is weighed with the helicopter, ensure that the and record the weighing result in the weighing report (Form
equipment status is recorded at the time of weighing. 201). Calculate net values and moments.
-- Ensure that prescribed filling quantities for lubricants and
hydraulic fluid are observed. Defuel helicopter using its own
fuel pumps. After defueling appr. 9.45 l (2.5 gal U.S.) equiv.
7.6 kg (16.7 lb) of non-consumable residual fuel remains in
the fuel tanks.
-- Determine individual weights of weighing bracket and of 2
jacking brackets.
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Bolt
Hydraulic Jack
Hydraulic
Jack Lever
Transportation Wheel
Skid Tube
Fixing Bolt
Towing Bar
EC135
Training Manual CAT B1
General
EC135
Training Manual CAT B1
General
Covers
Lashbag
Fenestron®
Engine Inlet
NACA Inlet
Engine Outlet
NACA Inlet
Ground Connection
Transport Sack
Front Windows
Pitot Tube