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BBU3806 Hardware Installation (1.50)
BBU3806 Hardware Installation (1.50)
BBU3806 WCDMA Base Band Unit Installation Manual Hardware Installation V100R005
Huawei Technologies Co., Ltd. provides customers with comprehensive technical support and service. Please feel free to contact our local office or company headquarters.
Trademarks
TELLIN, InfoLink, Netkey, Quidway, SYNLOCK, Radium, M900/M1800, TELESIGHT, Quidview, Musa, Airbridge, Tellwin, Inmedia, VRP, DOPRA, iTELLIN, HUAWEI OptiX, C&C08 iNET, NETENGINE, OptiX, iSite, U-SYS, iMUSE, OpenEye, Lansway, SmartAX, infoX, TopEng are trademarks of Huawei Technologies Co., Ltd. All other trademarks mentioned in this manual are the property of their respective holders.
Notice
The information in this manual is subject to change without notice. Every effort has been made in the preparation of this manual to ensure accuracy of the contents, but all statements, information, and recommendations in this manual do not constitute the warranty of any kind, express or implied.
Summary of Updates
This section provides the update history of this manual and introduces the contents of subsequent updates.
Update History
This manual is updated for a major product version to maintain consistency with system hardware or software versions and to incorporate customer suggestions. Manual Version T2-030487-20050530-C-1.50 Notes Initial field trial release
Organization
The manual describes how to install BBU3806 and related cables. There are seven chapters and four appendixes in the manual. Chapter 1 BBU3806 Hardware Structure describes the hardware structure of BBU3806. Chapter 2 Installation Procedure describes the installation procedure of BBU3806. Chapter 3 Operating Environment Requirements describes the operating environments for BBU3806. Chapter 4 Installation Preparations describes the preparations before installing BBU3806. Chapter 5 Installing BBU3806 describes how to install BBU3806. Chapter 6 Installing Cables describes how to install BTS3806 cables. Chapter 7 Checking Hardware Installation describes the checkup work after the installation of BBU3806. Appendix A Making OT Terminal of Power Cable describes how to make an OT terminal of the power cable. Appendix B Making Connector of Communication Cable describes how to make a connector of the communication cable. Appendix C Engineering Labels for Cables describes the types and usage specifications of cable labels. Appendix D Cleaning Optical Fiber Connector describes how to clean an optical fiber connector.
Intended Audience
The manual is intended for the following readers: Installation personnel & technicians Telecom management personnel & WCDMA mobile network engineers
Conventions
This document uses the following conventions:
I. General conventions
Convention Arial Arial Narrow Description Normal paragraphs are in Arial. Warnings, cautions, notes and tips are in Arial Narrow.
II. Symbols
Eye-catching symbols are also used in this document to highlight the points worthy of special attention during the operation. They are defined as follows:
Caution, Warning, Danger: Means reader be extremely careful during the operation. Note, Comment, Tip, Knowhow, Thought: Means a complementary description.
Environmental Protection
This product has been designed to comply with the requirements on environmental protection. For the proper storage, use and disposal of this product, national laws and regulations must be observed.
Safety Precautions
Safety Precautions
1 Overview
This section covers safety precautions to take when you install and maintain Huawei network equipment.
Caution: Before any operation, read the operation instructions and precautions to prevent accidents. The Caution, Attention, Warning, and Danger in manuals are merely supplements to basic safety precautions. Before installing and maintaining Huawei products, you have to: Be familiar with basic knowledge of safe operation Undergo relevant training Get qualified for related operations.
Abide by local safety regulations. The safety precautions in this manual only serve as supplements to these regulations. Take the precautions and follow specific safety instructions to operate Huawei products and equipment. Huawei is not liable for any damages caused by violating: universal safety regulations safety codes on design, production and equipment use The people to install and maintain Huawei products need: Undergo strict training Master the correct operation methods Keep various safety precautions in mind.
1.1 Symbols
The symbols in this manual, such as the warning symbols in Table 1, indicate the safety precautions to take during installation and maintenance. Safety prompts fall into four levels: Danger, Warning, Attention, and Caution.
Safety Precautions
The safety level is to the right of the symbol. The safety instructions are below the symbol.
Danger: It stresses factors that may result in casualties, injuries, or equipment damage.
Warning: It stresses factors that may result in serious or major injuries or equipment damage.
Attention: It stresses factors that may result in major injuries or equipment damage.
Table 1 shows the meaning of safety symbols. Table 1 Meaning of safety symbols Symbol Meaning Common warning symbol: indicates general safety precautions Anti-static symbol: indicates that equipment is electrostatic-sensitive Live-line symbol: indicates dangerous voltage Microwave symbol: indicates powerful electromagnetic field
Safety Precautions
Symbol
Meaning Laser symbol: indicates powerful laser beam Scald symbol: indicates equipment surface with high temperature that might scald people. Never touch the surface with bare hands risking scald.
2 Toxic Articles
2.1 Beryllium Oxide
Warning: Some equipment parts contain toxic beryllium oxide. These parts include the power amplifier circuit and combiner circuit.
The beryllium oxide in some parts injures human body only when the parts are damaged. The people to contact or handle the parts should be aware of the danger and take precautions. Place these parts in a safe place to prevent beryllium oxide leakage from mechanical damages. Do not discard the parts containing beryllium at random. Follow local regulations to perform chemical treatment or special waste treatment on them.
2.2 Hydrochloride
Warning: Some equipment parts contain hydrochloride. The burning of these parts generates toxic gas.
Prevent such parts from burning. Do not discard the parts at random. Follow local regulations to perform chemical treatment or special waste treatment on them.
Safety Precautions
2.3 Hydrofluoride
Warning: Some equipment parts contain hydrofluoride. The burning of these parts generates toxic gas.
Prevent such parts from burning. Do not discard the parts at random. Follow local regulations to perform chemical treatment or special waste treatment on them.
3 Electrical Safety
3.1 High Voltage
Danger: High voltage power supply provides electricity for equipment operation. Direct contact or indirect contact thru damp objects with high-voltage wires or mains supply may be fatal.
Follow local safety regulations to install AC power supply equipment. The people engaged in AC power supply must be qualified for high-voltage and AC operations. Remove electrical conductors such as watch, bracelets, and rings before operation. When detecting that the cabinet is wet, switch off power supply at once. Keep the equipment dry in humid places.
Warning: Improper high-voltage operations may result in fire and electric shocks. Follow local codes to lay AC cables. Have high-voltage operators trained and qualified.
Safety Precautions
Caution: Never install or remove electrified power cables. Electric spark or arc may result from contact of power cable with conductors, causing fires or eye injury.
Be sure to turn off power before installing and removing power cables. Before connecting cables, make sure that the cables and cable tags are correct.
3.3 Fuse
Only technicians qualified for high-voltage operations can install or remove fuses. Be sure to switch off power before replacing AC fuses.
3.4 Tools
Warning: High-voltage and AC operations call for special tools instead of general-purpose or makeshift tools.
Warning: Do not drill on the cabinet at will. Improper drilling may damage cables inside the cabinet. The metal filings resulting from the drilling may fall into the cabinet and short-circuit the circuit board. Wear insulated gloves and move away the cables inside the cabinet.
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Safety Precautions
Protect your eyes from flying metal filings. Prevent metal filings from falling into the cabinet. Drill at proper places to avoid affecting the electromagnetic shielding performance of the cabinet. After drilling, remove all the metal filings at once.
3.6 Thunderstorm
Danger: Never work on high-voltage and AC or work on steel towers and masts in thunderstorms.
Thunderstorms generate powerful electromagnetic fields in air. Ground the equipment properly to avoid thunder stroke.
Caution: Static electricity generated on human body may damage the electrostatic-sensitive parts on the circuit board, such as large-scale integrated circuit (IC).
In dry climate, the electrostatic charge carried by the human body may be up to 30 kV. The charge may remain on the human body for rather a long period. When an operator with electrostatic charge contacts a part, the electric discharge may damage the part. Before contacting any equipment, hand-held plug-in boards, circuit boards or IC chips, put on an anti-static wrist strap with one end well grounded to protect sensitive parts from static electricity on your body. Before touching any board or module, discharge the static electricity in your body by wearing an anti-static wrist strap. Add a resistance over 1M between the strap and the grounding point to protect is reliable in terms of yourself from electric shock. The resistance over 1M
electrostatic voltage discharging. Check the anti-static wrist strap regularly. Never replace the cable of the anti-static wrist strap with other cables. Prevent electrostatic-sensitive boards or modules from touching the object with static electricity or the object that may easily generate static electricity. For
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Safety Precautions
example, when rubbing on an object of insulating materials such as packing and conveyer, an electrostatic-sensitive part takes electric charge. When touching a human body or connect to the ground, the discharge may damage the part. Electrostatic-sensitive boards or modules can only contact good conductors, such as anti-static packing bags. Pack the board with an anti-static bag for stock or transport. Before connecting any measurement device to boards or modules, ground it to discharge its static electricity. Do not place boards or modules near strong DC magnetic field, for example, the cathode ray tube of a scope. Keep the distance at 10 cm at least. The damage caused by static electricity is accumulative in effect. If the damage is slight, the part does not fail. However, as the damage occurs repeatedly, the part may suddenly fail. The electrostatic discharging damage on the part may be explicit or implicit. The implicit damage is not visible. However, it makes the part vulnerable to over-voltage and high-temperature. Figure 1 shows how to wear an anti-static wrist strap.
Plug of anti-static wrist strap
Safety Precautions
Warning: To avoid large leakage current, ground the equipment before powering it on.
Before connecting the AC input power supply, be sure to connect the protection-grounding terminal of the equipment housing with the earth. The purpose is to avoid the electric shock on human body resulting from leakage current. The leakage current is caused by the EMI filter earth capacitance of the equipment AC power supply input terminal and the Y capacitance of the primary power supply.
Danger: Do not place the equipment in an environment with flammable, explosive air or smog. Never operate any digital equipment in this environment.
Safety Precautions
rmin =
N10 10 P 4 W
G-L
OUT
The elements in the formula include: Rmin is the minimal safety distance. Its unit is meter. N is the number of frequency carriers. Pout is the output power of the frequency carrier. Its unit is W. L is the loss from transmitting party to the receiving party. Its unit is dB. G is the antenna gain. Its unit is dB. W is the greatest field power density permitted. Its unit is W/m2. In the uncontrolled environment, the greatest field power density permitted is f/150, in which f is the frequency, whose unit is MHz. Its tested value is the mean value measured when the testing time is over 30 minutes. In the controlled environment, the greatest filed power density permitted is f/30, and its tested value is the mean value measured when the testing time is over 6 minutes. Table 2 shows the minimal safety distance on the axial line of the antenna field calculated by the above formula. Table 2 Typical minimal safety distance Frequency Frequency output power f (MHz) Pout (W) 40 1800
Safety Precautions
Frequency Loss from the transmitting party to the receiving party Antenna gain Number of frequency carriers Power density/uncontrolled environment Power density/controlled environment Uncontrolled environment Controlled environment
Warning: When operating on the high intensity radio frequency signal equipment, mind that the high-intensity microwave is harmful to human health.
5 Laser
Warning: The laser beam inside optical fibers may injure your eyes.
When installing and maintaining optical fibers, keep your eyes away from them and avoid looking at the optical fiber outlet.
Safety Precautions
6 High Temperature
Warning: The temperature of some equipment parts may be rather high. Do not touch the surface freely risking scald.
When the equipment is running in the tropical environment, the temperature benchmark of the parts is 45C. In that case: The temperature rise is within 30C or namely the highest temperature is 75C when the equipment is running normally. The temperature rise is within 55C or namely the highest temperature is 100C when a fault occurs. The temperature for radiator of the transmitter RF power amplifier and the power supply radiator can reach above-mentioned high temperature.
Warning: When working high above the ground, beware of falling objects.
Follow local regulations on working high above the ground: Have the workers trained. Take care of the machines and tools at hand and prevent them from falling. Put a tool back into the tool bag right after using it. Put on a helmet and safety belt. Put on cold-proof clothes in cold areas beforehand. Check all the hoisting gears beforehand.
Safety Precautions
You need have the ladder held or secured in the following cases: If the ladder slants over 5 m horizontally, if the two legs of it are over 3 m away, or if the environment is dangerous. Be sure to spread A-shape ladders fully, as shown in Figure 2.
The slant of the ladder is 75 at best. Measure the slant with the Angle Square or with arms, as shown in Figure 3. When using the ladder, place the wider end of the ladder against the ground or take protective measures on the base part of the ladder against skid. Place the ladder against a stable and level ground. Never place a ladder on slippery objects such as cartons and stones.
When climbing the ladder, Make sure that the gravity center of your body is within the ladder range. Keep both feet and at least one hand on the ladder. Do not climb beyond highest forth step.
Safety Precautions
To climb to a rooftop, the length of the ladder should be 1 meter higher than the eave, as shown in Figure 5.
Figure 5 Ladder placement when the ladder is 1 meter higher than the eave
8 Other Items
8.1 Weight Hoisting
Warning: Exclude access to the areas under the gib arm and the goods in suspension during weight hoisting.
Comply with the following regulations: Have weight-hoisting workers trained and qualified. Check that weight-hoisting tools are functional and complete.
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Safety Precautions
Have weight-hoisting tools fixed securely onto a weight-bearing object or wall. Use concise commands to avoid misoperation. Make sure that the included angle of the cables for hoisting the cabinet is within 90 to prevent the cable from breaking.
Warning: When carrying the heavy object such as the cabinet, be prepared and mind not to be bruised by the heavy object.
To perform the following tasks, two or three persons need cooperate. Installing and maintaining BTS cabinets Slanting, tilting, and erecting the cabinet When the cabinet center of gravity slants over 10, the cabinet may be off balance under gravity. Figure 7 shows how to lay or erect a cabinet.
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Safety Precautions
Warning: When handling equipment, wear protection gloves against sharp edges.
Caution: Bind signal wires separately at least 150 mm from the cables of strong current or high voltage.
Attention: Have a qualified people who can give aids around when you maintain or commission the equipment interior.
Table of Contents
Table of Contents
Chapter 1 BBU3806 Hardware Structure..................................................................................... 1-1 1.1 About This Chapter ............................................................................................................ 1-1 1.2 Hardware Structure............................................................................................................ 1-1 1.3 Equipment Description....................................................................................................... 1-2 Chapter 2 BBU3806 Installation Procedure ................................................................................ 2-1 2.1 About This Chapter ............................................................................................................ 2-1 2.2 BBU3806 Installation Procedure........................................................................................ 2-1 Chapter 3 BBU3806 Operating Environment Requirements..................................................... 3-1 3.1 About This Chapter ............................................................................................................ 3-1 3.2 BBU3806 Site Requirements............................................................................................. 3-1 3.3 Power Supply Requirements ............................................................................................. 3-2 3.4 Lightning Protection and Grounding Requirements........................................................... 3-2 3.4.1 Lightning Protection Requirements for Equipment Room Construction ................. 3-2 3.4.2 Lightning Protection Requirements for AC Power Supply System ......................... 3-2 3.4.3 Lightning Protection Requirements for Power Cables to Equipment Room ........... 3-3 3.4.4 Grounding Requirements for DC Power Distribution .............................................. 3-3 3.4.5 Equipotential Grounding Requirements .................................................................. 3-3 3.4.6 General Grounding Requirements .......................................................................... 3-4 3.4.7 Grounding Impedance Requirements ..................................................................... 3-4 3.4.8 Lightning Rod Requirements................................................................................... 3-4 3.4.9 Feeder Cabling and Grounding Requirements ....................................................... 3-4 3.4.10 Signal Cable Lightning Protection Requirements ................................................. 3-5 3.5 Equipment Room Requirements........................................................................................ 3-5 3.5.1 Floor Space Requirements ..................................................................................... 3-6 3.5.2 Height Requirements .............................................................................................. 3-6 3.5.3 Load Bearing Requirements ................................................................................... 3-6 3.5.4 Floor Requirements................................................................................................. 3-6 3.5.5 Window and Door Requirements ............................................................................ 3-7 3.5.6 Roof and Wall Requirements .................................................................................. 3-7 3.5.7 Dust Density Requirements .................................................................................... 3-7 3.5.8 Quakeproof Requirements ...................................................................................... 3-7 3.5.9 Lighting and Illumination Requirements.................................................................. 3-7 3.5.10 Fire Prevention Requirements .............................................................................. 3-8 3.5.11 Environment Monitoring System Requirements.................................................... 3-8 Chapter 4 Installation Preparations............................................................................................. 4-1 4.1 About This Chapter ............................................................................................................ 4-1
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4.2 Preparing Technical Documents........................................................................................ 4-1 4.3 Preparing Tools and Instruments....................................................................................... 4-1 4.4 Checking Installation Conditions........................................................................................ 4-3 4.4.1 Site Construction Requirements ............................................................................. 4-3 4.4.2 Environment Requirements..................................................................................... 4-3 4.4.3 Load Bearing Requirements for Floor and Wall...................................................... 4-4 4.4.4 Power Supply Requirements for Equipment Room ................................................ 4-4 4.4.5 Grounding Requirements ........................................................................................ 4-4 4.4.6 Auxiliary Devices Requirements ............................................................................. 4-5 4.5 Unpacking and Inspecting Operations............................................................................... 4-5 4.5.1 Unpacking Requirements........................................................................................ 4-5 4.5.2 Unpacking Wooden Case ....................................................................................... 4-6 4.5.3 Inspecting Items inside Carton................................................................................ 4-7 Chapter 5 Installing BBU3806 ...................................................................................................... 5-1 5.1 About This Chapter ............................................................................................................ 5-1 5.2 Introduction to BBU3806.................................................................................................... 5-1 5.2.1 BBU3806 Appearance ............................................................................................ 5-1 5.2.2 BBU3806 Weight and Dimensioning....................................................................... 5-2 5.3 BBU3806 Installation Modes ............................................................................................. 5-2 5.4 Setting BBU3806 DIP Switch............................................................................................. 5-2 5.5 Installing BBU3806 to Standard 19-Inch Cabinet .............................................................. 5-3 5.5.1 Installation Space Requirements ............................................................................ 5-3 5.5.2 BBU3806 Horizontally Mounted into Cabinet.......................................................... 5-4 5.5.3 BBU3806 Vertically Mounted into Cabinet.............................................................. 5-4 5.6 Mounting BBU3806 on Wall............................................................................................... 5-6 5.6.1 Installation Space Requirements ............................................................................ 5-6 5.6.2 Installation Procedure ............................................................................................. 5-6 Chapter 6 Installing Cables .......................................................................................................... 6-1 6.1 About This Chapter ............................................................................................................ 6-1 6.2 Cables to Be Installed........................................................................................................ 6-1 6.3 BBU3806 Ports .................................................................................................................. 6-2 6.4 Installing Power Cable ....................................................................................................... 6-3 6.4.1 Introduction to Power Cable.................................................................................... 6-3 6.4.2 Connecting Power Cable ........................................................................................ 6-4 6.4.3 Wiring Principles for Power Cable........................................................................... 6-5 6.5 Installing E1/T1 Cable........................................................................................................ 6-5 6.5.1 Introduction to E1/T1 Cable .................................................................................... 6-5 6.5.2 Connecting E1/T1 Cable ......................................................................................... 6-7 6.5.3 Wiring Principles for E1/T1 Cable ........................................................................... 6-7 6.6 Installing Fiber.................................................................................................................... 6-8 6.6.1 Introduction to Fiber ................................................................................................ 6-8
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6.6.2 Wiring Principles for Fiber ....................................................................................... 6-8 6.6.3 Installing Optical Module ......................................................................................... 6-9 6.6.4 Connecting Fiber ..................................................................................................... 6-9 6.6.5 Wiring Principles for Fiber ....................................................................................... 6-9 6.7 Installing High-Speed CPRI Signal Cable ......................................................................... 6-9 6.7.1 Introduction to High-Speed CPRI Signal Cable ...................................................... 6-9 6.7.2 Connecting High-Speed CPRI Signal Cable......................................................... 6-10 6.7.3 Wiring Principles for High-Speed CPRI Signal Cable ........................................... 6-10 6.8 Installing BBU Interconnect Cable ................................................................................... 6-11 6.8.1 Introduction to BBU Interconnect Cable................................................................ 6-11 6.8.2 Connecting BBU Interconnect Cable .................................................................... 6-11 6.8.3 Wiring Principles for BBU Interconnect Cable ...................................................... 6-11 6.9 Installing GPS Clock Cable.............................................................................................. 6-12 6.9.1 Introduction to GPS Clock Cable .......................................................................... 6-12 6.9.2 Connecting GPS Clock Cable ............................................................................... 6-12 6.9.3 Wiring Principles for GPS Clock Cable ................................................................. 6-12 6.10 Installing PGND Cable................................................................................................... 6-13 6.10.1 Introduction to PGND Cable................................................................................ 6-13 6.10.2 Connecting PGNC Cable .................................................................................... 6-13 6.11 Installing Ethernet Cable................................................................................................ 6-13 6.11.1 Introduction to Ethernet Cable ............................................................................ 6-13 6.11.2 Connecting Ethernet Cable ................................................................................. 6-14 Chapter 7 Checking Hardware Installation ................................................................................. 7-1 7.1 About This Chapter ............................................................................................................ 7-1 7.2 Checking BBU3806 Installation ......................................................................................... 7-1 7.3 Checking Cable Installation ............................................................................................... 7-2 7.3.1 Checking Signal Cable Installation.......................................................................... 7-2 7.3.2 Checking Installation of Power Cables and Grounding Cables .............................. 7-2 7.4 Power-on Check ................................................................................................................ 7-3 7.5 Checking Equipment Room Sanitation .............................................................................. 7-5 Appendix A Making OT Terminal of Power Cable......................................................................A-1 A.1 About This Appendix .........................................................................................................A-1 A.2 Work Flow..........................................................................................................................A-1 A.3 Procedure ..........................................................................................................................A-2 A.3.1 Cutting Cable ..........................................................................................................A-2 A.3.2 Mounting Heat Shrink Tube ....................................................................................A-2 A.3.3 Stripping..................................................................................................................A-3 A.3.4 Crimping..................................................................................................................A-3 A.3.5 Blowing Heat shrink Tube.......................................................................................A-5 A.3.6 Checking .................................................................................................................A-5 A.3.7 Labeling ..................................................................................................................A-6
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Appendix B Making Connector of Communication Cable ........................................................B-1 B.1 About This Appendix .........................................................................................................B-1 B.2 Making RJ45 Connector....................................................................................................B-1 B.2.1 Parts Required ........................................................................................................B-1 B.2.2 Stripping and Cutting ..............................................................................................B-1 B.2.3 Wire Insertion and Assembly ..................................................................................B-3 B.2.4 Crimping..................................................................................................................B-5 B.2.5 Checking .................................................................................................................B-6 B.3 Making SMB-Type Connector ...........................................................................................B-6 B.3.1 Mounting the Heat Shrink Tube and Crimping Sleeve ...........................................B-6 B.3.2 Stripping..................................................................................................................B-7 B.3.3 Soldering Pins.........................................................................................................B-7 B.3.4 Crimping External Conductor..................................................................................B-8 B.3.5 Blowing Heat Shrink Tube ......................................................................................B-9 B.3.6 Checking .................................................................................................................B-9 Appendix C Engineering Labels for Cables ...............................................................................C-1 C.1 About This Appendix .........................................................................................................C-1 C.2 Introduction to Labels........................................................................................................C-1 C.2.1 About Engineering Labels ......................................................................................C-1 C.2.2 Material ...................................................................................................................C-1 C.2.3 Type and Shape .....................................................................................................C-1 C.2.4 Printing Labels ........................................................................................................C-3 C.2.5 Writing Labels .........................................................................................................C-5 C.2.6 Affixing Labels ........................................................................................................C-6 C.2.7 Information Carried on Labels ................................................................................C-7 C.2.8 Points for Attention .................................................................................................C-8 C.3 Engineering Labels for Optical Fibers...............................................................................C-8 C.3.1 Labels for the Fiber that Connects Two Devices....................................................C-9 C.3.2 Labels for the Fiber that Connects the Device and the ODF ...............................C-10 C.4 Engineering Labels for Trunk Cables..............................................................................C-11 C.4.1 Labels for the Trunk Cable that Connects Two Devices ......................................C-12 C.4.2 Labels for the Trunk Cable that Connects the Device and the DDF ....................C-13 C.5 Engineering Labels for Power Cables.............................................................................C-14 C.5.1 Labels for DC Power Cables ................................................................................C-14 Appendix D Cleaning Optical Fiber Connectors ........................................................................D-1 D.1 About This Appendix .........................................................................................................D-1 D.2 Cleaning Means ................................................................................................................D-1 D.2.1 Introduction .............................................................................................................D-1 D.2.2 Selection .................................................................................................................D-2 D.3 Cleaning Requirements.....................................................................................................D-2 D.4 Precautions .......................................................................................................................D-3
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D.5 Cleaning Methods .............................................................................................................D-3 D.5.1 Cleaning End Face of Optical Fiber Connector......................................................D-3 D.5.2 Cleaning Adapter (Flange) .....................................................................................D-6 D.5.3 Cleaning Optical Fiber Interface on Optical Module...............................................D-6 D.5.4 Cleaning Optical Attenuator....................................................................................D-7
List of Figures
List of Figures
Figure 1-1 Distributed NodeB system architecture ................................................................ 1-1 Figure 1-2 BBU3806 hardware structure ............................................................................... 1-2 Figure 2-1 BBU3806 installation procedure ........................................................................... 2-1 Figure 3-1 Ground grid........................................................................................................... 3-4 Figure 4-1 Unpack a carton ................................................................................................... 4-6 Figure 5-1 BBU3806 appearance (Unit: mm) ........................................................................ 5-1 Figure 5-2 BBU3806 installation space requirements (Unit: mm).......................................... 5-3 Figure 5-3 BBU3806 horizontally mounted into standard 19-inch cabinet ............................ 5-4 Figure 5-4 Mounting hangers to BBU3806 ............................................................................ 5-5 Figure 5-5 BBU3806 vertically mounted into standard 19-inch cabinet................................. 5-5 Figure 5-6 Mounting positions of BBU3806 (Unit: mm) ......................................................... 5-7 Figure 5-7 Mounting BBU3806 on wall .................................................................................. 5-8 Figure 6-1 BBU3806 ports ..................................................................................................... 6-2 Figure 6-2 Outline of power cable.......................................................................................... 6-4 Figure 6-3 Outline of E1/T1 cable (SMB female connectors have been installed) ................ 6-6 Figure 6-4 Outline of LC connector........................................................................................ 6-8 Figure 6-5 Outline of high-speed CPRI signal cable.............................................................. 6-9 Figure 6-6 Connecting SFP connector of high-speed CPRI signal cable to BBU3806 ....... 6-10 Figure 6-7 Outline of BBU interconnect cable ..................................................................... 6-11 Figure 6-8 Outline of GPS clock cable................................................................................. 6-12 Figure 6-9 Outline of PGND cable ....................................................................................... 6-13 Figure 6-10 Outline of near-end Ethernet cable .................................................................. 6-14 Figure A-1 Work flow of making OT terminal of power cable ................................................A-1 Figure A-2 Cable cutting ........................................................................................................A-2 Figure A-3 Cable stripping .....................................................................................................A-3
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List of Figures
Figure A-4 Connecting core wires to the terminal crimping sleeve .......................................A-4 Figure A-5 Crimping molds for various power cables ............................................................A-4 Figure A-6 Crimping method..................................................................................................A-5 Figure A-7 Usage of a heat shrink tube .................................................................................A-5 Figure B-1 Outline of a round communication cable .............................................................B-2 Figure B-2 Outline of a flat telephone cable ..........................................................................B-2 Figure B-3 Outline of a shielded cable...................................................................................B-2 Figure B-4 Outline of neatly-cut core wires ...........................................................................B-3 Figure B-5 Outline of a RJ45 connector ................................................................................B-4 Figure B-6 A crimped RJ45 connector ...................................................................................B-5 Figure B-7 Mounting the heat shrink tube and crimping sleeve ............................................B-6 Figure B-8 Stripping a cable (unit: mm) .................................................................................B-7 Figure B-9 Soldering Pins......................................................................................................B-7 Figure B-10 Crimping an SMB connector onto a coaxial cable.............................................B-8 Figure B-11 Blowing the heat shrink tube to shrink It ............................................................B-9 Figure C-1 The label for the signal cable .............................................................................. C-2 Figure C-2 Label for power cables........................................................................................ C-3 Figure C-3 Warning prompt before printing .......................................................................... C-4 Figure C-4 Writing direction of the label................................................................................ C-6 Figure C-5 Affixing a label to a signal cable.......................................................................... C-6 Figure C-6 Appearance of affixed labels on power cables ................................................... C-7 Figure C-7 Printed parts on the label for signal cables......................................................... C-8 Figure C-8 Example of the label on the optical fiber between two devices ........................ C-10 Figure C-9 Example of the label on the optical fiber between the device and the ODF......C-11 Figure C-10 Example of the label on the trunk cable between two devices ....................... C-12 Figure C-11 Example of the label on the trunk cable between the device and the DDF .... C-14 Figure C-12 Example of the labels on the DC power cable................................................ C-15 Figure D-1 Dust-free pick (1) ................................................................................................ D-2
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Figure D-2 Dust-free pick (2) ................................................................................................ D-2 Figure D-3 Cleaning with dust-free cloth on table................................................................. D-4 Figure D-4 Cleaning with dust-free cloth on hand ................................................................ D-4 Figure D-5 Opening the dust-proof cover ............................................................................. D-5 Figure D-6 Cleaning with wiping box (1) ............................................................................... D-5 Figure D-7 Cleaning with wiping box (2) ............................................................................... D-6
List of Tables
List of Tables
Table 1-1 BBU3806 hardware description.............................................................................. 1-2 Table 2-1 BBU3806 installation instructions........................................................................... 2-1 Table 3-1 Dust density requirements inside equipment room ................................................ 3-7 Table 3-2 Major functions of environment monitoring system................................................ 3-8 Table 4-1 Technical documents for reference ........................................................................ 4-1 Table 4-2 List of tools and instruments................................................................................... 4-2 Table 5-1 BBU3806 weight and dimensions .......................................................................... 5-2 Table 5-2 BBU3806 DIP switch .............................................................................................. 5-2 Table 6-1 Cables to be installed on site ................................................................................. 6-1 Table 6-2 BBU3806 ports ....................................................................................................... 6-3 Table 6-3 Relation between 7W2 connector pins and core wires of power cable.................. 6-4 Table 6-4 Connections of power cable ................................................................................... 6-4 Table 6-5 Relation between SMB connector and core wires of E1/T1 cable ......................... 6-6 Table 6-6 Connections of high-speed CPRI signal cable..................................................... 6-10 Table 6-7 Connections of BBU interconnect cable............................................................... 6-11 Table 6-8 Connections of GPS clock cable .......................................................................... 6-12 Table 6-9 Connections of PGND cable ................................................................................ 6-13 Table 6-10 Connections of Ethernet cable ........................................................................... 6-14 Table 7-1 Check items for BBU3806 installation .................................................................... 7-1 Table 7-2 Check items for signal cables installation............................................................... 7-2 Table 7-3 Check items for power cable and grounding cable installation .............................. 7-2 Table 7-4 Indicators on BBU3806 panel................................................................................. 7-4 Table 7-5 Check items for equipment room sanitation........................................................... 7-5 Table C-1 Standard typeface for handwriting ........................................................................ C-5 Table C-2 Information on labels affixed to the fiber between two devices ............................ C-9
Huawei Technologies Proprietary ix
List of Tables
Table C-3 Information on labels affixed to the fiber between the device and the ODF....... C-10 Table C-4 Information on labels affixed to the trunk cable between two devices ............... C-12 Table C-5 Information on labels affixed to the trunk cable between the device and the DDF C13 Table C-6 Information on labels affixed to the DC power cables ........................................ C-14 Table D-1 Means of cleaning optical fiber connector ............................................................ D-1
Power cable
Figure 1-2 shows the hardware structure of BBU3806. Complying with the IEC 297 standard, the dimensions of the cassette-shaped BBU3806 are 42 mm (H) 430 mm (W) 300 mm (D).
Indoor facilities, such as DDF, GPS receiver, environment monitoring instrument (EMI) and other monitoring devices; Auxiliary facilities They are optional, depending on site configurations.
This manual only describes the GPS receiver and EMI regarding their installation requirements and cabling to BBU3806. For detailed installation instructions, refer to manuals delivered with the related facilities. For details about how to install DDF and connect cables to DDF, refer to the manual delivered with DDF.
-RRU3801C
For detailed installation instructions, see RRU3801C WCDMA Radio Remote Unit Installation Manual Cabinet Installation. This manual describes how to install BBU3806. This manual describes how to route
BBU3806 Cables
--
Equipment
Composition & configuration E1/T1 cable, inter-BBU cable, GPS clock cable, protection grounding cable, and near-end Ethernet cable
Start
Installation preparations
Installing BBU3806
Routing cables
Installatin check
End
Table 2-1 lists the BBU3806 installation instructions. Table 2-1 BBU3806 installation instructions Step Installation preparations Reference Chapter 4 Installation Preparations Remark Prepares tools, instruments and technical documents before installing BBU3806 Unpacking and inspecting instructions Onsite preparations Installing BBU3806 Chapter 5 Installing BBU3806 Onsite installation
Remark Routes power cable, E1/T1 cable, inter-BBU cable, GPS clock cable, protection grounding cable, and nearend Ethernet cable Onsite installation
Installation check
Checks the overall installation of BBU3806 in terms of cabinet, cables and the equipment room sanitation Power-on check on BBU3806 cabinet and boards Onsite checking
Figure 3-1 Ground grid Ground the cabling rack, suspend iron rack, NodeB rack or frame, metal air duct, and metal doors and windows in the equipment room.
Lead feeders into the equipment room through a cabling rack or underground burial. Install grounding clips to feeders at the following points: Less than 1m off the platform on the tower Less than 1m from the outdoor cabling rack to the tower body Outside the feeder window One clip every 20 m on feeders along the tower. Use at most three clips even if the tower is over 60 m high. One clip every 20 m on feeders on rooftop After leading a feeder into the equipment room, add a coaxial lightning arrester with nominal discharge current no less than 5 kA to the feeder. The ground lead of the grounding terminal of the lightning arrester must connect to the grounding line, lightning protection band or ground grid outside the feeder inlet. The feeder lightning arrester must match the communications equipment in terms of impedance, attenuation, and working band. Ground both ends of the cabling rack securely.
3 7 10
5
5 2.4 10
5
10 1.3 10
5
Avoid direct sunshine on the equipment room to prevent circuit boards and other elements from aging and deforming. Install gentle and anti-explosion lamps in the battery compartment. For unattended NodeBs, use common illumination provided by the mains supply for the equipment room. For large-capacity or crucial NodeBs, prepare an emergency lighting system with DC power supply as standby illumination.
Function The system monitors the environment temperature in real time. If the temperature exceeds the preset limits, the system will report alarm signals and turn on both air conditioners. The system can monitor any possible theft in the equipment room in real time. It is advisable to use a dualmode detector either infrared or microwave. The system monitors smoke and fire inside the equipment room in real time. Automatic charge: When the battery monitoring circuit detects that the battery runs low, the system charges the battery automatically. Charge protection: When the power supply is abnormal or the charging current is too large, the system protects the battery. Discharge protection: The system cuts off battery load when the battery voltage decreases to an extent that might harm the service life of the battery. Upon mains failure, NodeB switches to battery for power supply. When mains supply recovers, it can switch back to mains for power supply and charge the battery to fill the released electric energy.
Theft alarm
Smoke alarm Control over the power supply and standby power supply
Engineering design
Note: The above documents, which are not inclusive, are only for your reference.
Table 4-2 List of tools and instruments Measurin g and marking tools A 5 m measuring tape A400 mm level bar Marking pen A percussion drill Concrete drilling tools Some matching bits A cleaner A terminal block (with three 2-phase sockets and three 3phase sockets with current capacity > 15 A) Three Phillips screwdrivers (respectively of 4', 6' and 8') Three straight screwdrivers (respectively of 4', 6' and 8') Four adjustable wrenches (respectively of 6', 8', 10' and 12') Combination wrenches (respectively of 17' and 19') A set of inner hexagon spanners A set of socket wrenches A 5 kg nail hammer A tap wrench (with some M4 and M5 screw taps) A pair of sharp nose pliers (8') A pair of diagonal pliers (8') Small tools A pair of slip joint pliers (8') A pair of pincer pliers (8') A set of medium-sized broach files Electricians knife Medium-sized flat Phillips screwdriver A pair of tweezers, a paintbrush, a pair of scissors, a 300 W soldering iron, a 40 W soldering iron, some tin wires, a heat blower, a solder absorber, a pair of hydraulic pliers (or Hercules crimping pliers), ladder, wire nipper, paper knife, insulating tape
Auxiliary means
Special tools
A non-conductive screwdriver An antistatic wrist strap A safety knife A stripper for 75 coaxial cables A pair of connector crimping pliers for 75 coaxial cables A pair of multi-purpose crimping pliers A pair of crimping pliers for network cables
Instruments
The lighting facilities inside the equipment room shall meet the requirements for equipment maintenance. Routine lighting, safety lighting, and emergency lighting shall be all functional. Water supply and drainage systems are satisfactory and compliant with specifications for fire protection. The air conditioning and ventilation system can ensure sound temperature and humidity inside the equipment room. Effective antistatic measures are taken. Necessary fire facilities are prepared inside the equipment room. The equipment room is designed to endure specified earthquake amplitudes. Reliable lightning protection measures are taken for the equipment room.
Caution: To protect the equipment and find the cause, store the unpacked equipment inside the equipment room. Take photos of the storage environment, the rusted or corroded devices, and the packaging cases and materials. Document the photos. Take good care of the unpacked packaging cases and materials.
After the project begins, the project supervisor and the customer shall check the products from the following aspects: The total number of products conforms to that in the packing list attached to the packing case. The arrival place agrees with the installation site. The packing case is in good condition. The cabinet is not placed upside down. Stop unpacking and find the cause, if: The outer package is damaged or soaked. The equipment is soaked and becomes rusty. Feed back this case to the local Huawei representative office.
Warning: When transporting and moving the equipment, components or parts, Avoid possible collision with doors, walls, or shelves. Never touch the uncoated surface of equipment, parts, or components with sweat soaked or dirty gloves.
Warning: When cutting the tape with a paper knife, you shall not cut it deep. Otherwise, the items inside the carton might be damaged. After taking out all the items, keep the carton and antistatic packaging plastic bags for future use. For example, you may keep the standby parts or return the faulty parts for repair with the bags and cartons.
(a)
(b)
Figure 4-1 Unpack a carton 1) 2) 3) Check the types and quantity of boards inside the carton according to labels. Cut the tapes along the seams of the carton cover using a knife as illustrated in (a) part of Figure 4-1. Open the carton and take out the items.
Huawei Technologies Proprietary 4-6
4)
436 300
42
Note: The two hangers are fixed to BBU3806 at the factory. As shown in Figure 5-1, their mounting surface lines up with the BBU3806 panel.
44.45
300
70
Layered installation may be applicable to multiple BBU3806s mounted in the same cabinet.
2)
Fasten the four hangers onto the BBU3806 with eight M6 pan head screws, as shown in Figure 5-4.
Figure 5-4 Mounting hangers to BBU3806 3) 4) Place the side with cabling ports downward, and then align BBU3806 with its installation positions. Fix BBU3806 onto the frame with four M6 panel screws, as shown in Figure 5-5.
Note: Two hangers are mounted to both sides of the BBU3806 front, as shown in Figure 5-1. Another two hangers are delivered with related accessories to support vertical installation of BBU3806.
2) 3)
Fasten the four hangers onto the BBU3806 with eight M6 pan head screws, as shown in Figure 5-4. Place the BBU3806 against the wall, and then mark the wall-mounting positions of the four outer hangers with a pen.
Note: You may also mark the wall-mounting positions, as shown inFigure 5-6.
266.7
(1)
(2)
(1) Hanger
(2) BBU3806
Figure 5-6 Mounting positions of BBU3806 (Unit: mm) 4) 5) 6) Drill holes at the marked positions. Place the side with cabling ports downward, and then align BBU3806 with its installation positions. Fix BBU3806 onto the wall with four M6 expansion screws, as shown in Figure 57.
Caution: Use the outer mounting holes on the hangers to fix BBU3806.
7)
70
300
Caution: Before installing cables, be sure to switch off BBU3806 and all the other power supply facilities. This ensures both equipment and human safety.
This chapter describes how to install BTS3806 cables as follows: Cables to Be Installed BBU3806 Ports Installing Power Cable Installing E1/T1 Cable Installing Fiber Installing High-Speed CPRI Signal Cable Installing BBU Interconnect Cable Installing GPS Clock Cable Installing PGND Cable Installing Ethernet Cable
Cable type
Description
Power cable
Transmits 48 V DC or 24 V DC power signals and 485 alarm signals Transmits signals between BBU and RNC Transmits GPS clock synchronization signals
Cable type
Description
Fiber
LC
LC
Transmits high-speed CPRI signals between BBU and RRU; Connects BBU to RRU over long distance Transmits high-speed CPRI signals between BBU and RRU; Connects BBU to RRU over short distance
SFP
SFP
Interconnects BBUs during capacity expansion Provides protection ground signals for BBU Transmits near-end maintenance signals
1 2 34
PWR(-48V)
EIa
EIb
Note: Figure 6-1 takes the -48 V DC BBU panel as an example. The +24 V DC BBU has similar panel except that the PWR port is identified as PWR(+24V).
Table 6-2 BBU3806 ports Port POWER Connector type 7W2; Male Description Common port for the BBU3806 power cable and the 485 alarm bus of the Advanced Power Module (APM) Upper socket used as an Ethernet port for near-end maintenance; Lower socket used as a serial port for debugging TTI test signal output port; 8K/TTI SMB; Female No cable delivered for this port 10 M test signal output port; 10M GPS E1/T1 EIa Interconnects BBUs for capacity expansion MDR36; Female EIb Interconnects BBUs for capacity expansion CPRI0 CPRI1 CPRI2 PGND SFP SFP SFP Wiring terminal Optical port 0 transmitting high-speed CPRI signals between BBU and RRU Optical port 1 transmitting high-speed CPRI signals between BBU and RRU Optical port 2 transmitting high-speed CPRI signals between BBU and RRU OT terminal to connect the protection ground cable Transmits electrical signals at 2.5 Gbps; SMB; Female No cable delivered for this port SMA; Female DB9; Female MDR36; Female GPS clock signal input port Transmits E1/T1 signals Transmits electrical signals at 2.5 Gbps;
ETH/RS323
Double-socket RJ45
(1)
1 3 7 2
Before delivery, the 7W2 female connector at one end of the power cable is ready for use. You need to make the connector at the other end on site. For the relation between the 7W2 connector pins and core wires of the power cable, see Table 6-3. Table 6-3 Relation between 7W2 connector pins and core wires of power cable Signal type RTN Power signal -48V GND RS485_TX+ 485 alarm signal RS485_TXRS485_RX+ RS485_RX2 3 4 5 6 7 Blue Black Purple White Yellow Green 1 No. of 7W2 connector pin Color of core wire Black
Connector type Bare wire without any connector; If necessary, make a connector on site according to the connector type at the peer end.
Connects to
Figure 6-3 Outline of E1/T1 cable (SMB female connectors have been installed)
Before delivery, the DB9 male connector at one end of the E1/T1 cable is ready for use. However, you need to make the connectors at the other end on site. The connector type should be sure by need, it can be SMB female connector or BT43 connector. For more details, see Appendix B Making Connectors of Communication Cables. For the relation between the SMB connector pins and core wires of the E1/T1 cable, see Table 6-5.
Note: TIP stands for a core wire in the coaxial cable. RING stands for the outer conductive layer.
Table 6-5 Relation between SMB connector and core wires of E1/T1 cable DB9 male connector X1.1 X1.2 X1.3 X1.4 X1.5 X1.6 X1.7 X1.8 SMB female connector X2.TIP TX_0 X2.RING X3.TIP RX_0 X3.RING X4.TIP TX_1 X4.RING X5.TIP RX_1 X5.RING Cable label
1a
2a
1b
2b
1c
2c
1d
2d
(1) LC connector
Connect the high-speed CPRI signal cable to BBU3806 as follows: 1) 2) 3) Hold the SFP connector at one end of the signal cable. Face the SFP connector with the PCB side to the bottom of BBU3806. Insert the connector into an idle CPRI0, CPRI1 or CPRI2 port as shown in Figure 6-6.
Figure 6-6 Connecting SFP connector of high-speed CPRI signal cable to BBU3806
Pin36
(1) OT terminal
M. For details about how to make the OT terminal, see Appendix A Making OT terminal of power cable.
For details about how to make a terminal on the Ethernet cable, see Appendix B Making Connector of Communication Cable.
Note: Install BTS3806 by complying with related engineering requirements and technical specifications. Check the result of each step to solve problems as early as possible. Never leave unsolved problems until project acceptance.
The horizontal error of a surface-mounted BBU3806 is less than 3 mm and the vertical one no more than 3 mm.
All screws securing BBU3806 are fastened. The flat washers and spring washers are mounted as required. The BBU3806 surface is clean and neat. The external paint is satisfactory. All labels, tags, and nameplates are correct, legible, and complete.
Serial No. 4 5 6 7 8 9 10 11
Check item Labels are attached to both ends of the power cable and PGND cable. No power cable or PGND cable is scratched or broken. No joint lies in the middle of the power cable and PGND cable. No breaking device, such as switch and fuse, lies in the electric connection of the grounding system. The extra part of the power cable or PGND cable shall be stripped off rather than coiled. The lugs at both ends of the power cable or PGND cable are soldered or crimped securely. The bare wires and lug handles at the wiring terminals are tightly wrapped up using insulating tapes or heat-shrink tubes. The flat washers and spring washers are well mounted to all wiring terminals. The working ground, protecting ground of the NodeB, and the lightening protection ground of the building share one group of the grounding bodies.
12
Caution: Before powering on BBU3806, be sure to set the POWER switch of BBU3806 and the external power input switch to the OFF state. This ensures both equipment and human safety.
The POWER switch on the panel of BBU3806 controls the power input to BBU3806. Check the power-on state of BBU3806 as follows: 1) Turn on the external power switch to check whether the external power supply falls within normal voltage range below. When the power supply to BBU3806 is at 48 V DC, the voltage shall stay between 40 V DC to 60 V DC. When the power supply to BBU3806 is at +24 V DC, the voltage shall stay between 19 V DC to 29 V DC. If yes, go to step 2. If not, adjust the external power supply and then repeat step 1.
Huawei Technologies Proprietary 7-3
2)
Set the POWER switch of BBU3806 to the ON state, and then check the state of the RUN indicator on the panel. Normal: The RUN indicator flashes at 0.5 Hz. The power-on check succeeds. Others: Handle the corresponding case according to the description in Table 7-4. Be sure to get the RUN indicator to flash normally at 0.5 Hz.
Table 7-4 Indicators on BBU3806 panel Indicator Color ON OFF RUN Green Flashing slowly at 0.5 Hz Flashing fast at 4 Hz ON ALM Red OFF ON ACT Green OFF ON LIU0 Green Flashing OFF
ON LIU1 Green Flashing OFF ON OPT0 Green Flashing OFF ON OPT1 Green Flashing OFF ON OPT2 Green Flashing OFF
State
Description There is power input, but a board is faulty. There is no power input, or the board is faulty. The board is working normally under current configuration. Software is being loaded to the board or the board has not been configured. The board is in the alarming state. The board is normal. The board is working normally. The board is not in use. No Rx signals at E1_0 Loss of Tx signals at E1_0 Normal transmission at E1_0 No Rx signals at E1_1 Loss of Tx signals at E1_1 Normal transmission at E1_1 No Rx signals at optical interface 0 Loss of Tx signals at optical interface 0 Normal transmission at optical interface 0 No Rx signals at optical interface 1 Loss of Tx signals at optical interface 1 Normal transmission at optical interface 1 No Rx signals at optical interface 2 Loss of Tx signals at optical interface 2 Normal transmission at optical interface 2
Appendix A
Start
Cutting wire
Stripping wire
Crimping wire
Inspection
Attaching labels
End
Appendix A
A.3 Procedure
A.3.1 Cutting Cable
Cut the cable as follows: 1) 2) Load the cable coils on a support. Cut off a cable of the length required by the cable layout plan of the project design, as shown in Figure A-2.
(1 )
(1)
Note: You may use a saw blade (0.8 mm teeth spacing) or a KT35 wire clipper, if available, for the cutting.
Appendix A
A.3.3 Stripping
Caution: When stripping a cable, check whether the core wires have been seriously oxidized or corroded. If so, cut off all damaged segment.
You may use special stripping tools, electrical knives, or the AM35 wire stripper if it is available. For the JG OT terminal, the relation between the stripped length and the crimping length should comply with the formula: L1 = L2 + (2 mm to 3 mm), where: L1 is the stripped length. L2 is the effective crimping length of the JG terminal, as shown in Figure A-3.
L1
L2
(1)
Figure A-3 Cable stripping 1) 2) 3) Cut off the insulation layer of a proper length. Remove forked core wires on the insulation layer at the end. Strand core wires tightly in the original merging direction of the core wires.
A.3.4 Crimping
Appendix A
1)
Insert the core wires into the wire inlets of the terminal crimping tubing until you cannot push them any further. Note that the core wires are 2 mm to 3 mm longer than the terminal, as shown in Figure A-4.
2)
Before crimping the wiring terminal, place the cable at the position for connection. Make sure that the O chip of the wiring terminal is parallel to the power supply cable. If they are not parallel, adjust the chip of the terminal using pliers.
3) 4)
During crimping, use the mold of the corresponding cross section. Figure A-5 shows the molds of the four types of power cable. To ensure reliable electrical connection, crimp the terminals in the way as shown in Figure A-6.
(2)
(1)
(1 )
(2 )
60
80
150
200
60~100
60~100
150~325
150~325
5 0 m m ^2
9 5 m m ^2
1 2 0 m m ^2
2 4 0 m m ^2
Appendix A
150-325
Caution: The heat shrink tube on the cable must wrap up the entire crimping sheath of the OT terminal including the joint between the terminal and the cable.
According to the cable design drawings, mount the heat shrink tube onto the joint between the terminal and the cable. Blow the tube using a heat gun until the tube shrinks and wraps up tightly, as shown in Figure A-7.
(1)
A.3.6 Checking
I. Tensile Strength Sampling Test
The tensile strength specifications for the finished product of various cables are as follows: 50 mm2 cables: 1 KN
Huawei Technologies Proprietary A-5
Appendix A
95 mm2 cables: 2 KN, 120 mm2 cables: 2.5 KN 240 mm2 cables: 5 KN.
A.3.7 Labeling
Attach corresponding labels to both ends of the power cable 20 mm away from the cable ends.
Note: The method of making BT43 connector is the same with that of making SMB-type connector.
Caution: When stripping the round communication cable and the flat telephone cable, make sure that the end of the sheath is neat and vertical to the axial. Do not damage the shielding layer around a shielded cable when stripping the cable sheath. After the stripping, fold the shielding layer back by the root of the cable sheath as shown in Figure B-3. Cut the core wires neatly, especially for the round communication cable. Spread the core wires evenly apart and cut them neatly with the cutting tool, as shown in Figure B-4. The length of the truncated cable should comply with the requirements shown in Figure B-4. The core wires of the round communication cable or the flat telephone core wire is L in length.
(1)
(3) Cable insertion (4) Built-in shielding direction piece (7) Wires flush with the (8) Metal cutter end
Caution: Insert core wires of the cable in the order specified in the cable design drawings. For the standard network cable: 1-1 white (orange) white (blue) 6-6 green 1-3 white (orange) 5-5 white (blue) 6-2 green 7-7 white (brown) 8-8 brown 7-7 white (brown) 2-6 orange 8-8 brown 3-1 white (green) 4-4 blue For the cross-over cable: 2-2 orange 3-3 white (green) 4-4 blue 5-5
B.2.4 Crimping
After adding the RJ45 connector to the cable, crimp the connector using the RJ45 crimping pliers into a finished product as shown in Figure B-6.
Caution: Place the RJ45 connector in a proper trough of the crimping pliers before crimping it. Make sure that the connector is fully crimped. After the crimping, the metal blade should be lower than the top surface of the RJ45 connector. When crimping a shielded RJ45 connector onto a shielded cable, make sure that the metal blade in the connector is crimped in position and that the built-in shielding piece of the connector securely contacts the shielding layer of the cable.
B.2.5 Checking
I. Outer Appearance Inspection
Reject any cable with visible defects, such as: Breakage or crack on the connector shell Breakage or crack on the lock piece The cable not fully inserted
Caution: For the shielded cable assembled with the shielded RJ45 connectors, check the continuity between the shielding shell of the connector and the shielding layer of the cable. Any cable without such continuity is a reject.
Figure B-7 Mounting the heat shrink tube and crimping sleeve
B.3.2 Stripping
Use a cable stripper to strip the cable sheath and inner insulating layer without any damage to the shielding layer and internal conductor. The end faces of the cable sheath and inner insulating layer should be flush and smooth. Figure B-8 shows the specific stripping dimensions (unit: mm).
(1) 4.5 (3) (2)
2.3 (4)
11
(2)
(2) Boss
Caution: Do not scald the cable inner insulating layer. Prevent the soldering tin from flowing out to the exterior face of the pin. In the case of outflow, clean it off lest it should affect next process.
(1) Knurled cylinder evenly covered by the shielding layer (3) Pin
Push the crimping sleeve until it fully covers the shielding wires. Crimp the sleeve using the SMB crimping pliers.
Caution: Before the crimping: Check the SMB connector before pre-crimping. Cut any shielding wires exposed outside the crimping sleeve in time using the scissors. During the crimping, fit the SMB connector properly to the crimping mold in the crimping pliers.
(1) Blow-shrinking
B.3.6 Checking
Check the following items after making connectors of communication cables:
I. Continuity Check
Use a multimeter to measure: The continuity between the connector pin and the inner conductor of the coaxial cable The continuity between the outer shell of the connector and the shielding layer of the coaxial cable
Note: To customize label description, you need state your requirements in the self-check report.
C.2.2 Material
Material: Polyester (PET), with UL and CSA certifications Color: chalk white Thickness: 0.09mm Ambient temperature: -29 to 149 degrees Celsius Laser printing or handwriting with oiliness markers
11.0
TO:
10.0 (2) 1.5 (2) 5.5 5.5 7.0 37.0 7.5 2.0 (1) 1.0 0.6
11.0 (1)
Figure C-1 The label for the signal cable The dividing lines on the label help specify the position of a cable. For example, there is one between the cabinet number and the frame number and another one between the frame number and the slot number. The dividing line is 1.5 mm 0.6 mm in size with the color of PONTONE 656c (light blue). The cut dotted line helps fold the label when you affix it to the cable. Its size is 1.0 mm 2.0 mm. There is a mark TO: (upside down in the figure) at the lower right corner of the label. The mark identifies the other end of the cable on which the label is affixed.
R1.0
0.6
25
(1) 100
1.5 0.6
(3)
4)
If two merged cells are still not large enough, use multiple lines.
Figure C-3 Warning prompt before printing If the printout conforms to the requirement, print it to label paper. If not, adjust the page setup and try the printing again until the printout is satisfactory. Adjust the page setup as follows: 1) 2) 3) 4) Click [File/Page Setup]. Select the [Margins] tab page. Select Left for [Gutter Position]. Set [Header] and [Footer] as 0. Adjust the values of [Top], [Bottom], [Left], and [Right]. When the page setup is correct, save it for future use. The page setup is only necessary for the first time you use the template to print the labels.
Different models of printers entail different feeding modes. Be sure to feed in the paper pieces correctly.
Note: The delivered marker has two nebs. Be sure to use the smaller neb to write the labels.
For easy recognition and good looking, write close to the standard typeface. Table C-1 shows the standard typeface. Table C-1 Standard typeface for handwriting 0 9 I R 1 A J S 2 B K T 3 C L U 4 D M V 5 E N W 6 F O X 7 G P Y 8 H Q Z
Write the characters in proper size and in the correct direction, as shown in Figure C-4:
Affix the label 20 mm from the connector on the signal cable. To avoid bending the cable or affecting other cables, you may affix the label at other positions. For the vertical cable, affix the label with the text area to the right. For the horizontal cable, affix the label with the text area downward. Figure C-5 shows how to affix a label to a vertical signal cable. The method is similar for affixing a label to a horizontal cable except the cable is 90 clockwise.
Figure C-5 Affixing a label to a signal cable 2) Fold the narrow part of the label to the right, as shown in Figure C-5-a.
TO:
The length of the narrow part is designed for an external cable diameter of 2.6 mm. After this part has been stuck to the back of the label, it may not overlap the entire printed part. 3) Fold the printed part along the dotted line according to the directions shown in Figure C-5-b. Figure C-5-c shows the finished label.
Cable
TO:
B03 -48V2
TO: B03
-48V2
Cable
Figure C-7 Printed parts on the label for signal cables Seen from the cabling end of the equipment, the text part of the label is on the right side of the cable. The side with TO: that is facing outside carries the location information of the opposite end. The other side carries the location information of the local end. Therefore, the information in Area 1 at one end is the same as the information in Area 2 at the other end of the cable. In other words, the local information at one end is the opposite information at the other end.
TO:
Area 2
There are two types of labels for optical fibers: One is for the fiber that connects the optical interfaces on two devices. The other is for the fiber that connects the device and the Optical Distribution Frame (ODF).
MN-B-C-D-R/T
MN-B-C-D-R/T
Figure C-8 Example of the label on the optical fiber between two devices A01-01-05-05-R indicates that the local end of the optical fiber connects to Optical Receiving Interface 05 on Slot 5, Subrack 01 in the cabinet on Row A, Column 01 in the equipment room. G01-01-01-01-T indicates that the opposite end of the optical fiber connects to Optical Transmitting Interface 01 on Slot 01, Frame 01 in the cabinet on Row G, Column 01 in the equipment room
C.3.2 Labels for the Fiber that Connects the Device and the ODF
I. Meaning of the Label
Table C-3 shows the information on both sides of the labels affixed to the optical fiber that connects the device and the ODF. Table C-3 Information on labels affixed to the fiber between the device and the ODF Content Meaning MN: cabinet number B: subrack number C: physical slot number D: optical interface number R: optical Rx interface T: optical Tx interface ODF-MN-B-C-R/T MN: row number and column number of ODF B: row number of the terminal device Numbered in the same rule as that of the cabinets, for example, G01 is the ODF of Row G and Column 01 Range from 01 to 99, for example, 01-01 Example For example, A01 Numbered in bottom-up order with two digits, for example, 01 Numbered in top-down and left-right order with two digits, for example, 01. Numbered in top-down and left-right order with two digits, for example, 05
MN-B-C-D-R/T
Content
Meaning C: column number of the terminal device R: optical Rx interface T: optical Tx interface
Example
Figure C-9 Example of the label on the optical fiber between the device and the ODF ODF-G01-01-01-R indicates that the local end of the optical fiber connects to the optical receiving terminal on Row 01, Column 01 of the ODF in Row G Column 01 in the equipment room. A01-01-05-05-R indicates that the opposite end of the optical fiber connects to Optical Receiving Interface 5 on Slot 05, frame 01 in the cabinet on Row A, Column 01 in the equipment room.
C.4.1 Labels for the Trunk Cable that Connects Two Devices
I. Meaning of the Label
Table C-4 shows the information on both sides of the labels affixed to the trunk cable that connects two devices. Table C-4 Information on labels affixed to the trunk cable between two devices Content Meaning MN: cabinet number B: frame number C: physical slot number MN-B-C-D-R/T D: cable number R: optical Rx interface T: optical Tx interface MN-B-C-D-R/T Same as above Same as above Example For example, A01 Numbered in bottom-up order with two digits, for example, 01 Numbered in top-down and left-right order with two digits, for example, 01 Numbered in top-down and left-right order with two digits, for example, 12
Figure C-10 Example of the label on the trunk cable between two devices G01-01-05-12-T indicates that the local end of the trunk cable connects to the transmitting terminal of Trunk Cable 12 on Slot 05, Frame 01 in the cabinet on Row G, Column 01 in the equipment room. D02-01-01-10-R indicates that the opposite end of the trunk cable connects to the receiving terminal of Trunk Cable 10 on Slot 01, Frame 01 in cabinet on Row D, Column 02 in the equipment room.
Huawei Technologies Proprietary C-12
C.4.2 Labels for the Trunk Cable that Connects the Device and the DDF
I. Meaning of the Label
Table C-5 shows the information on both sides of the labels affixed to the trunk cable that connects the device and the DDF. Table C-5 Information on labels affixed to the trunk cable between the device and the DDF Content Meaning MN: cabinet number B: frame number C: physical slot number D: cable number R: optical Rx interface T: optical Tx interface MN: row number and column number of the DDF B: row number of the terminal DDF-MN-B-CD/R/T C: column number of the terminal D: direction A or B R: optical Rx interface T: optical Tx interface Numbered in the same rule as that of the cabinets, for example, G01 is the DDF in Row G and Column 01. Example For example, A01 Numbered in bottom-up order with two digits, for example, 01 Numbered in top-down and left-right order with two digits, for example, 01 Numbered in top-down and left-right order with two digits, for example, 05
MN-B-C-D-R/T
There is such a mark in DDF: A: indicates the DDF terminals are connected to the optical network equipment B: indicates the DDF terminals are connected to the switching equipment
Figure C-11 Example of the label on the trunk cable between the device and the DDF A01-03-01-01-R indicates that local end of the trunk cable connects to the receiving terminal of Trunk Cable 01 in Slot 01, Frame 03 of the cabinet on Row A, Column 01 in the equipment room. DDF-G01-01-01-AR indicates that the opposite end of the trunk cable connects to the receiving terminal of Direction A (connected to optical network equipment) on Row 01, Column 01 of the DDF on Row G and Column 01 in the equipment room.
The label only carries location information about the opposite equipment, the control cabinet or the distribution box. The information of the local end is not necessary. Table
Huawei Technologies Proprietary C-14
C-6 lists the information of two -48 V power supplies on the label. The information of other DC voltages (such as 24 V and 60 V) is similar.
-48V2
TO: B03
-48V2
(1)
(2)
Figure C-12 Example of the labels on the DC power cable In Figure C-12, (1) indicates the label on the load cabinet side, which carries the information about the position of the cable on the power distribution box. (2) indicates the label on the distribution box side, which carries the information about the position of the cable on the load cabinet side. On the load cabinet side, the label marked with A01/B08--48V2 on the cable indicates that the cable is for -48V2 DC supply, which is from the 8th connector on the second row of -48V bus bar in the cabinet on Row A, and Column 1 in the equipment room. On the distribution box side, the label marked with B03--48V2 indicates that the cable is for -48V2 DC supply, which is from the load cabinet on Row B, Column 03 in the equipment room.
Note: In the power distribution box (or the first power cabinet of a row in the transmission equipment room), every terminal block on the -48V connector bar has a numeric identification. For example, in the above label of A01/B08--48V2, 08 (or sometimes 8) is the numeric identification of the terminal block. PGND and BGND are two copper bars. On each bar, the terminal blocks are short-circuited. Therefore, which terminal is connected makes no difference. You only need give the row number and column number of the power distribution box, instead of giving the specific serial number of the terminal block on the copper bar. For example, if the label on the load cabinet side is A01-BGND, it means that the power cable is a BGND that connects BGND copper bar in the power distribution box on Row A, Column 01 in the equipment room. The information on the labels for PGND cables is similar.
Appendix D
Wiper
Agent
Instrument
Microscope
Appendix D
D.2.2 Selection
Select a cleaning means for an optical fiber connector depending on the transmission rate of the fiber, specifically: Dust-free cloth and anhydrous alcohol are applicable to the fiber connectors that bear low-rate (2.5 Gbit/s or low) transmission. Wiping paper, wiping boxes, and dust-free picks are applicable to the fiber connectors that bear high-rate (10 Gbit/s or wavelength division system) transmission. Dust-free picks are applicable to the fiber connector that integrates an optical module with a flange on the front panel of a board.
Appendix D
2)
Insert the optical fiber connector immediately into the corresponding optical sub-board or flange after cleaning it lest the corresponding port on the sub-board or flange becomes dirty.
3) 4)
Do not touch the end face of the optical fiber connector after cleaning it. Cover it with a protective cap if it is not in use for the moment. Clean the flange on the optical subboard and the optical port in the board only when: The detected optical power performance of the subboard supporting optical power detection is greatly different from the actual measured optical power. The subboard that does not support optical power detection reports alarms or the transmit optical power of the subboard is greatly different from the typical optical power even if the receive optical power is within its working range.
5)
Examine the optical port surface using a fiber microscope. Make sure that the optical port is clean. When the Raman amplifier applies to the wavelength division multiplexing (WDM) system, examine the surfaces of all optical ports before the input ports using a fiber microscope. Examine the surfaces of all optical ports on the link of long-distance transmission (over 120 km) of WDM equipment and 10G MADM equipment.
D.4 Precautions
I. Fiber Protection
The protection requirements for optical fibers are as follows: Never bend fibers smaller than 90. Coil up extra fibers into a round or 8. Never wind them around each other. Never apply more than 1 kg axial tension to a fiber. Never hang anything on only a fiber. Never apply any impulse force to the axis of a fiber. Protect the optical fibers from crush. Never place any optical fiber at 85 C or higher.
Appendix D
Caution: Cut a piece of dust-free cloth into 32 smaller pieces of equal size. Put the pieces in a clean antistatic bag or a dust-proof box and seal the bag or box before the cleaning. Keep your hands dry and clean. Use each piece of dust-free cloth only one time.
The cleaning methods include: In general cases, use a piece of dust-free cloth directly to wipe the end face of an optical fiber connector, as shown in Figure D-3 and Figure D-4.
Appendix D
For dirt hard to clean, use a piece of dust-free cloth dipped in anhydrous alcohol to wipe the cylindrical surface 1 or 2 turns and then the end face. Dry the end face with another piece of dry dust-free cloth as soon as possible.
Figure D-5 Opening the dust-proof cover 2) Clean the end face of an optical fiber connector. Rub the optical fiber connector one time along one track on the clean cloth, as shown in Figure D-6.
Appendix D
3)
Turn the optical fiber connector by 90 and rub it one time along the other track in the same direction, as shown in Figure D-7. One rub is enough for an MTRJ or MPO optical fiber connector.
Appendix D
5) 6)
Insert another dry dust-free pick of the same size into the optical fiber connector and wipe around the connector in the same direction. Cover the protective cap.