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  • Block Ice Plant

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    Muhamad Anda Falahuddin
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    The document describes the key components and design of a block ice plant, including: 1) Calculating the required cooling capacity of 5.45 kW to freeze 1 ton of water per day, with a 30% safety factor bringing the total to 7.09 kW. 2) Determining that a herringbone coil evaporator of 4.2 m2 is needed to freeze 1 ton of ice per day. 3) For a plant making 30 tons per day, this would require an evaporator made of 160 pipes, each 6 m long. 4) Different types of condensers are discussed for removing heat from the refrigeration system, including air-cooled, water-cooled, and evapor

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    The document describes the key components and design of a block ice plant, including: 1) Calculating the required cooling capacity of 5.45 kW to freeze 1 ton of water per day, with a 30% safety factor bringing the total to 7.09 kW. 2) Determining that a herringbone coil evaporator of 4.2 m2 is needed to freeze 1 ton of ice per day. 3) For a plant making 30 tons per day, this would require an evaporator made of 160 pipes, each 6 m long. 4) Different types of condensers are discussed for removing heat from the refrigeration system, including air-cooled, water-cooled, and evapor

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    © All Rights Reserved
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    6 views26 pages

    Block Ice Plant

    Uploaded by

    Muhamad Anda Falahuddin
    The document describes the key components and design of a block ice plant, including: 1) Calculating the required cooling capacity of 5.45 kW to freeze 1 ton of water per day, with a 30% safety factor bringing the total to 7.09 kW. 2) Determining that a herringbone coil evaporator of 4.2 m2 is needed to freeze 1 ton of ice per day. 3) For a plant making 30 tons per day, this would require an evaporator made of 160 pipes, each 6 m long. 4) Different types of condensers are discussed for removing heat from the refrigeration system, including air-cooled, water-cooled, and evapor

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 26

    BLOCK ICE PLANT

    Henky Moriska
    Ice Story
    Block Ice
    Plant
    Layout
    Block Ice Plant Layout
    Block Ice Plant
    Refrigeration
    System
    Schematic
    Block Ice Plant Design
    Ice Can
    Ice Can
    Cooling
    Capacity
    Untuk membekukan 1 ton air / 24 jam dari suhu air +30°C
    hingga menjadi es -5°C

    • Sebelum pembekuan 1000 kg/24.60.60 s x (30-0)K x 4.19


    kJ/kg.K = 1.455 kW
    • Panas laten pada waktu pembekuan 1000 kg/24.60.60 s x

    Cooling 335 kJ/kg = 3.877 kW


    • Setelah pembekuan 1000 kg/24.60.60 s x [0-(-5)]K x 2.1

    Capacity
    kJ/kg.K = 0.122 kW

    Maka jumlah kapasitas panas secara teori adalah 5.454 kW.

    Pada umumnya pabrik es di Indonesia menambahkan 30%


    dari perhitungan kapasitas berdasarkan teori untuk
    mengatasi beban tambahan tersebut diatas, sehingga
    menjadi 5.454 kW x 1.3 = 7.09 kW (6100 kcal/jam)
    Compressor Selection
    EVAPORATOR / VERDAMPER
    EVAPORATOR
    / VERDAMPER
    Berdasarkan perhitungan dan kondisi tersebut
    diatas, dapat diambil kesimpulan untuk 1 ton es
    balok per hari diperlukan herring bone coil
    sebesar 4.2 m2

    Berapa batang besi (pipa 32A dengan diameter


    EVAPORATOR luar 42 mm dan panjang tiap batang 6 m) yang
    diperlukan untuk membuat evaporator herring
    / VERDAMPER bone pabrik es balok dengan kapasitas 30 ton
    per hari?

    Luas herring bone yang diperlukan 30 x 4.2 =


    126 m2. Luas tiap batang pipa Ap = 3.14 x 0.042
    x 6 = 0.7913 m2. Maka diperlukan pipa sejumlah
    126 / 0.7913 = 160 batang.
    Condenser

    • air cooled condenser Tc 40°C hingga 45°C


    • water cooled condenser Tc 38°C hingga 42°C
    • evaporative condenser Tc 35°C hingga 40°C
    Condenser
    Air-Cooled Condenser
    Condenser Water-Cooled Condenser
    Condenser
    Evaporative condenser
    Block Ice
    Plant
    Layout
    Block Ice Plant Layout
    Ice Block Plant Components
    Brine Tank
    Ice Block Plant Components
    Water Filler
    Ice Block Plant Components
    Dip Tank & Ice Launcher
    Ice Block Plant Components
    Crane
    Ice Block Plant Components
    Agitator
    Thank you
    Terima Kasih
    Hatur Nuhun

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