QUALITY CONTROL

SITE INSPECTION CHECKLIST

EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection : 23/09/2023 (BOTTOM REINFORCEMENT)

Item Description CCCC Site QAQC SC

PRE CONCRETING CHECKLIST
Yes No Yes No Yes No
1.0 Temporary Prop
1.1 Drawing have been approved
1.4 Materials delivered to site have been inspected
2.0 Scaffold Works
2.1 Final design checked
2.2 Using approved material
2.3 Erection as per shop drawing
3.0 Form Traveller
3.1 Location, Orientation, Elevation and Dimension
3.2 Form material, Cleaned & Oiled and Shoring
3.3 Joints, Form Ties and Propping
3.4 Working Platform
3.5 Cleanliness
3.6 Formwork hanger bars secure (no loose nuts/bars)
4.0 Steel Reinforcement Bar
4.1 Tied Rebar, Placing and Spacing
4.2 Size, Lap Length and Anchorage
4.3 Concrete Cover
4.4 Cleanliness
4.5 Final concreting level
4.6 Ducting installed as per drawing
4.7 M&E conduit/pipe opening installed
5.0 Bearing pad installation
5.1 Size in correct dimension
5.2 Location of bearing pad
5.3 Name of manufacture :
5.4 Date of manufacture :
5.5 Serial number :
5.6 Other identification marks :
6.0 Tendon Installation
6.1 Ducting supported properly
6.2 Grout tube and accessories (inlet and outlet)
6.3 Ducting profile (dipping)
6.4 Correct anchorage type
6.5 Correct spiral size and length
6.6 Drainpipe
6.7 Total Quantities correct for each segment
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection :

Item Description CCCC Site QAQC SC

CONCRETING CHECKLIST
Yes No Yes No Yes No
1.0 Concreting Works
1.1 Grade of Concrete: C55
1.2 Slump and Temperature:
1.3 Date and Time Concrete Pouring Start:
1.4 Date and Time Concrete Pouring Finish:
1.5 Reinforcement Bar Comply With Drawing before Casting
1.6 Formwork Comply With Drawing
1.7 Setting Out Comply With Drawing before Casting
1.8 Cleanliness before Casting
1.9 Concrete Cube Taken: nos
Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection :

Item Description CCCC Site QAQC SC

POST CONCRETING CHECKLIST
Yes No Yes No Yes No
1.0 Post Concrete
1.1 Minimum period of formwork obtained before striking off
1.2 Honeycomb
1.3 Cracks ( Shrinkage, Structural, etc )
1.4 Finish Surface ( Side, Top, etc )
1.5 Dimension and Alignment.
1.6 Verticality
1.7 Air Bubbles
1.8 Bulging
1.9 Segregation
.10 Curing Compound
1.11 Gunny Sack Place on Top of Concrete
1.12 Exposed rebar
1.13 Props are Immediately Provided After Dismantling ( If Applicable )
1.14 Remedial Work As Per Approved Method ( If Applicable )
2.0 As-built Survey
2.1 As-built survey has been done
Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection : 23/09/2023 BOTTOM REINFORCEMENT

Item Description CCCC Site QAQC SC

TENDON CHECKLIST
Yes No Yes No Yes No
1.0 Tendon Installation
1.1 Total quantities
1.2 Tendon spacing (horizontal)
1.3 Tendon profile (vertical)
1.4 Tendon support
1.5 Sheathing/Ducting joints
1.6 Anchorage/ Bearing plate
2.0 Bursting reinforcement
2.1 Grout inlet and outlet
2.2 Length of live & dead end
Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection :

Item Description CCCC Site QAQC SC

FORM TRAVELLER CHECKLIST Yes No Yes No Yes No
1.0 Installation of Form Traveller
1.1 P2-DUO
Segment no:____________
1.2 Survey/marking the position of bottom track for form traveller
Removal of debris and surface level on web for the location of track
1.3
bottom to be positioned

1.4 Traffic management activated

2.0 Sequence Installation
Install bottom tracks on to position and ensure that the embedded tie
2.1
down bars extended from middle of main beam.
2.2 Measuring centre distance between 2 bottom track

2.3 Tighten the tie down bar

To check surface between bottom track and front fulcrum travelling wheel
2.4
for advancing of the form traveller
2.5 Check Installation main truss and temporary supported by scaffolding
2.6 Inspect horizontal connector between two main truss and pin shaft.
2.7 Check back anchor pole beam and tie down bar.
Check the top cross beam front cantilever , pole beam , top cross beam
2.8
and lock with nuts.
2.9 Check rear boom, bottom beam, longitudinal beam and bottom formwork.
2.10 Check lifting beam and external formwork close to concreted segment.
2.11 Check · bottom platform protective railing,
2.12 To check form traveller In oosition
Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection :

Item Description CCCC Site QAQC SC

ADVANCING FORM TRAVELLER CHECKLIST
Yes No Yes No Yes No
1.0 STEP 1
1.1 Previous segment No: _________________________
1.2 Concreted, Stressed and Grouted.

1.3 Hydraulic Device for advancing installed

1.4 Release tie down bar from main truss
2.0 STEP 2
2.1 Remove tie rod internal and external formwork.
Lower the external and bottom formwork 200mm away from existing
2.2
concrete
2.3 Retract the inner side formwork
Lower the anchor point behind the Internal sliding beam to make Internal
2.4
formwork drop 100mm.
Jack up the front Fulcrum of the traveller and remove the front support
2.5
pad and block
2.6 Lower the front Fulcrum wheel onto shifting track.
3.0 STEP 3
Remove Internal side formwork (bottom formwork) and rear lifting point at
3.1
the flange

Remove all pin shaft at rear spreader beam at outer formwork sliding
3.2
beam

Remove all the front and rear cantilever beam and fit temporary on the
3.3
external formwork.
4.0 STEP 4
4.1 Check the hydraulic shifting device is good condition.

Start the advancing ,Push the hydraulic shifting device at the same time
4.2
to move the form traveller until final position.

Lifting the front fulcrum point using hydraulic jack and separate from the
4.3
top surface of the track.
4.4 Install the block and backing plate
4.5 Install and adjust anchor bar for main truss
5.0 STEP 5
Adjust the boom, set the elevation external formwork and bottom
5.1
formwork
5.2 Tie the web and bottom bars
5.3 M&E Conduit/pipe/opening Installed Checked
5.4 Move the internal formwork into oosltion and adiust the elevation
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Reason for Failure / Re-inspection

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

Location : BR54/P2-DUO

Date of Inspection :

Item Description CCCC Site QAQC SC

DSMANTLING FORM TRAVELLER CHECKLIST
Yes No Yes No Yes No
1.0 Dismantling
1.1 P2-D1/P2-U1
Mid Segment No:______________ End Segment No:___________
1.2 Mobile Crane checked (if any)
1.3 Working platform and protective railing checked
1.4 Traffic Management Activated
2.0 Sequence Dismantling
Remove form traveller internal formwork, internal formwork strengthen
2.1
frame and Internal sliding beam by using mobile crane.
2.2 Remove working platform and unnecessary guard rail.
Install the hoist on the top surface of the SBG and connect to the front
2.3
and rear bottom cross beam through pulley blocks and steel wire rope.
Loosen the bottom formwork and remove boom gradually by using the
2.4 jack and the pole beam.
So that the hoist can bear the weight of the bottom formwork system.
The hoist lowers the bottom formwork system through the wire· rope and
2.5 drops to the ground.
Generally, remove the components, connection bolts, separate and stack
them.
Remove the sliding beam, the suspension beam, and the spreader
2.6
connection pin

The shaft and the hoist are slowly lowered, and the external formwork ls
2.7
dropped to the ground.
2.8 Remove truss connection bolt and using crane to lift too beam.
Install temporary support to hold main truss with scaffolding or bracing
2.9
strut
2.10 Remove horizontal connection between 2 main truss.
2.11 Remove the main truss
2.12 Remove tie down bar and bottom track beam.
Reason for Failure / Re-inspection
 QUALITY CONTROL
SITE INSPECTION CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev: 01
Construction Process: Cast In-Situ Segmental Box Girder Bridge Page 1

ALLOWED to proceed with the next stage of work NOT ALLOWED to proceed with the next stage of work

Name/Signature of
Designation: Date:
Contractor

Name/Signature of
Designation: Date:
Site QAQC

Name/Signature of
Designation: Date:
Supervising Consultant (SC)
Name/Signature of
MRL / ICE Designation: Date:
(OPTIONAL)
 CONSTRUCTION RECORD SHEET
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev:
Construction Process: Formwork Page

Section Location / No. BR54/P2-DUO

/

Pile Cap / Pier Shaft No. P2 Date/Time 23/09/2023

/

Type of formwork

Material

Formwork bracing condition

Level of formwork(mm)

Formwork dimension(mm)

Formwork verticality

Gap between formwork panel (mm)

Staggered value between formwork panel (mm)

Cleanliness

Surveyor to confirm the foundation pit setting out /

coordinates of the pit corners
/
Others

Name/Signature of Contractor Designation: Date:

Name/Signature of Site QAQC Designation: Date:

Name/Signature of
Designation: Date:
Supervising Consultant (SC)

21/06/19 Rev 00 BR-0011

 CONSTRUCTION RECORD SHEET
EAST COAST RAIL LINK (ECRL) PROJECT
Method Statement Ref No: ECRL-S3-BR-MS-0015 Rev:
Construction Process: Rebar Installation Record Page

Section Location / No. BR54/P2-DUO

/

Pile Cap / Pier Shaft No. P2 Date/Time 23/09/2023

/
Quality inspection of rebar

Type and number of rebar 5

6
Spacing of rebar (mm) 5
6
Connection type

No of concrete spacer used (per square )

4m2

Lapping Rebar length(mm) 5

6
Others

Name/Signature of Contractor Designation: Date:

Name/Signature of Site QAQC Designation: Date:

Name/Signature of
Designation: Date:
Supervising Consultant (SC)

21/06/19 Rev 00 BR-0012


Method Statement Ref No:
Construction Process:
CONSTRUCTION RECORD SHEET
EAST COAST RAIL LINK (ECRL) PROJECT
ECRL-S3-BR-MS-0015 Rev:
Curing / Thermo Coupler Temperature Record
/ Page

Section Location / No. BR54/P2-DUO

/

Pile Cap / Pier Shaft No. P2 Casting date

/

Pile Cap Number P2

Design
Curing Date Start End
Strength(N/mm2)

Method of curing Remove Formwork Date

Concrete Surface Surrounding

Date/Time Temperature(ºC) Remark
Temperature(ºC) Temperature(ºC)

Temperature Record

Name/Signature of Contractor Designation: Date:

Name/Signature of Site QAQC Designation: Date:

Name/Signature of
Designation: Date:
Supervising Consultant (SC)

21/06/19 Rev 00 BR-0013


Method Statement Ref No:
Construction Process:
CONSTRUCTION RECORD SHEET
EAST COAST RAIL LINK (ECRL) PROJECT
ECRL-S3-BR-MS-0015 Rev:
Earthing Resistance Test Record
Page

Section Location / No BR54/P2-DUO

/

Apparatus Model Test Date

Earthing Name

Earthing Position Specified Resistance Actual Resistance Test Result Recorder

Name/Signature of Contractor Designation: Date:

Name/Signature of Site QAQC Designation: Date:

Name/Signature of
Designation: Date:
Supervising Consultant (SC)

21/06/19 Rev 00 AW-0001

 CONCRETING WORK CHECKLIST
EAST COAST RAIL LINK (ECRL) PROJECT

Location/Chainage: Date:

Structure/
Element/Construction
Process:

RFI Level 1 Level 2 Level 3

No. Item Reference
Signature/ Signature/ Signature/
Number Date Date Date
Initial Initial Initial

1 Pre-Concreting

2 During Concreting

3 Post-Concreting

7 Days Cube Strength

4 Test
28 Days Cube Strength
5 Test