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INSTRUCTION MANUAL
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CHINA STATE SHIPBUILDING CORPORATION

esse NANJING LUZHOU MACHINE co.. LTD.


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..
------------------------

.
- INSTRUCTION MANUAL
FOR OIL SEPARATORS
r I

KYDR203CD-23 I
G ).

KYDR203CD-2360
KYDR303CD-2360

..

CSSC NANJING LUZHOU MACHINE CO . , LTD.

THE PEOPLE'S REPUBLIC OF CHINA


..

Content

Rules of Safely Operation


1. Technical Data ·········1

2. Working principle ............................................... ·2

•..•..•.....•....•...•..•..........• 4
3. Construction and Functions

4. Installation ························6

5.. Adjustment "·12

6. Application "13

7. Trouble and Shootings ......................................... -16

8. Lubrication ·18

9. Special Tools············ ·19

10. Spare Parts ...................................................... 21

11. Maintenance
•.••..................•..••••.••................... 22

12. Assembly and Disassembly ................................. 24

'"
------

Rules of Safely Operation



• The separator is a kind of. high speed rotating machine. It generates
large centrifugal force when the bowl is working. In order to ensure
the safety of operators and equipment, the following rules shall be
strictly carried out when using:
1. The separator cannot be started before the main lock ring of the bowl
is locked and the in and out unit and the other tighten screws are
tightened,
2, Any part of the machine cannot be loosened before the bowl stops
completely.
3. If there is unusual vibration, the bowl shall be filled with liquid
immediately, at the same time the power shall be cut off.

• 4. The main parts of the bowl are forbidden to be heated by flame or


welded, especially the bowl body, hood and main lock ring,
5, The bowl parts cannot be exchanged with the other bowl parts for
.. using, even if the same model.
6, When the assembly mark of the main lock ring extends 25 degrees to
the relevant mark of the bowl body, do not use the machine and
contact the manufacturer.
7. Do not use the more corrosive, density and different features liquid
than liquid when buying for the machine. If necessary, contact the
manufacturer,
8. Check the corrosion and worn of the bowl parts every 5 months,
especially the bowl discharge outlet, the screw of the main lock ring,
etc. If the separating material is corrosive, it shall be checked more
frequently.
9. Only the spare parts supplied by the manufacture shall be used.
Main TechnicalData 1

Main technical data for separator


1. Bowl rotary speed: 6930 r/min
2. Speedometer rotary speed: 79-83r/min (50HZ)(KYDR203CD-23)
95-102r/min (60HZ)(KYDR203CD-2360)
95-102r/min (60HZ)(KYDR303CD-2360)
3. Sludge chamber in bowl: 1.2L
4. Starting time: ::=::;3min
-2min
5. Stop time(application of brake):
6. Motor type: YlOOLl-4-H-B5
22C-32
7. Motor power: 2.2kW
8. Dirty oil suction intensity: ::=::;0.04MPa
9. Clarified oil paring disc outlet pressure: ~O. 2MPa
lO.Overall dimensions: (LXBXH)
With AC marine motor 882X530X783
With DC marine motor 1017X530X783

This product IS to be accepted and tested as per the GB!T5745 Marine Disc
Separator.
1

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Working principle 2

The liquids and solids, which are interactive indissoluble and with different densities, will
be separated and sediment in the centrifuge and gravity force fields.
The separations that occur in the gravity field are called gravity separation and
sedimentation; in the centrifuge field called centrifugal separation and sedimentation.
Gravity separation
The indissoluble liquids and solids with different densities will be separated and sediment
slowly by the gravity in the gravitational fields. The solid particles freely settle down to the
bottom because of heavier gravity and the lighter liquid float up, so the separation and
sedimentation take place. This gravity separation and sedimentation need a very long time
and cover a large area.

Centrifuge separation
The indissoluble liquids and solids with different densities will be separated while they
are rotated at a high speed in the bowl, where the particles with heavier density move to the
inside wall of bowl body, the lighter liquid toward the center of the bowl . Because the
centrifugal force generated in the centrifuge fields in much larger than the gravity force, it
takes only very short time for the centrifuge separation to achieve the same separation
efficiency in the gravity fields. Especially the gravity separation can not be available, the
best method is centrifuge separation.

mixed liquid

Light liquid
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-2-

Separation space
,
There is a stack of discs installed in the bowl, which divide the bowl space into many ;
conical cavities. That can shorten the sedimentation distance and improve the separation
efficiency.
The moving trace ofthe limit particle "A" occurs between the discs(conical cavity).

Separation methods
As per the requirements of application and the bowl functions, there are 2 methods of
separation of both purification and clarification. •
1. Purification:
Purification method is to separate the mixture liquid into phase of Liquid-solid, the liquid
is the continuous phase. There is an inlet and two outlets on the separator machine.

Mixed liqUi~lL. ....11--';:."" 'ph~' liquid

2. Clarification:
Clarification method is to separate the mixture liquid into two phase of Liquid-liquid or
liquid-liquid-solid. The light phase liquid is the continuous phase. There is an inlet and two
outlets on separator machine.

Mixed llq~l i,

_~
.....JI ~Llgh' phase liquid

heavy phase liquid

-3-
..
~

Construction and Functions 3


I .'
-
..
Disc centrifuge is mainly composed of
1. Fame(including brake)
2. Bowl
3. Vertical shaft system
4. Horizontal shaft system
5. Tachometer
6. Oil pump
7. Motor

The main structures of the drive system and bowl shall be described as follows:
1.Drive system
The electric motor drives the bowl by
means of the friction coupling and the
- Vertical shaft
gear drive.
The friction coupling can guarantee a
smooth acceleration and running, and
protect the electric motor and gear drive
• from overloading while starting the Worm gear'

machine. The flexible buffer structure is


used in the vertical shaft system to reduce _ Small worm gear
the vibration and wear of the drive
system ..
The speedometer can deck whether
the centrifuge runs normally or not. The
rotating speed of the speedometer should
. Friction coupling
be within the range indicated in technical
specification at the normal condition.
Because of the great rotation inertia
of bowl while running , it takes much rl
[----1, !,
time to stop the machine freely. Using
brake unit can reduce the stopping time i i
! .

and pass through the critical speed of the L...i


spindle quickly. In case of emergency,
Use the brake .


.. -4-

2.Bowl
It

,
_"~-- - Distributor
Gravity ring -

Bowl cover

Top disc

Discs unit
Shaft sleeve

2.1 Structure
The bowl assembly is the key parts of the centrifuge. See the above figure. The large
lock ring locks the bowl hood. There are a distributor, a stack of discs and a top disc
installed in the bowl. There is a light phase chamber formed between the level ring and
the neck of the top disc, and also a heavy phase chamber formed between the small
lock ring and the top disc. There, one gravity ring is installed which can adjust the
interface of the light phase and heavy phase. The feeding raw oil and flushing water are •
all fed into disc stacks through the chamber under the dis~rlbutor.
2.2 Separation function
The lowing condition of liquid in the bowl: "
The raw oil to be treated in fed into the disc stack via feed pipe and distributor. The
solids, water and soap stock(heavy phase)move toward the wall of bowl body along the
under surface of discs, collected in the heavy pbase chamber and pumped out by the
heavy paring disc(heavy centripetal pump), The light phase moves tv wards the center
of the bowl along the outer cone surface of the discs, entering the collect and t)le sludge
gathering on the inner wall of the bowl. When purification, the light liquid is to be
discharged out by the gear pump from the center of the bowl. The sludge gathering on
the inner wall of the bowl will be manually discharged out when separators stops,
Sealing water:
In order to protect the light phase leakage from the heavy phase, the sealing water(hot
water)must be fed into the bowl through the sludge oil inlet pipe. The sludge oil can be
fed in only after water seal is completed,
Attention: The water sealing water is not allowed to feed into the bowl during
purification.
Gravity ring:
Due to the balance ofhydrodynamic pressure, the interface will be formed between the
light phase and heavy phase in the bowl while the bowl rotating, The gravity ring can"
adjust the inter face of light phase and heavy phase, As per the characteristic of the
feedstock and the processing requirements, select the proper gravity ring.

====="=======- -----=--==" •
-5-
..

Installation 4

Attention: The centrifuge with the bowl can not be allowed to hauled and hoisted
during instaJlation, other wise the bearings and the spindle will be damaged!

Take into consideration the enough space available to maintenance and service the
centrifuge when installation. The foundation can be of steel structure or concrete, but
must be firm, plane and level, so that in can reduce the vibration.
All the outside pipes connection with the separator must be used with hose-pipe, so as to
isolate the outer vibration affecting the separator.
When install the separator on board, the horizontal shaft of the separator is
recommended to be kept paralleling to the longitudinal shaft of the ship thus it can reduce
influence when the ship swings.
The electric motor's connection shall meet the requirements as per the power supply of
Technical Specification and make sure that the rating direction is correct.
The overall dimensions shows in the following Figure .

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(1) water seal ing
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(2) dirty water. ~
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Means of the serial number (Pg.8)
(1) center of gravity
(2) vertical shaft center line
(3) pump of dirty oil outlet plan
(4) pump of cleaning oil and dirty oil inlet plan
(5) dirty water outlet center
(6) separator seat installation plan
(7) dirty water outlet plan
(8) vertical shaft center line
(9) installation hole diameter of separator seat
(10) center of gravity
(11) pump of cleaning oil inlet and outlet center
(12) motor-hand
(13) horizontal shaft center line
(14) pump of cleaning oil inlet and outlet center

..


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!I ( 10) dirty water


(11) outlet of dirty water
I
,I (12) manometer
II
Ii, (13) outlet of cleaning oil
(14) inlet of dirty oil
II (IS) oil filter
(16) vacuum gauge
II
I' (17) to dirty oil box
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(l)Separator
I! (2)heated oil into separator
I (3) thermograph
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(4) heater
Ii I.1 j .1 (S)steam
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{6)condensation water
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, (7) to heater
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I (8)cleaning oil
(9) dirty 0 il
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Installation basement drawing

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590
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750
_-----------_._--------_.

-11-
Adjustment 5

.- 1. Preparation before adjusting


Select the right gravity ring and fit it on the bowl hood as per the density of the sludge
oil.
Check whether the gear housing is filled with the right lubricant oil or not.
Check both dirty/purified oil pipe lines, and open both valves of the feeding oil inlet
and purified oil outlet.
Open the heater, to heat the oil and adjust it to the suitable temperature.
2. Start-up
Check the speed and rotating direction of the speedometer and make sure that the
centrifuge works in the normal operation condition. If and abnormal vibration and
noise occur, switch off and stop the centrifuge by the brake immediately. And then
check the assembly of the centrifuge until the trouble removes off.
3. Adjusting of the water sealing
Feed the sealing water until the water flows out of the heavy phase outlet. The water
sealing is set up in the bowl.
4. Adjustment of the sludge oil separating capacity
A mount of the water should be flowed out from the heavy phase on the bowl when
sealing water feed into the bowl.
Open the inlet valve of the sludge oil, to fill the sludge oil into the bowl.
According to the kind of the sludge oil of kind, adjust the feeding valve until the flow
is stable in conformity with the rated capacity.

=======~==~===
-12-
Usage
6

1. Operation
Before start-up
Check the assembly of the centrifuge.
Make sure that the gravity ring is right.
Check the lubrication oil level in the gear housing.
Check whether the motor rotating direction is right.
Make sure that the brake is released.
Check whether the stop bar is turn out, and tighten the lock nut.
Check whether the recycle system of the wool fat is working properly.
Make sure that the valve before the wool fat delivery pump is opened.
Start up and running (separating:)
Switch on the power and start the centrifuge. If any abnormal vibration and noise
occur, switch off and stop immediately. And then check the centrifuge.
Check the rotating speed of speedometer is at full speed. The reading IS at 79~
83r1min for type KYDR203CD-23, at 95~ I02r/min for type KYDR203CD-2360
and KYDR303CD-2360.

When bowl is ready for purification unit function:


Open the sealing water valve, feed about 2 or 3 liters water into to the bowl up to the
dirty water outlet.

When bowl is ready for clarification unfit function:


To convert the valve slowly, and feed the sludge oil into to the bowl, meanwhile.
To adjust the sludge oil inlet valve, regulate the suitable separation capacity.
To adjust the pressure of the purified oil outlet, enter into normal separation statue.

stop
To close the heater and convert the valve, make the sludge go into the intermediate
tank from recycle system net.
To shut off the motor, apply the brake when the speed of the bowl slows down before
1000rlmin, or let it stop freely.

Attention:
1) The bowl must be cleaned when fmish the work every time.
2) Do not loosen any fixing fittings before the machine stops completely.
3) The oil seal on the machine is valid for 1 year. The oil seal should be done again when
over 1 year, or machine lays idle for long time.

2. Select the gravity ring


Each separator is provided with a set of special gravity rings of different bores. The
set for separating water can be used to separate oil-water mixtures of different special

-\3-
gravity and composition by selecting jhe ring with appropriate bore. In general, the
best separating effectiveness is obtained by the selection of the special gravity ring
with a larger bore, on condition that the water sealing in the separating drum. would
not be destroyed, and interface of oil and water should not be so near the wall of the
drum body that is would stay at the external circumference of the neck cover. If this
phenomenon takes place, oil will flow out of the circumference of the neck cover
along with water, and then water sealing is destroyed.
The selection of the special gravity ring for the oil separator can be made by reference
to fig.

Gravity of the oil Size of the gravity

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----~o:::::-::::::..c--;-"--i .':::'_:.r: r'


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- - •, •...•'.t++H" "', --"'--L_-'~-~--}'-l .J


·-~.~-j~=~Ll_~_I1i+i-iC2'"
Measure temperature Separation temperature
of the oil CC) of the oil CC)

The appropriate bore of the special gravity ring can be readily obtained from the diagram,
when the temperature selected for separation ofthe oil.
For example: knowing that the special gravity ring of oil to be separated at 60'C is 0.888,
and the separation temperature is 70'C ,find the bore of the ring.
First draw a vertical line upward from 60'C on the left part of Fig. Intersecting with the'
horizontal special gravity line at 0.888, and then at the intersecting point draw a line
parallel to the inclined lines until it intersects with the transition line; and then from the

-14-
intersecting point draw a curve parallel to the curves in the right part until it intersects with
the verticalline3 denoting the separation temperature of 70 e and the reading on the right
0

vertical axis is between 75 and 78 of the bore of the required ring, approximately cP78rnm,
so it is suitable for the bore of the gravity ring at cP78rnm.
If the gravity of the oil cannot be determined, you will get the best ring after more and
more tests.
In order to keep the separator running normally, the checks should be often carried out
during the course of operation. The check items are as follows:

Standard Actual Check remark


NO. Check item Unit valve measuring time

U±10% lh .
I Voltage V
U±10% lh
2 Current A
KYDR203CD-23
79~83
Speed of 8h KYDR203CD-2360
3 r/min 95~102
speedometer KYDR303CD-2360
95~I02
Lih lh
4 Capacity ~1500
Light phase liquid MPa ~O.2 lh
5 outlet pressure
Dirty oil suction MPa ~O. 04 Ih
6 intensity
The set
Separating ·C temperature lh
7 temperature e±2
Oil temperature in "C ~85 8h
8 gear box
mrn/s ~7. 1 Ih
9 Vibration speed
Ih
10 leakage
.,
" .' I,

Trouble Shooting 7
Mechanical Troubles Trouble Shooting (mechanical functions)
r
Start
Speed Start Start Brake Water
I,
I Abnormal time Speed
smell noise too power power time too in gear Probable Causes Method
,' vibration too too high
low to low too high long box
long

Unbalance ()f the bowl. Cause: not Stop the machine at right; check out the
discharging in time; incorrect assembly; cause and remedy incorrect assembly of
some bowl parts interchanged with other large lock ring will cause fatal danger;
centrifuge; buffer dampers damaged; the replace the buffer dampers and axial buffer
axial buffer springs damaged springs every two years,
Normal for the friction lining while start NOll
1- Bearing overheating Replace them
0\ ,----,---- ,
I
No enough oil ill the gear box Check the quality or lubrication oil in gear
I h",(

The worn wheel worn out Replace them


~.--+----+--
I Rearing worn out or damaged Replace them
t----r---I---
I
j-----'
Applying brake Release the brake
The friction disc worn alit or oiled Replace them
The friction linings worn alit or oiled Remove off the dirty oil
r--------:S,:>i~~
....
r-----+-----_r---~---+-------r-------,
:", Motor is with troubles Repair
The friction disc worm out or oiled Replace
Condensation Drain off the water
Leakage in sealing ofvertical shall system or
Replace the worn out linings
scaling. of the hood
'-----1----t----t----,. _'_""-'
--."
]----------------+----------------1
Stop the machine; check and correct the
Wrong transmission or wrong motor speed
problem
I
Trouble Shooting (separation functions)
Separation Troubles _________________________
-r ~ __

----------------_._----- _-----_._---_.------

clari [lcation puri fication


Purification

I Probable Causes Method


\.
Leakage Too Too much Too much Too much oi I No enough oil
\ on the much oil in the
Poor oil in the oil in water pump suction or
1 separating glass in water outlet discharged
discharged oil delivery
efficiency indication outlet water pipeline water
lube pipeline
The inner diameter Of gravity ring is too Replace the suitable gravity ring.
small. Adjust
-.l
, Incorrect separation temperature. Adjust the valve to reduce th'e feeding oil.
Feeding raw oil is too less. Stop machine and clean the bowl inside.
_______ .-JI--l'-he disc stack is filled wilh sludge.

The water sealing in the bowl is broken Slop feeding the oil, and refill the sealin:
though. water.
Poor sealing between bowl and hood. Re-assembly and check the seal ring.

No enough water sealing in the bowl. Increase the sealing water.


The inner diameter of gravity ring is too Replace with small gravity ring.
large.

Non-tightly pressed or damaged of the Increase separating discs, press tightly an


separating seal ring. replaced with spare parts.

Oil suction pipe leakage. Remove leakage off


Blocking of the filter. Clean filter.
Oil pump safety valve leakage. Tighten it or repair valve.
Oil viscosity too high Raise oil temperature to lower its viscosity

.. I•

.. or •

Lubrication 8

Lubrication ensures that the centrifuge can run reliably and normally. Improper brand,
poor quality of lubricant oil and much more or less quantity can result in bad lubrication or
serious trouble, so that the user should pay attention to lubrication carefully.
Check the oil level of the gear housing regularly to ensure the lubrication is in good
condition.
The bearings in the Drive System (horizontal shaft and vertical shaft) are splash
lubricated by the worm wheel.
The recommended lubricant oils are HH-20 air aviation lubrication oil, or SAE40,
SAE50 lubrication oils. The lubricant oil must be replaced at the first time after)50 hours'
running. The afterward replacement of lubricant oil shall be periodic and dependent on the
quality of the oil.
Clean the gear housing carefully at every replacement.
The following positions must be lubricated and coated by lubricant or grease while
reassembling the complete bowl:
(1) The screw threads of the large lock ring and the bowl body shall be coated with
MoS];
(2) The screw threads of the small lock ring and the bowl hood shall be coated with
MoS];
(3) The fit surfaces between the large lock ring and the bowl hood shall be coated
with MoS];

-i-~----~-;-

-1 h-
"

SpecialTools 9

21410027
etracting threaded rod

11032063
main lock ring spanner

11033083

(
lifting tool for bowl

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\, "'~ ,/,..'...J
..., ", , // ,.//
-. -, ,/ /

1 (( 11032065

spanner for removing


\\ bearing clamp nut
LJ LJ
11032063
gravity lock ring wrench

-19-
----------------------------_._---- ----------------------

No Code Descriping Quantity Usage

1 21410027 Retracting threaded rod 1 For dismantle bowl


(left hand thread)
2 11033083 Lifting tool for bowl 1 For dismantle cover of the bowl]
(left hand thread)
3 11032065 Spanner for removing] -1 For assembly and dissemble of
bearing clamp nut the cover
4 11032063 Main look ring spanner 1 For dismantale big nut
(left hand thread)
5 11032064 Gavity lock ring wrench 1 For dismantale gravity lock ring
(left hand thread)

-20-
Disassembly and Assembly 12

Attention: Never dismount any part of the centrifuge before th~ bowl
is completely stationary!
1. Disassembly
1) Bowl:
The bowl, in which the sludge oil separating process is performed, is the key
component of the centrifuge. It consists of bowl body, bowl cover, disc stack and
main lock ring, etc.
Screw the stopping bar in the grooves on outside surface of the bowl body to
keep it stationary.
Loosen the lock ring (left hand thread) by the wrench.
Attention: If only to change the gravity ring, first screw out the gravity lock with
the gravity lock wrench, then lift off the bowl hood, frame and separating cover unit.
Loosen the large lock ring (left hand thread) by the wrench.
Using special tool (spade, etc.) to remove off the dirt.
Unscrew out the nut on the vertical shaft, loose the stopping bar and release the
brake, then lift up the bowl body off the vertical shaft.
The bowl components please see the decompose drawing attached.
2) Vertical shaft system
The vertical shaft system is the main component of power transmission of the
centrifuge, it consists of vertical shaft, worm, buffer device, bearing, etc.
Drain out the lubricant oil from the drainage outlet of gear housing ..
Dismount the tachometer.
Dismount the mechanical seal and loosen the nuts left hand thread.
Dismount the buffer casing on the frame, lift up the spindle by the lift eye.
Remove the round nut and lock washer, dismount the bearing and worm with the
copper bar knock at slightly.
Attention: Dismounting of the vertical shaft must be carried out after
dismounting of horizontal shaft.
Please see the decompose drawing attached.
3) Horizontal shaft system
The horizontal shaft system is the main component of power transmission of the
centrifuge, it consists of horizontal shaft (spindle) worm wheel, friction couple,
bearing, etc.

-24-
Dissemble the pump components on the right side.
Dissemble the transmission gear, door cover on the body and the tachometer

unit.
Dissemble electrical motor, friction block, friction drum and the oil sealing base.
Dissemble the bolt of the bearing cover and the driving pin on the coupling of
the horizontal shaft and take out the horizontal shaft together with the bearing,
cover and fiction drum from motor side. And then take out the worm wheel from

gear chamber.
4) Oil pump
Oil pump is the component of power transmission of the centrifuge. It is of
single gear type, and consists of driving gear, driven gear, pump seat, pump cover

and bearing etc.


Take off the transmission pin and coupling, and loosen the pressing flange.
Dismount the oil pump, take off the driven gear, and knock at the driving gear
shaft with the copper bar, the driving gear will be removed off from inside of the

pump. I

Please see the decompose drawing attached. I


2. Assembly
As per the counter orders of the a.m. disassembling, assemble the centrifuge.
Attention while assembling:
Clean all parts and gear housing. There are no any impurities allowed to be in it.
The sealing should be any spoiled, please replaced, if there is.
The marks must be aligned to when assembly of the bowl, including the irection,
Lubricate the part position according the chapter 8 Lubrication.
Check and maintenance the parts and positions according to chapter 11.

maintenance.
Note: The common components for type KYDR203CD-23, KYDR203CD-2360
and KYDR303CD-2360 are not listed in the component list. The component
different with each type will be remarked.
For e.g. the vertical shaft with item No.1 ,220000 13 on page 34 is used for the
three types. Worm gear with item No. is used for KYDR203CD-23, item No.
25620002 is used for both KYDR203CD-2360 and type KYDR303CD-2360.

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NO. Code Description Qnty Remark


31 29330001 Dirt water observe tank 1
32 21030050 Washer 1
33 20130016 Flange 1
34 GB6170-86 MI0 Nut 1
35 GB898-88 MIOX30 Screw 1

36 27410011 Name plate


37 27330018 Washer 1
38 21030049 Washer 1
39 24510022 Clean oi 1 pipe 1
40 GB5783-86 M8X30 Bolt 1

41 21030036 Washer 3
42 20130011 Glass 3
43 20730018 View hole cover 3
44 GB806-88 MIO Nut 1
45 27320004 Cover 1

46 20730017 Press cover 2


47 HTl5-10 Bulb plug 1
48 S23 2C-15 220V I5W Plug 1
49 21020040 Light shield washer 4
50 21220014 Glass tube 2

51 21020039 Washer 1
52 21320046 i\ut 1
53 21520015 Clean oil pIpe 1
54 0 16-25 Clamp 1
;)0 IIGB4005-60
cD 32X:3.5X50 Oil proof ruhber hose

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Description Qnty Remark


NO. Code
Seal ring 1
15 21040006
Gravity ring 1 KYDR203CD-23
16 21040049
KYDR203CD-2360

Gravity ring 1 KYDR303CD-2360


21040056
Gravity ring 1
17 26240001
21360001 Big nut 1
18

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NO. Code
1 22220013 Vert ical shaft 1

25620001 Small worm gear KYDR203CO-23


2
25620002 Small worm gear KYDR203CO-2360
KYDR303CD-2360

3 21510001 Bearing sleeve 1


4 GB893.1-86 52 Retainer ring
5 GB292-83 036205 Bearing

6 21010010 Washer
7 21310005 Nut
8 20320006 Bearing seat
9 27520009 Plate spring
10 21310006 Vertical shaft nut 1

11 21010014 Washer
12 GB67-85 M6X10 Screw 3
13 20330003 Shield cover 1
14 21010009 Seal ring 1
15 20730003 Press cover

16 GB5783-86 MIOX25 Bolt 6

17 GB93-87 10 Washer 6
18 20750005 Press cover
19 21050047 .Washer
20 20740018 Buffer cover 1

21 21940001 Buffer ring


22 20330001 Bearing sleeve
23 GB276-89 D207 Bearing 1
24 20750006 Buffer seat 1

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1 GB6170-86 MI0 Nut 1
2 GB848-85 10 Washer 1
3 29130001 Pump cover 2
4 21030015 Washer 4
5 21510003 Sleeve 6

6 25020003 Drive gear 2


7 25020002 Slave gear 2
8 GB898-88 AM10X80 Bolt 8
9 GB1l8-86 A8X40 Pin 4
10 23240002 Pump casing 2

11 28960001 Pump base 1


12 24610002 Oil catch shield 2
13 GB276-89 203 Bearing 1
,..
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14 25030011 Drive gear 2 KYDR203CD-23


25030014 Drive gear 2 KYDR203CD-2360
• KYDR303CD-2360
15 GB1l7-86 A5X40 Pin 2

16 GB5783-86 M8X30 Bolt 1

17 GB6170-86 M8 Nut 1
18 20130015 Flange 2
19 3/16" L=185 Packing 1
20 21320048 Cover type nut 2

21 21020044 Washer 4
22 21320049 Nut 2
23 20320008 Spring seat 2
24 21810021 Spring 2
ry-
~;) 22820001 Safety valve 2

26 GB881-86 5X25 Pin 4

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Annex
Supplying description
In this instruction manual:
• Type KYDR203CD-23 separator IS designed specially to fit to the frequency 50HZ of

electricity source.
• Type KYDR203CD-2360 separator is designed specially to fit to the frequency 60HZ of

electricity source.
• Type KYDR303CD-2360 separator is designed specially to fit to the frequency 60HZ of
electricity source as well as to process the oil with corrosive properties.

..

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~~~
LU ZHOU

T¥l5?-: q:r 00 ~5Jt1111tJL~ if ~[I!-2- if!


(r:\11: T¥l5?-: q:r:$ (lj~~~)

$~i&~.!i5-: i¥iH.: 210039


~Bi!& 1R ffl: i¥iH.: 3901 f§ ffl
ffl ~: (025) 86702104
Et!. i!: (025) 86702116
Et!.-=t-!l!B{tf: SEPARATOR@LUZHOUCOM.CN
~ i11:: : HTTP://WWW.LUZHOU.COM.CN

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