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Pneumatics Electropneumatics 2020
Pneumatics Electropneumatics 2020
ELABOTrainingsSysteme
Aus- und Weiterbildung GmbH
PNEUMATICS / ELECTROPNEUMATICS
Basic and advanced level
Pneumatics / Electropneumatics g Contents ELABOTrainingsSysteme GmbH
C O NTENT S
Pneumatics and Electropneumatics
General information
Editorial ...................................................................................................................................................... 4
Technology that fascinates .......................................................................................................................... 5
Regarding the topic .................................................................................................................................... 6
Pneumatics, electropneumatics in industry .................................................................................................. 8
Properties and system overview................................................................................................................. 10
Pneumatics
Pneumatics g Basic level – training package 50.1
System components .................................................................................................................................. 14
Training systems / Storage ........................................................................................................................ 16
Pneumatics g Advanced level – training package 50.2
System components / Accessories ............................................................................................................. 18
Electropneumatics
Electropneumatics g Basic level – training package 50.3
System components .................................................................................................................................. 24
Means of teaching / Storage ..................................................................................................................... 26
Electropneumatics g Advanced level – training package 50.4
System components / Accessories ............................................................................................................. 28
Pneumatics / Electropneumatics
Simulation ................................................................................................................................................ 34
grafcetMANAGER ..................................................................................................................................... 36
Pneumatics / Electropneumatics
Accessories / Storage ................................................................................................................................ 40
Made
in
Germany
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Pneumatics / Electropneumatics g Editorial
Udo Urban
Managing Director
ELABOTrainingsSysteme GmbH
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ELABOTrainingsSysteme GmbH
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Pneumatics / Electropneumatics g Compressed air and its technical properties
Uses
Compressed air can be used for many different purposes, for examp-
le as active air for conveying materials, e.g. painting, as process air that
is integrated in a process, e.g. drying. Therefore, the pneumatics repre-
sents only a small part of the overall compressed air applications. Tra-
ditional pneumatic systems often work with 6 bar overpressure; which
means that the pressure inside them is about 7 times the atmospheric
pressure. The pressure level in high-pressure networks for pneumatic
applications with a high force requirement can be up to 18 bar. How- ble for generating high output pressures with low discharge quantities.
ever, in that case, special components, hoses and connectors must be On the other hand, screw compressors generate a lower output pres-
used, which are able to withstand this high pressure. In special cases, sure but the discharge quantity is high. Owing to mechanical and ther-
such as the manufacture of PET bottles, the pressure level in the com- modynamic processes, during the compression of the compressed air,
pressed air network can be up to 40 bar. a large quantity of heat is generated, which has to be dissipated from
the compressed air. In many of the older systems, this waste heat re-
Every compressed air system consists of four sub-systems. Compressed mains unused. However, the overall efficiency of the pneumatic system
air generation, compressed air preparation, compressed air distributi- can be significantly increased if the heat that is generated is used me-
on and the actual application. Compressed air is generated by sucking aningfully, for example, for heating, as process heat or depending on
in and compressing the atmospheric air in a compressor and after the the requirement of cooling, for room air conditioning.
preparation stage, which consists of filtering and drying, it is fed to the
application via a compressed air circuit, which consists of the piping Compressed air quality
and hoses, and there, in the application, it is used technically. In pneu- Ensuring the compressed air quality is important, since impurities in the
matic applications, the compressed air is used for carrying out work. compressed air can hinder the working of the pneumatic components
Usually, it is fed to the desired location via valves. In a pneumatic cylin- in the application, or can even result in permanent damage. The prepa-
der, for example, the air is used to have a force act on a cylinder piston ration of the compressed air can be done centrally or in de-centralised
and thus, to move it in a particular direction. Pneumatics is considered fashion. Centralised preparation takes place in the vicinity of the com-
to be a simple technology that is inexpensive to procure. pressor station, before the compressed air is fed to the distribution net-
work. In contrast, the decentralised preparation takes place directly be-
Generating compressed air
Usually, an electric motor generates a mechanical movement that is
transferred to a piston or compressor screw. Using the intake and out-
let valves suitably, atmospheric air is first compressed and then pushed
into the compressed air network or an upstream air tank. Several com-
pressors are often run in combination in systems that have a very high
compressed air requirement. Unregulated, large compressors are used
for providing the base requirement; the peak load is often covered by
an rpm-regulated compressor. A suitable controller coordinates the
operation of the complete compressor system and ensures the most
efficient possible operation. Depending on the required pressure and
the desired discharge quantity, different types of compressors can be
used. For example, multi-stage piston compressors are especially suita-
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Pneumatics / Electropneumatics g Possibilities of pneumatic systems
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Pneumatics / Electropneumatics g Properties and system overview
P NEUMATICS TRAININ G PA C K A G E S
Properties and system overview
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ELABOTrainingsSysteme GmbH
4
5
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ELABOTrainingsSysteme GmbH
PNEUMATICS
Basic level
Training package 50.1
Advanced level
Training package 50.2
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Pneumatics g Basic level – Training package 50.1 g System components
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ELABOTrainingsSysteme GmbH
40 715 1 2
Pneumatic compontent assortment BASIC
10 Manometer 1 I05003
11
Applications – basic level, pneumatics
The application overlays are put on the Pneumatic Applications Board.
As a result, the component sockets that are not relevant for the task at
hand are covered, with the task-relevant ones remaining clear and car-
rying wiring symbols. The application overlays are designed photo-rea-
listically with 3D graphics, to promote sustained understanding and to
ensure application-relevant processing of the assigned task.
1 2
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Pneumatics g Basic level – Training package 50.1 g Teaching materials / Storage
® ®
Manual "Pneumatics" - Pressure reducing valve Practical Experiments, with Solutions ELABOTrainingsSysteme Practical Experiments ELABOTrainingsSysteme
controls Version 4.1 – Cat. no. 40771CD-ENG Version 4.1 – Cat. no. 40770CD-ENG
Pneumatics Pneumatics
- Process-dependent sequence
controls
- Hard-wired programmed
controls
®
ELABOTrainingsSysteme GmbH ®
Pneumatics
(pneumatic actuation)
- AND-valve (non-return valve)
- OR-valve (non-return valve)
- Throttle non-return valve
(non-return valve)
40772CD-ENG
Set of Transparencies
g Generating compressed air
g Control technology
g Logic controls
g Sequence controls
g Time-dependent
sequence controls
g grafcetMANAGER
g Pneumatic components
g Tasks
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ELABOTrainingsSysteme GmbH
Regulator Time delay valve, normally closed Expansion Slots for cylinders Time delay valve, normally closed 2
and valves 5/2-way valve, bistable 14
4 2
12
3/2-way valve
actuated by compressed air actuated by roller lever 1 3
40780-ENG
5 1 3
Set of TECHNOCards®
metal pistons
Compressed air pickups Compressed air pickups Compressed air pickups
Air filter
3/2-way valve with 3/2-way valve with
latching pushbutton, latching pushbutton, Double-acting
normally closed normally closed cylinders
Pneumatics
Ø 4, 6, 8 Ø 4, 6, 8 Plastic pistons
attachments Hose cutter
3/2-way valve with 3/2-way valve with
latching pushbutton, latching pushbutton,
Compressed normally closed normally closed
air limiting valve
2
Drain valve Pneumatic indicator Pneumatic indicator Two-way valve 1 1
Single-acting (OR function)
Compressed air pickups cylinder
40781-ENG
A
Key elements: Pressure control valve Compressed air filter Cylinder tube Return spring Stripper Quick ventilation valve
2
2
1 1
1 3
Piston rod
Control lines
3/2-way valve, mechanically actuated Two-way valve
4 2 2
Adjusting spring 1 3
14 12
5 1 3
Secondary ventilation A
Ventilation
Twin pressure valve 5/2-way valve, bistable, Quick ventilation valve
Piston
40782-ENG
Diaphragms Ventilation pneumatically actuated
Piston seal
Flux compensation chamber Pressure connection 2
4 2
Filter insert 14 1 1
Q-compensation connecting pipe Double-acting cylinder P1 P2 5 1 3
Adjusting spring
5/2-way valve, monostable, Twin pressure valve
blocking device
Valve Control lines
Condensation water A
Symbol Ventilation
P1 P2
Throttle valves for end position damping Double-acting cylinder Pressure gauge
small parts
40 794
Plastic case for
pneumatic components
g With foam inserts for reception
of the pneumatic components
g System case with fold-
away handle, can be linked
with the electropneuma-
tic component case
Case dimensions:
(w x h x d)
400 x 105 x 300 mm
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Pneumatics g Advanced level – Training package 50.2 g System components / Accessories
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ELABO TrainingsSysteme GmbH
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ELABO TrainingsSysteme GmbH
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ELABOTrainingsSysteme GmbH
ELECTROPNEUMATICS
Basic level
Training package 50.3
Advanced level
Training package 50.4
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Electropneumatics g Basic level – Training package 50.3 g System components
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ELABOTrainingsSysteme GmbH
1 2 3 4
1B2
1B2
1A1
1S1
1 2
1V3
Tauchbecke
n
1 2
1V2
40 767
5 6 7 8
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Electropneumatics g Basic level – Training package 50.3 g Teaching materials / Storage
® ®
Manual "Electropneumatics" g Pneumatic components Practical Experiments, with Solutions ELABOTrainingsSysteme Practical Experiments ELABOTrainingsSysteme
controls - OR-valve (non-return valve) Version 4.1 – Cat. no. 40774CD-ENG Version 4.1 – Cat. no. 40773CD-ENG
Electropneumatics Electropneumatics
- Process-dependent sequence - Throttle non-return valve
controls (non-return valve)
- Hard-wired programmed - Pressure reducing valve
®
ELABOTrainingsSysteme GmbH ®
- Capacitive sensors
Im Hüttental 11
85125 Kinding - Germany
Tel.: + 49 (0) 84 67/ 84 04 - 0
Fax: + 49 (0) 84 67/ 84 04 44
E-mail: sales@elabo-ts.com
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ELABOTrainingsSysteme
Aus- und Weiterbildung GmbH Set of Transparencies
Electropneumatics
40774CD-ENG 40773CD-ENG
Instructor's Manual Student Manual
91 903 40775CD-ENG
Set of media folders Set of Transparencies
40775CD-ENG 40 793
Set of Transparencies Plastic case for
g Generating compressed air electropneumatic components
g Control technology g With foam inserts for re-
g Logic control ception of the electro-
g Sequence control pneumatic components
g Time-dependent g System case with fold-away
sequence controls handle, can be linked with the
g grafcetMANAGER pneumatic component case
g Electropneumatic components
g Pneumatic components Case dimensions:
g Tasks (w x h x d)
400 x 105 x 300 mm
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ELABOTrainingsSysteme GmbH
Regulator Time delay valve, normally closed Expansion Slots for cylinders Time delay valve, normally closed 5/2-way solenoid impulse valve, Compressed air feed Compressed air pickups
and valves
monostable Ø4
®
Set of TECHNOCards
Compressed air pickups Compressed air pickups Compressed air pickups
from the solenoid coils
Air filter of the monostable 5/2-
3/2-way valve with way valves Plus 24 V and 0 V from
3/2-way valve with
latching pushbutton, latching pushbutton, the solenoid coils
normally closed normally closed of the bistable 5/2-way
valves
Compressed air feed Compressed air feed
Ø 4, 6, 8 Ø 4, 6, 8 Compressed air feed
Compressed air feed Compressed air feed Ø 4, 6, 8
Compressed air pickups Compressed air pickups Ø 4, 6, 8 Ø 4, 6, 8
Electropneumatics
Ø 4, 6, 8 Ø 4, 6, 8 Compressed air feed
Ø 4, 6, 8
3/2-way valve with Plus 24 V und 0 V
3/2-way valve with from the solenoid coils
latching pushbutton, latching pushbutton,
Compressed normally closed of the bistable
normally closed 5/2-way valves
air limiting valve 5/3-way solenoid im-
5/3-way valves pulse valve. Bistable,
Drain valve Pneumatic indicator Pneumatic indicator locked in center position
Compressed air pickups
Plus 24 V und 0 V from
Laminated, colour-printed charts 3/2-way manual the solenoid values of Voltage pickups,
3/2-way manual
shut-off valve the monostable 3/2-way freely selectable
shut-off valve
valves
Slots for stop valves (twin pressure valve, two-way valve, Expansion Slots for Expansion Slots for stop valves (twin pressure valve, two-
Compressed air pickups quick ventilation valve, throttle non-return valve) cylinders und valves way valve, quick ventilation valve, throttle non-return valve) Compressed air pickups
® ®
40781-ENG
Electromagnetically actuated valve
Key elements: Pressure control valve Compressed air filter Cylinder tube Return spring Stripper
Piston rod
Control lines
Adjusting spring
Secondary ventilation
Ventilation
40782-ENG
Piston Ventilation
Diaphragms
Piston seal
Flux compensation chamber Pressure connection
Filter insert
Q-compensation connecting pipe Double-acting cylinder Actuator for bistable und centre position valves
Adjusting spring
Valve
Condensation water
Damping pin
Control lines
Symbol Ventilation
40786-ENG
Pneumatics Control Board
ON-delay relay Relay, triple OFF-delay relay Mounting bracket with Optical sensor Reed contacts
40787-ENG
(0 - 30 seconds) (0 - 30 seconds) 4mm connector
Optical, connection-side
sensor
Precision engineering
Electropneumatics /
screwdriver
M12 coupling connector
4-pin
Supply Supply
Potentiometer Potentiometer
(0 - 30 seconds) (0 - 30 seconds)
Slotted screwdriver
Pushbutton Pushbutton
(change over) EMERGENCY STOP (change over)
® ®
Approximated object
G
BK BK
- BU - BU
Response characteristic Analysis circuit
+ BN + BN
M12 coupler
connector, 4-pin
Mounting bracket BK BK
with 4mm connector
90 028
Connection side for optical sensor
- BU - BU
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Electropneumatics g Advanced level – Training package 50.4 g System components / Accessories
40 733 1 3
Set of sensors
1 Inductive sensor 1
2 Capacitive sensor 1
3 Optical sensor 1
40 732 1 2
Set of test bodies, Electropneumatics
1 Stainless steel 1
2 Plastic 1
ste
me
+ +
1 40 768
52,5°
60°
67,5°
75°
ste
me
Positionierung / Erfassung
Electropneumatic project -
2 automatic printing machine 40 769 1 2
Sequence control of three double-action cylinders
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ELABO TrainingsSysteme GmbH
50.4
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Pneumatics / Electropneumatics g Perfect interplay
P NEUMATICS / ELECTR O P N E U M AT I C S
Perfect interplay
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ELABO TrainingsSysteme GmbH
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ELABO TrainingsSysteme GmbH
PNEUMATICS
ELECTROPNEUMATICS
Simulation
grafcetMANAGER
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Pneumatics / Electropneumatics g Simulation
P NEUMATICS / ELECTR O P N E U M AT I C S
Simulation
1/2/3
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ELABO TrainingsSysteme GmbH
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Pneumatics / Electropneumatics g grafcetMANAGER
Learning Objectives
g Basic functions of the
grafcetMANAGER
programming
g Standard compliant
programming
g Checking for logical errors
g Commissioning with online
mode
g Function test on a S7-300
or S7-1200
System requirements
g min. 500 MHz processor
with 32 or 64-bit
g min. 512 MB RAM
g min. 20 MB hard disk
No. Designation Order no.
g XP®, Vista®, Windows 7®
1 PLC Board 24 V with LOGO! 40 014
or Windows 8®
2 Automation Board S7-300 70 020
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ELABO TrainingsSysteme GmbH
S7-300
LOGO!
1
S7-1200
Electropneumatics
electrical application
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ELABOTrainingsSysteme GmbH
PNEUMATICS
ELECTROPNEUMATICS
Accessories
Storage
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Pneumatics / Electropneumatics g Accessories / Storage
P NEUMATICS / ELECTR O P N E U M AT I C S
Accessories / Storage
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ELABOTrainingsSysteme GmbH
40 710
Pneumatic Storage Board
A4 storage board (532 x 297
mm) for parts of the pneumatic
component assortment BASIC.
Plug-in positions pre-defined by
printing
91 801
Experiment case
g For fitting 532 mm-wide expe-
riment and storage boards.
g Strong aluminium frame case
with ventilation slots at the si-
des and a large storage com-
partment for small parts and
wires
89 199
Roll container "Pneumatics /
Electropneumatics"
w x h x d: 620 x 420 x 636 mm
fitted with:
g 4 steel plate drawers, each with
a telescopic drawer runner
- 2 drawers with foam inserts
for pneumatic and electropneu-
matic components
- 2 drawers for hoses and cables
g 1 pull-out tray
- Safety lock
- 4 castors, two of which
with parking brake
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Pneumatics / Electropneumatics g Inspiring technologies
Our high quality standards refer not only to the products from
ELABOTrainingsSysteme, but especially also to the quality of the trai-
ning that customers achieve thanks to the use of ELABOTrainings-
Systeme products. And in this, we also include the process quality:
ELABOTrainingsSysteme supports procedures during the training that
are as problem-free as possible.
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ELABOTrainingsSysteme GmbH
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Pneumatics / Electropneumatics g Information and consultancy
W E ARE HAPPY TO HE L P
Information and Consulting
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ELABOTrainingsSysteme GmbH
Contact us –
we would be happy to help:
Tel.: + 49 (0) 84 67 / 84 04 - 0
Fax: + 49 (0) 84 67 / 84 04 44
sales@elabo-ts.com
www.elabo-ts.com
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Pneumatics / Electropneumatics g Notes / Your inquiry
Y OUR R EMARKS
Notes
Subject to technical changes and further development 12 / 2014 Photographs from: © Fotolia.com
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®