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Construction and Building Materials xxx (xxxx) 133936

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

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Tailored enhancement of reclaimed asphalt pavement with waste engine
oil/vacuum residue blend as rejuvenating agent

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Zaid Hazim Al-Saffar a, ⁎, Heja Ghazi Mohammed Hasan b, Ayman A. Abdulmawjoud c,
Munder Bilema d, Mohammad Alharthai e
a Building and Construction Engineering Department, Engineering Technical College of Mosul, Northern Technical University, Mosul 41002, Iraq
b Highway and Bridge Departments -Technical College of Engineering - Duhok Polytechnic University, Duhok 42001, Iraq
c Civil Engineering Department, College of Engineering, University of Mosul, Mosul 41002, Iraq

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d Centre for Transportation Research, Department of Civil Engineering, Faculty of Engineering, Universiti Malaya, Malaysia
e Department of Civil Engineering, College of Engineering, Najran University, Najran 66446, Saudi Arabia

ARTICLE INFO ABSTRACT

Keywords: In recent years, there has been a noticeable increase in the production of Reclaimed Asphalt Pavement (RAP) re-
Vacuum residue sulting from the maintenance and rehabilitation activities conducted on asphalt pavements. However, the pres-
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Waste engine oil ence of aged binder in RAP gives rise to asphalt mixtures with unfavourable characteristics. To address this con-
Hybridized rejuvenating agent
cern, the use of rejuvenating agents has been examined as a viable solution to restore the properties of aged as-
Asphaltene
phalt. In this study, an investigation was undertaken to assess the efficacy of incorporating waste engine oil
Maltene
(WEO) and vacuum residue (VR) as hybridized rejuvenating agents for RAP. Various characteristics including
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penetration, softening point, ductility, viscosity, and stiffness were measured to ascertain the optimal dosage of
the hybridized rejuvenating agent. Subsequently, the performance of the rejuvenated asphalt was evaluated
through Marshall tests, indirect tensile strength (ITS), moisture damage, and Kim tests, comparing it with differ-
ent samples. Moreover, the Creep compliance, semi-circular bending (SCB), and Cantabro loss measurements
were employed in the evaluation. The findings of the study indicate that a 6.5% hybrid rejuvenator composed of
WEO and VR effectively rejuvenates asphalt mixtures containing 30% RAP material by softening the aged binder.
Furthermore, the rejuvenated mixture exhibited significant improvements when compared to both the virgin as-
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phalt and RAP mixtures. In conclusion, the incorporation of WEO and VR as a hybridized rejuvenating agent
showcases promising results in enhancing the performance of RAP mixtures. This, in turn, contributes to sustain-
able and efficient pavement practices.

1. Introduction for asphalt pavements, prompted by the progressive depletion of virgin


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aggregates and raw materials, as well as concerns regarding elevated


The durability of asphalt pavement is influenced by a comprehen- temperatures and gas emissions associated with Hot Mix Asphalts
sive range of factors, including traffic patterns, climate variations en- (HMA) production. In recent decades, numerous studies have consid-
compassing fluctuating temperatures, humidity, precipitation, oxygen ered the replacement of natural aggregates and virgin asphalt in asphalt
exposure, freeze–thaw cycles, as well as ultraviolet (UV) radiation and pavements by recycled aggregates, reclaimed asphalt pavement (RAP)
water effects [1,2] Consequently, the importance of pavement mainte- materials, and various other alternatives [6–11].
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nance and repair techniques has grown considerably. However, this un- The utilization of RAP materials in the pavements has gained recog-
dertaking generates a substantial amount of waste [3], estimated at ap- nition from state agencies, design engineers, road contractors, and as-
proximately 160 million tons annually solely for road maintenance [4]. phalt suppliers as a promising sustainable approach for reducing mater-
It is noteworthy that the global production of asphalt mixtures, an inte- ial costs while maintaining pavement performance [12–14]. However,
gral component of road construction, is projected to reach an astound- despite four decades of asphalt pavement recycling, the primary con-
ing annual volume of 1500 million tons [4,5]. In light of these facts, ex- cern regarding the incorporation of RAP in HMA lies in the properties of
tensive studies have been conducted to explore sustainable alternatives its binder [15,16]. The aged asphalt present in RAP exhibits increased

⁎ Corresponding author.
E-mail addresses: Zaid.alsaffar025@gmail.com, zaid.alsaffar@ntu.edu.iq (Z.H. Al-Saffar).

https://doi.org/10.1016/j.conbuildmat.2023.133936
Received 11 July 2023; Received in revised form 21 September 2023; Accepted 22 October 2023
0950-0618/© 20XX

Note: Low-resolution images were used to create this PDF. The original images will be used in the final composition.
Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

stiffness, resulting in mixtures that possess inadequate low-temperature The results revealed that the adjustment of SARA (saturates, aromatics,
cracking resistance and workability characteristics [17,18]. Typically, resins, and asphaltenes) fractions, coupled with the inclusion of SBS
the addition of a small proportion of RAP does not significantly affect copolymer led to notable improvements in the performance of rejuve-
the rheology of the mixture. However, the introducing RAP at a level of nated mixtures.
20 % or higher can impact viscosity and asphalt rheology [1,19]. Con- However, given the significant demand for rejuvenating agents and
sequently, including elevated levels of RAP in these mixtures can lead the molecular similarity between refinery crude oil and asphalt binder,
to undesired qualities [20], such as heightened brittleness, ultimately endeavours have been undertaken to combine refinery crude oil compo-
diminishing their resistance to cracking and increasing the likelihood of nents, such as WEO, VR, and maltene (all derived from petroleum),
premature pavement failures. As a result, early maintenance and esca- with aged asphalt. When properly mixed with aged asphalt, these com-
lated rehabilitation costs are incurred [21]. A crucial aspect of the as- ponents function as rejuvenating agents by reducing viscosity and soft-

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phalt binder ageing process is the decline in the maltene/asphaltene ra- ening the aged asphalt. Consequently, they have the potential to en-
tio, which leads to increased brittleness and stiffness of the binder [22]. hance the characteristics of aged asphalt, in addition to offering addi-
To address these deficiencies, researchers and practitioners have ex- tional benefits such as environmental preservation and pollution reduc-

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plored various methods, including the utilization of softer fresh asphalt tion.
binder, warm mix asphalt (WMA) additives, foamed asphalt, and reju- For example: Al-Saffar et al. [31] investigated the feasibility of reju-
venating agents [18]. venating asphalt for reuse in pavement by introducing a hybrid rejuve-
Numerous recent studies have identified various rejuvenating nator, consisting of waste engine oil and maltene (WEO-MLT). The
agents with the potential to restore the rheological characteristics of the study involved four types of binders: VA, aged asphalt, 40 % aged as-
binder in RAP. These agents can be broadly categorised into two phalt, and rejuvenated asphalt. The findings demonstrated that the ad-
groups: organic rejuvenating agents (e.g., vegetable oil, tall oil) and pe- dition of WEO-MLT substantially improved the properties of aged as-

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troleum-based rejuvenating agents (e.g., waste engine oil, aromatic ex- phalt under both low and high temperature conditions. These enhance-
tracts) [21]. While certain products solely possess the capability to de- ments were confirmed through rheological and chemical tests. While
crease the viscosity of the aged binder, others can effectively restore the the FTIR analysis indicates limited improvement in ageing properties,
physical, mechanical attributes, and partially rejuvenating the chemical thermogravimetric analysis and stripping resistance tests show compa-
properties of the binder, earning them the label of “real rejuvenators” rable performance between the rejuvenated and virgin asphalts.
[15] or “true rejuvenators” [23]. The European Asphalt Pavement Asso- Recently, Al-Saffar et al. [32] introduced VR as a rejuvenating agent
ciation (EAPA) [15,24] defines the terms as follows: “Asphalt re-use / in asphalt mixtures containing 40 % RAP. The research findings re-
Recycling agent: a product used in the manufacturing of asphalt mixes vealed that the inclusion of 7.5 % VR rejuvenator effectively counter-
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containing reclaimed asphalt to act on the aged asphalt binder and help acted the detrimental effects of RAP asphalt ageing. Furthermore, the
to meet the requirements/specifications of binder and asphalt mixes”. rejuvenating agent exhibited positive physical and rheological restora-
On the other hand, the term “Rejuvenator” has often been employed to tive effects on the aged asphalt. Notably, the mechanical properties of
describe some of these products, as some of them can influence not only the revitalized samples demonstrated improvements compared to speci-
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the rheological characteristics but also the chemical composition and mens made solely of VA. However, it's important to note that VR pos-
properties of the aged asphalt. sesses a higher viscosity in comparison to other rejuvenating or soften-
However, it's important to note that certain rejuvenating agents of- ing materials. Therefore, it is advisable to minimise the viscosity of VR
fer advantages solely in terms of asphalt performance under low- to enhance its efficiency. This aspect has not been thoroughly explored
temperature conditions, making them unsuitable for use at high tem- in previous studies and warrants further investigation.
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peratures [25,26]. Conversely, some rejuvenating agents have the po- Considering the factors mentioned above and recognising the exist-
tential to accelerate the ageing process, rendering the asphalt unusable ing research gap concerning the use of a hybridized rejuvenating agent
[27]. Consequently, due to these limitations, recent studies have fo- that combines VR with other substances to restore the characteristics of
cused on exploring the use of hybridized rejuvenating agents in order to aged asphalt, the present study aims to explore the feasibility of utilis-
fulfil specific conditions [28]: (i) Restoring attributes such as penetra- ing a hybridized rejuvenating agent composed of VR and WEO for the
tion, ductility, softening point and viscosity (ii) Enhancing cracking re- purpose of revitalising the properties of RAP. The investigation involves
sistance without negatively impacting high-temperature performance, a comprehensive analysis, assessment, and comparison of various prop-
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(iii) Maintaining cohesion and adhesion properties similar to those of erties pertinent to the performance of RAP in practical scenarios.
virgin asphalt, (iv) Demonstrating acceptable resistance to ageing, (v) Specifically, a series of tests were conducted to evaluate parameters in-
Exhibiting satisfactory flow, stability, ITS, and moisture damage resis- cluding physical, rheological and performance properties of asphalt and
tance before and after ageing, and ultimately achieving a balance be- asphalt mixtures.
tween stiffness and resistance to rutting in the rejuvenated asphalt.
For example: Bilema et al. [29] investigated the feasibility of rejuve- 2. Objectives
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nating RAP using waste materials like crumb rubber (CR) and waste fry-
ing oil (WFO). Comprehensive physical, rheological, and chemical tests The objective of this study is to investigate the potential advantages
were performed on the asphalt binders. The findings revealed that the of utilising a hybridized rejuvenating agent (consisting of VR and WEO)
inclusion of WFO and CR yielded an enhanced penetration index, de- and its impact on enhancing the characteristics of RAP for practical ap-
creased softening point, and increased penetration values. The combi- plications. To achieve this goal, blends containing 30 % aged asphalt
nation binder of WFO and CR exhibited superior workability, stiffness, with 70 % virgin asphalt were blended with an optimal dosage of hy-
and a low storage stability temperature. Moreover, the rheological bridized rejuvenating agent. Subsequently, a range of physical and rhe-
properties of the WFO/CR blend with RAP binder closely resembled ological tests, including penetration, softening point, ductility, viscos-
those of VA, while enhancing resistance to rutting and promoting the ity, and stiffness were conducted to determine the most suitable amount
sustainable reuse of waste materials. In another study, Eltwati et al. of hybridized rejuvenating agent required for incorporation into the
[30] assessed the efficacy of hybrid rejuvenators comprising SBS aged asphalt binders. Following the determination of optimal amounts,
copolymers and aromatic oil (AO) to enhance the performance of the mechanical performance of asphalt mixtures was assessed using
binders and mixtures containing substantial percentages of RAP. The various analytical methods, including Marshall properties, Indirect
hybrid rejuvenators, formulated with a blend of 25 % SBS and 75 % Tensile Strength (ITS), susceptibility to moisture damage, compliance
AO, underwent comprehensive evaluation using various techniques.

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Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

creep, Cantabro loss, semi-circular bending (SCB), and Kim tests. The Table 2
obtained results were then analysed and discussed. Physical properties of the aggregate used.
Aggregate properties Coarse Fine ASTM standard
3. Experimental procedure aggregate aggregate

Bulk specific gravity 2.669 2.659 ASTM C127 &


To attain the aims of this study, asphalt mixture specimens were
128
meticulously prepared and subjected to evaluation. The study primarily Apparent specific gravity 2.729 2.733 ASTM C127 &
focuses on rejuvenated samples that involve the incorporation of the 128
WEO-VR hybridized rejuvenating agent at different proportions. These Water absorption 0.72 % 1.13 % ASTM C127 &
samples are introduced into a mixture consisting of 30 % aged asphalt 128

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Toughness (loss Angeles 22 % – ASTM C131
and 70 % virgin asphalt (VA) binders. All material preparation, sample abrasion)
creation, and subsequent tests were conducted in the laboratory setting. Soundness 4.1 % – ASTM C88
The following sections provide a detailed description of the materials Crushes percentage 95 % ASTM D5821

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used, the process of sample preparation, and the specific tests con- Deleterious Materials 0.5 – ASTM C142
ducted as part of this investigation. Aggregate Impact Value (%) 12.37 – BS EN 1097–2
Aggregate Crushing Value (%) 16.3 – BS EN 1097–2

3.1. Materials
The extraction of the aged asphalt from the RAP material was ac-
Three types of materials are mainly used in the experiments: virgin complished using a centrifuge extraction method, in accordance with
materials (asphalt binder and aggregate), RAP material, and hybridized ASTM D2172 [33], with methylene chloride serving as the solvent. Sub-
sequently, the RAP binder was recovered by separating it through the

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rejuvenating agent.
distillation of methylene chloride. The physical properties of the aged
3.1.1. Virgin materials asphalt are displayed in Table 3.
The experimental design involved the use of an asphalt binder char-
acterized by a penetration grade of 40–50, a common specification in 3.1.3. Hybridized rejuvenating agent
use within Iraq. This particular binder was sourced from the LANAZ re- The hybridized rejuvenating agent utilized in this study comprised
finery, which is situated approximately 365 km north of Baghdad, the two main components: VR and WEO. The VR was obtained from a local
capital city. Its properties are shown in Table 1. For the aggregate com- asphalt factory (KAT) in Kirkuk, Iraq. The penetration was possessed to
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ponent, river rock type aggregate from the Khabour River was selected have an average value of 182 dmm. Likewise, the WEO was sourced
and procured from a local asphalt mixture processing plant located in from a local auto repair shop in Duhok District in the Kurdistan, Iraq.
Zakho city, Iraq. Given the significant influence of aggregate on the per- To determine the optimal ratio of VR to WEO, a trial and error strat-
formance of asphalt mixtures, understanding its physical properties is egy was employed. Various samples were collected and analysed, con-
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crucial. The physical attributes of the aggregate utilized in this study sidering different combinations of WEO ranging from 15 % to 30 % and
are outlined in Table 2. VR ranging from 75 % to 25 %. Penetration and viscosity tests were
conducted to evaluate the impact of these ratios. The selection of these
3.1.2. RAP two tests was based on their ability to provide valuable insights into the
The RAP material used in this study was provided from a road con- viscosity and workability of the WEO/WEO blend. Given that the prin-
cipal aim of incorporating WEO is to reduce the viscosity of VR, these
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necting the cities of Zakho and Deraboon within the Duhok District in
the Kurdistan, Iraq. Specifically, the RAP material was collected near tests serve as relevant indicators to assess the effectiveness of the
the Ibrahim Khalil International Crossing. Prior to its use, rigorous process. Furthermore, these tests are recognized for their simplicity and
cleaning procedures were conducted to eliminate any dust particles or efficiency, aligning effectively with the objective of promptly assessing
foreign substances. The initial inspection involved identifying the pres- the impact of incorporating WEO along with VR. The results revealed
ence of any contaminants such as loose soil, debris, or excessive dust. that exceeding a weight percentage of 25 % for WEO in the hybridized
Subsequently, the collected RAP material underwent a screening rejuvenating agent significantly increased the penetration of the rejuve-
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process. This process employed vibrating screens and sieves to separate nated asphalt while simultaneously reducing its viscosity. This resulted
the RAP into different size fractions. For higher quality requirements, a in discernible deviations from the characteristics of VA. It is worth not-
secondary screening process was employed to further separate fine dust ing that this result is attributed to the absence of resin in WEO. Thus,
particles from the RAP using finer screens. employing high percentages of WEO can potentially deteriorate the as-
phalt properties. Conversely, incorporating less than 25 % of WEO
failed to achieve comparable values between virgin and rejuvenated as-
phalts. In such cases, the penetration value remained low, while the vis-
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Table 1
Properties of virgin asphalt.
cosity remained high when contrasted to VA. Based on these findings, it
becomes evident that incorporating WEO content beyond 25 % in the
Physical Value Unit Test SCRB ASTM
Properties condition Specification designation no.
2003 Table 3
Physical properties of the aged asphalt.
Penetration 43 1/ 25 °C, 40–50 D5-13
10 mm 100gm, 5sec Physical Value Unit Test condition SCRB ASTM
Ductility 160 cm 25 °C, 5 cm/ > 100 cm D113-17 Properties Specification designation
min
Softening 54 °C Ring & ball --- D36-14 Penetration 14.5 1/ 25 °C, 100gm, 40–50 D5-13
point 10 mm 5sec
Flash point 271 °C Tag Open- > 232 D92-16 Ductility 9 cm 25 °C, 5 cm/ > 100 cm D113-17
Cup min
Specific 1.03 --- 25 °C --- D70-18 Softening point 67.4 °C Ring & ball --- D36-14
gravity Specific gravity 1.032 --- 25 °C --- D70-18
Rotational 571 cP 135 °C --- D4402 Rotational 2130 cP 135 °C --- D4402
Viscosity 145 cP 165 °C Viscosity 1164 cP 165 °C

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Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

overall rejuvenating agent dosage significantly increased the flexibility virgin and aged asphalt binders, providing insights into the changes
of the rejuvenated asphalt while adversely affecting its behavior at ele- that occurred during the rejuvenation process. Next, the potential for
vated temperatures. rejuvenating aged asphalt was evaluated by assessing the stiffness mod-
ulus characteristics. This evaluation was conducted using the nomo-
3.2. Samples preparation graphs for asphalt characteristics developed by Van der Poel [40].

This study intends to investigate and evaluate the rejuvenated sam- 3.3.2. Asphalt mixture tests
ples by separately adding 5.0 %, 7.5 %, and 10 % of the WEO/VR blend The Marshall stability test was performed according to ASTM
(by weight of total binder) into a mixture comprising 30 % aged asphalt D6927-15. The specimens were immersed in a 60 ˚C water bath for
and 70 % virgin asphalt (VA) binders. Notably, previous investigations 40 min and then a compressive load is applied in the diametrical direc-

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have indicated that the incorporation of RAP did not exert discernible tion of a cylindrical specimen of a diameter of 101 mm at a loading rate
effects on the characteristics of asphalt mixtures [34,35], but increment of 50.8 mm/min, and the maximum load is recorded. The resulting sta-
in viscosity was noticed when the RAP content surpassed 20 % [36]. To bility, representing the maximum load resistance, and the correspond-

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date, a number of countries permit the incorporation of 15–40 % RAP ing flow value were recorded. The stiffness value was obtained by
in mixture designs [37] as higher levels of RAP inclusion may result in analysing the relationship between stability and flow. Each mixture was
several drawbacks, including susceptibility to low-temperature and fa- tested with three specimens, and the average results were reported.
tigue cracking [38,39]. Next, moisture damage on asphalt concrete paving mixtures was as-
The addition of the rejuvenating agent was carried out gradually sessed using ASTM D4867 standard [41]. Six samples per mixture type
while mixing the components. To ensure homogeneity, a high shear were prepared and compacted to achieve 6.5–7.5 % air voids. The sam-
mixer operating at 135 °C and 1000 rpm was employed to blend the ples were divided into two subgroups: For the wet subgroup, the sam-

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specimens for a duration of 20 min. The determination of the optimal ples were partially saturated (saturation level of 55–80 % saturation as
variables (temperature (℃), speed (cycle), and time (minutes)), which per ASTM standards) and soaked for 24 h at 60 °C, followed by an addi-
significantly influenced the blending efficiency of the aged asphalt and tional hour at 25 °C. In contrast, the dry subset was soaked for 20 min
hybrid rejuvenating agent, was achieved through a trial-and-error ap- at 25 °C. Tensile splitting tests were conducted on both subgroups, ap-
proach. The homogeneous blend was identified based on the absence of plying a loading rate of 50.8 mm/minute to assess their respective ten-
any material agglomeration within the sample. The ideal content of the sile strength. The maximum load at failure during these tests was used
hybrid rejuvenating agent was determined by evaluating the penetra- to calculate the Indirect Tensile Strength (ITS) using Eq. (1). Addition-
tion, softening point, ductility, and viscosity of the specimens. Table 4 ally, the Tensile Strength Ratio (TSR) was determined by comparing the
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provides an overview of the seven types of asphalt binders employed in tensile strength of the wet specimens to that of the dry specimens. This
this study. For the sake of comparison, the virgin asphalt (reference) evaluation of moisture sensitivity was carried out in accordance with
was subjected to identical thermal processing as the rejuvenated as- the AASHTO T283 standard [42].
phalt samples.
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(1)
3.3. Tests
where,
3.3.1. Asphalt binder tests St = ITS (kPa).
Initially, the asphalt binders, including virgin, aged, and rejuve- P = maximum load (N).
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nated samples, underwent testing to assess their physical and rheologi- t = specimen height (mm).
cal properties. These tests involved measuring the penetration (in ac- D = specimen diameter (mm).
cordance with ASTM D6), softening point (according to ASTM D36), Subsequently, in accordance with AASHTO T 322, the creep compli-
ductility (following ASTM D113), and viscosity (in compliance with ance test was undertaken to evaluate and measure the permanent defor-
ASTM D4402). The objective was to determine the optimal content of mation experienced by asphalt mixtures. Marshall samples were se-
the rejuvenating agent that would result in a rejuvenated asphalt binder lected and initially immersed in a 40 °C water bath for 30 min before
exhibiting physical and rheological characteristics similar to those of
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undergoing testing under the same temperature conditions. The sam-


virgin asphalt at both low and high temperatures. Three replicates were ples were subjected to a constant load of 125 N for 1 hr, with measure-
tested for each type of asphalt binder, and their mean values were cal- ments taken every minute. After the loading period, unloading mea-
culated to ensure accuracy and reliability. Additionally, storage stabil- surements were recorded at one-minute intervals for 30 min. Further-
ity test was carried out in accordance with ASTM D5892 to evaluate the more, the Kim test was conducted to assess deformation strength (Sd)
possibility of hybridized rejuvenating agent separation from the blend using eq. (2). This test serves as a quality indicator for evaluating the re-
of aged asphalt that was being stored. This test can also demonstrate the sistance of asphalt mixes to deformation under high temperatures
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homogeneity of the blend of hybridized rejuvenating agent, VA, and (60 °C) [43,44]. By applying static pressure using a rounded edge load-
aged asphalt. Meanwhile, the ASTM D4124 standard was employed to ing head at the centre of the specimen's flat top, the test assessed rut-
determine asphaltene and maltene contents in the asphalt binder sam- related performance. Despite being a static test, the Sd test reliably esti-
ples. This analysis allowed for a comparison of the results between the mates the potential for rutting in asphalt mixes exposed to elevated
temperatures.
Table 4
Categories of asphalt binders with their codes. (2)
Binder type Compositions

VA Virgin asphalt binder where:


R100 100 % aged asphalt Sd = Deformation strength in pressure unit (kPa),
R30-0WV 30 % aged asphalt + 70 % virgin asphalt P = Maximum load at failure (N),
R30-5WV (30 % aged asphalt + 70 % VA) + 5 % WEO & VR
D = Diameter of the loading head 30 mm used (mm),
R30-7.5WV (30 % aged asphalt + 70 % VA) + 7.5 % WEO & VR
R30-10WV (30 % aged asphalt + 70 % VA) + 10 % WEO & VR
r = Radius of curvature at the bottom edge of loading head 7.5 mm
R30-6.5WV (30 % aged asphalt + 70 % VA) + 6.5 % WEO & VR (mm), and.

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Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

y = Vertical deformation in the specimen (mm). m = The slope of the load–displacement curve at the inflection
Next, the Semi-Circular Bend (SCB) test, based on ASTM D8044-16, point (kN/mm).
was conducted to assess the cracking resistance of asphalt mixtures at The cracking resistance index (CRI) is calculated using Eq. (6) [45,
intermediate temperatures. The test involves a half-disk specimen with 46]
notches of different depths (25 mm, 32 mm, and 38 mm) and widths
(3 mm). The specimen is placed on rollers and subjected to a load ap- (6)
plied along the vertical diameter at a speed of 0.5 mm/min. Load and
displacement measurements are recorded to evaluate the specimen's
performance. Prior to testing, the prepared SCB samples undergo one- where:
hour conditioning at 25 °C. From the SCB test the strain energy (U) was CRI = Cracking resistance index, and.

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calculated using Eq. (3). Pmax = Maximum load obtained from the load displacement curve
(kN).
Then, the critical value of J-integral (Jc) (strain energy release rate)

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(3) is calculated using Eq. (7) [45,46]

where: (7)
U = Strain energy (kJ),
Pi = Applied load (kN) at the i load step application, where:
Pi+1 = Applied load (kN) at the i + 1 load step application, Jc = Critical value of J-integral (kJ/m2),
ui = Crosshead displacement (m) at the i step, and. b = Sample thickness (m),

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ui+1 = Crosshead displacement (m) at the i + 1 step. a = Notch depth (m),
The fracture energy (Gf) was determined by dividing the work of U = Strain energy to failure (kJ), and.
fracture (which corresponds to the area under the load versus average dU/da = slope = Change of strain energy with notch depth (kJ/
load line displacement curve) by the ligament area of the semi-circular m).
bending (SCB) specimen before testing. The ligament area is calculated Finally, to measure the ravelling resistance of the asphalt mixture,
as the product of the ligament length and the thickness of the specimen. the Cantabro loss test was conducted following the TxDOT-21 standard
This calculation was performed using Eq. (4), as described in previous [47]. One compacted specimen was placed in the Los Angeles abrasion
studies [45,46] machine drum without the steel balls, and the drum was rotated at a
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speed between 30 and 33 rpm for 300 revolutions. The weight of the
(4) compacted specimen was measured before and after abrasion to deter-
mine the percentage of weight loss.
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where:
4. Results and discussion
Gf = Fracture energy (kJ/m2),
Wf = Work of fracture (kJ), and.
4.1. Penetration, softening point and PI
A = Unit area of ligament (m2).
The flexibility index (FI) is then calculated using Eq. (5) [45,46]
Fig. 1 depicts the influence of the hybridized rejuvenating agent on
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the penetration, softening point, and Penetration Index (PI) of the aged
(5) asphalt. The findings indicate a clear pattern: the addition of the WEO/
VR blend leads to an increase in penetration and a decline in the soft-
where: ening point. The insight observations mentioned above can be ascribed
FI = Flexibility index, and. to a complex interplay of chemical and physical mechanisms. The re-
duction in the asphalt's softening point can be traced back to a decrease
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Fig. 1. Penetration, softening point and PI of asphalt binders.

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Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

in the asphaltene ratio within the blend. This alteration stems from the Nevertheless, it is important to note that an excessive dosage of the
composition of the hybridized rejuvenating agent – a composition that WEO/VR blend can have an adverse impact on other characteristics of
fosters the decomposition of inflexible molecular structures within the the recycled asphalt. Specifically, if the viscosity of the aged asphalt be-
aged asphalt and encourages the dispersion of its constituents, ulti- comes excessively low, it renders the asphalt susceptible to rutting. This
mately leading to a reduction in the softening point. Similarly, Al- observation aligns with the findings of other study conducted by Li et
Saffar et al. [32] reported increment in penetration and reduction in al. [50], which demonstrated that the dosage of the rejuvenating agent
softening point due to the inclusion of rejuvenating agents. However, should be carefully regulated to ensure it falls within an tolerable
despite the enhancements observed in penetration and softening point, range, thereby satisfying the adhesion requirements of the aged as-
attaining a complete restoration of the original properties of aged as- phalt.
phalt remains a challenge. The irreversible chemical transformations

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that occur over the asphalt's service life are complex. This reality has 4.3. Stiffness
been emphasized in previous studies, serving as a reminder that while
rejuvenation can yield significant enhancements, it cannot entirely re- Fig. 3 provides insights into the impact of the ageing process on

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verse the impacts of time and environmental exposure. the rigidity of the VA, as well as the softening effect of the hybrid re-
juvenating agent on the aged asphalt. The addition of the hybrid reju-
4.2. Ductility and viscosity venating agent effectively mitigated the ageing effects in the aged as-
phalt by reducing stiffness, thereby achieving a level of softness com-
Fig. 2 presents the impact of adding the hybridized rejuvenating parable to that of the VA. The findings of this study indicated that an
agent on the ductility of the aged asphalt. The ductility values of R100 increase in rejuvenating agent content resulted in improved penetra-
and R30-0WV were observed to be very low. This can be attributed to tion, while the softening point decreased and nearly approached the

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the exposure of the asphalt to various environmental factors during its level observed in the VA. Furthermore, the addition of the hybridized
service life, including heat, pressure, air, humidity, rain, and ultraviolet rejuvenating agent led to a reduction in asphaltene levels within the
(UV) rays. These conditions promote dehydrogenation, oxidation, and binders. For the samples containing 30 % aged asphalt, the stiffness
consequent deterioration of the asphalt properties. Consequently, the values were recorded as 1.559, 8.875, and 2.469 MPa at 1.0, 0.1, and
asphaltene content increases while the oil and resin contents decrease, 0.5 sec loading times, respectively. However, the incorporation of the
resulting in increased brittleness that adversely affects the behavior of hybridized rejuvenating agent led to a decrease in these values, ren-
the asphalt. The incorporation of the WEO/VR blend enhances the duc- dering them lower than those observed for the VA.
tility by reducing the percentage of asphaltene. This is because the ad- Based on the findings of the aforementioned investigation, it was de-
D
dition of the hybrid rejuvenating agent compensates for the loss of com- termined that the optimal proportion of WEO/VR blend required to ad-
ponents caused by the aforementioned conditions, thereby rejuvenat- dress the traits of aged asphalt was determined to be 6.5 %. These spe-
ing the blend containing 30 % aged asphalt. cific values were identified as the ideal composition for achieving the
The rotational viscosity of all asphalt samples is illustrated in Fig. 2. desired 40–50 grade, as evidenced by the penetration value of the vir-
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Comparatively, the aged asphalt exhibited significantly higher viscosity gin asphalt (VA) at 42.7 dmm and the softening point of VA at 54 °C (re-
in comparison to the virgin asphalt (VA), resulting in the blend harden- fer to Table 5). This determination was made through the utilization of
ing more readily and yielding a more viscous mixture. However, the in- an interpolation method, as described by Eq. (8):
corporation of a hybridized rejuvenating agent led to a reduction in the
rotational viscosity at both 135 ℃ and 165 ℃, bringing it closer to that (8)
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of the VA. This reduction can be attributed to the presence of aromatics


in the hybridized rejuvenating agent, which aids in balancing the chem- Moreover, the results of the ductility and viscosity tests revealed a
ical composition of the aged asphalt containing a greater amount of as- remarkable similarity between the values of the original VA and the re-
phaltene. Similar findings have been reported in previous studies con- juvenated asphalt binders, indicating an improvement in the character-
ducted by [48] and [49]. istics of the aged asphalt following the rejuvenation process.
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Fig. 2. Ductility and viscosity of asphalt binders.

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Table 5
Test results for R30-6.5WV and VA binders.
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Fig. 3. Stiffness of asphalt binders.

Table 6
Asphaltene and maltene ratios.
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Test VA R30-6.5WV Sample Asphaltene Maltene Asphaltene-to-maltene Types of
Code (%) (%) ratio (%) asphalt
Penetration 42.7 dmm 42.7 dmm
Softening point 54 °C 54 °C VA 17.98 82.02 21.9 Sol-gel
asphalt
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Ductility 160 cm 120 cm


Rotational viscosity 571 cP @135 °C 579 cP @135 °C R100 37.2 62.8 59.2 Gel asphalt
145 cP @ 148 cP @ R30-0WV 22.3 77.7 28.7 Gel asphalt
165 °C 165 °C R30- 18.5 81.5 22.7 Sol-gel
Stiffness at 1.0 0.965 0.965 6.5WV asphalt
Stiffness at 0.1 6.019 6.019
Stiffness at 0.5 1.582 1.582
those in VA. These variations in percentages are linked to the alter-
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Storage stability (difference in softening 0.5 °C 0.5 °C


point)
ations in the structure of aged asphalt over its lifespan, where lighter
constituents transform into heavier ones [51]. Specifically, R100 exhib-
ited an asphaltene content of 37.2 %, while R30-0WV had 22.3 %,
Subsequently, a storage stability test was conducted to evaluate the
making them unsuitable for use in pavement applications. However,
occurrence of any phase separation during storage at elevated tempera-
the introduction of a hybridized rejuvenating agent resulted in a reduc-
tures. It was observed that the temperature difference between the up-
tion in asphaltene percentages and an increase in maltene percentages,
per and lower portions of both the virgin and rejuvenated asphalts was
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approaching the levels observed in VA. Notably, R30-6.5WV displayed


within 0.5 ℃, demonstrating adequate compatibility between the hy-
asphaltene values of 18.5 %, respectively, compared to VA's 17.98 %.
bridized rejuvenating agent and the aged asphalt, along with the suit-
These findings suggest that the addition of the hybridized rejuvenating
ability of the mixing method employed. This result can be ascribed to
agent compensated for the loss of aromatic and resin components dur-
the similarity in the molecular structure of the hybridized rejuvenating
ing the asphalt's lifespan, effectively rejuvenating aged asphalt. These
agent and asphalt binder, as both are derived from petroleum. Conse-
results align with the observations made through measurements of pen-
quently, efforts were undertaken to blend WEO/VR with aged asphalt,
etration, softening point, ductility, viscosity, and stiffness. Specifically,
aiming to capitalize on this similarity.
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the increase in penetration and decrease in softening point, viscosity,


Consequently, the term “R30-6.5WV” denotes the complete asphalt
and stiffness can be attributed to the reduced asphaltene-to-maltene ra-
blend containing 6.5 % of WEO and VR rejuvenator. It is imperative to
tio resulting from maltene incorporation.
note that selecting the appropriate percentage of WEO-VR is of utmost
importance, as an excessive amount of rejuvenator can lead to asphalt
4.5. Marshall test
stripping, resulting in alterations in the physical and rheological prop-
erties and diminishing the performance of the produced asphalt mix-
The effects of adding RAP and the hybridised rejuvenating agent on
ture. In simpler terms, the design of the RAP mixture should consider
the stability, flow, stiffness, and air voids of the asphalt mixtures are
the workability of the mixture in terms of placement and compaction,
summarised in Table 7. The results indicate that RAP inclusion has a
as well as its stiffness and ductility, given their significant influence on
beneficial effect on stability, thereby enhancing the loading capacity
the long-term behaviour of pavements.
and improving rutting resistance. Additionally, it is observed that the
stiffening effect of the aged asphalt binder restricts the flow of the as-
4.4. Asphaltene and maltene ratios
phalt mixture. To counteract the stiffening impact of the aged asphalt,
the WEO/VR blend was employed to restore the performance and at-
Table 6 presents data showing that the percentages of asphaltene
tributes of the mixtures containing RAP, effectively compensating for
relative to maltene samples in R100 and R30-0WV are higher than

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Table 7 diminish the stiffness of the aged asphalt, consequently causing a de-
Marshall results of asphalt mixtures. cline in the ITS of the mixture. Specifically, the ITS values for the R30-
Mix type Stability (kN) Flow (mm) Stiffness (kN/mm) A (%) 6.5WV mixture at 25 ℃ and 60 ℃ were recorded as 1296 kPa and
V
1065 kPa, respectively. These outcomes are consistent with the find-
VA 14.00 3.50 4.0 4.0 ings reported by Ziari et al. [56], who proved that adding rejuvenating
R100 17.00 3.00 5.6 5.23
agent reduced the ITS values of rejuvenated asphalt mixtures.
R30-0WV 16.00 3.30 4.8 4.23
On the other hand, Fig. 5 illustrates that the VA, R30-0WV, and R30-
R30-6.5WV 15.00 3.40 4.4 4.06
6.5WV mixtures fulfilled the minimum AASHTO TSR requirement (>
80 %). Conversely, the utilization of 100 % RAP increased the suscepti-
the stiffness of the RAP mixtures. Consequently, the addition of WEO/
bility of the mixtures to moisture and resulting in values below 80 %.
VR blend led to a decrease in stiffness, bringing it closer to that of the

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This trend suggests that the mixture containing 100 % RAP without a
VA mixtures. The outcomes of Marshall stability, flow, and stiffness
rejuvenator has a higher vulnerability for moisture damage. However,
align closely with the findings reported by Nejad et al. [52] and Jahan-
the inclusion of the hybridizes rejuvenating agent enhanced the resis-

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bakhsh et al. [53], who reported an increment in stability of mixture
tance of the mixtures to moisture susceptibility. Specifically, the addi-
and a reducing in flow with the inclusion of RAP as a result of increas-
tion of WEO/VR blend to the mixture containing 30 % RAP elevated the
ing the stiffness.
TSR value to 82 % compared to the mixture containing 30 % RAP with-
Table 7 also presents the AV values of the asphalt mixtures, where
out rejuvenator. This improvement can be ascribed to the presence of
the AV of the VA mixture was recorded at 4.0 %. With the incorpora-
resin within the WEO/VR blend, which enhances the adhesion between
tion of 100 % and 30 % aged asphalt, the AV increased to 5.23 % and
the asphalt binder and aggregates. Furthermore, the utilization of
4.23 % respectively. However, the inclusion of WEO-VR in the RAP
WEO/VR blend as hybridized rejuvenating agent softens the RAP
mixtures improved workability, resulting in a reduced AV of 4.06 % for

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binder and partially restores its initial properties. Overall, these find-
the R30-6.5WV mixture. This finding aligns with previous studies that
ings highlight that incorporating WEO/VR blend in mixtures with RAP
have demonstrated that adding rejuvenating agents can impede the in-
content enhances their resistance to moisture damage. The improved
crease in AV resulting from RAP inclusion [54,55].
adhesion and softened properties of the aged asphalt contribute to miti-
gating the potential adverse effects of moisture on the asphalt mixtures,
4.6. ITS and moisture susceptibility
as demonstrated by the higher TSR values.

Fig. 4 depicts the outcomes obtained from the ITS test conducted on
4.7. Semi circular bending (SCB) test
D
asphalt mixtures at different temperatures (25 ℃ and 60 ℃). The figure
illustrates that mixtures containing RAP tend to exhibit notably higher
The results of the SCB test conducted at intermediate temperature
ITS values in both unconditioned and conditioned specimens when
are presented in Figs. 6-8. Fig. 6 shows the relationship between frac-
compared to the virgin and rejuvenated mixtures. Moreover, the ITS
ture energy (Gf) and displacement/load-bearing capacity for the as-
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values obtained after the load testing were lower for the wet mixtures
phalt mixture. It is significant to take into account that the level of dis-
in comparison to the dry mixtures. This outcome was expected, as the
placement and load-bearing capacity are directly proportional to the as-
reduction in ITS can be attributed to a loss of adhesion within the mix-
phalt mixture's fracture energy at intermediate temperatures. The find-
ture and/or a loss of cohesion within the asphalt. A more comprehen-
ings show that, regardless of the size of the notch, the fracture energy
sive analysis of the outcomes reveals that the ITS values of the VA sam-
constantly reduces as RAP content in asphalt mixtures rises. This can be
ples at 25 ℃ and 60 ℃ were documented as 1133 kPa and 950 kPa, re-
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ascribed to the brittleness of the aged asphalt in RAP, where the RAP
spectively. However, the inclusion of 30 % RAP resulted in an increase
mixtures exhibit fragility, leading to a reduction in fracture energy.
in the ITS values, yielding 1423 kPa at 25 ℃ and 1145 kPa at 60 ℃,
Conversely, the addition of the hybridized rejuvenating agent enhances
while the utilization of 100 % RAP resulted in ITS values of 1517 kPa
the ductility and flexibility of the mixtures. Therefore, the ductility pro-
at 25 ℃ and 1181 kPa at 60 ℃. Conversely, the inclusion of the WEO/
vided by WEO/VR blend compensates for the stiffness caused by RAP,
VR blend led to a decrease in ITS values at both temperatures. This
which is consistent with the findings of physical and rheological tests.
finding was expected, as the hybridised rejuvenating agent is known to
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Fig. 4. ITS of asphalt mixtures.

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Fig. 5. TSR of asphalt mixtures.
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Fig. 6. Fracture energy of different mixtures at different notch sizes.


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On the other hand, Fig. 8 displays the FI (Fracture Index) values of hances the release rate of critical strain energy and improves the crack
the asphalt mixtures with different notch sizes. A higher FI value indi- propagation characteristics. This improvement can be attributed to the
cates greater resistance to fracture propagation in the mixture. The re- presence of aromatics, which reduce the brittleness of the mixtures and
sults indicate that the VA mixture exhibits higher FI values compared to increase the ductility of the asphalt binders. In summary, the incorpora-
other mixtures, and the incorporation of RAP significantly reduces the tion of RAP decreases the crack propagation rate and enhances the as-
FI values. However, the inclusion of hybridized rejuvenating agent im- phalt pavement performance. However, the utilization of the hy-
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proves the FI values, bringing them closer to those of the VA mixture. bridized rejuvenating agent compensates for this deficiency, leading to
These findings are in line with results obtained from penetration, soft- the achievement of maximum J-integral values under these circum-
ening point and viscosity. stances.
The results of the J-integral analysis are presented in Fig. 8. The J-
integral represents the energy differences between loaded samples with 4.8. Creep compliance test
varying notch lengths and indicates the amount of external energy re-
quired to propagate cracks in the specimens [53]. Consequently, a Roads often encounter a significant challenge known as permanent
higher J-integral value indicates improved resistance to fatigue crack- deformation, which occurs due to the amplified pressure from truck
ing [57]. Upon examining the results depicted in the figure, it is evident tires and high traffic volumes, resulting in the accumulation of defor-
that the addition of RAP to the asphalt mixtures renders them more mation within the pavement layers. The asphalt mixtures behaviour can
brittle, leading to a reduction in the J-integral value and consequently be described as viscoelastic, and the durability of these mixtures relies
deteriorating the resistance to crack propagation. This can be attributed on two crucial components: elasticity and viscosity, as well as their ra-
to the decrease in tensile strain caused by the stiffness of the mixture tio, which is primarily influenced by loading time and temperature. Fig.
and the influence of the softer supplementary binder added to the as- 9 displays the outcomes of the creep test conducted at 40 °C after 5500
phalt mixture. On the other hand, the hybridized rejuvenating agent en- cycles. As anticipated, the RAP mixtures exhibited the lowest level of

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Fig. 7. Flexibility Index of different mixtures at different notch sizes.
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Fig. 8. Critical J-integral of different mixtures.


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permanent deformation, while the VA mixture demonstrated the high- 4.9. Kim test
est level. This disparity can be attributed to the stiffening effect caused
by aging on the recycled asphalt, where there is a decrease in maltene The findings of the Kim test, depicted in Fig. 10, shed light on the
content and an increase in asphaltene content. However, when WEO/ deformation strength (Sd) of asphalt mixtures with varying composi-
VR blend was incorporated into the mixture containing 30 % RAP, a tions. It is observed that the inclusion of RAP in the mixtures con-
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substantial reduction in permanent deformation was observed. This re- tributes to an enhancement in their resistance to rutting under high-
duction can be attributed to the decrease in stiffness of the aged asphalt temperature conditions. The Sd values display an increasing pattern as
within the mixture when it is combined with the hybrid rejuvenator the dosage of RAP is raised, reaching a pinnacle of 10.3 MPa when em-
[58]. However, it is essential to highlight that the rejuvenated asphalt ploying 100 % RAP. The increase in deformation strength with higher
exhibits a better deformation resistance compared to the virgin mix- RAP dosage could be attributed to the advantageous effects of RAP on
ture. This was evident from the deformation curve of RA30-6.5WV, the overall asphalt binder blend. RAP, being aged pavement material,
which intersects with the curve of VA at 1680 sec. contributes aged binder with improved stiffness and resistance to rut-
More importantly, the findings of creep test agree with the Marshall ting. This is due to the aging process involving oxidation, resulting in
test which exhibited an increment in the stiffness of mixtures with the enhanced high-temperature performance. Conversely, the introduction
addition of RAP and a decreasing by adding WEO/VR blend. The find- of WEO/VR blend results in a reduction in the deformation strength of
ings are also in agreement with the outcomes reported by Jia et al. [55], the rejuvenated asphalt, yielding a value of 6.8 MPa, which closely cor-
which refer to an increment in rutting depth by adding rejuvenating responds to the deformation strength exhibited by the VA mixtures
agents. (6.5 MPa). Remarkably, this outcome aligns with the trends identified
in the Marshall and creep tests, reinforcing the observed relationship
between the incorporation of RAP, the addition of hybridized rejuve-

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Fig. 9. Static Creep test result for mixtures.
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Fig. 10. Deformation strength result in Kim test.

nating agent, and the deformation characteristics of the asphalt mix- there exists a correlation between the Cantabro mass loss and the per-
tures. centage of air voids within the specimen.

4.10. Cantabro loss test 5. Conclusion and future research lines


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The results of the Cantabro loss analysis for the mixtures are pre- This study explores the feasibility of enhancing the performance
sented in Fig. 11. The percentage of mass loss, with respect to the VA characteristics of reclaimed asphalt pavement (RAP) by employing a
mixture, was found to be 13 %. Moreover, it was observed that the ad- hybridized rejuvenating agent. To accomplish the research goals, a
dition of RAP led to an increase in this percentage. This trend indicates range of tests were carried out on the RAP, virgin and rejuvenated as-
that the mass loss rises with aging, potentially rendering the mixture phalts to assess parameters, encompassing physical, rheological, and
more susceptible to durability issues compared to the VA mixture [51]. performance assessments. The primary conclusions drawn from the ex-
However, the incorporation of the hybridized rejuvenating agent has perimental results are outlined as follows:
demonstrated a positive impact on the durability of the samples, par-
tially restoring their original characteristics. Specifically, the mixture 1. Incorporating 6.5 % of the hybridized rejuvenating agent in the
(R30-6.5WV) exhibited a mass loss of 11.6 %, which closely approxi- aged asphalt samples resulted in the improvement of both physical
mates that of the VA mixtures (13.0 %). This improvement can be at- and rheological properties of the binders, rendering them
tributed to the enhanced adhesion and cohesion properties resulting comparable to those of virgin asphalt (VA).
from the inclusion of the hybridized rejuvenating agent. Additionally, 2. Utilizing a 30 % proportion of RAP in asphalt mixtures
demonstrated an increase in stiffness, subsequently enhancing

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Z.H. Al-Saffar et al. Construction and Building Materials xxx (xxxx) 133936

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Fig. 11. Cantabro loss test result.

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Marshall stability, indirect tensile strength (ITS), deformation ware, Resources. Mohammad Alharthai : Writing – review &
strength, and resistance to rutting in the mixtures. editing, Resources.
3. The application of a 6.5 % dosage of the hybrid rejuvenating
agent led to increased flow, tensile strength ratio (TSR), flexibility Declaration of Competing Interest
index, and J-integral values in the rejuvenated mixtures. However,
a slight decrease was observed in ITS, rutting resistance, and The authors declare that they have no known competing financial
fracture energy, indicating a reduction in stiffness within RAP interests or personal relationships that could have appeared to influ-
D
mixtures. Nevertheless, it is important to note that all the ence the work reported in this paper.
aforementioned values remained higher than those of the VA
mixture. Data availability
4. The proposed method of incorporating the hybridized
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rejuvenating agent in asphalt production exhibits promising Data will be made available on request.
benefits for sustainable progress in civil engineering.
Nevertheless, future investigations focusing on the chemical Acknowledgements
properties of rejuvenated asphalt, containing the hybrid
rejuvenating agent, following both short-term and long-term Authors would like to acknowledge the support of the Deputyship
aging, are imperative for further understanding. Moreover, it is for Research and Innovation- Ministry of Education, Kingdom of Saudi
EC

advisable to conduct a comparative analysis of the hybridized Arabia for this research through a grant (NU/IFC/2/SERC/-/10) under
rejuvenating agent with other rejuvenators to gain further insights institutional Funding Committee at Najran University, Kingdom of
into the outcomes. Saudi Arabia. This study has been also supporting by Duhok Polytech-
5. In addition, it is suggested to investigate how the rejuvenated nic University, Iraq.
asphalt mixtures perform at low temperatures. Assess stiffness,
cracking resistance, and durability under colder conditions to References
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