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Control Logic Write-Up of GDS 20211029
Control Logic Write-Up of GDS 20211029
Control Logic Write-Up of GDS 20211029
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真空皮带脱水系统控制逻辑说明(1#)(2#)
Process and Control interlock Control logic of vacuum belt
dewatering system(1#)(2#)
CATALOGUE
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00HTM08AP004)
00HTM08AA022)
1.1.7 #1- #2- #3- #4 真 空 皮 带 脱 水 机 滤 布 冲 洗 水 泵
00HTM09AP004)
00HTM09AA022、00HTM09AA023)
00HTM09AA032、00HTM09AA033)
1.1.10 #1- #2 真 空 皮 带 脱 水 机 冲 洗 水 箱 进 口 补 水 电 动 阀 门
00HTM11AA007 、 00HTM21AA014) 冲 洗 水 箱 补 充 水 电 动 阀 门
00HTM11-AA001)
1.1.12 滤 饼 冲 洗 水 管 路 上 电 磁 球 阀 ( 00HTM09AA012 )
(00HTM09AA012)(00HTM09AA026)
1.1.13 滤 布 冲 洗 水 管 路 上 电 磁 球 阀 ( 00HTM09AA016 )
(00HTM09AA016)(00HTM09AA037)
1#真空皮带脱水机滤饼冲洗水管路阀门(00HTM08AA040)和滤布冲
洗水管路阀门(00HTM09AA014)打开;
1# VBF cake flush valve (00HTM08AA040) and cloth flush valve (00HTM09AA014) are
open AND
2#真空皮带脱水机滤饼冲洗水管路阀门(00HTM08AA024)和滤布冲
洗水管路阀门(00HTM09AA035)关闭;
2# VBF cake flush valve (00HTM08AA024) and cloth flush valve (00HTM09AA035) are
closed AND
石膏输送机-1A 运行
Gypsum Conveyor-1A is running
1#真空皮带脱水机皮带无跑偏报警;
No deviation alarm of belt of 1# VBF(00HTM11CG703-XG01);
1#真空皮带脱水机无滤布跑偏报警;
No deviation alarm of cloth of 1# VBF(00HTM11CG705-XG01);
1#真空皮带脱水机滤布无断裂报警;
No breakage alarm of filter cloth of 1# VBF(00HTM11CG701-XG01);
1#真空皮带脱水机无拉绳开关报警;
1# VBF without pull rope switch alarm(00HTM11CG707-XG01);
1#真空皮带脱水机气液分离罐液位无高报警(<1m);
No alarm of high level in Vacuum receiver of 1# VBF(<1m)( 00HTM11CL201-XG01);
1#真空皮带脱水机冲洗水箱液位无低报警(<400mm);
1# VBF washing tank level no low alarm(<400mm)( 00HTM08CL101-XQ01);
1#真空泵停止;
1# Vacuum pump stop(00HTM11AP001-XB02);
1#真空泵无事故跳闸;
1# Vacuum pump without accident trip(00HTM11AP001-XB09)
1#真空泵电机无控制电源消失;
Loss of 1# vacuum pump power without control(00HTM11AP001-XB10);
1#真空皮带脱水机无故障;
1# VBF without fault(00HTM11GH001-XB07);
1#真空皮带脱水机电机风机无故障
1 # VBF motor fan fault free(00HTM11AT002-XB07)
1#真空皮带脱水机远控;
1# Remote control of VBF(00HTM11AT002-XB08);
至少 1 台澄清水泵在运行;至少 1 台工艺水泵在运行
At least 1 Clarified Water Pump (00HTQ31AP001-XB01 or 00HTQ32AP001-XB01
or 00HTQ33AP001-XB01 or 00HTQ34AP001-XB01) in operation; At least 1 process
water pump (00HTQ11AP001-XB01 or 00HTQ12AP001-XB01 or 00HTQ13AP001-XB01
or 00HTQ14AP001-XB01 ) in operation
1.2.2 真空皮带脱水机系统顺控启动:
Start up of VBF system:
启动 1#皮带机,频率调至 35Hz
Start 1# VBF (00HTM11AT002-YB01) with 35Hz
当 1#变频器运行信号和 1#皮带机冷却风扇运行信号出现时,可以认
为 1#真空皮带脱水机处于运行状态
1# VBF shall be considered to be in operation when-
#1 Frequency converter operation signal (00HTM11GH001-XB08) is available AND
#1 VBF Cooling fan operation signal (00HTM11AT002-XB01) is available
打开#1 真空泵工艺水阀,延时 30 秒
Full opening #1 vacuum pump process water valve (00HTM11-AA002-YQ01) and delay
30 s
启动 1#真空泵
Start 1# vacuum pump(00HTM11AP001-YB01)
顺控启动结束
(Smooth control start ends)
关闭 1#真空皮带脱水机石膏浆液进口阀门
Close 1# vacuum strip dehydrator gypsum import valve(00HTM04AA100)
关闭真空泵工艺水阀
fully close the #1 vacuum pump process water valve(00HTM11-AA002-YQ01)
10min 后停止滤布冲洗水泵和滤饼冲洗水泵
After 10min, stop the press cloth to wash the water pump(00HTM09AP001-YB02) or
(00HTM09AP002-YB02) and filter cake to wash the water pump(00HTM08AP001-YB02)
or (00HTM08AP002-YB02)
停止 1#真空皮带脱水机变频器
Stop # 1 vacuum strip dehydrator frequency converter(00HTM11AT002-YB02) at any
speed.
关 闭 滤 饼 冲 洗 水 阀 门 (00HTM08AA040) 和 滤 布 冲 洗 水 阀 门
(00HTM09AA014)
Close the Cake flush water isolation valve (00HTM08AA040) and cloth flush water
isolation valve (00HTM09AA014).
顺控停止结束
Control stop end
当 1#变频器运行信号(00HTM11GH001-XB08)或 1#皮带机冷却
带脱水机处于停止状态
1# VBF shall be considered to be in stopped condition when –
1# Frequency converter operation signal (00HTM11GH001-XB08) is not available
OR
1# VBF Cooling fan operation signal (00HTM11AT002-XB01) is not available
1.4 真空皮带脱水机系统紧急停止条件(以 1#真空皮带脱水机为例)
Emergency stop condition of VBF system(take 1# VBF as an example)
1.4.1如果下列任意条件发生时,执行皮带机停运顺控:
If any of the following conditions occur, carry out smooth control of belt
machine shutdown:
1#真空皮带脱水机滤布断裂报警;
1 # filter cloth rupture alarm of VBF(00HTM11CG701-XG01);
1#真空皮带脱水机拉绳开关报警;
1 # VBF pull rope switch alarm(00HTM11CG707-XG01);
1#真空泵事故跳闸;
1# vacuum pump accident trip(00HTM11AP001-XB09);
1#真空泵电机控制电源消失;
The control power of 1# vacuum pump motor disappears(00HTM11AP001-XB10);
1#真空皮带脱水机故障;
1# VBF fault(00HTM11GH001-XB07);
1#真空皮带脱水机冷却风扇故障;
1# VBF cooling fan fault (00HTM11AT002-XB07)
1#真空皮带脱水机变频器故障;
1# VBF frequency convertor fault (00HTM11GH001-XB07)
四台补充水工艺水泵均停止;
Four supplementary water process pumps are stopped (00HTQ11AP001-XB02 and
00HTQ12AP001-XB02 and 00HTQ13AP001-XB02 and 00HTQ14AP001-XB02);
四台补充水澄清水泵均停止;
Four supplementary water Clarified Water Pump are stopped
(00HTQ31AP001-XB02 and 00HTQ32AP001-XB02 and 00HTQ33AP001-XB02 and
00HTQ34AP001-XB02);
石膏输送机-1A 停止运行
Gypsum Conveyor-1A not running
1.5 真空皮带脱水机系统报警,建议现场检查(以 1#真空皮带脱
水机为例)
1.5 alarm of VBF system, on-site inspection is recommended (take no. 1 VBF
as an example)
#1 真空皮带脱水机皮带跑偏报警;
# 1belt deviation alarm of VBF(00HTM11CG703-XG01);
#1 真空皮带脱水机滤布跑偏报警;
1 # belt deviation alarm of vacuum cloth dehydrator(00HTM11CG705-XG01);
#1 真空皮带机滤布冲洗水流量低(低于 4m3/h)
#1 vacuum belt machine filter cloth washing water flow is low (less than
4m3/h)( 00HTM09CF103-XQ01)
#1 真空皮带机滤饼冲洗水流量低(低于 4m/h)
#1 vacuum belt machine filter cake washing water flow is low (less than
4m3/h)( 00HTM08CF104-XQ01)
#1 真空皮带机真空盒密封水流量低(低于 0.5m3/h)
# 1 vacuum belt machine vacuum box sealing water flow is low (less than
0.5m3/h)( 00HTM09CF104-XQ01)
#1 真空泵进水流量低(低于 10m3/h);
#1 Vacuum pump inlet water flow is low (less than 10m3/h)( 00HTM11CF102-XQ01)
冲洗水箱任意一个液位低(低于 400mm);
Wash tank any liquid level is low (less than 400mm);( 00HTM08CL101-XQ01 OR
00HTM08CL103-XQ01)
1.6 1#真空皮带脱水机(单体)
1#真空皮带脱水机滤饼冲洗水管路阀门(00HTM08AA040)和滤布冲
洗水管路阀门(00HTM09AA014)打开;
1# VBF cake flush valve (00HTM08AA040) and cloth flush valve (00HTM09AA014) are
open AND
2#真空皮带脱水机滤饼冲洗水管路阀门(00HTM08AA024)和滤布冲
洗水管路阀门(00HTM09AA035)关闭;
2# VBF cake flush valve (00HTM08AA024) and cloth flush valve (00HTM09AA035) are
closed AND
石膏输送机-1A 运行
Gypsum Conveyor-1A is running
1#真空皮带脱水机皮带无跑偏报警;
No deviation alarm of belt of 1# VBF(00HTM11CG703-XG01);
1#真空皮带脱水机无滤布跑偏报警;
No deviation alarm of cloth of 1# VBF(00HTM11CG705-XG01);
1#真空皮带脱水机滤布无断裂报警;
No breakage alarm of filter cloth of 1# VBF(00HTM11CG701-XG01)
1#真空皮带脱水机无拉绳开关报警;
No 1# VBF pull rope switch alarm(00HTM11CG707-XG01);
1#真空皮带脱水机无故障;
1# VBF without fault(00HTM11GH001-XB07);;
1#真空皮带脱水机远控;
1# VBF remote control(00HTM11AT002-XB08)
1#真空皮带脱水机冷却风扇无故障信号(00HTM11AT002-XB07)
1# VBF cooling fan without fault (00HTM11AT002-XB07)
至少 1 台澄清水泵在运行;至少 1 台工艺水泵在运行
At least 1 Clarified Water Pump (00HTQ31AP001-XB01 or 00HTQ32AP001-XB01
or 00HTQ33AP001-XB01 or 00HTQ34AP001-XB01) in operation; At least 1 process
water pump (00HTQ11AP001-XB01 or 00HTQ12AP001-XB01 or 00HTQ13AP001-XB01
or 00HTQ14AP001-XB01 ) in operation
1#真空皮带脱水机气液分离罐液位无高报警(<1m);
No alarm of high level in Vacuum receiver of 1# VBF(<1m)( 00HTM11CL201-XG01);
#1 真空皮带机滤布冲洗水流量无低报警信号(大于 4m3/h)
#1 vacuum belt machine filter cloth washing water flow is No low flow alarm signal
(more than 4m3/h)( 00HTM09CF103-XQ01)
#1 真空皮带机滤饼冲洗水流量无低报警信号(大于 4m/h)
#1 vacuum belt machine filter cake washing water flow is No low flow alarm signal
(more than 4m3/h)( 00HTM08CF104-XQ01)
#1 真空皮带机真空盒密封水流量无低报警信号(大于 0.5m3/h)
# 1 vacuum belt machine vacuum box sealing water flow is No low flow alarm signal
(more than 0.5m3/h)( 00HTM09CF104-XQ01)
#1 气液分离罐液位无高报警(<1m);
#1 Vacuum receiver level no high alarm(<1m)( 00HTM11CL201-XG01)
1#真空泵无事故跳闸;
#1 vacuum pump without accident trip(00HTM11AP001-XB09)
1#真空泵电机无控制电源消失;
#1 Vacuum pump motor no control power disappeared(00HTM11AP001-XB10)
1#真空泵停运,且停运时间超过 10min;
1# vacuum pump is out of service for more than 10min(00HTM11AP001-XB02)
#1 真空皮带机运行;
# 1 vacuum belt machine operation(00HTM11GH001-XB08)
#1 真空皮带机冷却风扇运行;
#1 VBF Cooling fan operation (00HTM11AT002-XB01)
#1 气液分离罐液位高报警(大于 1m);
#1 Vacuum receiver level high alarm(>1m) ( 00HTM11CL201-XG01)
#1 真空皮带机真空泵进水流量小于 5m3/h,延时 10 秒;
Water inlet flow rate of vacuum pump of vacuum belt conveyor is less than 5m3/h,
delay time is 10 seconds;( (00HTM11CF102-XQ01))
1#真空泵事故跳闸;
1# Vacuum pump accident trip(00HTM11AP001-XB09)
#1 真空皮带机运行信号消失;
#1 vacuum belt conveyor running signal disappeared(00HTM11GH001-XB07)
(single)
无电动阀门电气故障;
No valve electrical fault(00HTM11-AA002-XB09)
1#真空泵已运行
1# vacuum pump is in operation(00HTM11AP001-XB01)
1#真空泵已停止;
1# vacuum pump has stopped;( 00HTM11AP001-XB02)
1# 冲洗水箱液位无低报警(不低于 400mm);
1# Wash tank level no low alarm (no less than 400mm)( 00HTM08CL101-XQ01
and 00HTM08CL103-XQ01)
真空皮带脱水机滤布冲洗水泵 A 停止;
VBF filter cloth washing water pump A stop(00HTM09AP001-XB02 )
真空皮带脱水机滤布洗水泵 A 无事故跳闸;
VBF filter cloth washing water pump A without accident trip(00HTM09AP001-XB09)
真空皮带脱水机滤布冲洗水泵 A 无控制电源消失;
VBF filter cloth washing water pump A no control power
disappeared;(00HTM09AP001-XB10 )
A 泵进口阀门开到位信号,A 泵出口阀门关到位信号
The inlet valve (00HTM09-AA002-XB01)of A pump is opened and the outlet valve
(00HTM09AA012- XB02) of A pump is closed
A 泵启动顺序:
A pump starting sequence:
泵出口阀门
Open the inlet valve ( 00HTM09-AA002-YB01 ) of pump A. After the valve
(00HTM09-AA002-XB01) is fully open, start pump A(00HTM09AP001-YB01), delay
for 3s, and open the outlet valve of pump A.(00HTM09-AA012-YB01).
停止允许:无
Stop permission: none
A 泵停止顺序:
A pump stop sequence:
泵进口阀门
Close the outlet valve ( 00HTM09-AA012-YB02 ) of pump A. After the valve
( 00HTM09AA012- XB02 ) is completely closed, stop the pump A
(00HTM09AP001-YB02),delay for 3s, and close the inlet valve(00HTM09-AA002-YB02)
of pump A.
1#冲洗水箱液位低(小于 300mm);
1# Wash tank low level(less than 300mm) ( 00HTM08CL101-XQ01 or
00HTM08CL103-XQ01)
1.10 真空皮带脱水机滤饼冲洗水泵 (以 A 泵为例)
Filter cake of VBF washes water pump(take pump A as an example)
1.10.1 启动允许:
1# 冲洗水箱液位无低报警(不低于 400mm);
1# wash tank level no low alarm (no less than 400mm) ( 00HTM01CL101-XQ01
and 00HTM08CL103-XQ01)
真空皮带脱水机滤饼冲洗水泵 A 停止;
VBF cake wash pump A stop(00HTM08AP001-XB02)
真空皮带脱水机滤饼洗水泵 A 无事故跳闸;
VBF cake wash pump A without accident trip(00HTM08AP001-XB09 )
真空皮带脱水机滤饼冲洗水泵 A 无控制电源消失(如控制柜没有输
出该信号,则不作为启动允许条件);
VBF filter cake washing water pump A no control power disappeared
(00HTM08AP001-XB09 )
A 泵进口阀门开到位信号,A 泵出口阀门关到位信号
The inlet valve (00HTM08-AA005-XB01)of A pump is opened and the outlet valve
(00HTM07-AA008-XB02) of A pump is closed
开 A 泵出口阀门。
Open the inlet valve ( 00HTM08-AA005-YB01 ) of pump A. After the valve
(00HTM08-AA005-XB01) is fully open, start pump A(00HTM08AP001-YB01), delay
for 3s, and open the outlet valve of pump A.(00HTM08-AA007-YB01).
停止允许:无
Stop permission: none
A 泵停止顺序:
A pump stop sequence:
闭 A 泵进口阀门。
Close the outlet valve ( 00HTM08-AA007-YB02 ) of pump A. After the valve
( 00HTM08AA007- XB02 ) is completely closed, stop the pump A
( 00HTM08AP001-YB02 ) , delay for 3s, and close the inlet valve
(00HTM08-AA005-YB02) of pump A.
1#冲洗水箱液位低(小于 300mm);
1# wash tank low level alarm (less than 300mm) (00HTM08CL101-XQ01 OR
00HTM08CL103-XQ01)
1.11 1#冲洗水箱补充水电动阀门
1# wash tank refilled electric valve(00HTM11AA009)
当 1#冲洗水箱液位低于 400mm,阀门打开。监测电磁流量计是
否有数值显示。
When the # wash tank level(00HTM08CL103-XQ01 or 00HTM08CL101-XQ01)l is
less than 400mm, the valve(00HTM11-AA009-XB01) opens. Monitor whether the
electromagnetic flowmeter (00HTM11CF101-XQ01)has numerical display. Alarm to be
generated if flow is still low even after the valve opening and level is < 400mm
自动关闭:Shut down
当滤饼水箱液位高于 1500mm,阀门关闭。
When the filter cake tank level(00HTM08CL103-XQ01 or 00HTM08CL101-XQ01) is
higher than 1500mm, the valve(00HTM11-AA009-XB02) is closed.
气液分离器压力变送器(00HTM11CP101-XQ01)压力≤-0.06Mpa,
气动破坏阀(00HTM11-AA007-XB01)自动打开
Vacuum receiver pressure transmitter (00htm11cp101-xq01) pressure≤ -0.06mpa,
Pneumatic break valve (00htm11-aa007 -XB01) auto opens
自动关闭:Auto Close
气液分离器压力变送器(00HTM11CP101-XQ01)压力≥-0.04Mpa,
气动破坏阀(00HTM11-AA007-XB01)自动关闭
Vacuum receiver pressure transmitter (00htm11cp101-xq01) pressure≥ -0.04mpa,
Pneumatic break valve (00htm11-aa007 -XB01) auto close
检查频率反馈。
After the normal operation of VBF, the filter cake thickness(00HTM11CL101-XQ01)
was monitored (the normal thickness was 25mm) and the frequency
(00HTM11AT002-YQ01)was adjusted. Check for frequency
feedback(00HTM11AT002-XQ01).
注:2#真空皮带脱水系统控制逻辑和 1#真空皮带脱水系统控制逻辑
一样,参照上述内容编写。
Note: the control logic of no. 2 vacuum belt dewatering system is the same as that of no.
1 vacuum belt dewatering system.