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October 2020

VOL. 72 NO. 10

Performance optimization in underground mining


Dump planning optimization
Regulatory training-needs assessment

//////////
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18

OFFICIAL PUBLICATION OF SME


www.miningengineeringmagazine.com

OCTOBER 2020
VOL. 72 NO. 10

Feature Articles 28
18
Performance optimization in underground mining combining
strategic development and wireless technologies

Klaus Pacheco Hague and Víctor O. Tenorio

28
Dump planning optimization with environmental
constraints

J. Dufayard, R.E. Vivas and C. Goldsmith

32
Regulatory training-needs assessment: survey
highlights industry trends and best practices

Lori Guasta, Hugh Miller and Michelle Reiher

Technical Paper Abstracts from


Mining, Metallurgy & Exploration
(peer-reviewed and approved)

37 Innovation in the mining industry: Technological trends and a


case study of the challenges of disruptive innovation 32
by Felipe Sánchez and Philipp Hartlieb

39 Quick-Erect Stopping System for radiation protection and mine


rescue in small-scale mining
by Jörg Dehnert, Jens Stopp, Peter Windisch and Bernd
Schönherr

41 Role of processing temperature and time on the hydrothermal


alteration of K-feldspar rock in autoclave
by D. Ciceri, M. de Oliveira, D.P. Chen and A. Allanore

42 Practical experience in large-scale development of the Zijinshan


low-grade gold-copper mine
by Jinghe Chen, Shuiping Zhong, Ding Tang and Chen Kuang

44 The experience and management of fatigue: A study of mine


haulage operators
Copyright 2020 by the Society for Mining, Metallurgy &
by Frank A. Drews, W. Pratt Rogers, Elaheh Talebi and Shantae Exploration, Inc. All rights reserved.
Lee MINING ENGINEERING (ISSN 0026–5187) is published
monthly by the Society for Mining, Metallurgy, and
Exploration, Inc., at 12999 E. Adam Aircraft Circle,
45 Evaluation index system of green surface mining in China Englewood, CO, 80112 USA. Phone 1-800-763-
by Yongli Zhou, Wei Zhou, Xiang Lu, Izhar Mithal Jiskani, 3132 or 1-303-948-4200. Fax: 1-303-973-3845 or
email: sme@smenet.org. Website: www.smenet.org.
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52 Editorial Staff
Editor
William M. Gleason
gleason@smenet.org

®
Senior Editor
Georgene Renner
OFFICIAL PUBLICATION OF SME renner@smenet.org
www.miningengineeringmagazine.com
Associate Editor
Margo Ellis
OCTOBER 2020 ellis@smenet.org
VOL. 72 NO. 10
Managing Technical Editor
Chee Theng
theng@smenet.org

Production Graphic Artist


SME News Ted Robertson
    47 SME Fellows robertson@smenet.org
48 Fine Grind Business Staff
    49 Environmental Division News Media Manager/Advertising
    50 New Media Gary Garvey
garvey@smenet.org
    51 Personal News
Phone: 1.800.763.3132
    52 Obituaries/Necrology Fax:  1.303.973.3845
Email: garvey@smenet.org
53 SME Foundation
55 Minerals Education Coalition Society for Mining, Metallurgy,
and Exploration, Inc. Officers
    The desire to maximize
productivity in underground President
mining operations through Robert Schafer
Departments the use of wireless technol- President-Elect
    6 President’s Page ogy requires planning and William Edgerton
strategic development. On
    8 Politics of Mining Past President
page 18, Klaus Pacheco Hugh Miller
    10 Industry Newswatch Hague and Víctor O. Tenorio
write about these issues. Executive Director
56 Coming Events/Short Courses On page 28, authors from David L. Kanagy
    58 New Products Vale and Hexagon Mining
write about dump planning Mining Engineering Committee
    60 Web Directory optimization while work- Jeff Gillow (Chair), Tom Meuzlear (Vice
    61 Classifieds ing under environmental Chair), Patsy Moran, Steven Schafrik,
constraints. Cover photo by Michael Trevits, Mara Erhardt, Nicole
    62 Professional Services Henderson, Javad Sattarvand, Sekhar
Keith Clark, member SME. Bhattacharyya, David Waterman, David
    67 Ad Index Meadows, Jaeheon Lee, Nathan Manser,
  68 Drift of Things Abhishek Choudhury.

This month exclusively on


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Find Information. Connection. Inspiration.


President’s Page

A whole lotta changing going on!


2020 and 2021 invite unprecedented change for SME
Paraphrasing Jerry Lee Lewis,
there is “A whole lotta changin’
goin’ on,” seems appropriate right
Saftey share: Sharing workplace safety tips often can
help build top-of-mind awareness and put safety into
now. His original lyrics came out at perspective.
a time when a new style of music Recognize workplace risks — The key to mitigating
erupted in the 1950s and shook it
risks begins with understanding what could cause a
up. Today we have many stimuli that
are creating upheaval in social and potential hazard or incident.
physical infrastructure and society is Know how to report incidents or hazards —
adapting, sometimes radically. Employees should know how to report issues
We have a new virus that has expeditiously to lessen their effects.
caused us to alter the way we meet,
Don’t take shortcuts on tasks or procedures —
socialize, entertain and educate
Robert W. Schafer ourselves. We also have a collision Remind employees about the importance of
2020 SME President of natural and imposed factors that following procedures to the letter for their own sake.
are causing us to reconsider the way we source Keep your workspace clean and clear of clutter —
and use energy, water and air. In addition, Clear away any clutter or unnecessary items that
we have a technological revolution that is could pose risks of tripping, falling, slipping or other
altering daily lives in terms of communication,
injuries.
information and the speed at which our daily
lives happen. Engage yourself with the company — Volunteering
Things are changing as well at SME, some for projects, lending a hand outside of normal
of them resulting from these stimuli, others duties, joining a committee or team or participating
are the result of our own perceived need for in company-sponsored programs can immerse
innovation. When the dust settles, I believe
employees in your company’s culture.
that we will all find that updating SME is for
the good. Take regular breaks — Taking regular breaks can
The most noticeable SME change will be ensure projects are completed on time and without
our website. After years of work, October incident because it gives workers a chance to grab
2020 will see the new public view of SME their focus.
and what we offer. The new site can be Get a good night’s sleep — Emphasize the
personalized, so you will be able to access
importance of a good night’s sleep and how it can
the information that is likely to be of most
value to you when you log on. It will be very ultimately affect your employees’ performance.
user-friendly, so you can also find other topics Help new employees embrace the safety culture —
easily. Let us know how you like it and if other Set expectations up front and make it easy for them
improvements are desirable. to learn the ropes to stay safe on the job.
By now, I will bet that everyone has been
Source: ehsinsight.com
bombarded by virtual webinars, meetings and
conferences. If it cannot be live, it must be
virtual. SME is also going virtual in its board, attending in person. And yes, there will even
division, committee and section meetings. be networking events. So please check it out,
We are also developing the means to hold register and attend.
conferences in virtual space, since all things THRIVE will be the warm-up for the big
live have been cancelled into 2021 at this virtual event: MINEXCHANGE 2021 SME
point. Annual Conference & Expo to be held March
The next experiment will be the 1-5. Everything that is the annual convention
THRIVE Virtual Conference, Oct. 20-21. will be there: a multitude of technical
The headline theme is innovation in finance programs, the exhibit hall, keynote speeches,
and is titled “Financing Exploration, Mine awards presentations, committee and division
Feasibility, Construction and Closure — meetings — and all can be enjoyed virtually.
Keys to Success and Navigating the Way We will even hold virtual networking events
Forward in a Pandemic World.” The slate of (happy hours).
speakers is globally renowned. The cost is
(continued on page 17)
reasonable — much less than traveling and

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Politics of Mining

Judge rules Minnesota pollution control agency broke


no laws in Polymet case
A MINNESOTA judge ruled that of law and order in State District Court delay in submitting comments. However,
the Minnesota Pollution Control Agency in St. Paul that countered those claims the MPCA’s primary motivation was its
(MPCA) did not violate its own policy and sent the case back to the Minnesota belief that there would be less negative
or break the law when it requested Court of Appeals. press about the NorthMet Project if
U.S. Environmental Protection “The MPCA effort to convince EPA comments were delayed until after
Agency (EPA) regulators refrain from the EPA to delay issuing written public comments and verbally expressed
commenting on an essential water comments about the NorthMet NPDES EPA concerns were incorporated into
permit for the PolyMet’s proposed draft permit was not an irregularity in the draft permit.”
NorthMet copper and nickel mine. procedure,” Guthmann wrote. “There In an emailed statement, MPCA
The Duluth News Tribune reported is no statute, rule, regulation or other spokesperson Darin Broton said the
that a coalition of environmental groups formally adopted policy or procedure decision meant “the court renewed its
and the Fond du Lac Band of Lake that prohibits the MPCA from asking confidence in the MPCA’s permitting
Superior Chippewa argued the MPCA the EPA to delay an optional course of process for PolyMet.”
urged the EPA to wait on commenting action.” “While the MPCA always strives to
on a PolyMet draft permit until the But Guthmann acknowledged the do better, the court overwhelmingly said
public comment period ended and to MPCA kept EPA comments from the the agency’s permitting procedures were
read comments over the phone instead public view to deter bad press, even if no not irregular,” Broton said. “The MPCA
of putting them in writing (and the law or rule barred the agency from it. remains committed to ensuring that its
public record). The coalition argued “The MPCA knew it was required permit processes and decision-making
that these amounted to “procedural to respond to all written EPA comments, are transparent and provide a robust
irregularities” and an effort by the its responses would be public, and the opportunity for public participation.”
MPCA to suppress EPA concerns on public would find out what the EPA’s PolyMet is trying to build a copper-
PolyMet’s National Pollutant Discharge specific concerns about the permit were nickel mine, processing plant and tailings
Elimination System (NPDES) permit. from the comments and responses” dam near Hoyt Lakes and Babbitt. In a
But Judge John H. Guthmann filed Guthmann wrote. “The MPCA had other news release, Polymet characterized the
a 104-page findings of fact, conclusions legitimate reasons for seeking an EPA judge’s order as a win. n

PNG court rules against Barrick in Porgera Mine case


PAPUA NEW GUINEA Prime owing to environmental and community can to keep it,” said portfolio manager
Minister James Marape in April refused concerns, part of his justification for Joe Foster at Van Eck Associates Corp,
to extend a lease for the Porgera gold granting the new Porgera lease to Barrick’s second-largest shareholder,
mine to Barrick Gold Corp. for the Kumul Minerals. according to Refinitiv data.
requested 20 years and instead gave Porgera produced nearly 600,000 The dispute has flared as gold prices
the lease to a state-owned mining ounces of gold last year, with Barrick’s scale record highs at the same time
company Kumul Minerals Holdings share accounting for about 5 percent of PNG struggles with a budget deficit of
Ltd. In September, Barrick lost a court its annual production. more than 6 percent of gross domestic
challenge over the rights to the mine Barrick has sought international product.
that Barrick had touted as being a arbitration and pledged to appeal its Kumul Minerals has said it is open
springboard for a potential buyout of loss of the Porgera lease to PNG’s to talks to restart production and
Freeport McMoRan Inc.’s Grasberg Supreme Court. It also said it would that Barrick and its partner China’s
copper and gold mine in neighboring challenge the lease grant to Kumul Zijin Mining Group could retain an
Indonesia. Minerals, though it has not said in what ownership stake.
Reuters reported that Barrick has forum. Previously they each held 47.5
offered an upsized equity stake in Barrick CEO Mark Bristow is percent of Barrick Niugini Ltd., which
Porgera for nearby landowners and a unlikely to relent, due to Porgera’s operated the mine as a joint venture.
greater share of economic benefits for potential to become one of Barrick’s Landowner group Mineral Resources
Port Moresby but that those offers were top assets and because doing so might Enga held the rest.
rebuffed. embolden pushback from other host Barrick has questioned the state’s
Marape, who took power last year governments, investors and analysts. capacity to operate Porgera, where
on a platform of economic nationalism, “They’ll use negotiations and it projected margins of 50 percent or
said Barrick’s lease was not extended lawsuits and diplomacy to do what they higher for this year. n

8 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


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SME Foundation Online


Silent Auction 2021
Virtually the Same, Vitally Important WE NEED YOU
You can help make this event a huge success
The SME Foundation will hold an online silent auction during by donating items for auction.
the MINEXCHANGE 2021 SME Annual Conference & Expo Popular items donated include:
Virtual Event. This annual event raises funds for important • Historical mining equipment
Foundation programs and initiatives. and memorabilia
• Mineral and fossil specimens
To make a tax-deductible Cash donations are Your donation will be • Jewelry and gems
donation (items or also greatly appreciated recognized in Mining • Private VIP tours of mines
cash); please contact as this helps us purchase Engineering Magazine,
Megan Martin at additional highly desirable as well as on the online
• Adventure outings
martin@smenet.org. items for the auction. auction website. • Sports tickets
• Electronics and technology items
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www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 9


Industry Newswatch

EPA issues final rule on wastewater from coal-fired plants;


Revised rule is expected to affect about 75 power plants
THE U.S. ENVIRONMENTAL treatment techniques under the new rule plants to use a shorter biological
Protection Agency (EPA) issued its can effectively remove pollutants at less treatment process that is cheaper but can
final rule easing the 2015 regulation cost and with fewer facility modifications also result in higher selenium levels.
for wastewater coming from coal-fired than the technologies required by Compared with the 2015 rule,
power plants. the prior rule, while also allowing for this rule allows significant increases
The final rule, known as the Effluent more flexibility in plant maintenance in selenium that enters waterways in
Limitations Guidelines, is similar to operations. The coal industry wants to be discharges of wastewater that came from
one proposed last fall but would further able to compete while also safeguarding cleaning power plants’ air filters.
extend the timeline for plants to comply. important environmental protections — But many plants have been exempted
And coal facilities that are closing, this rule shows that balance is possible,” from using the biological treatment
repowering or switching to natural gas by National Mining Association President process at all, allowing their mercury,
2028 are exempt. and chief executive officer Rich Nolan arsenic and nitrogen levels to increase
The change will allow utilities to use said. significantly.
cheaper technologies and take longer The revised rule is expected to Power plants with high flows of
to comply with pollution-reduction affect 75 out of 914 coal power plants wastewater and coal power plants that
guidelines that are less stringent than nationwide, compared to more than 100 are used only during peak power demand
what the agency originally adopted in plants affected by the 2015 rule. That’s are exempted from the biological
2015. The change is the latest in a string in part because coal power usage has treatment requirement entirely.
of regulatory rollbacks for coal power dropped dramatically over the past Those plants are allowed to release
under President Donald Trump. decade and many plants have been nearly 10 times as much mercury —
According to the EPA, the changes shuttered. 788 micrograms per liter daily — as
will help the industry save $140 million/ E&E News reported that the new plants that are not exempted from the
year while reducing 1 million pounds of rule would set a daily maximum limit on treatment requirement, which are limited
pollution per year over the 2015 rule, selenium at 76 micrograms per liter — or to 85 micrograms per liter daily.
despite relaxation of the timelines for more than three times the Obama-era The rule gives power plants until the
compliance. limit of 23 micrograms per liter. The end of 2025 to comply with the new rules
“This new rule replaces a prime monthly average treatment in the new but also says the EPA would establish
example of regulatory overreach that was rule is 31 micrograms per liter, compared a voluntary incentive program whereby
specifically designed to stack the deck with 12 micrograms per liter in the power plants would have until 2028 to
against the coal industry when compared Obama-era rule. comply, if they decide to include more
with other fuels. The model wastewater The new rule will also allow power biological treatment. n

Newswatch Nevada Copper restarts production at


contents Pumpkin Hollow Mine
NEVADA COPPER Corp. has restarted will continue to be hoisted from the ENVS
12 milling operations at its underground until work on the main shaft has been
EPA establishes new project at Pumpkin Hollow. completed. The company remains on track
office in Colorado The company made the announcement for the commencement of main shaft hoisting
14 on Aug. 24, four days after it restarted
its processing plant following temporary
scheduled for the fourth quarter of 2020.
“We are encouraged by the processing
Study confirms suspension of copper production due to plant restart at our Pumpkin Hollow Mine,”
massive potential of impacts of the COVID-19 pandemic. The stated Evan Spencer, chief executive officer
Kakula Mine plant restart and ramp up benefits from of Nevada Copper. “Our full workforce has
15 the processing plant’s initial consistent
performance in the first quarter.
been mobilized and we have transitioned our
operations back into production smoothly,
Rio Tinto announces
In a press release, Nevada Copper picking up where we left off in Q1. We look
executive departures stated that there is approximately 145 forward to executing our ramp-up plans and
16 kt (160,000 st) of stockpiled material at will report on progress in the coming months.”
Murray Energy surface available for immediate processing. Nevada Copper’s priority during the
emerges from The stockpiled ore will be supplemented COVID-19 pandemic is to safeguard the
with additional development ore and health and safety of the company’s workforce,
bankruptcy
subsequent stope ore hoisted via the east including by following government-mandated
north ventilation shaft (ENVS). Material directives. n
10 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
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Industry Newswatch

Rio Tinto’s Kennecott operation the first to achieve the


prestigious Copper Mark for responsible production
RIO TINTO’S Kennecott site responsibly, but is also an important widely along the value chain, to
in Salt Lake City, UT is the first contributor to society’s overall support the role copper continues to
producer to be awarded the Copper sustainable development goals play as a key material in a sustainable
Mark, the copper industry’s new and local community needs. After future.”
independently assessed responsible extensive stakeholder consultation, The Copper Mark’s executive
production program. pilot assessment with 25 member director, Michèle Brülhart said, “We
To win the recognition from the companies, and standards refinement, congratulate Rio Tinto’s Kennecott
International Copper Association, the Copper Mark was launched on site and the leadership they are
the Kennecott operation in Utah March 30, 2020. taking to mine responsibly. We
demonstrated that it meets more Rio Tinto Copper & Diamonds welcome them as our first awarded
than 30 criteria for responsible chief executive Arnaud Soirat site.”
environmental, social and governance said, “We are proud to lead the International Copper Association
practices. copper industry in being awarded President Tony Lea said, “The
The Copper Mark is the first the Copper Mark, demonstrating Copper Mark is an important
and only program for responsible our commitment to responsible milestone for the global copper
production in the copper industry. production and transparency. industry and reflects stakeholders’
Originally developed in 2017 by the “The Copper Mark allows our needs for greater transparency. We
International Copper Association, customers to purchase copper hope more producers will follow Rio
with input from a broad range of from operations that have been Tinto’s lead and apply for the Copper
stakeholders including customers, independently assessed as meeting Mark.”
NGOs and producers, the Copper the highest environmental, social and To achieve the Copper Mark,
Mark is now an independent entity governance standards, responding Rio Tinto’s Kennecott operations
with a multistakeholder council. It to the growing expectations of were independently assessed across
was developed utilizing the United consumers around the world for more than 30 criteria covering
Nations Sustainable Development sustainable supply chains. the categories of environment,
Goals as a framework and was “We look forward to continuing community, business and human
developed to demonstrate that our work with the Copper Mark and rights, labor and working conditions
copper is not only being produced seeing this new program embraced and governance. n

EPA establishes new office in Colorado;


It will focus on abandoned mine cleanup in the West
THE U.S. ENVIRONMENTAL Benevento. “The Navajo Nation opposes
Protection Agency (EPA) announced “It’s going to, I think, make the any hard-rock mining on or near
that it would establish a new office (cleanup) work better and … more the Navajo Nation,” said Oliver
in Lakewood, CO that will focus on accessible to communities that have Whaley, director of the Navajo
tracking and cleaning up abandoned these issues,” stated Benevento. Nation Environmental Protection
mines in Western states. Arizona Department of Agency. “Obviously that’s something
The Associated Press reported Environmental Quality Director that hasn’t been the case with this
that the office will have jurisdiction Misael Cabrera said he looks forward (Trump) administration.”
of all federal hardrock mine cleanup to “innovative yet practical solutions But Whaley welcomed any
efforts west of the Mississippi River. that respect local concerns.” move to clean up any of the many
The office was placed in Colorado so “I commend EPA for establishing abandoned uranium mines on the
it would be more focused on regional a Western lands-focused office that Navajo Nation, an environmental
issues and to combat environmental will address the complex problems hazard the tribe has raised for years.
concerns more directly and associated with hardrock mine “The abandoned uranium mines
efficiently. cleanups,” Cabrera said of the office. on the Navajo Nation need to be
The Office of Mountains, Deserts Environmental and tribal officials addressed at a lot faster rate than
and Plains will steer and streamline welcomed the announcement — they currently are,” Whaley said.
projects to remediate acidic drainage, but noted that it comes from an Western states like Arizona,
erosion and other surface and administration they said has pushed Colorado and Idaho have long
groundwater contamination at the for more uranium mining and opened benefited from hard-rock mining,
mining sites, said the EPA’s Associate the door elsewhere to problematic but those benefits have come at an
Deputy Administrator, Doug mining operations. environmental cost. n

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OCTOBER WEBINARS CHOOSE A WEBINAR OPTION THAT FITS YOU

Intervention Effectiveness in Safety LIVE


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Industry Newswatch

Study confirms massive potential of Kakula Mine;


Copper complex would be the second largest in the world
AN INDEPENDENT definitive West and Kamoa North projects could (20 percent). Ivanhoe will advance in
feasibility study (DFS) for the produce 800 kt/a (880,000 stpy) at full stages until it has four producing mines
development of the Kakula copper mine production. with a combined 19 Mt/a (21 million
in the Democratic Republic of Congo “The definitive feasibility study stpy) output rate.
(DRC) found that the asset may become also confirms what we’ve been telling Ivanhoe is exploring for new copper
the second-largest copper complex in the investors for the past year and a half discoveries on its wholly owned Western
world, according to a press release issued and showcasing monthly in our progress Foreland exploration licenses, adjacent to
by Canada’s Ivanhoe Mines. galleries — the Kakula Mine is being the Kamoa-Kakula mining license.
The Kakula Mine is the first rapidly built, it is ahead of schedule and Friedland also said that Kamoa-
underground mine planned at the is on budget. The estimated remaining Kakula recently retained Hatch Ltd.,
Kamoa-Kakula concession. It is forecast initial capital costs for the phased of Mississauga, ON, Canada, a leading,
to generate 6 Mt/a (6.6 million stpy) development at Kamoa-Kakula is $0.7 international environmental consulting
of ore at an average feed grade of 6.6 billion, of which an estimated $0.65 billion firm, to independently audit the
percent copper during the first five years is to complete the 6-Mt/a (6.6 million greenhouse-gas intensity metrics for the
of operation, the study shows. stpy) mine at Kakula,” said Ivanhoe’s copper that will be produced at Kamoa-
The DFS is an independent co-chair Robert Friedland. “Our Kakula, demonstrating the company’s
verification from nine top engineering proportionate share of the remaining pledge to be a leader in environmentally
firms and incorporates the advancement initial capital costs is approximately 50 responsible copper mining.
of development and construction percent, with subsequent expansions “Kakula is projected to have an
activities to date. “The DFS has once funded by cash flows. average grade of 6.6 percent copper
again confirmed the outstanding “Most importantly, the Kakula over the initial five years of operation,
economics of the first phase of the Mine has been designed to produce the a grade that is an order of magnitude
Kakula Mine. As well, the expanded world's most environmentally responsible higher than the majority of the world’s
PEA shows the excellent potential to copper, which is crucial for today’s new other major copper mines. In addition,
develop the project to a much larger generation of environmentally and approximately one half of the mine’s
scale and with a significantly larger socially focused investors,” said Friedland. tailings will be mixed with cement
production capacity,” the company said Kamoa-Kakula is a strategic and pumped back underground to fill
in a release. partnership between Ivanhoe Mines mined-out voids, resulting in a surface
The Kakula Mine, which is expected (39.6 percent), Zijin Mining Group (39.6 tailings containment facility that is tiny
to begin producing copper in less than percent), Crystal River Global Limited compared to other major mines,” said
a year, along with the Kansoko, Kakula (0.8 percent) and the DRC government Friedland. n

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14 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


Industry Newswatch

Rio Tinto announces executive departures;


Destruction of caves in Australia leads to executive-level changes
RIO TINTO announced that Rio Tinto chairman Simon Niven will step down Dec. 31,
J-S Jacques, executive director and Thompson said, “What happened 2020 after completing an orderly
chief executive of the group, will step at Juukan was wrong, and we are transition of her responsibilities. As
down from his position as a result determined to ensure that the previously announced, Rio Tinto is
of the destruction of the Juukan destruction of a heritage site of establishing a new social performance
rockshelters in Australia in May 2020. such exceptional archaeological and assurance function, reporting to
The company announced that by cultural significance never occurs Mark Davies, group executive, HSE,
mutual agreement, Jacques, as well again at a Rio Tinto operation. We technical and projects, to strengthen
as Chris Salisbury, chief executive, are also determined to regain the oversight of communities and
iron ore and Simone Niven, group trust of the Puutu Kunti Kurrama and heritage practices and performance
executive, corporate communications, Pinikura people and other traditional within the operations.
will all step down from their owners. We have listened to our In order to enhance board
respective positions following stakeholders’ concerns that a lack of engagement in Australia, Simon
pressure from shareholders and other individual accountability undermines McKeon, nonexecutive director,
stakeholders. the Group’s ability to rebuild is appointed senior independent
The moves come in the wake that trust and to move forward to director, Rio Tinto Ltd., effective
of the company’s Board Review of implement the changes identified in immediately. This newly created
Cultural Heritage Management that the board review.” board role will complement the
was released on Aug. 24. In a press A process to identify Jacques’ existing senior independent director
release on Sept. 11, Rio Tinto wrote successor is underway. He will remain role, which will continue to be
that it had “engaged extensively with in his role until the appointment performed by Sam Laidlaw for Rio
shareholders, traditional owners, of his successor or March 31, 2021, Tinto plc.
Indigenous leaders and other whichever is earlier. This will ensure “Rio Tinto is a financially and
stakeholders. While there is general business continuity to maintain the operationally robust business with
recognition of the transparency strong performance of the Group’s world-class assets, a clear strategy
of the board review and support global operations during COVID-19. and outstanding people. We are
for the changes recommended, Ivan Vella, current managing determined to learn the lessons
significant stakeholders have director for Rail, Port & Core from Juukan and to re-establish our
expressed concerns about executive Services within Rio Tinto Iron Ore, reputation as a leader in communities
accountability for the failings will replace Salisbury on an interim and heritage management,” said
identified.” basis, following a handover period. Thompson. n

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 15


Industry Newswatch
Murray Energy emerges from bankruptcy with new name;
Company will operate as American Consolidated Natural Resources
MURRAY ENERGY Holdings has ACNR also has separate management providing ACNR with enhanced financial
emerged from bankruptcy under the new services agreements to operate Foresight flexibility, the company statement said.
name of American Consolidated Natural Energy mines in Illinois and Murray When the bankruptcy filing was
Resources Inc. Energy subsidiary Murray Metallurgical announced in October 2019, Robert D.
The Chapter 11 bankruptcy plan mines, Fox Business reported. Moore was named president and CEO
filed by Murray Energy was approved The new company plans to produce of Murray Energy, replacing Robert
in August in U.S. bankruptcy court in about 32 Mt/a (35 million stpy) of Murray. Moore also heads the new
Ohio and became effective Sept. 16. The bituminous coal. In 2018, Murray Energy company, which has more than 4,000
company said in a statement that it has produced 42 Mt (46.4 million st) and employees.
completed the sale of its assets to an was the country’s fourth largest coal “Throughout these complex
entity formed by former creditors. producer, accounting for 6 percent of proceedings, we have been challenged
American Consolidated Natural total production, according to the Energy with a global pandemic, extremely volatile
Resources Inc. (ACNR) is now the Information Administration. coal markets and months of uncertainty,
largest privately owned U.S. coal The restructuring eliminated more Moore said. “Our employees and business
operator with active mines in Alabama, than $8 billion of Murray’s debt and partners met these challenges, and,
Kentucky, Ohio, West Virginia and Utah, legacy liabilities, and it allowed the together, moved the company forward to
the statement said. new company to access new financing, today’s emergence.” n

Letter to the editor: response to The Great


Hello fellow SME members, concept sounds fair, but the article that represented “Women
This letter to the editor is in response to an article that in Mining” tipped the scales of ignorance toward men in
was published in the August 2020 issue of Mining Engineering mining, old people and also other women in mining who don’t
magazine, “The Great Debate” (page 16), which is to be a agree with their opinions. I sincerely hope that the majority of
good-natured conversation about the most important sector in Women in Mining members do not share the same views of
the mining industry. The outcome is to result in a fundraising the authors, Ann Carpenter and Kelly Ward, regardless if the
effort for the National Mining Hall of Fame and Museum. The article was written in jest.
Let’s get started. The subtitle of the article was “Women
are the most important group in civilization” and the schism of
pride just gets worse. The authors write about women having
birthing rights to miners, better driving skills and then even
praised Barack Obama for saying that the world’s problems
come from “old people, mostly men, holding onto power.”
The authors then write “because women are a compassionate
group, we respectfully and humbly agree.” I want to make this
crystal clear; I do not agree with this statement from Obama
or the support of it from the authors as well as the rest of their
women vs. men dialogue.
As a mining professional who has worked in the coal
industry for 29 years in the mines moving through the ranks
of laborer, foreman, engineer and now as a corporate safety
director, it has never been in my comprehension to tout my
gender for special attention or advancement. Even more, I
have enjoyed every moment working side by side with my
male and female colleagues pushing the plow, making things
happen, promoting the industry, keeping miners safe and
having fun along the way.
I leave you with one last thought. Could you imagine
the fallout if men in mining wrote something similar about
women? It would be hurtful at a minimum (probably
more like a nuclear bomb) but most of all, it would be non-
productive and cause further division. I am fully committed
to working side by side with my male coworkers and I would
hope we can agree that we should not be divided based on
race, gender, religion, age or anything else. n
Respectfully,
Susan B. Bealko, MS MPH
16 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
President’s Page: times of change Sharpen
(continued from page 6)
We are confident that SME will continue
to bring the best technical content to its Your
Knowledge
Facing reality head-on, the global members, the industry and interested
social and economic disruption will stakeholders. And while the expectations
also cause SME to review, analyze and will be different, the SME committees
develop a new business model. The and staff will continue to do an immense
entire revenue and cost structures of our amount of planning and work to make
organization, our services and benefits the whole package worthwhile and
to members and the way day-to-day enjoyable.
Explore all aspects of
business is carried out are impacted. The cost and size of the meeting mining influence water
Membership dues are a key source of location, hotel or convention center with the six volume set
revenue, so we hope that all of you will
not only maintain your place at SME,
space will change, as will catering Management
costs. The audio visual and computing
but that you will encourage associates needs will likely be amplified, internet Technologies for
and colleagues to join the best mining broadcasting abilities will be a premium. Metal Mining
organization on the globe. While the Importantly, the number of exhibitors Influenced Water Series
format of some member benefits may will likely be different as will the need
have changed, SME offers a wealth for display space.
of leading-edge technical resources to The SME staff is working diligently
help you excel in your job. For the price, and with urgency to create a business
membership in SME is a great value. model that reflects these new realities.
Our annual conference and technical Even creating a base case scenario
meetings also bring in critical revenues engenders a lot of estimating with large
and have significant costs to stage them margins for error. Working together, we
professionally. The paradigm for holding can optimize the value created by the
a large conference will change. Whether coming changes to further improve SME
it is all face-to-face, or perhaps a hybrid for its members and solidify its status as
that includes a virtual component, the the premier mining and underground
way we attend live events will change. construction organization. n

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www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 17


Underground

Performance optimization in underground


mining combining strategic development and wireless
technologies
by Klaus Pacheco Hague and Víctor O. Tenorio

C urrently there is a
trend to maximize the
productivity of underground
Figure 1
Typical sublevel stoping layout. Source: Atlas Copco (now
operations by implementing Epiroc).
diverse technologies.
However, differences between
manufacturers and the purpose
of their functions become a
major challenge for smooth
integration. At the same time,
the design of excavations may
need modifications when the
demand for production increases
and changes in development
are required. The combination
of strategic design and the
utilization of new wireless
technologies may represent a
significant improvement in the
effort of optimizing the overall
performance. A proposed
solution for implementing a mine
plan that includes near-real-time
performance measurements,
workstation design with tracking
systems, the integration of
diverse production areas and
analysis of results is presented
to obtain measurable outcomes
and help reduce operational
delays while increasing safety for
operators.
Mining companies are
constantly trying to improve productivity performing adequate decision making. This
through the optimization of production action should focus as much as possible on
cycles by reducing operational delays, preventive actions and corrective actions as
reducing costs and well.
controlling workforce The present work is an approximation
Klaus Pacheco Hague and Víctor
and equipment risks. of the design of a mining operations control
O. Tenorio are mining engineer/
The advance of current system considering all aspects included
graduate student in mining
technologies allows in the process. Interacting disciplines are
and geological engineering and
a company to use its geology, engineering, planning, operations,
professor of practice, Mine Intel-
benefits to create a safety and geomechanics, among others.
ligence Research Group, respec-
communication and All of them can be integrated through
tively, Department of Mining and
control system that interconnection using a monitoring and
Geological Engineering at the
unifies the information control system with the use of new wireless
University of Arizona in Tucson,
and centralizes it with communication technologies. This is based
AZ, email kpacheco@email.
the idea of helping with on an underground mining operation with
arizona.edu.
the analysis of data and the mining method of sublevel stoping with

18 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


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Underground
Figure 2
Control room scope.

The last phase of the


management process is
the control function. Its
immediate purpose is to
measure, qualitatively
and quantitatively, the
execution in relation
to the action patterns
and, as a result of this
comparison, determine
whether it is necessary
to take corrective
actions. The adequate
planning and control
in a mining operation
is given by the way it is
designed and how the
operational processes are
measured and managed.
The advancement of
technology with the use
of communications and
control systems, almost
in real time, allows both
stages of management
to be developed in a
more optimized way.
long drills, which is a method of massive The integration of mining information
mining that involves high productivity from equipment to process control system
and high traffic of equipment, as well as contributes to potentially reduction reducing
constant control of parallel activities and delays in decision making (Knights and
the risks associated with daily operation in a Scoble, 1995).
underground mine. There are different ways to plan and
The management of a mine is a process control a mining operation. One of them is
that involves the optimal use of all the to establish management indicators aligned
resources available in the organization with the objectives of the company that allow
(human, physical, technological and monitoring of the most important processes
financial), so that through planning, in an operation. The management indicators
organization, direction and control, the set are data that reflect the results of actions
of objectives can be achieved. taken in the past and are the basis for actions
The present work defines some design to be taken in the present and in the future.
criteria to consider, starting with the Key performance indicators are collections
description of the mining method used of measured data that are used for evaluating
and the operations infrastructure, with the performance of an operation. They
the purpose of defining the appropriate are the tools utilized by management to
communications and control system. Some evaluate the performance of an activity.
concepts related to the selection of the These assessments usually compare the
type of network, system coverage and actual and estimated performance in terms
characteristics of the control room for the of efficiency, efficacy and quality (Cox et al.,
remote management of the operation are 2003). The indicators should reflect truthful,
explained. Moreover, some work schemes reliable and unambiguous data so that
and associated risks will are described. their interpretation is clear. These results
will allow managers to determine if the
Planning and control in mining operations operation and the organization are fulfilling
Planning is the first function that is the objectives, have deficiencies or are going
executed. Once the objectives have been beyond being successful. The indicators
determined, the necessary means to achieve must be measurable, understandable and
these objectives are presented as plans. controllable.
20 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
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Underground
Figure 3
Production section. Source: MineSight software, 2019 (now MinePlan
by Hexagon).
control system starts from knowing the
characteristics of the mine and the mining
method and how to properly distribute the
data collection system along the existing
infrastructure and how it should be in
line with the daily production processes.
This data collection consists of voice,
video and data-transfer communications
interconnected with the equipment in the
mine and a dispatch system. Part of the
system would include a wired connection to
a certain part of the mine infrastructure and
the other part wireless communication due
to the benefits and advantages of this type
of connection.
A fundamental part of this design
involves determining the type of system
to be used and the type of distribution
recommended, considering that a mine is
not static but is constantly changing and
is also subject to processes, involving the
use of energy such as blasting that force an
optimal system to be designed. A correct
distribution diagram includes an analysis of
aspects such as main and secondary accesses,
location of work, work cycles, location of
equipment, resource utilization, energy
sources and risk assessment.
Examples of some aspects to be Describing the type of mining
measured with the idea of performing better The importance of defining the mining
control of the operation are: method lies in how the shape of the
structure and the progress in infrastructure
• Workforce tracking and development will influence the choice of the
location. type of communication and control network.
• Atmospheric monitoring. This has a direct effect on where and how
• Environmental monitoring. the communications and control system
• Emergency response. is installed and deployed. Several factors
• Geotechnical evaluations. related to the infrastructure will influence
• Ventilation system and clean the type of system to be used, whether it is
air demand. copper cables, fiber optic, coaxial or wireless
• Diesel emissions. systems. This is also related to the type of
• Air cooling and compressing accessories to be used as supports, stations,
systems parameters. auxiliary units, shielding and emergency
• Production times and delays. systems. Underground exploitation methods
• Equipment monitoring, can be classified according to several
utilization, performance and aspects; one of them is the way ore is
efficiency. extracted either using blasting systems or
• Traffic control. by using mechanical excavation machinery
• Blasting system performance. without the use of explosives, such as raise
• Drilling system performance. boring or continuous miners.
• Maintenance time and The present study is based on an
availability. underground mine that uses the sublevel
• Pumping system performance. stoping mining method with long drills
• Backfilling system efficiency. to produce ore. Sublevel stoping is an
application of the principles of blasting in
Criteria to consider in the design openpit banks to underground holdings.
The proper communication and The exploitation is carried out through the

22 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


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Underground
Figure 4
Scheme of system distribution in vertical section.

sublevels for drilling and blasting at fixed in the sublevel stoping mining method.
intervals in ascending and descending form,
with main levels and ramps for mineral Network type selection
extraction. This type of method is considered The selection of the type of network and
a massive method of underground its design depends on many factors such as:
exploitation that generates large tonnages
of fractured ore and therefore large volumes • The status of operations, determining
resulting from swelling. To decide on the use the location of the network
of this mining method, a series of studies depending on where it would be
must be carried out. located if this is an exploration area,
The selection of massive methods faces production, mine development,
the challenge of planning and for this we auxiliary services, pumping chambers,
must take into account the following criteria: electric stations, main ventilation
circuits, backfilling plants and
• Geometry of the deposit. electrical substations.
• Distribution of the mineral and its • Time of permanence of the
grades. communication network, depending
• Geotechnical properties of mineral on what phase the installation zone
and rock. is in. For example, is it new work, is
• Technical and economic aspects. it in constant production, is it in the
• The dip must be greater than 40º. culmination stage, mine-filling area,
• Boxing rocks must be competent and etc.? In this case, the installation of
resistant. wireless systems reduces the cost of
• The mineral must be competent and permanent installations and allows
with good stability. the equipment to be reinstalled in
• The limits of the deposits must be adjacent areas.
wide and regular. • The purpose of the installation.
That is, if it is required for control,
Figure 1 shows a vertical section with the monitoring, data storage, video
typical layout and infrastructure distribution surveillance, tracking or emergency

24 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


Underground

response and alarms. transmitters and receivers of the signal,


• The type of network required among which are antennae, laptops, PDAs
based on current technology such and mobile phones. Currently, wireless
as fiber optics, coaxial cable, copper transmission is an effective tool that
cables, radio signal, video and data allows the transfer of voice, data and video
transmission. without the need for wiring. This transfer
of information is achieved through the
Theoretical concepts emission of radio waves that have two
Current technology allows us to decide advantages: mobility and flexibility of the
on the type of system to be used according system in general.
to its characteristics and uses, as well as the
need and adaptability of these to the work Communication and control coverage
area. The current systems available are For proper information management
installations with coaxial cable, optical fiber and data analysis, audio, video and
and wireless systems. data transfer are recommended. This
distribution is based on the need in a
Installation with coaxial cable. The specific work area, as well as the reason for
coaxial cable is used to transport high- its installation, which may be monitoring,
frequency electrical signals. The main control or tracking.
objective of this element is transport of the Regarding audio communications, it is
signals, but with a high frequency, without recommended that workers, supervisors
losing sharpness in the path. It is useful for and support staff have a communications
the transport of the high frequency, in turn, system that allows them to interact
for the digitization of multiple transmission between workforce in the mine and on the
sources and with frequencies that are surface. Each equipment operator must
increasingly high. Most of the
impedances of the coaxial cable
work between 50 ohms and 75
ohms. It is recommended for video
monitoring and communication
facilities.

Installation with fiber optics.


The optical fiber is a flexible,
transparent fiber made of silica
or plastic in a slightly thin
diameter. They are widely used in Impact Saddle and Cushion Arc
® ®

communications, where they allow


transmission over distances and in
bandwidths (speed of data) larger
than electric wires. Fibers are used,
instead of metal wires, because
the signals travel through them
with less loss. In addition, fibers
are immune to electromagnetic
interference, a problem from which
metal cables suffer. An extended
use is for sensors and fiber lasers.

Wireless system. Wireless


communication is one in which
the communication (transmitter/
receiver) is not realized by means
For application assistance call
of physical propagation, but
1.800.237.6951
instead uses the modulation of
electromagnetic waves through
space. In this sense, physical
©Richwood 2019
devices are only present in the
www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 25

Mining Engineering 20.indd 1 3/12/20 9:48 AM


Underground
Figure 5
Scheme of system distribution in horizontal view.

have a portable radio with batteries that Control room


allows him or her to report breakdowns Control rooms are specialized rooms
or perform requirements in real time. to manage all emergency requests and
An important aspect to consider is the view or monitor processes effectively,
use of these tools for risk activities such efficiently and immediately. This is carried
as coordinating blasting, rescues and out thanks to its concept and design. That
emergencies. is, the objective of its design will be to
In communications and control through carry out all these tasks in an optimal way
video surveillance, the main use is the for its vision, control and management.
monitoring of work areas, keeping the The core of the central control room is the
control in function of the workforce and integration of information technology (IT)
the equipment, as well as the situation of and operations technology (OP), which
access and roads. If the control of critical brings data from real-time systems (from the
areas such as shaft, ore passes, powder keg, mines) into IT software. These are among
main entrances and exits, main ventilation the key opportunities to enhance efficiency,
systems, shelters, warehouses or pumping responsiveness and profitability across the
systems is necessary, then the visual mining value chain (Mielli, 2013). A control
monitoring system could include alert room for remote operations is related to the
systems. ability to respond to situations that arise
In relation to data transmission, after receiving and processing the data.
specialists usually recommend the use of This implies receiving the information and
fiber optics and an internet connection issuing a signal or response action. This
system installed in the mine. The data room must be an integral operation control
transmission is regulated according to the room that includes the entry and data
amount of information that is required processing of the different unit operations in
to process. This makes the installation the mine. With a centralized control room, it
of a server that processes and stores the is possible to monitor and follow up all the
information paramount. The data would equipment used in a mine. It involves the
be captured by sensors installed at specific recording and analysis of several thousand
points or, alternatively, entered manually processing variables, often transmitted from
by the operators with the help of portable locations several kilometers away. A control
devices such as tablets or smart phones and room also allows monitoring, operation and
the information would be downloaded to a control of existing auxiliary equipment and
control point. facilities in a mine. Data, verbal information,
26 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
Underground

radio signals, video images and alert of installing a control and monitoring
messages will be transmitted and collected system is analyzed. The entry of the current
centrally. This information can also be fed communication is through the main
to the operational network of areas related access ramp, which is 9.05 km (5.62 miles)
to the mine such as the plant, workshops, long with an average negative gradient
warehouses, etc. or provided to other users. of 8-10 percent. The mine is planning to
A scheme of a control room and its scope increase another 4 km (2.4 miles) more
is shown in Fig. 2. in explorations and about 30 km (18.6
By using this system, mine operators miles) in production areas. The operation
have a complete overview of the mine at involves ore production zone, areas under
all times and can determine who else can development and preparation, auxiliary
receive the information. The application service areas, mine filling system, pumping
of a multifunctional open system is an systems, and energy circuits.
essential element in the design of a Figure 3 shows a production area
control room. When using the Ethernet section with the layout and infrastructure
and TCP/IP protocol, all installed devices distribution.
are compatible, and the distance does It is proposed to establish a system
not cause major problems. The system of communication and control of
separates the process control from the the operation by integrating all the
management level, guaranteeing a stable participatory elements in the process by
and safe function. Figures can be displayed installing systems recommended by the
in full screen or in a diminished window manufacturers. According to information
or can be transferred to a large-screen from suppliers, the installation cost of a
monitor. Operators decide who can access conventional system on average varies
the data, who will have active access rights in the range of $15-$20 per linear meter
and who will be assigned read-only rights. compared to a wireless system, which can
The data can be saved as HTML files, vary in the range of $25-$30 per linear
which can then be retrieved through a web meter.
browser. Installing a central control station The idea of the process optimization
can reduce costs through: and remote control of the processes
is to install data collection systems in
• Optimization of the workforce since the equipment so that the information
the control room only requires two is obtained by receiving equipment
or three people per shift, so workers with wireless technology and telemetry
can be assigned to other areas. along the road and work areas. This
• Reduction of maintenance as equipment consists of ore passes, dumps,
problems are recognized before hydraulic hoppers, fans and ventilation
they can cause serious damage. In circuits, mechanized drilling and support
other words, the preventive process equipment, material hauling and transport
is made easier with a control room. equipment, pumping systems, mine filling
• Reduction of delay in the processes systems and electrical substations. A
due to the fact that the documents schematic of the distribution of the system
and reports are issued automatically, is shown in a vertical section (Fig. 4) and a
reaching the end users and being horizontal section (Fig. 5) for a production
processed simultaneously with the area and the control elements to be
operative process. considered. n

Case-study application References


The mining operation under study Cox, R. F., Issa, R. R., & Ahrens, D. (2003).
has 17 main levels with more than 35 “Management's perception of key performance
production sublevels and more than 340 indicators for construction.” Journal of Construction
km (211 miles) of mining work that are Engineering and Management, 129(2), 142-151.
being extended to the south and in greater Knights P., and Scoble, M., (1995), “Integrated
depth for exploratory purposes. Currently mining information and control system: towards the
there is a radio communication connection digital mine.” SME preprint 91-121.
through the installation of Flexcom cable Mielli. F., (2013). The Central Control Room:
with 85 percent coverage. Due to the need Improving Mine Operational Performance.
to automate operations, the possibility Engineering & Mining Journal

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 27


Dump Planning Optimization

Dump planning optimization


with environmental constraints
by J. Dufayard, R.E. Vivas and C. Goldsmith

A significant amount of the world’s


nickel production comes from New
Caledonia, a French island located in the
preservation of the rich marine ecosystem.
In 2008, UNESCO added the Lagoons of
New Caledonia to the World Heritage Site list.
South Pacific Ocean. New Caledonia is on The reef systems in the area are among the
of the top five producers in the world, with three largest in the world and rival the Great
more than 90 percent of the island’s exports Barrier Reef in coral and fish species diversity.
being metallurgical goods. There are several There are serious conservation efforts in place
mines and mining companies operating in this to maintain their condition, and all fishing and
region. The mining industry in New Caledonia mining activities are strictly watched in order
to minimize their impact.
Figure 1
Geologic cross section. Project overview
The nickel/cobalt mines
in New Caledonia consist
of mostly openpit, truck
and shovel operations. This
type of mining is favorable
as nickel laterite deposits
are massive and typically
located close to the surface.
The deposition sequence
includes iron oxides
(laterites) near the surface
and magnesium silicates
(saprolites) beneath. The
top layer primarily consists
of low-grade material,
while the high-grade ore
is found at the bottom of
the saprolites. Figure 1
shows an example cross
section and the associated
mineralization.
The laterite and
provides a large number of jobs to the local saprolite ores are extracted using hydraulic
population both directly at the mine and excavators and bulldozers, and the haulage
indirectly through administrative positions and is carried by a fleet of dump trucks. The
mining contractors. climate on the island is tropical and the hot
The mining companies also provide to the season (December to March) is humid and
community, investing in both sustainability rainy. The top soil layers often become slick
and local cultures. There mud, which can impair the road conditions,
J. Dufayard, R.E. Vivas and C. are preservation efforts for making average driving speeds slower. In
Goldsmith are geology & mine the indigenous languages addition to the rain interfering with the
planning manager, Vale NC, New in New Caledonia, to both driving conditions, mine sites constantly deal
Caledonia, France and principal teach interested students with water management and erosion control.
mine planning specialist and and ensure that the The mine site needs appropriate drainage in
mine planning specialist (SME languages are documented place, and the waste impoundments need to
members), Hexagon Mining in and kept. Numerous be monitored, with appropriate dewatering
Tucson, AZ, respectively. Email conservation groups, local measures. All these efforts require constant
ernesto.vivas@hexagon.com. tribes and government maintenance from the mine, as the working
organizations ensure the areas change.

28 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


Dump Planning Optimization
Table 1
Cobalt usage by year.

Once the ore is mined from the pit, the Usage industry 2006 2016 2020 (est.)
material is sent to the high-pressure acid Lithium-ion batteries 20 percent 51 percent 62 percent
leach (HPAL) for recovery of nickel. HPAL
Super alloys 24 percent 20 percent 16 percent
is a process in which nickel and cobalt are
extracted using elevated temperatures and Hard metals 12 percent 8 percent 6 percent
pressures in order to separate the metals from Ceramics & pigments 10 percent 8 percent 6 percent
their ore. This process is beneficial because of
its ability to process ore quickly and efficiently. Other 34 percent 13 percent 10 percent
In our current industrial setting, both nickel
and cobalt are sought after and heavily used. order to maintain the balance and meet the
Nickel is resistant to corrosion even at blend for the final product. The first step in this
high temperature and is used to plate other process is restraining the amount of material
metals to protect them. The primary industrial that is allowed into the mineral processing
use is for alloys, specifically in the creation plant. This can be done through application
of stainless steel. Nickel alloys are also used of constraints and restrictions that allow for
in desalination plants, and boat/turbine a reasonable processing of all the desired ore.
propellers. Outside of alloys, nickel is also used Sequential planning of the waste dumps and
in nickel-cadmium and nickel-metal hybrid how they connect into the haulage plan is very
batteries, as well as coins and currency pieces. important in the life-of-mine plan.
Cobalt is a major component of lithium-ion
batteries, which is a developing industry Pushback and slope design — with
due to the rise of the electric car industry. constraints for mill. Over the course of
Other industries include superalloys, material their lives, these mines may have different
strengtheners, and the ceramics and pigments pushbacks and extraction points used to
industry. Table 1 details predictions of cobalt excavate the area and produce the resources.
usage by industry. A detailed plan is required in order to meet
In addition to using cobalt in these all the constraints, both production and
batteries, newer lithium-ion batteries are using environmental. The initial design of these
nickel manganese in their production. With pushbacks and associated dumping locations is
electric cars, and lithium batteries becoming what drives and limits the production schedule
more common, these metals will only become as the pit is excavated and backfilled. There
more sought after. The New Caledonian mines may have to be several designs created and
are contributing to the production of green manipulated in order to meet the variety of
technologies. restrictions that are in place. Even once an
initial plan is developed, it will have to be
Dump planning optimization revisited and altered as the mine develops
The mines of New Caledonia are subject in order to clearly understand the future
to the highest environmental standards and workings to proceed.
regulations. One example is the restriction
of disturbance limits. The disturbance area
is restricted to the ultimate pit limits, and
all mining activity must stay in this confined Figure 2
area. This imposes a series of limitations and Pit with highlighted mining direction.
challenges, including a limitation on the space
available for waste dumps. So, throughout
these projects it may be necessary to backfill
the pit with waste material. However, opening
the space on the pit floor to accommodate the
waste can be tricky. In addition to the opening
of the pit floor, the blending of grades is
important, which makes planning of the mine
pushbacks and of the dump sequencing a
difficult task. These deposits contain both
manganese and magnesium, which need to
be controlled to meet the plant technical
requirements. This poses a significant
challenge in mine planning as the excavation
requires precise removal of material types in
www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 29
Dump Planning Optimization
Figure 3
Pit design parameters.

environmentally or from a
production standpoint. Taking
all of this into consideration
creates a difficult task when
designing the excavation
sequencing, furthering the
need for attention to detail.
In addition to the material
constraints and slope designs,
the pit boundary limits and
dump design heavily impact
the design process.

Backfilling and dump


sequencing — following
pushback design and pit
availability. While structure
and blending are prevalent
design problems, the handling
and designation of waste
material is another planning
issue. The first workings of the
The slopes of the pit walls need to be mine require a large in-pit dump that places
designed to withstand the heavy amounts of the waste material further into the pit. This
water that are present. Combined with the dump will be located near the excavation
changing geology this poses an interesting surface, and as close to the workings as
problem when designing pit slopes. In some possible, to minimize the rehandling distance.
mines, the final design includes multiple geo- After the first few pushbacks have been
tech slopes zones. For example, there may be mined, the space will then be needed for waste
specific design parameters that vary according material. The previous waste material will be
to the geotechnical recommendations. rehandled, and the first backfilling dump will
Since there will be workings in both areas be constructed so all the ore-bearing material
of the geological zones, different slope designs can be extracted. As the old waste material
need to be in place. Maintaining these two is being moved into first in-pit dump areas,
slope designs is of utmost importance to stay the excavation group will have to manipulate
on top of the structural integrity of the areas. the working faces so material will always be
This means that there needs to be a consistent available for blending.
effort by the planning and operations staff to Multiple iterations of the dump designs
ensure that the working and completed areas may be required to ensure that different
are safe and stable. areas of the pit become available to mine. It is
While the material excavation aims to important to have multiple working faces, both
mine the best ore first, with high nickel and for blending and for unexpected operational
cobalt grades often come high magnesium and issues. Similarly, the inclusion of high cobalt
manganese as well. These two minerals need grade in the design plan will change the
to be processed with a very specific balance footprint of the pit that further limits the space
to ensure that the processing proceeds as for dumping.
planned. The manganese and magnesium A balance will be struck between finding
percentages must be within certain ranges the appropriate blend, and simultaneously
as required by the plant. At these ranges removing the material from the previous
the recovery rate for desired minerals dump site, in order to relocate it to the
can be optimized, while the acid and lime newest in-pit dump site. The inner workings
consumption are kept to a reasonable amount. of the mine will consistently be changing, and
This is critical for the processing plant, as operations will need to be in constant control
exceeding these percentage amounts would of the next plan. As the last phases of the
cause the consumption rates of acid and mines are excavated, the final layers will be
lime to increase. Increasing the consumption added to the in-pit dumps. As the benches are
rates means importing or creating more not particularly tall, the material can be moved
of these materials, which is not desirable quickly, and the dumps will begin to expand
30 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
Dump Planning Optimization
Figure 4
Allocating phase 1 waste material to an in-pit dump that will
later be excavated.
rapidly. This will aid in the reclamation efforts
at the site, making the overall footprint of the
mine smaller.
Over the life of the mine, the first
working areas of the mine will be completely
covered with the in-pit dumps. By the end
of the mine’s excavation, the working areas
from the middle of the mine’s life will also
be covered. Reclamation efforts can ensure
that these areas are consistent with the pre-
mining environments. While optimizing profits
and delivering the correct blend of material
is important, meeting the environmental Figure 5
responsibilities and constraints are the main Relocating the in-pit dump.
drivers of the schedules and dumping plans.

Conclusions
In the coming years new developments and
plans will continue to improve the quality of
mining, and the recovery of desired minerals.
It is important to minimize the impact of
mining on local ecosystems and preserve the
landscape that minerals are extracted from.
By backfilling the waste material, the impact
of the mine site on the local environment can
be reduced and reclamation efforts can begin
faster. Mine plans may have rigid restrictions
that need to be met, but manipulating the
constraints that are available allows for a Figure 6
plan that is both precise, and achievable. Continuing the backfilling process.
Finding the best location for backfilling the
dump sequence can be an iterative problem
as it depends on the space available as the pit
opens up. The space available in the pit for
backfilling may in turn be a function of the
grade and blending requirements that dictate
how the pit opens up and limits the space
available for the in-pit dumps. n

References
Garcia, J. and Vivas, R.E. (2015) “Reconciling mine
plans with mine operations at Freeport-McMoRan
Sierrita,” Englewood, CO. Society for Mining, Metallurgy,
and Exploration Inc. (SME), Preprint 15-119. Figure 7
Haynes, W. M. (2017). CRC Handbook of chemistry
and physics: A ready-reference book of chemical and
Finalizing the backfill dumps.
physical data. (97th ed.). Boca Raton, FL: CRC Press. doi:
978-1-4987-5429-3
Villa, J. A., Vivas, R. E., & Reyna, P. (2017, February).
Peña Colorada iron ore project Coeur ready for gold,
silver’s return USGS’ iron ore production report. Mining
Engineering:
Peña Colorada Iron Ore Project Coeur Ready for
Gold, Silver’s Return USGS’ Iron Ore Production Report,
69(2), 14–19.
Zozaya, L. and Vivas, R.E. (2016) “Pursuing
Operational Excellence at Cobre del Mayo,” Tucson, AZ.
Hexagon Mining.

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 31


Regulatory Training

Regulatory training-needs assessment:


Survey highlights industry trends and best practices
by Lori Guasta, Hugh Miller and Michelle Reiher

Figure 1 was used to solicit participation through


Respondents’ occupation or affiliation. social media platforms (LinkedIn and the
CSM Mining Engineering Department’s
Facebook page). A purposive sampling
technique was also used by sending a
request for participation to a contact list of
more than 700 former trainees. The survey
contained a total of 19 items and was open
for a total of seven weeks. Feedback was
collected from a total of 68 respondents.

Key takeaways
• MSHA-required training is needed among
a variety of direct and indirect mining
industry jobs.
• While work in the metal/nonmetal sector
was represented more than coal or
construction, overlap exists in trainees
T he Colorado School of Mines’ (CSM) Energy,
Mining and Construction Industry Safety
(EMCIS) program has been providing U.S. Mine
serving both surface and underground
mining.
Safety and Health Administration (MSHA)- • Companies with fewer than 100
required training to students, individuals and employees are more likely to use external
companies throughout the United States for more trainers for MSHA-required training.
than 20 years. This training has been possible • Instructional methods most commonly
through NIOSH support under a U60 cooperative used in MSHA-required training include:
agreement. The program is particularly critical lecture provided by main trainers (84
for underserviced populations working on mine percent), PowerPoint presentations (78
sites, including contractors, suppliers, consultants, percent) and videos (DVDs, YouTube,
equipment manufacturers and small mine etc.) (65 percent). Approximately 19
operators. In this new decade of 2020, the EMCIS percent of participants reported that
program is working to support current and future online delivery was used.
efforts to increase the quality, availability and • A need exists to use instructional
delivery of MSHA-required training. Effective methods and facilitation that encourage
regulatory training, strategic partnerships and participation and interaction among
outreach and research efforts to support this trainees.
work are important to ensure the competencies of • Qualitative insights from narrative
mining professionals. These activities also serve to comments collected include: 1) value
promote compliance and best practices to ensure a of interactive instructional methods;
safe and healthy workforce in the mining industry. 2) value of games to encourage active
In January 2020, a training-needs assessment participation; 3) value of experienced
survey was conducted to solicit feedback regarding and knowledgeable trainers; 4) specific
MSHA-required training. The results from this training content matters; 5) value of real-
survey will be used as a life stories to communicate safety; and
continuous-improvement 6) importance of training content being
The authors are principal inves- mechanism to ensure that current and relevant.
tigators and staff at the Energy, training and other services
Mining and Construction Safety provided through EMCIS Description of the sample
Program at the Colorado School are meeting the needs of the The majority of respondents were affiliated
of Mines in Golden, CO, email industry and prospective with a mining company (36 percent) or identified
emcis@mines.edu. trainees. themselves as a consultant (31 percent).
A convenience sample Figure 1 shows a range of direct and indirect

32 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


Regulatory Training
Figure 2
Respondents’ position or department.
mining positions including equipment
manufacturer (15 percent), mining
supplier (12 percent), original equipment
manufacturer (OEM) (9 percent) and
academia (6 percent). This finding
supports EMCIS’s efforts to provide
training and services to a variety of
underserviced populations working on
mine sites.
With regard to position, the majority
of respondents identified as a safety
professional (35 percent), followed by
senior leader or middle manager (32
percent), and nearly 24 percent of the
sample reported working in engineering.
An additional 13 percent of respondents
13 percent of respondents that reported “other,”
selected training department to describe their
narrative descriptions provided included: oil and
position; 9 percent reported as administrative
gas, tire repair and sales; power hydro; abandoned
or technical staff; 9 percent reported as hourly
mine cleanup/rehab; water management,
employee; and 4 percent reported as frontline
reclamation/environmental; and nuclear-waste
supervisor. The remaining 10 percent that reported
disposal.
as other described themselves as: photographer,
When asked “What type of mining do you
owner/operator; territory sales rep.; business
work in? (select all that apply),” the majority of
development manager; and geologist/surveyor/
respondents reported working in both surface (76
equipment operator/mechanic (Fig. 2).
percent) and underground (69 percent) mining.
Nearly 78 percent of respondents reported
Nearly 31 percent of respondents reported
working in the metal/nonmetal sector, and 44
working in construction. Other types of mining
percent reported working in coal. In addition,
that respondents reported working in included
31 percent of respondents reported working
dredging (7 percent), in situ (3 percent) and other
in aggregate or construction materials and 19
(4 percent) with narrative descriptions including
percent in industrial minerals (Fig. 3). Among the

Figure 3 Figure 4
Respondents’ commodity affiliation. Respondents’ mining sector affiliation.

Dredging, 7%

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 33


Regulatory Training
Figure 5
Respondents’ organization size.

exploration and reclamation (Fig. 4).


Among the total sample, the size of
organizations they were affiliated with was
somewhat evenly distributed with 34 percent
of respondents coming from organizations with
fewer than 100 employees, 22 percent from
companies with 250-500 employees, 15 percent
from companies with 500-1,000 employees and
nearly 21 percent from companies with more than
1,000 employees (Fig. 5).
When asked “What percentage of employees
in your company is required to receive regulatory
training,” more than 51 percent of the sample
reported 76-100 percent, which indicates an
Figure 6 existing demand for new miner and annual
Percentage of respondents’ company employees that require MSHA refresher training (Fig. 6). With a more even
training. distribution among other percentages reported
(12 percent reported 25-49 percent, 10-24
percent, and 9 percent or less), it is also worth
noting that individual needs for training exist for
employees working in indirect mining or roles and
professions.
With regard to who provides the MSHA-
required training, data collected revealed an
even distribution reported for internal company
trainers (onsite or corporate trainers) — (32
percent) and external trainers (consultants or
state-sponsored training organizations) — (32
percent). This finding is further supported by 28
percent of respondents reporting that MSHA-
required training is provided by a balanced mix of
Figure 7 both internal and external training resources (Fig.
7).
Training resources used by respondents’ company. Of particular interest, respondents who
reported working for a company with fewer
than 100 employees were most likely to report
that training is provided by external trainers
(61 percent), compared to internal trainers (17
percent) or a mix of internal and external trainers
(13 percent). Respondents from companies of 250-
500 employees reported using more of a balanced
mix of internal and external trainers (46 percent)
and only 20 percent of training provided mainly by
external trainers. Respondents from companies of
over 1,000 employees reported that approximately
14 percent of training is provided by external
trainers and 28 percent by a balanced mix of
external and internal trainers.

Instructional methods
When asked to note which instructional
methods are used in respondents’ experience
with regulatory training, several common
methods were identified. Nearly 84 percent of all
respondents indicated that a lecture provided by
main trainers was used, followed by PowerPoint
presentations (78 percent) and videos (DVDs
and YouTube) (65 percent). Nearly 53 percent of
34 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
Regulatory Training
Figure 8
Instructional methods used in respondents’ past MSHA-required training.

respondents reported that interactive exercises type agreement scale of 1 to 5 with 5 indicating
or games (small or large group activities) and the most favorable response of “strongly agree.”
hands-on techniques were used, followed by Based on Kirkpatrick’s (1994) model of training
quizzes or tests (43 percent), live demonstrations evaluation, Level 1 or reaction data collected were
(32 percent) and special guest presentations (29 overwhelmingly positive (either a 4 or 5) for each
percent). Approximately 19 percent of participants of the items. Figure 9 shows the percentage of the
reported that online delivery was used. This aligns sample that disagreed, were neutral or agreed
with narrative data collected that reveal the with the item statements regarding: 1) clearly
potential for increased use of more interactive communicated training objectives (88 percent
instructional methods, compared to traditional favorable); 2) training content being organized
lecture, PowerPoint presentations and videos and easy to follow (90 percent favorable); 3)
(Fig. 8). the facilitator being knowledgeable about the
content (85 percent favorable); 4) the facilitator
Training effectiveness being well-prepared (82 percent favorable); 5)
Seven survey items were used to measure participation and interaction being encouraged
respondents’ perception of training effectiveness. (76 percent favorable); 6) topics considered
Responses collected were based on a Likert- relevant (81 percent favorable); and 7) the

Figure 9
Respondents’ perception of past MSHA-required training effectiveness.

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOber 2020 35


Regulatory Training

effectiveness of instructional methods used (82 required training.


percent favorable). These finding suggest that one Instructional methods most commonly
area for improvement in MSHA-required training reported to be used in MSHA-required training
is the use of instructional methods and facilitation include: a lecture provided by main trainers,
to ensure participation and trainee interaction. PowerPoint presentations, and videos (e.g., DVDs
and YouTube) (65 percent). Approximately 19
Qualitative insights percent of participants reported that online
Four qualitative items were included in delivery was used. Analysis of the survey data
the survey to gain a deeper understanding of revealed that a need exists to use instructional
respondents’ perceptions and needs regarding methods and facilitation that encourage
regulatory training. These items included: participation and interaction among trainees. This
finding was strongly supported by qualitative
1. What will you remember most about insights gleaned from approximately 265 narrative
past MSHA-required training you have
comments. The findings revealed by the qualitative
received?
data included: 1) the value of using interactive
2. What was the best part about past
instructional methods; 2) the value of using games
MSHA-required training you received?
3. What suggestions do you have for to encourage active participation; 3) the value of
improving past MSHA-required training? experienced and knowledgeable trainers; 4) that
4. What are other types of training (or specific training content matters; 5) value exists in
topics) you are interested in? Are using real-life stories and cases to communicate
there other safety-related services your safety; and 6) a need exists to ensure training
company could benefit from (such as content is current and relevant to trainees.
audits, perception surveys, etc.)? Limitations of this research activity involve
5. Thematic analysis was conducted based the use of convenience and purposive sampling,
on 265 narrative comments collected, and producing a sample of only 68 respondents. In
several dominant themes were revealed: addition, it is likely that approximately half of the
1) The use of interactive instructional sample included former participants in MSHA-
methods lends to training effectiveness. required training delivered through the EMCIS
2) The use of games encourages active program. While this characteristic of the sample
participation. may limit the ability to transfer findings to a larger
3) Experienced and knowledgeable population, data analysis and the findings from
trainers are key to training effectiveness. this research activity can be considered a type of
4) Specific training content matters. evaluation measure for the EMCIS program.
5) The use of real-life stories is important Numerous favorable comments about MSHA-
to communicate safety. required training were collected that directly
6) It is important to continually update connect to EMCIS-specific training (e.g., use
training content for training effectiveness. of Jenga, Mine-opoly, and other specific games
that EMCIS uses in training, as well as a mine
The qualitative data to support these themes tour to the Edgar training mine maintained by
are available upon request or can be accessed at the Colorado School of Mines). Due primarily
the EMCIS website. to the small sample size in this research activity,
continued efforts are needed to collect training-
Summary and discussion
needs assessment data more broadly across the
This training needs assessment was conducted
to explore the perceptions and interests among mining industry.
professionals in the mining industry who have This article was supported by the Cooperative
experience with MSHA-required training, such as Agreement Number, U60OH010017, funded by
new miner or annual refresher training. Based on the Centers for Disease Control and Prevention.
a sample of 68 survey respondents, it was found Its contents are solely the responsibility of the
that MSHA-required training is needed among authors and do not necessarily represent the
a variety of direct and indirect mining industry official views of the Centers for Disease Control
jobs. While work in the metal/nonmetal sector and Prevention or the Department of Health and
was represented more than coal or construction, a Human Services. n
majority of trainees reported serving both surface
and underground mining. It was also found that References
companies with fewer than 100 employees are Kirkpatrick, D. L. (1994). Evaluating training programs:
more likely to use external trainers for MSHA- The four levels. San Francisco: Berrett-Koehler.

36 OCTOber 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


MME Technical-Paper Abstracts

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Mining, Metallurgy & Exploration
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Innovation in the mining industry: Technological trends and a case study


of the challenges of disruptive innovation
Felipe Sánchez1 and Philipp Hartlieb2,*
Department of Strategy and Policy Planning, Chilean Copper Commission, Santiago, Chile
1

Chair of Mining Engineering and Mineral Economics, Department Mineral Resources Engineering, Montanuniversität Leoben, Leoben, Austria
2

*Corresponding author email: Philipp.Hartlieb@unileoben.ac.at

Full-text paper:
Mining, Metallurgy & Exploration, https://doi.org/10.1007/s42461-020-00262-1

Keywords: Mining innovation, Mining technology, Digital transformation, Industry 4.0

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

Innovation plays a critical role in the mining industry not involved and current trends. The digital transformation pro-
only as a tool to improve the efficiency of its processes and cess that the industry is going through is analyzed, along with
to reduce costs but also to meet the increasing social and en- other relevant trends that are likely to shape the mining of the
vironmental concerns among communities and authorities. future. Additionally, a case study is presented to illustrate the
Technological progress has also been crucial to allow the ex- technical and economic implications of developing a disrup-
ploitation of new deposits in more complex scenarios, such as tive innovation project.
lower ore grades, extreme weather conditions, deeper deposits,
harder rock mass and high-stress environments. Background
This paper discusses the importance of innovation for the Natural factors such as decreasing ore grades, deeper de-
mining industry and describes the mechanisms by which it posits and harder rock mass, combined with increasing envi-
is carried out. It includes a review of the drivers and actors ronmental and social awareness, have spurred the industry
www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 37
MME Technical-Paper Abstracts
to constantly work to enhance its processes along the whole cy, resulting in higher degrees of vertical disintegration [1].
value chain. In this, innovation plays a crucial role by provid- Companies would focus on their core businesses while rely-
ing suitable solutions to surpass these difficulties, ensuring the ing on suppliers for the development of technological solu-
continuity and sustainability of the mining activity. tions, therefore avoiding the risks associated with the large
This article aims to characterize the innovation environ- investments involved.
ment in the mining industry, specifically: This outsourcing trend has also allowed the creation
of collaborative alliances between mining companies, local
• Importance of innovation for the mining industry: suppliers, and governmental and academic institutions for
relation between labor productivity and innovation. the development of technological solutions.
• Dynamics of innovation in the industry: drivers and
actors. Current trends and mining in the future
• Current trends and future of the mining industry. Defining a future view for an industry is not a simple
task. Nevertheless, in the case of the mining industry, it is
Innovation in the mining industry possible to identify certain trends that can be of help to out-
A first approach to understanding the relevance of inno- line this future scenario. First and most evident is the ma-
vation within the industry can be made through the analysis jor technological shift occurring across all industries: the
of labor productivity. so-called Fourth Industrial Revolution, as the transition to
Technological advances usually have an impact on the the digital era. Then, social and environmental concerns are
output, allowing higher production rates while maintaining a already compelling mining to look for safer, more efficient
similar workforce, or directly reducing the needed personnel and sustainable ways of conducting business.
by the automation of processes. Several authors have ana- In this section, the process of digital transformation is
lyzed these processes, and while in periods of labor produc- analyzed, along with some of the key technologies in the
tivity growth it has been possible to isolate the positive effect digital mine (Fig. 1), and the main challenges that companies
of innovation, during declining cycles this task turns more must face for successful digitization. Additionally, three im-
complicated. However, the fall in these periods is attributed portant trends are reviewed and discussed: electromobility,
mainly to natural and economic factors. For example, in a invisible zero-waste mining and continuous mining.
high-price mineral commodities scenario, it is profitable for
companies to compromise their costs, in order to increase Case study: A continuous mining system for caving
production. In other words, while declining labor produc- operations
tivity may be inevitable during certain periods of time, the The Continuous Mining System (CMS) was an innova-
development and adoption of new technologies, along with tion project developed by Codelco, in Chile, that intended to
innovation at a managerial level, are essential to maintain create a continuous material handling system for block and
mining’s competitiveness through the different cycles. panel caving operations. After almost 20 years of research
Whereas in the past mining companies would have tend- and testing, the project was finally dismissed as a conse-
ed to develop technology solutions in-house, over the last quence of difficulties faced in the construction phase for its
decades of the 20th century outsourcing became a tenden- industrial validation [4].
From Codelco’s experience in the process validation of
the CMS project, several key elements can be identified, and
lessons can be learned:

Time required for process validation. Developing an


innovation project for a technological breakthrough often
requires long periods of time. After the idea is conceived,
conceptual studies must be carried out before initiating pilot
and industrial validation tests. During this time, other tech-
nologies are developed, which may be incorporated in the
innovation project being tested, changing its potential value
and the future impact of its application.

Capital expenditure and execution period estimation.


Process validation can be expensive, especially in the in-
dustrial validation phase. Special care must be taken in the
economic evaluation that justified the project and in the ex-
ecution time and budget estimation. The CMS project was
stopped and finally cancelled due to problems in its con-
struction phase, not because of unsatisfactory results of the
test itself: this did not even get to be executed.

Infrastructure required and coordination with opera-


Fig. 1 Digital transformation technologies in the different stages tions. New designs for extraction and material handling
of the mining value chain. Based on [2,3]. methods must be proved under real conditions for their in-

38 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


MME Technical-Paper Abstracts
dustrial validation. For this, first the company needs to have potential to enhance processes along the whole value chain
access to the ongoing mining operations, of its own property of mining. However, though DT is frequently mentioned as
or in coordination with another company, as necessary. Then, one of the main concerns among most large-scale mining
proper coordination with the current operations must be companies, the level of digitization of the industry remains
conducted to minimize interferences and ensure the avail- low, indicating that most of the potential of DT for the sector
ability of resources, such as energy and water. is still to be unlocked. The main challenges that firms must
face to achieve successful digitization are commitment and
Conclusions joint-task coordination among the different business units,
Though the importance of innovation is a critical factor implementing proper organizational structure changes and
in the improvement of labor productivity, mining companies promoting a new cultural mindset regarding cybersecurity
usually show low levels of research and development inten- strategies and their continuous improvement.
sity, similar to mature industries and far below high-tech sec- Other important trends are electromobility, invisible
tors. The tendency to vertical disintegration has led firms to zero-waste mining and continuous mining. These concepts
focus on their core businesses, relying mainly on equipment answer to the necessity of building a more sustainable and
manufacturers and suppliers for the development of innova- efficient industry, reducing the environmental footprint and
tive solutions. Also, collaborative alliances between mining enhancing the safety of mining operations. ■
companies, suppliers and research centers share a significant
participation in the development of new technologies. Selected references
Nowadays, several technological trends can be identified 1. Pietrobelli C, Marin A, Olivari J (2018) Innovation in mining value chains: New
evidence from Latin America. Resources Policy 58:1–10
as main factors that will shape mining in the future. The first 2. Coombs D, O’Donnell C, Sparks J, Veiga P, Jones B (2019) Perspectives and
and most relevant one is digital transformation (DT). Au- opportunities in the mining equipment and services sector. Santiago, Chile
tomation, robotics, remotization of operations, internet of 3. Deloitte (2017) The digital mine. What does it mean for you? Kalgoorlie, Australia
4. Codelco (2018) Memoria Anual 2018
things, analytics and digital twinning, among others, have the

Quick-Erect Stopping System for radiation protection and mine rescue in


small-scale mining
Jörg Dehnert1,*, Jens Stopp2, Peter Windisch3 and Bernd Schönherr3
1
Saxon State Office for Environment, Agriculture and Geology, Dresden, Germany
2
Aluminiumbau und Verwaltungs GmbH Stopp, Schneeberg, Germany
3
Bergsicherung Schneeberg GmbH & Co KG, Schneeberg, Germany
*Corresponding author email: joerg.dehnert@smul.sachsen.de

Full-text paper:
Mining, Metallurgy & Exploration, https://doi.org/10.1007/s42461-020-00261-2

Keywords: Radon, Radiation protection, Ventilation, Stopping, Mine rescue

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

The Quick-Erect Stopping System (QESS) offers a new tial for mine rescue operations. Now, the QESS is well-suited
way of reducing the radon exposure of miners in Germany, for small-scale mining. The QESS can be used to both protect
especially during remediation work in old mines. The QESS miners from radon exposure and to support mine rescue op-
is a lightweight, modular and reusable construction kit of in- erations. Moreover, the QESS was also successfully used in
terlocking telescopic aluminum tubes, radon-proof foil and ventilation experiments.
expanding foam. It is designed to seal off radon-rich parts of
galleries within minutes. Originally, the QESS was developed Background
to protect miners against radon exposure. Then, the QESS Mining in the Ore Mountains (Erzgebirge) and Vogtland
found the attention of several mine rescue teams at a Ger- mountains began in the 12th century and continues to this
man mining conference. Some mine rescue drills by The Stu- day. Both mountains are low-mountain ranges in the East
dent Mine Rescue of the Technical University Bergakademie German state of Saxony. The mining has left numerous gal-
Freiberg, Wismut Mine Rescue and Front Range Mine Res- leries and shafts that cause occasional surface damage. To
cue helped to improve the system and highlighted its poten- protect people, buildings and infrastructure, around 250

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 39


MME Technical-Paper Abstracts

Fig. 2 Quick-Erect Stopping System in the Querschlag 68


Fig. 1 Quick-Erect Stopping System in its transportation box. gallery in Schneeberg, Germany.

miners from eight companies are permanently engaged in equipped with tips made of hard plastic at both ends. The
remediation work at up to 40 smaller and frequently chang- tube tips can be inserted into the slots of other tubes. One
ing construction sites in an average year. of the two tips of a tube is equipped with a spring. There-
The high radon potential in the two mountain ranges is fore, the telescopic tubes can be pulled out and stretched to
significant for radiation protection of miners during reme- brace radon-proof foil in a gallery. The telescopic tubes can
diation work. It is not unusual to find radon activity concen- either be inserted in other telescopic tubes or braced inde-
trations of 100,000 Bq/m3 in mine air currents under natural pendently. They do not have to assume a radial form but can
ventilation. The most important radiation protection mea- be braced freely, adapting to any imaginable form of a mine
sures are ventilation with mobile mine fans and pipes, tem- opening. If necessary, the telescopic tubes can be extended
porarily sealing off galleries with the help of mine stoppings, out of the cross section to brace the foil in front of or behind
and rotating miners after they have worked at construction the cross section. Under conditions of high pressure in the
sites with high radon activity concentrations [1]. Miners are gallery, it is possible to support the QESS from the front with
monitored with personal radon dosimetry [2]. telescopic tubes against the floor, walls and ceiling by using
Miners usually erect mine stoppings with the help of front openings in the tubes. Finally, the erected structure is
wood, foil and expanding foam. Erecting such stoppings is sealed with expanding foam (Figs. 1 and 2).
time-consuming. On average, two miners need four hours to Setting up the QESS takes two miners 15 to 30 minutes.
build one stopping. First, miners need to carry material and The QESS can be dismantled in less than five minutes. It is
tools by hand from the mine opening through narrow and reusable except for the foil and the foam. To erect the QESS,
twisted galleries to the construction site. The distance they no tools or electricity are required. There is no need to mea-
have to cover can amount to several hundred meters. Then, sure the gallery to be sealed off. Moreover, the reflecting foil
they have to construct the stoppings to a perfect fit with of the color-coding can be clearly seen in the light of miners’
the wood on site. To do so, they have to measure the mine lamps.
openings meticulously. In the end, the stoppings are sealed The full-text paper shows examples using the QESS for
with expanding foam. Stoppings need to be dismantled be- radiation protection, mine rescue and ventilation experi-
fore and re-erected after all blasting operations. As a result, ments and includes a discussion on the costs of the QESS
miners have to endure radon-containing mine air for many compared with other stoppings.
hours.
The goal of this project was to develop a new reusable Discussion and conclusion
stopping with a quick assembly time to reduce the working The QESS protects miners from radon, smoke and dust.
time of miners in mine air currents with high radon activity Compared with conventional stoppings, the QESS reduces
concentrations. the radon exposure of miners due to its significantly shorter
assembly time.
Quick-Erect Stopping System (QESS) The QESS is not designed to be cheaper than other sys-
The QESS is a lightweight, modular and reusable con- tems. It is also not intended to replace systems that are built
struction kit consisting of interlocking telescopic aluminum stationary for permanent use. Mull et al. calculated the con-
tubes, radon-proof foil and expanding foam able to seal off struction costs for a small stopping with five materials and
radon-rich parts of galleries of any width within minutes. The three transportation distances for the Reiche Zeche Mine
QESS comes boxed for transport over ground and includes in Freiberg, Germany [4]. With a 16-time assembly, the cost
two bags for transportation underground. The QESS can be of the reusable QESS is around the same as that for wooden
extended by more kits [3]. stoppings.
Each construction kit contains 15 two-piece, extend- The QESS is a new system. The full-text paper outlines
able telescopic tubes in four different lengths, which are the current state of development. Many questions about the
color-coded with reflecting foil. All tubes have regularly application of the QESS remain unanswered. A first assess-
placed slots from top to bottom on both sides. The tubes are ment of the QESS comes from Yildirim [5]. ■

40 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


MME Technical-Paper Abstracts
Selected references Bergleuten vor Radonexpositionen. In: Busch W, Knospe St, Meier G, Sroka A,
1. Dehnert J (2020) Radon exposures of miners at small underground construction Löbel K-H, Klapperich H, Tondera D (eds) 16. Altbergbau-Kolloquium, ISBN 978-3-
sites in old mining: Recommendations to improve radiation protection measures 938390-18-4, 240 pp. 10–12 November 2016, Goslar, Germany: 173–181 (in German)
by the Saxon Radiation Protection Authority. Health Phys 118(1):96–105 4. Mull A, Weyer J, Mischo H, Brune J (2016) Mine stopping construction and leakage.
2. Dehnert J, Guhr A, Engelhardt J (2020) Improvement of a radon dosimetry system SME Annual Conference & Expo, Feb. 21-24, 2016, Phoenix, AZ, Preprint 16-150.
for miners by replacing reference dosimeters with radonproof boxes containing 5. Yildirim O (2019) New Quick Erect Stopping System for underground mines: A
activated-carbon cartridges. Health Phys 118(2):117–128 technical, economic and environmental assessment of a newly developed ventilation
3. Dehnert J, Schönherr B, Stopp J (2016) Strahlenschutz im Altbergbau: Mobiles and gas proof sealing system for the application in different mine settings. Master
und wiederverwendbares Express-Wetterblenden-System zum Sofort-Schutz von Thesis, Technical University Bergakademie Freiberg, Freiberg, Germany

Role of processing temperature and time on the hydrothermal alteration


of K-feldspar rock in autoclave
D. Ciceri*, M. de Oliveira, D.P. Chen and A. Allanore
Department of Materials Science and Engineering, Massachusetts Institute of Technology, Cambridge, MA, USA
*Corresponding author email: ciceri@mit.edu

Full-text paper:
Mining, Metallurgy & Exploration (2020) 37:955–963, https://doi.org/10.1007/s42461-020-00233-6

Keywords: Fertilizers, Hydrothermal processing, Potash, Calcium-aluminum-silicate-hydrate (C-A-S-H)

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

The alkaline hydrothermal processing of K-feldspar material: that is, the CASH mixture. This paper investigates
rocks in an autoclave can be a pathway to synthesize a po- the change in mineralogy and elemental release as a func-
tassium fertilizer for tropical soils that is potentially cheaper tion of the hydrothermal processing time and temperature.
and more efficient than traditional potash (KCl). When K-
feldspar undergoes hydrothermal alteration in the presence of Method
calcium oxide (CaO), it generates a complex mixture of calci- In this study, a sample of K-feldspar rock (ultrapotassic
um-aluminum-silicate-hydrate (CASH) minerals that incor- syenite) of Brazilian origin was used. The X-ray diffraction
porate K atoms stochastically in their structure. These atoms (XRD) analysis showed a 79.5 weight percent of K-feldspar,
are subsequently released, as shown in a test-tube leaching followed by Na-feldspar (12.7 weight percent) and pyrox-
test, indicating a possible uptake by crops. The relationship ene (6.6 weight percent). The XRF analysis showed the SiO2,
between the processing temperature and time in the autoclave Al2O3 and K2O contents as 63.4, 17.1 and 13.4 weight per-
for the hydrothermal reaction and the resulting mineralogy cent, respectively. CaO (reagent grade; Sigma-Aldrich) was
and elemental release are only partially understood and are used as received. The mixture used as feed for the autoclave
investigated in this study. Elucidating that relationship is the process was obtained by milling jointly 849.3 g of the rock
key requisite for subsequent techno-economic analysis, and and 150.8 g of CaO. For each of the hydrothermal synthe-
ultimately for the development of a fertilizer that can be con- ses corresponding to a specific set of temperature and time,
sidered as a feasible alternative to KCl. the feed mixture, freshly prepared, and water were loaded in
an autoclave (Parr Instruments, 7.6 L, Ti with stainless steel
Background liner, 4843 Parr controller) at a weight ratio of 1:4. Process-
Soluble potash is mined in a few areas of the world and is ing was carried out at temperatures of 200, 220 and 230 °C
generally expensive or unavailable for farmers in the tropi- and times from 0.5 to 3.0 hours. For each of the conditions,
cal region of the world. Conversely, alternative K-bearing a new batch of feed mixture was processed for a total of 18
minerals such as K-feldspar are distributed worldwide but batches, each of 1 kg. Following the reaction in the autoclave,
are considered insoluble by farmers and therefore ineffec- the hydrothermal slurry was poured in a pan and dried over-
tive as a fertilizer. Hydrothermal processing of K-feldspar night at 120 °C. After drying, the solid cake was ground with
powder in an autoclave in the presence of CaO generates a a pestle in a mortar to obtain a powder renamed as hydro-
mixture of CASH minerals with a K release rate that is en- thermal material.
hanced with respect to that of unprocessed K-feldspar. How- The hydrothermal materials were characterized by XRD
ever, little is known of how the processing conditions, par- and also analyzed by laser-diffraction particle size distribu-
ticularly temperature and time in the autoclave, influence tion (PSD), scanning electron microscopy (SEM), electron
the overall mineralogy and K release rate of the processed probe micro analyzer (EPMA) and elemental release via

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 41


MME Technical-Paper Abstracts
leaching tests. Leaching tests were conducted by subsam- batch processed at 200 °C for 0.5 hour, which was due to
pling a small amount of material from the processed 1-kg CaO having reacted only partially. Excluding such a batch,
batch and suspending it in water acidulated with nitric acid the average availability corresponded to 10,683±433 ppm of
(HNO3). After 24 hours, the aqueous suspension of hydro- K in the dried hydrothermal material. From the standpoint
thermal material was filtered, diluted and analyzed by induc- of K availability, processing is accomplished within one hour.
tively coupled plasma mass spectroscopy for K, Si, Al and Ca After that, the main transformation is that ofαα-C2S meta-
(ICP-MS; Agilent Technologies 7700 Series). stable transitioning to 11 Å tobermorite. The release of Ca
is shown to be largely insensitive to both temperature and
Results and discussion time, whereas the release of both Al and Si exhibits a pattern
The XRD analysis showed the presence in the hydro- of difficult interpretation.
thermal material of K-feldspar (altered), hydrogrossu-
lar (Ca3Al2(SiO4)3−x(OH)4x), α-dicalcium silicate hydrate Conclusion
(Ca2(SiO3OH)(OH)), or α-C2S, and 11 Å tobermorite The change in mineralogy and elemental release of the
(Ca5Si6O16(OH)2·4H2O). Additionally, an amorphous com- material obtained through hydrothermal alteration of K-
ponent was detected in all batches. Some trends identifiable feldspar rocks in the presence of CaO in autoclave was inves-
in the mineralogy were: at 200 °C the time required for CaO tigated. By raising the processing temperature, the amount
to react completely was at least one hour, whereas 0.5 hour of K-feldspar in the hydrothermal material as detected by
was sufficient at higher temperatures; a 30 °C rise in temper- XRD decreases whereas the weight fraction of tobermori-
ature corresponded to an approximately 12 percent increase te increases at the expense of α-dicalcium silicate hydrate
in K-feldspar conversion; the concentration of hydrogrossu- (α-C2S). The fraction of amorphous component is increased
lar in the hydrothermal material was 10±2 weight percent by raising the temperature. Raising the temperature did not
on average across all temperatures and times; increasing increase the leaching of K significantly. Conversely, leach-
the time transformed the α-C2S into 11 Å tobermorite. This ing of Al, Si and partially Ca changes as a function of the
transformation was accelerated by raising the temperature; processing conditions, suggesting the possibility to synthe-
raising the temperature from 200 to 230 °C increased the size soil-tailored fertilizers. Batches were carried out on a
weight fraction of amorphous independently of time (24±6 1-kg scale, demonstrating that mineralogical properties can
weight percent at 200 °C and 220 °C versus 37±2 weight per- be scaled up to a level that is relevant to agronomic tests in
cent at 230 °C). The SEM analysis revealed that K-feldspar pots. ■
was severely altered (pitting and cracking).
The availability of K was substantially unchanged across References
all sets of processing conditions with the exception of the A list of references is available in the full-text paper.

Practical experience in large-scale development of the Zijinshan


low-grade gold-copper mine
Jinghe Chen1,2,3, Shuiping Zhong1,2,3,*, Ding Tang1,2,3 and Chen Kuang1,2
1
College of Zijin Mining, Fuzhou University, Fuzhou, China
2
Zijin Mining Group Co. Ltd, Shanghang, Fujian, China
3
State Key Laboratory of Comprehensive Utilization of Low Grade Refractory Gold Ores, Shanghang, Fujian, China
*Corresponding author email: zspcsu@163.com

Full-text paper:
Mining, Metallurgy & Exploration (2020) 37:1339–1347, https://doi.org/10.1007/s42461-020-00237-2

Keywords: Zijinshan gold-copper mine, Practical experience, Hydrometallurgy, Engineering design, Heap (bio)leaching

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

The Zijinshan gold-copper mine, located in Shanghang China, which can be attributed to the successful application
County, China, is a porphyry-type, low-grade ore deposit with of hydrometallurgy as well as proper engineering design. A
a geological profile of upper gold and lower copper. Despite large-scale, open-air cyanide heap leach has been success-
its low-grade nature, it has become one of the largest in pro- fully implemented to recover gold under the humid and rainy
duction scale and most profitable nonferrous metal mines in weather conditions of southern China. Furthermore, accord-
42 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
MME Technical-Paper Abstracts
ing to the gold ore characteristics, a combination of gravity
separation, carbon-in-leach and heap leaching processes was
developed to improve gold recovery. In terms of copper ex-
traction, copper ore of a grade higher than 0.25 percent is fed
to the flotation plants to produce copper concentrate (gold is
also enriched here), while copper ore of a grade lower than
0.25 percent undergoes heap bioleaching followed by solvent
extraction and electrowinning to produce cathode copper. Ad-
ditionally, a unique bioleaching system has been established
at the Zijinshan Mine: low operating pH (0.8~1.0), high con-
centration of total soluble iron (~50 g/L), high temperatures
(45~60 °C) and low activity of microorganism (~104/mL) in
the pregnant leach solution (PLS). This review paper sum-
marizes the practical experience acquired in developing the
Zijinshan gold-copper mine and could be of use in other gold Fig. 1 Flowsheet of the combination of gravity separation,
and/or copper plants. carbon-in-leach and heap leaching processes.

Introduction
Exploitation of the Zijinshan gold and copper ores be-
gan in 1993 and 2002, respectively. The proven reserves are (~50 g/L), high temperatures (45~60 °C) and low activity of
318 t of gold and 2.42 Gt of copper at cut-off grades of 0.15 microorganism (~104/mL) in PLS [1]. A high content of py-
g/t and 0.15 percent. By the end of 2018, the cumulative pro- rite in the copper ore causes the production of excess acid
ductions of gold and copper were about 213 t and 0.41 Gt and iron. Additionally, heat is generated when the inorganic
(not including copper sulfide concentrate), respectively, gen- sulfide minerals are oxidized. The temperature of the PLS is
erating an economic benefit of $327 billion. maintained at 45~60 °C throughout the year. Because of the
A large-scale, open-air cyanide heap leach was first suc- low pH, high concentration of iron and high temperature,
cessfully implemented to recover gold in humid and rainy growth of an iron-oxidizing microorganism, Leptospirillum,
weather conditions. At present, the grade of gold ore fed to is largely inhibited. Therefore, the oxidation-reduction po-
the heap has been lowered to 0.27 g/t. Nonetheless, the treat- tential (Eh ) fluctuates between 700 and 740 mV versus SHE
ment cost per tonne of gold ore is only about $4.20. Differ- (standard hydrogen electrode). The total number of microor-
ent from other copper bioleaching plants, a unique bioleach- ganisms in the leaching solution significantly decreases from
ing system with characteristics including low pH, high iron 106/mL (start-up state) to 104/mL (steady state). The dissolu-
concentration, high temperature and low microorganism tion of copper minerals could be promoted at high tempera-
activity has been established at the Zijinshan Mine. Copper ture but is minimally affected by Eh at 60 °C. On the other
recovery of approximately 80 percent can be reached. The hand, the dissolution rate of pyrite is strongly correlated
average operational costs for copper ore and cathode cop- with Eh, and there is a limited influence of temperature on
per are about $9.43/t and $1.10/lb, respectively. pyrite dissolution at low Eh. Therefore, the selective leach-
ing of copper minerals is achieved under the conditions of
Technological innovations high temperature (45~60 °C) and low Eh (700~740 mV ver-
The Zijinshan gold ore has high mud content, which sus SHE). Furthermore, the balance of excessive iron ions is
causes poor permeability and diffusion of leaching solu- realized through the in situ formation of jarosite at high tem-
tion in the heap. In addition, the free coarse gold could not perature in the heap. Under the above unique operational
be completely dissolved during the residence time of 60 to conditions, a copper recovery of approximately 80 percent
70 days. These factors make for relatively low gold recov- could be achieved in the Zijinshan bioleaching system.
ery. Therefore, a combined flowsheet of crushing, washing
and screening, gravity separation, carbon-in-leach and heap Conclusion
leaching was developed (Fig. 1). First, the gold ore is washed The successful application of hydrometallurgy as well as
by spray on a vibrating screen after crushing. Product that proper use of engineering design are the key factors in the
is smaller than 6 mm undergoes gravity separation before large-scale development of the Zijinshan gold-copper mine.
entering the next screening. Of particular note is that a Most aspects of the production processes, such as mining,
Knelson gravity separator is used to recover the coarse gold. beneficiation, ore stacking, heap (bio)leaching, carbon-in-
After screening, the undersized part (200 mesh) is subject- leach, solvent extraction, electrowinning, and wastewater
ed to carbon-in-leach treatment, by which the influence of and tailing treatments are summarized in the full-text paper.
mud on the permeability and diffusion of leaching solution This practical experience could help promote the develop-
is avoided. Additionally, the oversized ore enters the heap ment of hydrometallurgy and serve as a model for other gold
leaching system. By adopting this combination of processes, and/or copper plants around the world. ■
gold recovery is increased to 82 percent as compared to 68
percent obtained by single heap leaching. Selected reference
The Zijinshan copper bioleaching system runs stably 1. Ruan RM, Liu XY, Zou G, Chen JH, Wen JK, Wang DZ (2011) Industrial practice
of a distinct bioleaching system operated at low pH, high ferric concentration,
under its unique operational conditions, including low op- elevated temperature and low redox potential for secondary copper sulfide.
erating pH (0.8~1.0), high concentration of total iron ions Hydrometallurgy 108:130-135

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 43


MME Technical-Paper Abstracts

The experience and management of fatigue: A study of mine haulage


operators
Frank A. Drews1, W. Pratt Rogers2, Elaheh Talebi3,* and Shantae Lee3
1
Department of Psychology, University of Utah, Salt Lake City, UT, USA
2
Faculty of Mining Engineering, University of Utah, Salt Lake City, UT, USA
3
Department of Mining Engineering, University of Utah, Salt Lake City, UT, USA
*Corresponding author email: elaheh.talebi@utah.edu

Full-text paper:
Mining, Metallurgy & Exploration, https://doi.org/10.1007/s42461-020-00259-w

Keywords: Mine worker fatigue, Fatigue, Emerging technologies, Miner health and safety

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

Fatigue is a relatively well-investigated topic in the surface • Fatigue is “temporally tied to the workday,” empha-
transportation industry with a research focus on sleep depri- sizing the relationship between time of day at work
vation and disruption. This paper examines fatigue in min- and fatigue.
ing operations. While mine operators are using or currently
introducing technology to monitor fatigue, there is little work In addition, this research used an extended version of
that focuses on the operators’ experience of fatigue and the a conceptual model of fatigue developed by Matthews that
acceptance of fatigue-monitoring technology. Focus groups distinguishes between distal and proximal factors [2]. On the
were conducted to investigate these topics. The results of this right side of Fig. 1 are listed the proximal factors, and on
research suggest that current fatigue-monitoring systems lack the left are the distal factors affecting sleep history. Distal
validity, reliability and user acceptance. Overall, these results factors include sleep efficiency, clinical condition, life events
emphasize the importance of a socio-technical systems per- and stressors that impact the quality and amount of sleep,
spective to guide interventions aiming at improving miner personality factors that are affecting the proximal factor of
health and safety. fatigue state (with impact on psychological, behavioral, cog-
nitive and physiological parameters) and the time duration
Background of the previous shift.
The goal of this research was to explore the experience Current technology-based fatigue management ap-
of fatigue of haulage operators in the mining industry by proaches use a range of physiological and behavioral re-
conducting focus groups examining fatigue experience, fa- sponses to assess operator fatigue. The monitoring approach-
tigue management, and operator’s experience with current es of fatigue levels in mining include camera-based mea-
fatigue-monitoring technologies. The basis for this research surements, such as percentage of eye closure (PERCLOS),
is the three-factor model [1] of fatigue with the following electroencephalography (EEG) and other physiological
facets: or behavioral measures to estimate fatigue. Unfortunately,
most of these systems are only able to measure fatigue at the
• Fatigue involves both “extreme tiredness” and “re- point at which it occurs but are not able to predict fatigue
duced functional capacity.” levels of an operator.
• Fatigue is experienced physically, mentally and/or
emotionally. Method
Focus groups were conducted at two mining sites in the
Rocky Mountain region of the United States, with a total of
eight focus groups (four groups at each site). Overall, 42 par-
ticipants, ranging from five to seven per group, participated.
All participants worked as haul truck operators and vol-
unteered to participate in this Institutional Review Board-
approved study. All focus group discussions were audio-
recorded for later transcription and analysis. Focus groups
discussed up to 12 questions covering the following topics:

• What are the factors that affect the frequency and


severity of fatigue episodes experienced by opera-
tors?
Fig. 1 Extended conceptual fatigue model. • What are the current best practices operators use to

44 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


MME Technical-Paper Abstracts
reduce the number of fatigue episodes? that the monitoring systems are experienced as distracting
• What are effective strategies to address fatigue? due to the operator’s alarming functions (vibration of the
• What is the operators’ understanding of mine-spe- seat/auditory alarms). Finally, some participants noted that
cific, in-use fatigue-monitoring technology? they would favor the use of monitoring systems if they would
provide correct alarms and no false alarms.
Results and discussion
The focus-group results were organized based on the Conclusion
discussion questions and conceptual framework shown in Overall, the results of the focus groups demonstrate that
Fig. 1. The proximal factors include the cognitive and psy- operators have awareness and knowledge of fatigue issues
chological impact of fatigue. Among frequently mentioned and management. In addition, the results suggest that the
symptoms of fatigue were: yawning, nodding off, eyelids impact of fatigue is broader than previously reported cogni-
fluttering, rubbing eyes, microsleep episodes, and feeling tive functions, affecting the complete cognitive process con-
heavy and relaxed. Participants mentioned the experience tinuum (that is, from perception to response selection and
of misperceptions or perceptual illusions. The impact on cog- execution). Participants emphasized the distraction associ-
nitive processes involved losing focus/concentration, spatial ated with current fatigue-monitoring systems, and most im-
disorientation or memory impairment (forgetting of driving portantly, the lack of trustworthy alarms. While it is tempting
episodes). Participants also suggested fatigue impacted their to implement technology-based solutions to monitor fatigue
decision-making ability, resulting in poor decisions. Other of operators, it is also vital to acknowledge the importance of
behavioral impacts of fatigue included increased reaction user acceptance to leverage maximum utility. The results of
time, lack of precise vehicle control, driving at lower speeds, this research suggest that fatigue monitoring is one facet of
lack of speed maintenance and forgetting of routine opera- health and safety management, and a sole focus on techno-
tion sequences. The distal factors of fatigue that were identi- logical solutions may ignore a range of problems introduced
fied involved diet, shift schedule, commuting time, amount by such narrow solutions. By adopting a socio-technical sys-
of quality sleep, domestic factors, physical fitness and sick- tems perspective, it is possible to assess the impact of new
ness. Participants pointed out that they were using various technologies on operators and understand the limitations of
ways to combat fatigue, ranging from cognitive, social and these technologies better. ■
physical strategies such as taking breaks, taking medication
or consuming energy drinks. Selected references
When discussing the organizational support in fatigue 1. Frone MR, Tidwell M-CO (2015) The meaning and measurement of work fatigue:
development and evaluation of the Three-Dimensional Work Fatigue Inventory
management, participants mentioned the use of an EEG sys- (3D-WFI). J Occup Health Psychol 20(3):273–288
tem and PERCLOS. Overall, participants’ acceptance of both 2. Matthews G (2002) Towards a transactional ergonomics for driver stress and fatigue.
monitoring systems was low. Several participants mentioned Theor Issues Ergon Sci 3(2):195–211

Evaluation index system of green surface mining in China


Yongli Zhou1,2, Wei Zhou3,4, Xiang Lu3,4, Izhar Mithal Jiskani3,4,3, Qingxiang Cai3,4, Peng Liu3 and Lin Li5
1
School of Mechanical Engineering, Liaoning Technical University, Fuxin, Liaoning, China
2
Shenhua Zhungeer Energy Co., Ltd., Ordos, Inner Mongolia, China
3
School of Mines, China University of Mining & Technology, Xuzhou, Jiangsu, China
4
State Key Laboratory of Coal Resources and Safe Mining, China University of Mining & Technology, Xuzhou, Jiangsu, China
5
School of Energy and Mining Engineering, China University of Mining & Technology, Beijing, China
*Corresponding author email: imjiskani@hotmail.com

Full-text paper:
Mining, Metallurgy & Exploration (2020) 37:1093–1103, https://doi.org/10.1007/s42461-020-00236-3

Keywords: Green mining; Ecological mining, Sustainable mining, Evaluation index system, Fuzzy evaluation

To read the full text of this paper (free for SME members), see the beginning of this section for step-by-step instructions.

Special Extended Abstract

Green mining is the latest technological advancement to re- evaluation system for surface mining. We defined its connota-
duce mining’s environmental impact with minimal energy and tion and developed an evaluation index system based on the
resource consumption. Green mining — aimed at protecting theory of green grades. As the indicators are selected based on
nature and providing socio-economic benefits — is a multi- extensive research, they express the advantages and disadvan-
faceted network of its connotations and key indicators. China tages of various aspects of a mine. The index is composed of
has not yet defined its connotation and formed an effective three attributes (safety, efficiency and environment), nine crite-

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 45


MME Technical-Paper Abstracts
ria and 35 indicators. The indicators were quantified according nology > starting-off rate of equipment > science and tech-
to experts’ opinions using the fuzzy comprehensive evaluation nology input to total investment > number of accidents >
method. The results of a case study show that the environment production > cost per ton of same stripping ratio > energy
is the most critical aspect, followed by efficiency and safety. consumption > employee efficiency > resource recovery
This study can provide technical support for the development rate > prevention methods > personnel working conditions
of green mining. > other consumption > working conditions of equipment >
safety management system > resource consumption. These
Background results imply that the environment is the most influential as-
Green mining is a modern mining paradigm aimed at pect of green surface mining, which conforms to the concept
maximizing the benefits of enterprises and society through of sustainable mining. Therefore, to improve green grades
optimized resource productivity and the least environmental of mines, considerable attention must be paid to it. For effi-
impact while ensuring standards for production, transporta- ciency of the industry, enterprises must update current tech-
tion and storage management are met. So far, there has been nology and restructure their production process to develop
no research on green surface mining to ensure whether a new technological capabilities. Regarding safety, through the
mine is reconciled with the vision of green mining. We ex- integration of proactive safety rules and regulations, as well
pound on the connotation of green surface mining and es- as technological facilities, the mines will become safer. It fol-
tablish an evaluation index system to determine the level of lows that green surface mining seeks to ensure better safety,
green mining and identify existing problems that hinder its higher efficiency and a cleaner ecological environment to
development. obtain maximum socio-economic benefits with minimal en-
ergy and resource consumption.
Methodological approach In order to provide scientific support for the future
The first step was construction of the evaluation index framework of green surface mining, it is suggested to pay
system. Multiple indicators were selected based on docu- more attention to the in-depth research of engineering
ment analysis and the expert consultation approach. The technology as well as the study of economic and industrial
index considers safety, efficiency, environmental protec- policies. The adoption of green mining can be strengthened
tion, implementation of modern technologies, energy and through joint initiatives and continuous participation of
resource consumption, practical mine conditions and other government, society and other stakeholders. Additionally,
related indicators that fully reflect the vision of green min- further focus should be put on the regulatory system, envi-
ing. The second step was quantification of the indicators, ronmental management, socio-economic impact evaluation,
which was accomplished using a fuzzy comprehensive evalu- and technology transfer. In order to make significant over-
ation method. The analytic hierarchy process approach was all progress of green mining, enterprises need to cooperate
used to determine the weight of each indicator. The steps of more with research and development institutions. There is a
the formal procedures include construction of the factor set, need for an integrated and practical evaluation system, for
weight set, judgment set, membership matrix and the final which indicators need to be carefully and accurately selected
evaluation model. Figure 1 shows the evaluation index and to avoid duplication or overlap. The composited indicators
overall weights of each indicator. should be effectively updated to offer an intelligent assess-
ment. In this regard, we further propose 51 indicators, pre-
Results and discussion sented in the full-text paper. However, the position of these
The environment is the most critical aspect of green sur- indicators should be dependable. Future work is suggested
face mining, followed by efficiency and safety. The ranking to address the question of how to update the index and how
order of the top 15 indicators are: application of new tech- to perform automatic evaluations by computer programs.

Conclusion
Green surface mining must ensure that all available re-
sources are optimally utilized, adverse impacts on the eco-
logical environment, economic environment and social envi-
ronment are prevented or minimized, and safe and efficient
production is ensured. For these reasons, the industry must
strive to achieve the concept of green mining to make min-
ing coexist with nature successfully. When assessing the cur-
rent situation of green surface mining in China, it was found
that the environment is the most critical aspect of green
surface mining, followed by efficiency and safety. In order
to strengthen the adoption of green mining, we recommend
paying attention to research into engineering technology, the
study of economic and industrial policies, focus on the regu-
latory system, environmental management, socio-economic
impact evaluation and technology transfer. ■

Fig. 1 The evaluation index system, showing the weights References


of indicators. A list of references is available in the full-text paper.

46 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


SME News
SME Fellows
Nominations are open
for SME Fellows
T he Distinguished Member award, which was initiated in
1975, is restricted to only 1.8 percent of SME member-
ship, and the best in the industry is represented within the
butions to the industry may be as a leader in exploration,
production, manufacturing, environment, basic sciences,
engineering applications, education, management or pub-
rolls of SME Distinguished Members. In order to appropri- lic relations. This may be evidenced by patents, technical
ately acknowledge such distinction, the SME Board of Di- papers, educational activities or managerial contributions.
rectors determined in February 2020 to rename the award Other contributions may be in the development of explo-
the “SME Fellow Award,” thus recognizing all recipients as ration techniques, mineral properties, mineral processes,
SME Fellows. This change will better match the global stan- major engineering projects, mineral-related equipment and
dard and recognition of Fellow. None of the criteria have environmental solutions.
changed nor other parts of the award process. The change is Members receiving this award must attend the annual
limited to the name only. conference to accept the honor at the SME awards dinner.
Candidates may be nominated by any two SME Fel-
Award process lows (each knowing the member under different circum-
No more than four SME Fellows may be elected each stances), any two local section executives (must include a
year, excluding the automatic election of the SME past chair or past chair) or five members of SME. To see a list of
president. The SME Fellow Award Nominating Committee all those honored since 1975, visit https://www.smenet.org/
meets during the SME Annual Conference & Expo to se- membership/awards/sme-awards/sme-distinguished-mem-
lect up to four nominees, and the SME Board of Directors ber-award/sme-distinguished-member-past-award-winners.
formally approves the awards. The biographies and photos
of the chosen SME Fellows are published in Mining Engi- Nomination procedure
neering and the awards are presented at the following SME All nominations for the SME Fellow Class of 2022 must
Annual Conference. A nomination is active for three years. be received at SME by Dec. 1, 2020. The nomination form
for an SME Fellow must include the following information:
Eligibility requirements nominee’s full name, biography and a concise statement
A candidate for SME Fellow must have been a full that demonstrates the nominee’s sustained contributions
member of SME for at least 15 years. A candidate must to SME and to the minerals industry. List examples such as
have demonstrated significant and sustained contributions patents, technical papers, educational activities and mana-
to the minerals industry and to SME. There must be some gerial contributions. Nominations should not exceed four
contributions to both the industry and SME, though signifi- pages. All nominations must be completed online at https://
cant and sustained contributions can be to either one. smemi.personifycloud.com/personifyebusiness/about-us/
Outstanding service to SME may be to a section, a re- sme-awards/award-details/awardid/3264024. For informa-
gion, a technical division, committees or as a representative tion, phone 800-763-3132 x4225 or 303-948-4225.
of SME and the industry to the public. Outstanding contri- Following are the names of all living Fellows. n

SME Fellows
John F. Abel Jr. Arthur F. Colombo Ronald O. Harma Ta M. Li Timothy G. O'Neil Ponisseril Somasundaran
Dan Alexander Harry M. Conger Leonard Harris Raymond L. Lowrie Bhupendra K. Parekh Stanley C. Suboleski
Corby G. Anderson Kadri Dagdelen Raymond Henn Gerald H. Luttrell William G. Pariseau David A. Summers
Mark A. Anderson Edward C. Dowling Jr. J. Brent Hiskey George W. Luxbacher Ronald L. Parratt Patrick R. Taylor
Frank F. Aplan Joseph M. Driscoll Steven C. Holmes Deepak Malhotra Syd S. Peng Jack E. Thompson
Barbara J. Arnold James R. Dunn Rick Q. Honaker David R. Maneval Mary M. Poulton Michael A. Trevits
James R. Arnold C. Dale Elifrits James D. Humphrey John G. Mansanti Raja V. Ramani Nikhil C. Trivedi
Timothy D. Arnold Mark E. Emerson G. Frank Joklik John O. Marsden Donald E. Ranta John L. Uhrie
George S. Austin Ted H. Eyde Leonard R. Judd Francis Martino Ramana G. Reddy William A. Warfield
Leonard G. Austin Barbara A. Filas Daniel W. Kappes Michael K. McCarter Jean-Michel M. Rendu John D. Wiebmer
Sukumar Bandopadhyay William G. Fischer Michael Karmis Gene E. McClelland Lee W. Saperstein Ronald L. Wiegel
James M. Barker Robert C. Freas S. Komar Kawatra Drew A. Meyer Robert W. Schafer William H. Wilkinson
William J. Beck Edward S. Frohling Jon J. Kellar Hugh B. Miller William Joseph Schlitt Kelvin K. Wu
Rodney L. Bleifuss John E. Frost Jessica Elzea Kogel Jan D. Miller Arthur A. Schweizer Roe-Hoan Yoon
James W. Boyd Douglas W. Fuerstenau Jeffery L. Kohler Brij M. Moudgil Rohini P. Sharma Courtney Young
Jürgen F. Brune J. Stephen Gardner Michael C. Korb John N. Murphy William M. Shepard Joseph C. Zelanko
Charles H. Bucknam Richard E. Gray Robert P. Kudlawiec Robert E. Murray Samuel J. Shoemaker Jr.
Richard L. Bullock Thomas A. Gray Martin C. Kuhn Jan M. Mutmansky Douglas B. Silver
Alan A. Campoli R. Larry Grayson Ihor A. Kunasz D.R. Nagaraj Madan M. Singh
William Carr Kenneth N. Han K. Marc Le Vier Michael G. Nelson Raj K. Singhal
Yoginder (Paul) Chugh Bill A. Hancock Joseph W. Leonard III Thomas J. O’Neil Erik Spiller
www.miningengineeringmagazine.com Mınıng engineering october 2020 47
Fine Grind SME News
A premium resource for members:
Mining, Metallurgy & Exploration journal
by Aaron Noble, Tarun Bhambani and Jaeheon Lee

S ME has a host of technical resources to support its


membership, and one that is particularly useful for
those wishing to expand their knowledge base is the Min-
manuscripts and cover the complete knowledge spectrum
from fundamental to practical levels. In addition to the
standard papers published every other month, the journal
ing, Metallurgy & Exploration (MME) journal. The journal has featured several special issues in recent years, includ-
was initially started in 1984 under the name Minerals & ing one in honor of the mineral-processing giant Douglas
Metallurgical Processing. In 2019, the new journal title was W. Fuerstenau and one on critical minerals. Two upcoming
launched in partnership with Springer Nature, one of the special issues will highlight gangue-mineral management, a
world’s leading global research, educational and profes- timely topic for those working in physical beneficiation (see
sional publishers. While the journal’s scope now includes below), and tailings management.
mining and geology, each issue features a strong contingent The quality of any journal is dictated by both the merit
of papers on mineral and metallurgical processing, which of its research as well as the rigor of its peer-review process.
is understandable given its roots as a processing-themed If you would like to support the journal as a contributor or
publication. (Continued on page 52)
All SME members receive free online access to the
Fine Grind serves as a forum for the presentation and
new journal, including archived papers from the Minerals discussion of facts, ideas and opinions pertaining to the
& Metallurgical Processing journal. For Mineral & Metal- interests and technology of the Mineral & Metallurgical Pro-
lurgical Processing Division members in particular, the cessing Division. Accordingly, all material published herein
journal serves as an exceptional technical repository for is signed and reflects the individual views of the authors. It
the state-of-the-art research being conducted at compa- is not an official position of SME or the division. Comments
nies and laboratories around the world. Publications in the by readers will be referred to the division for response. The
journal include both review articles and original research division chair in 2020 is Scott Shuey.

Gangue-mineral management: MME journal


special-issue preview
G angue minerals constitute a predominant portion of
any ore deposit and their management is of consider-
able interest given the increasing complexity of orebodies
through technologies in this area are poised to change the
very nature of the mining and processing operations.
Flotation has been a major player in mineral process-
and lower grades, resulting in reduced energy use and ing for more than a century to process low-grade and fine-
water efficiency in mining operations. These challenges grained ores. An important challenge in flotation is the
have placed a heavy burden on comminution, mineral pro- presence of fine silicate and clay minerals that increase
cessing and extractive metallurgy operations to produce entrainment, slime coatings, and high-pulp and froth vis-
high-quality minerals and metal products efficiently and cosities. The content of sulfide and hydrophobic gangue
economically. This special issue aims to disseminate state- minerals in metal ores is also increasing, leading to poor
of-the-art knowledge in managing gangue minerals in pre- selectivity in the flotation process. This special issue will
concentration, flotation and hydrometallurgy processes. present remedial strategies of these sulfide and nonsulfide
Early rejection of gangue minerals through pre-con- gangue minerals, hydrophobic or hydrophilic, with a focus
centration is the most economical approach to increase on innovative green technologies.
the throughput of the entire processing circuit while de- Gangue minerals can also react and complex with
creasing the energy consumed per unit of metal produced. lixiviants and targeted elements in hydrometallurgical
The special issue will start with a critical review outlining processing, not only resulting in the large consumption of
the existing technologies on bulk-ore sorting, coarse- reagents but also compromising the recovery of valuable
particle flotation and dry-stack tailings that improve the elements. Great effort is required to manage gangue min-
viability of marginal deposits by rejecting coarse, liberated erals in heap leaching, in situ leaching, reactor leaching
waste early in the processing cycle. and autoclave leaching.
The special issue will also include the latest advances This special issue, which will come out in 2021, will
in pre-concentration, such as ore sorting through ad- present the most recent innovations, concerns and chal-
vanced online detecting sensors and coarse gangue rejec- lenges encountered in the management of gangue miner-
tion through fluidization classifier, magnetic separation als in different hydrometallurgical processes for a range of
and roasting, and triboelectrostatic belt separation. Break- commodities and, in particular, tailings. n
48 october 2020 Mınıng engineering www.miningengineeringmagazine.com
SME News
Environmental Division News

Environmental Division hosts


technical sessions
by Larry Williams, P.E., R.G.

T he Environmental Division will be hosting a number of


technical sessions at the MINEXCHANGE 2021 SME
Annual Conference & Expo. The overall theme of the 2021
mental, social and corporate governance issues (ESG).
Acid-rock drainage, data management, mine site recla-
mation and closure, regulatory permitting, water manage-
conference will be “Social License: Mining for the Future” ment and water treatment continue to provide numerous
with featured environmental technical-session topics figur- opportunities for the mining industry to use technological
ing prominently in the conference program. innovations to improve environmental performance. Each
The mining industry must offer innovative, sustain- of these topics will be covered in the remaining technical
able solutions in order to mitigate social risk and attain sessions.
social license. The Environmental Division is planning at The Environmental Division is currently reviewing ab-
least three technical sessions focusing on sustainable and stracts from industry thought leaders and innovators. We
socially responsible mining practices, including topics such are focused on presentations related to interesting envi-
as renewable energy, reduced carbon emissions, community ronmental case studies, new technologies, novel project ap-
development and engagement, social licensing and environ- proaches and unique regulatory challenges, as well as other
provocative environmental topics that may be of interest
Environmental Division News serves as a forum for to conference attendees. As we draw closer to our annual
the presentation and discussion of facts, ideas and opinions conference, watch the SME website for presentation guides
pertaining to the interests and technology of the Environ-
mental Division. Accordingly, all material published herein
and registration. We are planning an excellent conference,
is signed and reflects the individual view of the authors. It and we are looking forward to seeing you online. Plan on
is not an official position of SME or the division. Comments participating in the 2021 Environmental Division confer-
by readers will be referred to that division for response. The ence technical program and contributing to another suc-
division chair in 2020 is Leslie Watson. cessful year. n

AIME has released the Barbara Filas oral history


A IME’s oral history series consists of 48 interviews
with the legends of the minerals industry, from all of
its many fields of endeavor. In the most recent two-part
of the oral histories conducted by University of California-
Berkeley’s Bancroft Library Regional Oral History Office
in the 1970-1990s.
oral history, Tim Arnold interviewed Barbara Filas, the first To continue its mission of honoring the legacy and
woman president of SME. Arnold and Filas discussed her traditions of AIME, AIME’s History and Heritage Com-
background in mining, her plan to make her own name in mittee seeks candidates for oral history capture to pre-
the industry, why engineer is a good title and other high- serve and promote achievements in its fields and share the
lights from her successful career. stories of prominent members with future generations. To
In the two videos, Filas speaks candidly about her up- submit a candidate, visit http://aimehq.org/programs/oral-
bringing, her current roles and everything in-between. She histories. n
begins the interview by telling how she unintentionally
took a geology course in college, which would eventually
determine her career path — but not before she hit a few
bumps in the road. With a father who worked in mining and
traveled often, it seemed like this was always the road she
was destined to take. At the beginning of her professional
career, she experienced a good deal of bias (unconscious
and conscious) in the mining industry, but this never slowed
her determination. She also highlights her career at Exxon
and with Knight Piesold, where she was able to visit six of
the seven continents. As her career progressed, Filas served
as president of SME and as an AIME Trustee.
AIME’s entire oral history collection, including the Fi-
las oral history, can be found on the Engineering and Tech-
nology History Wiki (ETHW) website, www.ethw.org, on
the AIME website, www.aimehq.org/programs/archives
and at its member societies, AIST, SME, SPE and TMS.
AIME thanks SME for funding the digitization of 15
www.miningengineeringmagazine.com Mınıng engineering october 2020 49
New Media SME News
Taconite: New Life for Minnesota’s Iron Range
The History of Erie Mining Company
2017, by the Erie Mining Company History Project Team, published
by the Donning Co., ISBN: 978-1-68184-244-8, hardcover, four-color,
available from the St. Louis County Historical Society, $45, includes all
taxes, shipping, and handling, https://www.thehistorypeople.org/product-
page/erie-mining-book-1.

T his book is a history of the Erie Mining Company in Minnesota. Written


by former employees over a period of five years, it tells the story of Erie
Mining, from its formation in 1940 to its closure in 2001, and examines the
vast amount of pioneering work involved in developing an economically fea-
sible method to mine and process a previously worthless low-grade iron ore
called taconite. By turning taconite into a high-quality product, the develop-
ment of Minnesota’s mineral resources was made possible. This ensured Min-
nesota’s continued prominence as the major supplier of the iron ore critical
to the nation’s security and the advancement of its standard of living.
Research using samples of taconite from the eastern Mesabi Range
began in 1912 at the University of Minnesota by Edward Davis and others.
This proved that the fine iron particles could be separated from the taconite
at a laboratory level. However, it would be up to mining companies, such as
Pickands Mather, to develop the commercial-size equipment necessary for
full-scale mining.
Beginning with the early experiments, the book follows the construction
of both the Erie Preliminary Taconite Plant and the Commercial Plant. Using
the oral histories of former employees, the book details the operations of the plant, its growth and expansion, the union
and people of Erie Mining, and the closure of the company.
“It was a joy,” said Dan DeVaney, an Erie history project team member. “Some of the guys were hourly, some were
salaried. Luckily, we had someone from every department at Erie, so we had knowledge of every department when we
started writing the book.” Ronald Hein, who led the Erie history project, noted that goal was to make sure the younger
generations had the opportunity to learn more about the rich history at Erie and be inspired by it. The St. Louis County
Historical Society in Duluth handled the financial aspects of the project, and local historians Marvin Lampaa and Pam
Brunfelt reviewed and critiqued the project. n

SME welcomes the following new members


Greg Abrahams, Sandy, UT Jon Brady, Midvale, UT Jacqueline David, Marana, AZ
Anggy Nicole Acuña A., Huancayo, Peru Stewart Brand, Scarborough, WAS, Australia Vanessa Dayana Díaz Q., Quito, Ecuador
Hugh Agro, Toronto, ON, Canada Scott Broad, Perth, WAS, Australia Blair Dickerson, Ottawa, ON, Canada
Carlos Alberto Alava P., Quito, Ecuador Vanessa Cano B., Arequipa, Peru Kimberly Dodson, La Mesa, CA
Roberto Carlos Alcorta V., Arequipa, Peru Santiago Carassale, Tomball, TX Kevan Ehman, Castlegar, BC, Canada
Lita Pamela Ambrosio S., Huancayo, Peru Luis Giellermo Castañeda A., Huancayo, Peru Jenny Ellis, Superior, AZ
Khairul Anuar, Singapore, Singapore Juan Héctor Cerrón R., Huancayo, Peru Sergio Escudero, Medellín, Colombia
Jhon Cesar Aro M., Arequipa, Peru George Chapin, South Salt Lake, UT Gus Fomradas, Saskatoon, SK, Canada
Shirley Katheryne Ayala C., Cajamarca, Peru Ahsan Chaudhary, Mesa, AZ Thomas Francis, South Jordan, UT
Juan Carlos Ayala V., Ayacucho, Peru Vivek Chauhan, Kitimat, BC, Canada Erdenedorj Ganbat, Hovd, Mongolia
Richar Sandro Balboa Z., Lima, Peru Cristhian Choccelahua J., Huancayo, Peru Telmen Gansukh, Hovd, Mongolia
Battulga Baldorj, Ulanbator, Mongolia Carlos Choquepuma Y., Arequipa, Peru Christian Gaona, Austin, TX
Bryan Ronaldo Balta L., Trujillo, Peru Chantelle Colquhoun, Ashfield, WAS, Australia Daniel Goldstein, Clarkson, WAS, Australia
Marc Barnard, Perth, WAS, Australia Alex Renato Condori V., Arequipa, Peru Yohann Gonsalves D., Perth, WAS, Australia
Debanshu Basu, Taylorsville, UT Andrea Sofía Córdova N., Quito, Ecuador Alvaro Gonzalez, Perth, WAS, Australia
Keysi Yanella Bejarano S., Trujillo, Peru José Pedro Cortez O., Lima, Peru Marco Gozzetti, Perth, WAS, Australia
Michael Beswick, Woodvale, WAS, Australia Mawson Croaker, Sandy Bay, TAS, Australia Jacob Graham, Collingwood, ON, Canada
Diviesh Bhakta, South Jordan, UT Ana Lucía Cruz N., Quito, Ecuador Ros Green, Indooroopilly, QLD, Australia
Michael Bierwagen, Gold Canyon, AZ Michael Cuadros P., Ayacucho, Peru Thomas Green, Perth, WAS, Australia
Battogtokh Bold, Ulan Bator, Mongolia Anibal Cuba B., Ayacucho, Peru Melissa Gregory, Bundoora, VIC, Australia
Aida Carolina Borges C., Mount Lawley, WAS, Piotr Cygan, Perth, WAS, Australia
Australia Crystal Darger, Herriman, UT (Continued on page 54)

50 october 2020 Mınıng engineering www.miningengineeringmagazine.com


SME News
Personal News

BARBARA J. ARNOLD (SME) has JOHN MANSANTI (SME), the


joined the John and Willie Leone Fam- president and CEO of Crystal Peak
ily Department of Energy and Mineral Minerals, has resigned to pursue other
Engineering in Penn State’s College of opportunities; he is also stepping down
Earth and Mineral Sciences as a profes- as a director. DEAN PEKESKI, the
sor of practice in mining engineering. vice president of project development,
In addition to teaching responsibilities, has been named interim president and
Arnold will develop a strong research CEO. Mansanti has assumed a consult-
program in tailings management, critical ing position to act as a senior advisor
minerals, rare earth elements and the mansanti to the board, so that the company may
arnold
application of data science to coal and continue to draw on his experience as it
mineral processing value chains. She will be a key player moves forward with its Sevier Playa project.
in the recently established Center for Critical Minerals.
Arnold is the founder and president of PrepTech Inc., an STEVE PRECOURT is the new presi-
engineering services and mineral processing equipment dent of SynTerra Corp., a science and
company in Apollo, PA. She is a registered professional engineering firm. He succeeds MARK
engineer, was president of SME in 2018 and is a Penn State TAYLOR, who served as SynTerra’s
Alumni Fellow, the most prestigious award given by its president since 2006. Precourt, a licensed
Alumni Association. professional engineer in Florida, served
as the Republican Florida House major-
SCOTT RAND (SME) has been ap- ity leader in 2012-2013. In 2018, while
pointed North American vice president serving as CEO of Florida-based KPM
of Shotcrete Tunneling and Mining precourt Franklin, he received the Governor A.W.
(STM). STM is a new business unit Gilchrist Award, presented annually to
established by Sika following its acquisi- recognize an engineer for public service, helping mankind,
tion of King Packaged Material Co. It and bringing honor to the engineering profession. Precourt
will focus on complete shotcrete solu- worked as a transportation engineer in Central Florida and
tions, including materials and equip- as a principal at Dyer, Riddle, Mills & Precourt. He has
ment, and will service the growing also served on the Orange County Development Advisory
rand Canadian and U.S. mining, tunneling, Board, including several years as its chair.
refractory, concrete construction and
concrete rehabilitation markets. Rand has more than 20 The International Council on Mining
years of experience representing the King brand and will and Metals (ICMM) has announced
lead an expanded sales team consisting of King Construc- that Richard Adkerson, pres-
tion Products team members and Sika North America team ident, CEO and vice chairman of
members. The new team will be responsible for the sales of Freeport-McMoRan, is its new chair.
materials, equipment and other products. ICMM is governed by the chief execut-
tive officers of its 27 company members.
JAMES R. TUER has assumed the role of president, chief Officers are appointed from within this
executive officer and a director of Fjordland Exploration. group for approximately a two-year
He was the founding principal of Hudson Resources Inc., a adkerson term. The chair leads ICMM on its
Canadian-based mining and technology company. He will mission of strengthening the environ-
be responsible for managing the company’s ongoing nickel, mental and social performance of the mining and metals
copper, cobalt and platinum-group-element exploration industry and building recognition of its contribution to lo-
projects. He replaces RICHARD ATKINSON (SME) who cal communities and society at large. Adkerson has been
is now chairman of the board. a member of ICMM since 2005 and previously served as
chair from 2008-2011.
GEORGE BEE (SME) has been appointed president of
US Gold. Bee spent 16 years with Barrick Gold, where his Diane R. Garrett (SME) has
roles included serving as the senior vice president for the been appointed president and CEO of
Frontera district in Chile and Argentina, in addition to the Hycroft Mining Holding and has also
mine manager role at Goldstrike. joined the company’s board of direc-
tors. Garrett resigned as president,
USA Rare Earth LLC announced that PETER CRITIKOS CEO and director of Nickel Creek
(SME) has joined the management team as director of en- Platinum, but will remain a consultant
gineering and development. Most recently, he was senior to the management team and board of
project manager with Samuel Engineering. garrett directors. n

www.miningengineeringmagazine.com Mınıng engineering october 2020 51


Obituaries/NecrologySME News
Robert Lane White
R obert Lane White, 82, died Aug. 21, 2020 of heart
failure. As a longtime member of the SME Colorado
Section, he received the section’s Lifetime Achievement
(E&MJ) in 1971 and went on to serve as managing edi-
tor, as international editor based in London, England and,
for one year, as editor-in-chief. As international editor he
Award in 2011 for outstanding support and service to the traveled extensively to mining operations throughout Eu-
section. He also served the section as its newsletter edi- rope and other parts of the world.
tor for 14 years. He received his SME 25-year-member From 1989 to 1995, White was manager of publications
pin in 1997 and, in 2003, he received the SME Colorado and publisher of Mining Engineering magazine. After his
MPD Subsection’s Arthur C. Daman Lifetime Achieve- retirement from SME, he worked as a freelance mining
ment Award for his “dedication and support toward the writer from his Denver home business, Mining Media
advancement of the mining industry.” Services, until a few weeks before his death. The majority
White studied engineering at the Colorado School of of his recent work was monthly contributions to E&MJ’s
Mines and graduated from the University of Colorado news section.
with a degree in English. He served in the U.S. Army, White was active with the National Mining Hall of
1961-1964, in Panama as a Spanish translator, following Fame & Museum in Leadville, CO, serving as the national
training at the Army Language Institute in Monterey, CA. chair of the Nominating Committee. He maintained the
White worked as a mining journalist at Metals Week “Industry News Section” on the website of the Interna-
from 1968 to 1971, covering the copper, lead and zinc tional Precious Metals Institute and edited technical re-
markets. He joined the Engineering & Mining Journal ports for Behre Dolbear in Denver, CO.
White was an avid lover of music in its many forms.
He played saxophone in high school and college, enjoyed
jazz and even played the banjo. For a short time, he played
handbells for a local church. In his younger years, he was
active in community theatre and was a dedicated amateur
photographer.
White is survived Necrology
by his sisters, Laura date elected name and city
McLane and Vennie
Eline White; nieces 1977 John T. Bartlett
Sandra Nicholls, Tucson, AZ
Sharon van Thul- 1956 Donald Gasper **
lenar, Kristen Sch- Pittsburgh, PA
upp and Eva Maska;
and nephews Brian 1954 Richard E. Guth **
Tucson, AZ
Wert, Bob Wert,
Brett Ulak and Ra- 2019 Jorge Lema-Patino
mon McLane, plus Santa Cruz, Bolivia
many great-nieces 2006 James E. Monsees
and nephews. He Villa Park, CA
was predeceased by
his sister, Claudeen 1972 Robert Lane White
Denver, CO
Lane White displays the ‘57 Chevy that was presented to him, Wert, and his broth-
along with a plaque, for receiving the Lifetime Achievement ers Scott, Joe and ** Legion of Honor
Award from the SME Colorado Section. Vernon White. nn

Fine Grind
(Continued from page 48)
as a reviewer, please reach out to one of the editors, who experts to serve as peer reviewers for material in their areas
will be glad to answer any of your questions. Even if you of expertise.
have never submitted a paper for peer review, you will find More information about the journal and the submission
that the process is straightforward and that the peer review process can be found on the journal website, https://www.
will often greatly improve the scientific quality of the work. springer.com/journal/4246, and in the SME eNews article at
The journal editors are always looking for subject-matter https://me.smenet.org/reader.cfm?webArticleID=3118. n
52 october 2020 Mınıng engineering www.miningengineeringmagazine.com
SME News
SME Foundation

SME Foundation outlines its goals


and core values
by Mary Korpi, SME Foundation President

D ear SME members and SME Foundation friends;


Who would have ever imagined the changes that
have occurred since we all gathered together in Phoenix at
for trained and qualified mining and mineral processing
engineers who will become the leaders in our industry. The
Ph.D. Fellowship and Career Development Grant program
the February MINEXCHANGE 2020 SME Annual Con- addresses the long-term challenges that threaten the sus-
ference & Expo more than six months ago? We had events tainability of U.S. mining and mineral processing/extractive
to celebrate and recognize our generous Foundation donor metallurgy academic degree programs. ABET ensures that
companies and individuals and events to honor the numer- mining engineering, geological engineering, geophysical
ous scholarship and award winners for their contributions. engineering and similar degrees maintain the established
We discovered the latest industry advances in technical university accreditations that provide the critical academic
sessions, renewed friendships with long-term acquaintances programs for the future engineers of our industry.
and, on the expo floor, networked with industry peers.
The world has been constantly changing since February, Goals B and C
and the SME Foundation has adopted new ways of do- Be the primary source of mining and underground con-
ing business to support the Foundation’s mission to be the struction information, and improve the perception of min-
source of funding for education and outreach to SME and ing industry among the public and key constituents.
the community it serves. The updated SME strategic plan The Minerals Education Coalition develops and deliv-
encompasses three core values — members first, profes- ers accurate and timely K-12 educational materials and ac-
sional excellence and innovation. These values will guide tivities and conducts public awareness outreach about min-
the six, long-term goals focused on resources, sustainability, ing and minerals. The Miners Give Back Award promotes
education, growth, stability and perception. The important humanitarian and service-oriented projects by SME Local
Foundation programs and activities are in alignment to sup- Sections, and the Mining in Society merit-badge program
port these core values and the goals described in a couple develops materials and training for merit-badge counselors
of examples. and Scouts and conducts outreach to other Scouting groups.
So much continues to be accomplished with the Foun-
Goal A dation’s programs, and I hope that you have had the op-
Provide resources for sustainable professional and edu- portunity to watch three of our SME members share their
cational programs.
The Professional Engineers program supports licensure (Continued on page 54)

SME Foundation will hold its 2021 auction


online
T he SME Foundation has announced that it will hold an
online silent auction to help raise funds for the Founda-
tion’s programs and initiatives. The online auction will take



Adventure outings.
Sports tickets.
Electronics and technology items.
place in conjunction with the virtual MINEXCHANGE • Professional services.
2021 SME Annual Conference & Expo, March 1-5. • Gift baskets.
At this time, we request your help in making our event • Artwork.
a huge success by donating items for auction. This is an
excellent way for you and your company to advertise while Cash donations are also greatly appreciated, as this
donating to the Foundation. Your donation will be recog- helps us purchase additional highly desirable items for the
nized in Mining Engineering magazine, as well as on the auction. The money raised from the online auction will sup-
online auction website. port SME Foundation programs, such as the Ph.D. Fellow-
Popular items donated in the past include: ship and Academic Career Development Grant program,
the Minerals Education Coalition, ABET, the PE licensure
• Scale models of mining equipment. program, Miners Give Back and numerous scholarships.
• Historical mining equipment and memorabilia. If you or your company would like to make a tax-de-
• Mineral and fossil specimens. ductible donation (items or cash), contact Megan Martin at
• Jewelry and gems. martin@smenet.org.
• Private VIP tours of mines. We can’t wait to hold a successful virtual auction. n
www.miningengineeringmagazine.com Mınıng engineering october 2020 53
SME News SME News
New Members
(Continued from page 50)
Dallas Griffin, Houston, TX Charles Marrs, Golden, CO Gavin Rootsey, Brisbane City, QLD Australia
Kelly Stephanía Guamán A., Quito, Ecuador Alex McAllister, Paddington, QLD, Australia Blake Rothlisberger, Mesa, AZ
Victor Miguel Guanilo V., Trujillo, Peru Amanda McLane, Mesa, AZ Jaime Alessandro Saavedra V., Huancayo, Peru
Mike Gunner, Woodvale, WAS, Australia Cameron McNeilage, Mount Hawthorn, WAS, Cynthia Estefanía Saltos G., Quito, Ecuador
Daniel Gutierrez B., Ayacucho, Peru Australia Kevin Israel Santacruz L., Quito, Ecuador
Eugene Gyawu, Rolla, MO Joanna Lizeth Mendivil O., Hermosillo, SON, Himanshi Satnani, Perth Airport, WAS,
Adam Hall, High Wycombe, WAS, Australia Mexico Australia
Robert Hall, Rapid City, SD William Mitchelson, West Jordan, UT Disha Saxena, Brisbane City, QLD, Australia
Ian Hamilton, Alabaster, AL Feker Mnif, Saguney, QC, Canada Bill Schieb, Fort Collins, CO
Christopher Harman, Brighton, QLD, Australia Sinetemba Mnunu, Richards Bay, South Africa Connie Schultz, Gilbert, AZ
Bernadette Harris, Belmont, WAS, Australia Pete Moncla, Superior, AZ Maiko Sell, Montreal, QC, Canada
Nicholas Hawkes, Cheddar, United Kingdom Nishita Narula S., Montreal, QC, Canada Gajan Shivaramanan, Brisbane City, QLD,
Trevor Heaton, South Jordan, UT Santiago Navia V., Envigado, Colombia Australia
Anthony Henager, Mesa, AZ Laura Nuno, Newmarket, QLD, Australia Wade Shoop, Lead, SD
Jovan Hicks, Superior, AZ Eduardo Alonzo Obando Z., Arequipa, Peru Rananjay Singh, Perth, WAS, Australia
Betty Jacob, Brisbane City, QLD, Australia Gaher Rubén Ocampo R., Mexico City, MEX, Kenneth Soh, Singapore, Singapore
Cleyder Miguel Jacobo L., Trujillo, Peru Mexico Diego Armando Soto A., Arequipa, Peru
Khulan Jambalsuren, Ulanbator, Mongolia Louisa O’Connor, Kalamunda, WAS, Australia Giovanni Stabile, Montreal, QC, Canada
Emmanuel Kiemde, Moline, IL Yemi Okubanjo, Montréal, QC, Canada James Strachan, Weipa, QLD, Australia
Yuri Kinakin, Saskatoon, SK, Canada Jonathan Fernando Ortega G., Loja, Ecuador Joshua Stretton, Nhulunbuy, NT, Australia
Pierre-Henri Koch, Amay, Belgium Alejandro José Ortiz M., Cajamarca, Peru Lori Sudbury, South Jordan, UT
Christopher Kulcher, Gilbert, AZ David Palmer, Floreat, WAS, Australia Oscar Tinoco, Salt Lake City, UT
Tomasz Kuziemka, Ely, NV Wilder Pando, Cajamarca, Peru Kristin Trappitt, East Victoria Park, WAS,
Stuart Laing, Belmont, WAS, Australia Ritesh Patel, Gladstone Central, QLD, Australia Australia
Gay Landwehr, Perth, WAS, Australia Johana Giorget Pérez C., Trujillo, Peru Regzedmaa Tsagaankhuu, Hovd, Mongolia
Jonathan Lapwood, Perth, WAS, Australia John Petrea, Bartonville, IL Ninjin Tsolmon, Hovd, Mongolia
Elihazer Agustin Layza R., Trujillo, Peru Caitlin Pierce, Tempe, AZ Keiko Ali Uriol R., Trujillo, Peru
Lloyd Lee, Wabush, NL, Canada Laura Pilkington, Perth, WAS, Australia Ivan Domivanovish Valdivia A., Arequipa, Peru
Winston Liang, Kirkwood, QLD, Australia Eduard Pogosov, Overland Park, KS David Alejandro Vàsquez A., Quito, Ecuador
Jonathan Pier Linarez L., Trujillo, Peru Alasdaire Pope, Sandy, UT David Jericó Vivanco C., Lima, Peru
Christian Paolo Llave M., Trujillo, Peru Nathaly Fernanda Puetate N., Quito, Ecuador Susan Wacaster, Santa Fe, NM
Jacklyn Lodge, Teneriffe, QLD, Australia Manlai Purevdorj, Hovd, Mongolia Hanlie Walsh, Brisbane, QLD, Australia
José Pablo Lope M., Ayacucho, Peru Curtis Purrington, Littleton, CO Jody Wentzell, Labrador City, NL, Canada
Jorge Antonio Lujan J., Trujillo, Peru David Rafael Reascos M., Quito, Ecuador T. West White, Montgomery, AL
Hongliang Ma, Perth, WAS, Australia Peter Richter, Brisbane City, QLD, Australia Tom White, Gilbert, AZ
Aejandro Macci, Santiago, Chile Raul Rios, Midvale, UT Ryan Wilde, South Jordan, UT
Scott Macdonald, Carey Park, WAS, Australia Gregory Ritter, Herriman, UT Joshua Wood, Carlisle, WAS, Australia
Andres Maldonado, Clint, TX Nathan Robinson, New Farm, QLD, Australia Heath Wooders, Brisbane City, QLD, Australia
Sami Malhas, Boise, ID Yuliano André Robles B., Ayacucho, Peru Henrique Wu, Shanghai City, China n
Ricardo Fabian Mamani M., Arequipa, Peru Traci Rodosta, Washington, D.C.
Joel Orestes Mamani P., Arequipa, Peru Isaac Manuel Rodriguez L., Trujillo, Peru

SMEF
(Continued from page 53)
personal experiences with the programs they have ben- tinue to celebrate the Foundation’s award and scholarship
efited from and passionately support. Go to the Foundation recipients are in process. The opportunity to celebrate these
website, smefoundation.org; from the “About” tab, choose honored recipients will occur, and fundraising will remain a
“How your donations make a difference” in the dropdown priority.
menu selections. Then click on the pictures to watch short All of the Foundation’s critical work can only be accom-
video stories on why SME Foundation programs are im- plished with the generous contributions from our valuable
portant in the lives of our members and the difference your donor companies and individuals. Thank you for your past
support makes in the industry. donations. We appreciate your continued financial sup-
During this time, I have been especially inspired by port of the SME Foundation. We appreciate your belief in
the dedication and commitment of the SME Foundation the value of the SME Foundation programs and activities.
staff and the Foundation Trustees, as they build on what Working together we will continue to provide the benefits
has been working, develop new methodologies as needed, critical to our industry and our members. Please be safe and
remain flexible and keep a positive attitude. As a result, stay healthy. n
projects and activities are moving forward and being ac-
complished. Planning is underway for MINEXCHANGE With sincere thanks and gratitude,
2021’s move to a virtual format, and dynamic ways to con- Mary Korpi, SME Foundation President

54 october 2020 Mınıng engineering www.miningengineeringmagazine.com


SME News
Minerals Education Coalition

MEC’s new activities for 2020 Earth


Science Week
E ach year, the Minerals Edu-
cation Coalition (MEC)
partners with the American
Geosciences Institute’s Earth
Science Week (ESW) to provide
educational resources around
the world.
For the 23rd annual Earth
Science Week celebration, Oct.
11-17, 2020, MEC has collaborat-
ed with the Ohio Aggregates &
Industrial Minerals Association
(OAIMA) to produce the Sort It
Out! educational unit. The unit
includes an OAIMA video tour
of aggregate processing facilities,
an accompanying MEC lesson
plan about aggregate production
and the Sifting Stones activity
in the 2020-2021 Earth Science
Week calendar. A postcard in
the ESW toolkit gives teachers
the link to visit MEC’s new ac-
tivities at mineralseducationco-
alition/esw. MEC’s calendar page in the ESW toolkit calendar.
This year’s theme for Earth Science Week, “Earth
Materials In Our Lives,” will focus on the ways that earth Move Mining is open for submissions from anywhere
materials impact humans — and the ways human activity The Fifth Annual Move Mining Competition is open
impacts these materials — in the 21st century. Minerals for submissions, and the finalists won’t need to travel, so
Day, Oct. 12, 2020, is a new Focus Day during Earth Sci- don’t hesitate to enter. The Move Mining live event will
ence Week, and teachers can gather information about this be completely virtual this year, just as MINEXCHANGE
new activity at www.earthsciweek.org/minerals-day. 2021 SME Annual Conference & Expo will be fully vir-
Copies of the 2020 Earth Science Week toolkit are tual. If you haven’t started preparing your concept and
free and available for the cost of shipping and handling to video, what are you waiting for? Help us change the per-
teachers in the United States. To order ESW toolkits, visit ception of mining with your ingenuity and talents. The five
earthsciweek.org/materials. finalist teams will compete for the $5,000 grand prize.
The deadline for submissions is Nov. 11, 2020 at
noon MST, and it takes time to complete the full en-
try. So, enter well before the deadline. Go to movem-
ining.org for all the details.

Move Mining Next Gen is open for submissions


Have some fun and get a student in your life in-
volved in learning about our industry. Mentor a team
to help them learn, research and spread the word
about why minerals and mining are important to our
daily lives. Guide them as they create a three-minute
video for the chance to win $1,000.
Go to moveminingnextgen.org to learn everything
they need to know to enter as well as how to promote
their videos for public voting.
Resources to help make content-rich videos can
be found at mineralseducationcoalition.org. n

www.miningengineeringmagazine.com Mınıng engineering october 2020 55


SME News
Coming Events/Short Courses

Upcoming SME Events


THRIVE — Virtual 2020 Cutting Edge Conference George A. Fox Conference
Financing Exploration, Feasibility, Virtual Jan. 26, 2021
Construction and Nov. 10-11, 2020 New York, NY, USA
Closure Keys to Success
Oct. 20-21, 2020
For additional information, contact: Meetings Dept., SME
Phone 800-763-3132 • 303-948-4200 • Fax 303-979-3461 • email sme@smenet.org • www.smenet.org
Visit www.miningengineeringmagazine.com for more industry events or to list your event online.

October 2020 9-13 • Expomin 2020


Espacio Riesco, Santiago, Chile
Phone: 562-2530-7000
2 • SME Foundation Benefit Golf Tournament email: ventas@expomin.cl
Dinosaur Mountain Golf Course at Gold Canyon Golf Resort www.expomin.cl/en
Gold Canyon, AZ, USA
Phone: 303-948-4200
email: smefoundation@smenet.org
16-19 • Economic Evaluation and Investment Decision
https://community.smenet.org/smefoundation/eventspage/ Methods
golf-tournament2 Colorado School of Mines, Golden, CO
Phone: 303-384-2690 • Fax: 303-384-2695
email: learn@mines.edu
26-30 • Hydroprocess 2020 — Virtual https://csmspace.com/events/econeval
Phone 562-2652-1535
email: hydroprocess@gecamin.com
https://gecamin.com/hydroprocess 16-19 • 2nd International Conference on High-
Performance Mining — Virtual
AMT at RWTH Aachen University
November 2020 Phone: 49-241-8094522
email: info@academy.rwth-aachen.de
2-6 • Paste 2020 — Virtual https://hpm.academy-rwth.de
Phone: 562-2652-1549
email: operaciones@gecamin.com
https://paste2020.com December 2020
16-18 • Minexcellence
7-14 • Alta 2020 — Virtual Hotel Sheraton, Santiago, Chile
Phone: 61-0-41-692-442 Phone: 562-2652-1548
email: allisontaylor@altamet.com.au email: minexcellence@gecamin.com
www.altamet.com.au/conferences/alta-2020 https://gecamin.com/minexcellence n

Reserve your space now to be featured in


Mining Engineering’s editorial coverage of
Electronic Vehicles in our December issue.
Call Gary Garvey at 303.948.4243 today!

56 october 2020 Mınıng engineering www.miningengineeringmagazine.com


DON’T MISS YOUR CHANCE TO WIN $5,000
for creating the best idea to change
the world’s perception of mining!

Mining Is
Essential

Enter from anywhere in the world:


 Gather your team
 Brainstorm your best ideas
 Check out MoveMining.org for video and submission requirements
 Submit your video online by NOON MST on November 11, 2020
 Promote your video to gain votes online

The top FIVE FINALISTS compete virtually in the live Move Mining event
at the MINEXCHANGE 2021 SME Annual Conference & Expo in March
2021 for a chance to win $5,000. It’s a conference event favorite! Official Sponsor of Move Mining:

Learn more and submit videos at MoveMining.org


New Products
Sensemetrics launches IIoT cloud technology to mitigate
tailings storage risk
S ensemetrics, a global Industrial IoT (IIoT) and cloud
technology company, has announced a new technology
that gives mining companies and their insurers real-time,
risk underwriting and enabling them to achieve a level of
end-to-end TSF assessment previously unavailable to the
mining industry. Features include: a remote sensing module
end-to-end mine tailings storage facilities (TSF) insights. for insight into risk assessment parameters; a secure appli-
Available globally, the solution drives safety and mitigates cation programming interface for the exchange of real-time
risk across the entire TSF lifecycle, providing mine opera- and historical sensor data; and native iOS and Android
tors with access to real-time information and analytics for mobile apps. The Sensemetrics platform supports all of the
continuous and complete surveillance across TSF construc- best practices outlined in the Tailings Governance Frame-
tion, operation and closure phases. work, recently published by the International Council on
The new technology also offers a variety of new fea- Mining & Metals.
tures specifically designed for reinsurers and primary insur-
ers, empowering them with critical insights for technical www.sensemetrics.com

Sena Industrial releases a new Tufftalk M headset


The Tufftalk headset comes in two styles
S ena Industrial has released its
new Tufftalk M headset, which
now features mesh intercom
— over-the-head earmuffs and hard-hat
integrated.
technology for expanded team to stay in touch with the right team
coverage, simplified connection, members. For private sessions, group
hearing protection, hands-free mesh supports up to 24 participants.
operation and multi-channel Tufftalk M also features four Blue-
functionality. The headsets are tooth connections that pair with
available in an over-the-head ver- Sena’s Bluetooth-enabled devices,
sion as well as a hard-hat version. such as the original Tufftalk.
Mesh intercom technology Tufftalk M is designed with a
is a self-optimizing and self-healing network, always look- hands-free intercom system and a three-button layout mak-
ing for the best connection and seeking a new one when a ing it easy to control in demanding work environments. It
device disconnects. Tufftalk M features two mesh modes can also connect via Bluetooth to a smart phone to make
— open mesh and group mesh. With open mesh, a nearly calls or listen to music.
unlimited number of users can connect to each other within
an effective range of 1.1 km (0.7 miles), using nine channels www.senaindustrial.com

Haver & Boecker Niagara offers a variety of fine screen media


H aver & Boecker Niagara offers a range of fine screen
media options for applications that include frac and
silica sand, salt, perlite, potash and steelmaking coal. The
requiring lower corrosion resistance but higher wearability
and greater resistance to tearing than stainless steel.
Tyler mineral processing screens fit industrial separators
portfolio features options for cut sizes as small as 120 mesh with automatic tensioning, giving producers sharp separa-
and for temperatures as high as 315 °C (600 °F). And most tions and high efficiency. The media can handle high tem-
products are ready to ship in two to three days from the peratures, and the screens are ideal for applications where
North American production facility. The fine screening sizing accuracy is critical. The screens can be manufactured
portfolio includes Ty-Ger Wire, Ton-Cap, Tyler mineral-pro- with abrasion-resistant Ty-Ger wire for longer wear life.
cessing screens, Profile Wire, single-layer and multi-layer Ton-Cap is designed for high-tonnage applications re-
sections. quiring increased open area. The media features distinct,
The company’s signature Ty-Ger Wire contains high- slotted openings, ranging from 76 mm (3 in.) to 50 mesh to
tensile spring ensure the ideal fit for a variety of classifying applications.
steel for The durable sections handle high capacities without an in-
durability crease in wire diameter.
and abrasion Haver & Boecker Niagara uses its extensive screening
resistance. OEM experience to help operations determine the best
Ty-Ger Wire product for their application and solutions to their chal-
is ideal for lenges.
fine screening
Ty-Ger wire applications www.haverniagara.ca
58 october 2020 Mınıng engıneerıng www.miningengineeringmagazine.com
New Products

Maxam presents its new integrated blasting service: X-Energy


X -Energy from Maxam combines the most advanced explosives technology on the market — Smart Rioflex — with a
set of digital tools for optimized blast design and execution, all integrated into the Maxam Blast Center. X-Energy’s
modular nature allows a mine to customize the design and execution of each individual blast and integrate it to the re-
quirements of downstream operations. The benefits in enhanced safety, reduced impact on the environment, optimized
rock fragmentation, efficient use of energy, higher production, and reduced costs help mines become more competitive and
more sustainable.
Smart Rioflex technology instantly adjusts the explosive density to match to a range of rock mass conditions with one
single matrix and sensitizing unit. Its
mechanical sensitization provides more
control than chemical gassing, ensuring
the exact product quantity at the right
stemming length, saving operational
time.
The Maxam Blast Center is a cloud-
based platform that integrates a range
of digital tools to design, plan and con-
duct an efficient drilling and blasting
operation and is envisioned to include
third-party data for downstream impact
tracking and optimization.
www.maxamcorp.com The Maxam blast center allows a customized solution for each operation.

Telestick attachment extends the reach of Gradall’s telescoping boom


G radall extends the productivity of its Series V excava-
tors with its Telestick attachment, allowing the boom
to reach as far as 15 m (50 ft). Equipped with ditching, grad-
under bridges and in tunnels. On models with highway
speed undercarriages, operators can drive the machines to
job sites at 60 mph.
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Force Control offers PosiStop air-operated brakes for


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A ir-operated, PosiStop oil-shear motor and coupler
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than standard dry-friction motor brakes. www.forcecontrol.com

www.miningengineeringmagazine.com Mınıng engıneerıng october 2020 59


Web Directory
THE BEST IN MINING PRODUCTS AND SERVICES

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62 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com

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www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 63


Professional Services

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64 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


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www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 65


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66 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com

3468 BioN 1col x 4.indd 1 12/6/19 4:01 PM


Index of Display Advertisers
Index of Display Advertisers OCT 2020

Dyno Noble ............................................................... Back Cover

ERIEZ...................................................................................... 9

General Kinematics.................................................................. 15 ®

Gradall Company..................................................................... 23 OFFICIAL PUBLICATION OF SME

J.H. Fletcher & Co.................................................................. 21 Business Office


12999 E. Adam Aircraft Circle
Jennmar Corp................................................... Inside Front Cover Englewood, CO 80112 USA
Main Tel: 1.303.948.4200
Keller Foundations LLC............................................................... 3 1.800.763.3132
Fax:    1.303.973.3845
MacLean Engineering............................................................... 14 www.miningengineeringmagazine.com

Richwood Industries................................................................ 25

Sandvik.................................................................................. 11 Advertising Manager


SME - Membership Appreciation................................................. 5 Gary Garvey
garvey@smenet.org
SME - Books ......................................................................... 17

SME – Career Center ......................................... Inside Back Cover

SME - MINEXCHANGE............................................................... 7 Sales Offices


SME - Move Mining ................................................................ 57 Hooper Jones
Central, NW U.S.
SME - SMEF ............................................................................ 9 1.847.486 .1021
Cell: 1.847.903.1853
SME - Webinars...................................................................... 13 Fax: 1.847.486.1025
hooperhja@aol.com
SRK Consulting....................................................................... 16 Laura Lemos
East, South, West U.S.
The Gorman-Rupp Company..................................................... 19 Cell: 1.973.668.2449
Main: 1.973.822.9274
Weir Minerals North America...................................................... 1 laura@boja.com
Darren Dunay
Canada
1.201.781.6133
Cell: 1.201.873.0891
sme@dunayassociates.com
Professional Services Eberhard G. Heuser
I N T E R N AT I O N A L Europe
+49 202 2838128
Fax: +49 202 2838126
World’s Leader in Underground egh@heusermedia.com
Grouting Equipment
Patrick Connolly
Cable & Rock Bolts United Kingdom
Void Fillings +44 1702.477341
Waterproofing Fax: +44 1702.477559
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Gary Garvey
International Sales
1.303.948.4243
Fax: 1.303.973.3845
708.354.7112 garvey@smenet.org
www.chemgrout.com

www.miningengineeringmagazine.com Mınıng engıneerıng OCTOBER 2020 67


The Drift of Things

SME to host a virtual convention in 2021


This month, SME President What can I expect? We are monitoring the
Robert Schafer shared several issues changes taking place in virtual meetings and you
of change associated with the Society can be assured that the SME staff is working hard
(see page 6) due to the COVID-19 to develop an outstanding program. We will use
pandemic. I want to discuss one of fewer hours each day, we won’t use the weekend
the biggest changes that much of days, and we will extend the program for a full
the SME membership will see early week (March 1-5, 2021). The week will include a
next year and I thank Bill Gleason keynote and opening sessions each day, technical
for allowing me space in his Drift of sessions, a virtual trade show that you can visit
Things column this month to share with any and all exhibitors selling the products and
these thoughts. services you want and need, a recognition of SME
As you should have received by Award winners both from the Society and from
now, SME announced in late August our individual Divisions, and a few receptions and
that the MINEXCHANGE 2021 coffee breaks (if that’s what you can call a break
David Kanagy SME Annual Conference & Expo without serving coffee).
SME Executive Director will be held virtually in February What will be the cost? The cost will be
and March 2021. This will be the much lower than the traditional registration fee
first time in the history of the Society that dates (approximately 50 percent less) and exhibit fees
all the way back to 1871 (including the AIME will be lower as well (approximately 65 percent of
days) that the mining industry has had to hold the normal fee). Of course you will incur no travel
its premiere technical conference and exhibit in expenses, which might be the biggest savings to
a virtual manner. everyone.
SME is having to pivot away from its Will I receive material for the program? Yes,
normal face-to-face meeting for several reasons, you’ll receive a set of materials similar to the
including the availability of the convention on-site registration material you would normally
center, legal requirements, space restrictions and receive when you check in for your name badge.
for the safety and health of our membership. We plan to provide you with a program book,
The city of Denver has many precautions in Mining Engineering will have its normal show
place and, at the present time, there are no guide and other regular sponsor materials. This
waivers around the city restrictions. SME has information should easily guide you through the
been informed that the restrictions (100 people available presentations and programs in the virtual
per 20,000 sq ft of space) will not be lifted until event.
a vaccine is in place. With these restrictions, we Will this event be live or prerecorded? Both!
cannot hold a meeting for 7,000 people and we We will have several prerecorded signature
had to make the very difficult decision to hold a presentations, several live question-and-answer
virtual 2021 SME Annual Conference & Expo. sessions, chat availability for exhibitors and award
What does a virtual conference mean? It recognition periods. We want you to have the best
means that you will receive the value of solid experience possible and it will require the use of
technical information, a showing of products various forms of media to receive the full value.
and services for the mining industry and Plus, you won’t miss the Foundation or Division
an abundance of networking opportunities Silent Auctions. We plan to hold a virtual silent
similar to a face-to-face meeting. We will just auction that will include contributions from
host it through a digital platform that SME is all of the Divisions and the SME Foundation.
purchasing to produce an outstanding event. The proceeds from this auction will benefit the
Will it be similar to a face-to-face meeting? funds and activities of the SME Foundation and
Unfortunately not. This will be a very different individual Divisions.
event. As you understand, SME cannot hold Yes, as Bob noted in the title to his column this
lunches, dinners or receptions. We wish we could month “the times they are a changin’.” This will
serve food and beverages virtually, but that be a change that I believe you’ll enjoy . . . at least
technology is not here yet. We are still working once! But I really look forward to 2022, when we
to determine the best way to present some can all be safely packed into a convention center
of the functions that normally happen at the again and share our COVID pandemic stories. I’m
annual conference each year. But we will do as certain everyone will all have some good ones to
much as the platform will enable us to do. share. n

68 OCTOBER 2020 Mınıng engıneerıng www.miningengineeringmagazine.com


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