Download as pdf or txt
Download as pdf or txt
You are on page 1of 18

spare parts catalog R222.338.

en

SANDVIK CJ615:01
This document is valid for:

Serial no. / Machine no. Sign.

SANDVIK CJ615:01

© Copyright 2010 Sandvik SRP AB.


All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.

Document number: R222.338.en


Issue: 20100610
Version: 04

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CJ615:01

General
Ordering information
When ordering parts, always state the machine type and serial number
according to the identification plate on the jaw crusher. State quantity, article
number and denomination for each ordered part.
Identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik SRP AB
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this wear part catalog (the copyright page).

1 2 3 4

Identification plate:
1 Machine type
2 Part number
3 Serial number
4 Order number

Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.

© 2010 Sandvik SRP AB R222.338 en-04 1


SPC Sandvik CJ615:01

Overview

4.

1.
2.

3a. 3b. 5.

6.

2 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

1. Spring retraction arrangement

7201-0, 7201-2
7200-0
7008-1
7008-0
7100-0
7010-1
7000-0, 7001-0 7011-0 7002-0 7003-0
7000-3,
7000-4,
7000-5, 7010-1
7001-6 7009-0, 7009-4
7008-0
7005-0
7004-0

Cat. no. Qty. Part number Alternative Description Remarks


7008-0 1 402.4547-00 Cylinder bracket Manual retraction arrangement only
7008-1 4 845.0344-00 Nut M6M M56
7010-1 4 845.0344-00 Nut M6M M56
7100-0 1 908.0444-00 Cylinder CSA-12-C SL 150
7004-0 1 402.4551-01 Pressure plate Hydraulic retraction arrangement only
7005-0 1 908.0445-00 Hydraulic cylinder
7008-0 1 402.4549-01 Cylinder bracket
7009-0 2 845.0157-00 Locking nut KM 22 110×2 ISO 2982
7009-4 2 847.0088-00 Washer lock 110 MB 22 ISO 2982
7010-1 4 845.0344-00 Nut M6M M56
7000-0 2 402.4472-00 Pin Both configurations
7000-3 2 840.0645-00 Screw M6S 16×200
7000-4 4 402.4471-01 Washer D80×10
7000-5 2 847.0016-00 Washer BRB 17×30
7001-0 2 400.1329-901 L=1830 Retraction rod
7001-6 2 845.0215-00 Nut lock 7040 M16
7002-0 2 400.0725-001 Spring
7003-0 1 400.1400-901 Spring guide
7011-0 1 400.0562-901 Spring seat frame
7200-0 1 400.0586-901 Guard
7201-0 4 840.0068-00 Screw M6S 16×50
7201-2 4 847.0016-00 Washer BRB 17×30

© 2010 Sandvik SRP AB R222.338 en-04 3


SPC Sandvik CJ615:01

2. Toggle plate

5007-0, 5018-0
5008-0, 5014-0, 1514-2
5009-0, 5003-0
5009-2 5004-0

5005-0 5006-0

Cat. no. Qty. Part number Alternative Description Remarks


5006-0 1 400.4606-01 L=915 Toggle plate
400.4605-01 L=950
5003-0 1 402.4508-01 Toggle seat holder
5004-0 1 402.4507-01 Toggle seat, upper
5005-0 1 402.4352-01 Toggle seat, lower
5007-0 1 402.4400-01 Clamping bar
5008-0 1 402.4401-01 Dust curtain
5009-0 8 840.0046-00 Screw M6S 12×35
5009-2 8 847.0147-00 Washer BRB 13×24
5014-0 4 840.0054-00 Screw M6S 12×80
5014-2 4 847.0147-00 Washer BRB 13×24
5018-0 1 402.4509-00 Side block, right hand side
1 402.4510-00 Side block, left hand side

4 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

3. Bearing assembly

Quantity Part number Description Remarks


400.0025-901 Bearing assembly includes following parts:
402.4330-02 Eccentric Shaft See Chapter 3b
847.0124-00 Washer BRB 25x45 HB200 SS 3576
840.0668-00 Screw M6S 24x65 8.8 ISO 4017
873.0907-00 V-Ring V-450A
868.0727-00 Sleeve AOH 24176
868.0760-00 Bearings Spherical Roller 24176 CAK30/W33/C3
402.4198-01 Labyrinth Cover Guide
402.4199-01 Labyrinth Cover Free
402.3969-01 Labyrinth Ring
804.0264-00 Key Steel SIS 212190 20x12
845.0377-00 Nut HM 70T TR 350x5
402.3970-01 Locking Block
853.0590-00 Spring Pin Prym N 8x28
868.0765-00 Bearings Spherical Roller 24180 ECA/W33/C3 See Chapter 3c
873.0040-00 Seals O-ring Rubber String D 3
402.3301-01 Labyrinth Cover
847.0124-00 Washer BRB 25x45 HB200 SS 3576
840.0668-00 Screw M6S 24x65 8.8 ISO 4017
873.0907-00 V-Ring V-450A
402.3302-01 Labyrinth Ring
402.3967-01 Labyrinth Ring
402.4764-01 Bearing House Guide
402.4765-01 Bearing House Free
873.0907-00 V-Ring V-450A

24 840.1203-00 Screw M6S 42x3 x 220 10.9 ISO 4014 DACROMET 500 LC
24 847.0312-00 Washer BRB 43x80 HB305 ISO 7089 DACROMET 500 LC
12 53-373-766-000 Twin Nut M42x3
1 400.0028-001 Protection Bearing House Guide
1 400.0029-001 Protection Bearing House Free
12 841.0268-00 Screw MC6S 12x35 8.8 DIN 912

© 2010 Sandvik SRP AB R222.338 en-04 5


SPC Sandvik CJ615:01

3a. Jaw assembly

3, 4 1
2

Cat. no. Pos. no. Qty. Part number Alternative Description Remarks
402.4527-00 Jaw assembly
2013-0 1 1 402.4499-00 Jaw
2 1 402.4500-00 Wearing plate
3 2 840.1142-00 Screw M6S 30x180 8.8 ISO 4017
4 2 845.0013-00 Nut M6M M30 8 fzb ISO 4032
5 1 402.4503-01 Protection plate
6 4 402.3128-01 Guide

6 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

3b. Frame bearing assembly


2201-1, 2009-0,
2201-4 2010-0 2009-2 2006-1 2006-0

2211-0 2209-1 2208-0

2210-0 2209-4
2207-0
2201-0 2011-0 2010-1 2008-0 2200-0

Cat. no. Qty. Part number Alternative Description Remarks


2006-0 2 868.0760-00 Roller bearing Outer bearing
2006-1 2 868.0727-00 Sleeve AOH
2008-0 1 402.4198-01 Labyrinth cover Locating bearing
1 402.4199-01 Labyrinth cover Non-locating bearing
2009-0 24 840.0668-00 Screw M6S 24×65
2009-2 24 847.0124-00 Washer BRB 24×45
2010-0 2 402.3969-01 Labyrinth ring
2010-1 2 873.0907-00 V-ring V-450A
2011-0 2 804.0264-00 Key
2200-0 1 402.4330-02 Eccentric shaft
2201-0 2 845.0377-00 Shaft nut HM 70T TR 350×5
2201-1 6 853.0590-00 Pin Prym N 8×28
2201-4 2 402.3970-01 Locking block
2207-0 2 402.4376-01 Key
2208-0 2 402.4375-01 Spacer ring
2209-1 2 845.0390-00 Shaft nut HM 52T 260×4
2209-4 2 847.0300-00 Tab washer 260 MB 52
2210-0 2 402.4377-00 Cover
2211-0 6 840.0044-00 Screw M6S 12×25
2211-2 6 847.0147-00 Washer BRB 13×24

© 2010 Sandvik SRP AB R222.338 en-04 7


SPC Sandvik CJ615:01

3c. Jaw bearing assembly


2104-0 2104-1 2102-1

2007-1 2007-0 2103-0, 2102-0 2101-0


2103-2

Cat. no. Qty. Part number Alternative Description Remarks


2007-0 2 402.3967-01 Labyrinth ring
2007-1 2 873.0907-00 V-ring V-450A
2101-0 2 868.0765-00 Roller bearing Inner bearing
2102-0 2 402.3301-01 Labyrinth cover
2102-1 1 873.0040-00 Seals O-ring Rubber String D3
2103-0 24 840.0668-00 Screw M6S 24×65
2103-2 24 847.0124-00 Washer BRB 24×45
2104-0 2 402.3302-01 Labyrinth ring
2104-1 2 873.0907-00 V-ring V-450A

8 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

4. Flywheels
2205-0 2206-0

2212-0 2213-0,
2213-5

Cat. no. Qty. Part number Alternative Description Remarks


2205-0 1 400.0312-001 D=1760 Flywheel flat
2206-0 1 400.0312-002 D=1760 Flywheel 11×8v
1 400.0312-003 D=1760 Flywheel 11×SPC
2212-0 16 402.4513-01 Counterweight
2213-0 6 840.0678-00 Screw M6S 24×160
2213-5 6 847.0124-00 Washer BRB 25×45

© 2010 Sandvik SRP AB R222.338 en-04 9


SPC Sandvik CJ615:01

5. Bearing housing

2000-1 2000-0
2200-0

2004-0,
2004-2

2004-7

Cat. no. Qty. Part number Alternative Description Remarks


2000-0 1 402.4765-001 Bearing housing Non-locating bearing
2001-0 1 400.0029-001 Protection flange
2002-0 6 841.0268-00 Screw MC6S 12×35
2000-1 1 402.4764-001 Bearing housing Locating bearing
2001-1 1 400.0028-001 Protection flange
2002-0 6 841.0268-00 Screw MC6S 12×35
2004-0 24 840.1203-00 Screw M6S 42×3×220
2004-2 24 847.0312-00 Washer BRB 43×80
2004-7 12 53-373-766-000 Twin nut M42
2200-0 1 402.4330-02 -01 Eccentric Shaft

10 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

6. Lubrication lines

7355-0

7351-0 7350-0 7353-0


7351-2
7351-3

Cat. no. Qty. Sets Part number Alternative Description Remarks


7350-0 1 x1 400.1600-902 Lubrication line attachment bracket Lubrication line attachment set
7351-0 4 Screw M6S 10x35
7351-2 8 Washer
7351-3 4 Self-locking nut M10
7353-0 1 400.1610-901 Distribution box
7355-0 1 400.1606-909 Lines and connections

© 2010 Sandvik SRP AB R222.338 en-04 11


SPC Sandvik CJ615:01

7. Driving arrangement

2, 3

Pos no. Qty. Sets Part number Alternative Description Remarks


1 1 972.0823-00 MOTOR 6PTE355-200D 400VD 200kW Drawing no: 400.0897
2 1 869.0329-00 Bushing QD M100mm Di100
1 869.0236-00 Bushing MGT NR 100 Di 100
3 1 879.0590-00 V-Belt Pulley 355MGT 100 11xSPC
1 879.0681-00 V-belt pulley QD Dy14’’ 11x8V
1 879.0682-00 V-Belt Pulley QD Dy12,5’’ 11x8V
1 879.0705-00 V-belt pulley 300 MGT100 11xSPC
4 11 875.0370-00 V-Belt SPC 9500
11 875.0201-00 V-Belt 8V 3750

12 R222.338 en-04 © 2010 Sandvik SRP AB


SPC Sandvik CJ615:01

8. Frame

Cat. no. Qty. Part number Alternative Description Remarks


400.0814-901 Frame assembly
400.3101-001 Footlist

9. Tool list
Pos. no. Qty. Part number Alternative Description Remarks
1 442.9476-00 Tool box
1 402.4452-00 Gauge for CSS
2 402.4480-00 Lifting tool
1 920.0110-00 Slugging wrench NV 65
1 920.0201-00 Socket wrench 65 L=135 9L-65x135
2 920.0072-00 Open end wrench NV 85 DIN 894
1 920.0113-00 Slugging wrench NV 75
1 920.0133-00 Open end wrench NV 75 DIN 894
1 400.0847-001 Tool list CJ615 / CJ815

© 2010 Sandvik SRP AB R222.338 en-04 13


SPC Sandvik CJ615:01

10. Sign assembly


420

8 6

1000
9
1 3
2 7

5 4
2

1 3
9

Pos. no. Qty. Part number Alternative Description Remarks


1 2 126.0383-001 Risk of crushing
2 2 126.0385-001 Warning sign read manual
3 1 126.0386-001 Do not remove guards
4 2 126.0410-001 Sign product name
5 2 126.0446-001 SANDVIK logotype silver 160
6 1 126.5007-01 Identification plate
7 2 885.0250-00 Sign to mark centre of gravity
8 4 885.0261-00 Lift here/ Secure here
9 1 885.0267-00 Warning sign Danger

14 R222.338 en-04 © 2010 Sandvik SRP AB

You might also like