SITXFSA008 Develop and Implement A Food Safety Program

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1.

When creating a food safety program in Australia, you can follow these 12 steps, which
include the seven principles of Hazard Analysis and Critical Control Points (HACCP):

1. Assemble a Food Safety Team: Find a group of people who are willing to commit to
managing food safety.

2. Determine the Scope: Outline the items and procedures that will be covered by your food
safety program.

3. Hazard Analysis: Determine what kinds of biological, chemical, and physical risks could
potentially occur by doing a complete hazard analysis.

4. Identify Critical Control Points (CCPs): Locate the critical control points in your processes
where actions can reduce or eliminate risks.

5. Establish Critical Limits: Define acceptable control boundaries by setting defined,


measurable critical limits for each CCP.

6. Monitor CCPs: Create measures for keeping CCPs under control by making sure they
never go outside of predetermined parameters.

7. Establish Corrective Actions: When monitoring reveals that a CCP has surpassed its
critical limit, what steps will be taken to fix the situation?

8. Verification Procedures: Incorporate audits, testing, and record-checking into your food
safety program to ensure its efficacy.

9. Record-Keeping Systems: Make a plan to document all monitoring, rectification,


verification, and related operations.

10. Documentation and Record-Keeping: Keep detailed records of your efforts to ensure food
safety, including your HACCP plan, SOPs, and employee training logs.

11. Training and Education: All staff who will be handling, preparing, or serving food should
undergo food safety training.
12. Review and Continuous Improvement: The food safety program should be reviewed and
revised on a regular basis to account for new technologies, laws, and industry standards.
Look for ways to better yourself all the time.

These 12 steps align with the seven principles of HACCP:

1. Conduct a Hazard Analysis


2. Identify Critical Control Points (CCPs)
3. Establish Critical Limits
4. Monitor CCPs
5. Establish Corrective Actions
6. Verification and Validation
7. Maintain Records and Documentation

2.

1. Hazard Analysis: Find and evaluate any threats to food safety that may be related with
your products and methods. Biological, chemical, and physical contamination are all
examples of potential risks.

2. Critical Control Points (CCPs): Identify the critical control points in your production
process where you can use preventative steps to mitigate risks. These are the most important
stages that require constant attention.

3. Critical Limits: Create concrete, quantifiable standards for each CCP. These restrictions
outline the parameters within which the process can be managed satisfactorily.

4. Monitoring Procedures: Create thorough checks to make sure each CCP stays within the
predetermined parameters. Temperature checks, visual inspections, testing, and other
methods may all be used in the monitoring process.

5. Corrective Actions: Determine what must be done if monitoring reveals that a critical
control point (CCP) has been exceeded. These measures should be sufficient to restore order
and stop dangerous goods from reaching customers.

6. Verification and Validation: Create tests and checks to ensure your food safety plan is
working as intended and producing safe food every time. Validation verifies that the strategy
is well-suited to preventing risks.

3.
When creating a food safety program, it is essential to consult and communicate with relevant
parties to gain insight, secure buy-in, and resolve any issues. Here are four techniques that
can be employed during the course of a consultation:

1. Stakeholder Meetings and Workshops: Get employees, supervisors, vendors, and


government regulators together for workshops and meetings. These meetings allow for the
exploration of programmatic objectives related to food safety, the dissemination of relevant
information, and the collection of valuable feedback.

2. Surveys and Questionnaires: Make some sort of questionnaire or survey and send it out to
the relevant parties. It's a great way to get people's thoughts and feelings without revealing
who they are. Decisions and potential problem spots can be gleaned from survey data.

3. Focus Groups: Gather together small groups of stakeholders who can speak for a range of
interests within your company or supply chain. Food safety issues can be discussed in greater
detail, new ideas can be generated, and previously undiscovered topics can be investigated
through the use of focus groups.

4. Online Collaboration Platforms: Reach out to stakeholders who may be in different


locations by using online collaboration tools and platforms. These sites facilitate
instantaneous communication, file sharing, and group work, making it simpler to include
more people.

These approaches each have their merits and can be modified to meet the requirements of
your organization and its constituents. By incorporating the knowledge and insights of those
consulted, a well-executed food safety program can better satisfy the needs of its target
audience.

4.

Department Heads:

- The food safety program must be established or revised.


- Examine and keep an eye on the system.
- Do whatever has to be done to fix it.
- Audits and outside advice should be used to double check the program's accuracy.
- Help health officials with their checks.
- Respond to concerns about food quality.
- Find out what kind of training is needed.
- Get training set up if it's needed.
- Gather for talks on food security.
- The food safety plan must be constantly refined.
- Document everything.

Food safety team:

- In charge of developing and maintaining the food safety program.


- Serve as the program's key implementers.
- Update department heads on your progress and any new developments.

Procurement Team:

- Maintain a current list of your vendors.


- Make sure everyone you do business with follows food safety regulations and has a plan in
place.
- Take necessary precautions, and assess the safety and quality of the delivered - goods.
- Keep a list of trusted vendors up to date.
- Suppliers who fail to meet quality standards in areas like contamination, damage, or
operating outside of safe temperature ranges should be marked as "unqualified."
5.

Verify that all food is received, inspected, and kept in an appropriate manner to avoid
contamination and maintain quality.

Avoid waste, bacterial growth, and contamination by storing perishables at the right
temperature and in the right conditions.

There are many processes involved, including as defrosting frozen food, chopping vegetables,
cooking, cooling, freezing, and reheating. Food safety and quality depend on every stage
being carried out correctly.

Serve and present food to consumers in a sanitary and safe manner by adhering to all
applicable temperature, cleaning, and hygienic standards.

Maintain food's freshness, safety, and quality during transport by using proper packaging and
temperature control.

Maintain a clean atmosphere and stop the transmission of disease by regularly cleaning and
sanitizing.

Maintain precise temperature logs to ensure that all food is stored and served at appropriate
temperatures.

Keep food out of the "danger zone" where bacteria development is rapid by following
stringent time control standards.
Take steps to avoid and manage pests that could cause food contamination.

To avoid contamination and keep things tidy, trash should be disposed of properly, including
leftover food.

In order to stop the transfer of pollutants from workers to food, it is imperative that those who
touch the food strictly adhere to proper personal hygiene procedures.

Make sure everything is in working order and doesn't pose any safety issues by doing routine
maintenance and inspections.

Create measures to detect and recall potentially hazardous foods as soon as possible to protect
the public's health.

6.

The Australia and New Zealand Food Standards Code includes Food Safety Standard 3.2.2,
generally known as the "Food Safety Practices and General Requirements" standard. It
specifies the minimum standards that food service establishments must meet and the
procedures they must follow to ensure that their goods are safe for human consumption. Food
Safety Standard 3.2.2 complies with mandates in the following ways:

- Food enterprises are required to follow the general food safety practices outlined in
Standard 3.2.2. It addresses issues including the upkeep of facilities, the condition of
machinery, and the cleanliness of employees who handle food. Businesses in the food
industry can reduce the likelihood of contamination by following these practices and
procedures.

- Storage, preparation, and presentation temperatures are all addressed in the standard for safe
food handling. Guidelines for avoiding spoilage by storing food outside of the temperature
danger zone are outlined. This aids businesses in meeting regulatory requirements and
keeping perishable commodities safe for consumption.

- Standard 3.2.2, Food Handling Procedures, offers recommendations for the secure
defrosting, cooking, cooling, and reheating of all types of food. To avoid getting sick from
eating contaminated food, it's important to follow these guidelines.

- The standard specifies what must be done to clean and sanitize a facility where food is
prepared or stored. Compliance with regulatory standards for food safety necessitates that
proper cleaning and sanitation procedures be adhered to at all times.

- Preventing Infestations That Could Lead to Food Contamination It also includes guidelines
for pest treatment to avoid such infestations. Compliance with food safety regulations is
impossible without effective pest control procedures.
- The need of training and supervising food handlers is emphasized in Standard 3.2.2. The
danger of improper food handling is reduced when staff have received proper training in food
safety measures, which satisfies legal standards.

- For the purpose of showing conformity with regulatory requirements during inspections and
audits, the standard recommends that food firms keep records relating to food safety
measures.

7.

Method for Regulating Temperature:

This protocol details the actions to take to ensure that safe temperatures are maintained
throughout the storing, preparing, cooking, cooling, and reheating of food. Guidelines for
monitoring temperatures, keeping records, and taking corrective action during a temperature
emergency are outlined.

Methods for Cleaning and Sanitizing:

The methods and frequencies for cleaning and sanitizing spaces, appliances, and surfaces that
come into touch with food are outlined in this procedure. It details the cleaning plan, as well
as how to choose and use disinfectants and other cleaning supplies.

Methods for Maintaining Proper Food Hygiene:

Handwashing, glove use, cross-contamination prevention, and safe food preparation are all
covered in this approach. Standards for the cleanliness and well-being of those who work
with food are also included.

Recording the Weather's Temps:

Measurements of temperatures taken at CCPs (critical control points) during food processing
are documented here. It has spaces for the time, date, temperature, and initials of the person
keeping tabs on things. Maintaining food at an appropriate temperature can prevent
foodborne illness.

Checklist for Cleaning and Sanitizing:

A cleaning and sanitizing checklist offers a methodical way to keep track of time spent
cleaning and disinfecting. It has a cleaning schedule, a checklist of items and locations to be
cleaned, and slots to record when and how each item was cleaned. Maintaining a consistent
approach to sanitation and cleaning is facilitated by this paper.

Documentation of Food Safety Education:

Staff and food handlers' training can be verified by looking at their respective training
records. Date, training type, course content, and trainee names are only some of the details
typically recorded in such documents. Employees must be aware and well-trained in food
safety practices, and this can only be achieved by monitoring training.

8.

Food safety plans submitted by firms within a municipality's boundaries must be reviewed
and approved by the municipality's Environmental Health Department. This certification
guarantees that the program is in accordance with regional norms.

Environmental Health Officers (EHOs) are government employees that conduct inspections
of restaurants, enforce food safety laws and regulations, and advise businesses on how to
improve their food safety practices. EHOs may also conduct inquiries into food-related
occurrences and complaints.

EHOs may conduct food safety audits more frequently or less frequently based on the nature
of the food establishment's risk and applicable laws in the area. More frequent audits may be
conducted on high-risk businesses than on low-risk ones. It is possible to conduct audits on a
yearly, semiannual, quarterly, or even more frequent basis.

In the event of a customer complaint regarding food safety, the local Environmental Health
Department would most likely conduct an investigation. If there was a possible breach of
food safety regulations, an inspection, examination of records, and staff interviews would be
conducted. If a violation is confirmed, appropriate enforcement measures (such as warnings,
fines, or closures) may be applied.

The EHO can issue warnings, fines, and even temporary or permanent closures to businesses
that violate food safety standards, depending on the severity of the infraction. The extent of
the violation and the harm to public health determine the EHO's choice of enforcement
measures.

9.
Any substance—biological, chemical, or physical—that is unintentionally added to food and
poses a risk to human health is considered a contamination. Microorganisms, chemicals, and
physical objects (such as glass and metal) are all examples of potential contaminants.

The term "contamination" is used to describe the introduction of a foreign substance into
food. It's what happens when potentially dangerous substances or things come into touch with
food. At any point in the process, from manufacturing to processing to storage to cooking,
contamination is possible.

Those foods that, if not properly stored, handled, or prepared, could allow harmful microbes
to proliferate or lead to the generation of toxins are known as potentially hazardous foods
(PHFs). Some examples of such foods are raw meat, poultry, dairy products, cooked rice, and
premade salads, all of which are heavy in protein or moisture. Preventing food poisoning
requires special handling procedures for PHFs.

10.

Put in place norms for performing comprehensive food safety audits on a regular basis.
Audits like these are useful for spotting problem areas and verifying that all rules and laws
regarding food safety are being followed.

Outline the procedures and frequency with which all food-contact surfaces, appliances, and
buildings must be cleaned and sanitized. This guarantees the elimination of pollutants and
keeps things clean.

Make it easy for people to report problems, events, and remedial actions related to food
safety. In order to handle problems quickly and prevent foodborne diseases, good
communication is essential.

Prepare for food safety situations including product recalls and disease outbreaks. These
plans outline the measures to be taken in the event of unforeseen problems in order to
safeguard public health.

Critical control points (CCPs) require action when they fall outside of predetermined
parameters. Food safety may be maintained and dangerous items kept off the market by
taking corrective measures.

Create routine checkup and cleaning routines for all food-related machinery. The likelihood
of contamination and equipment-related dangers is diminished when machinery is well
maintained.

Establish measures and standards for gauging the program's success in ensuring food safety.
Consistent assessments guarantee that the program is improving and reaching its goals.
To reduce or eliminate risks, it is necessary to pinpoint CCPs in the manufacturing process,
set critical limits, and create monitoring and corrective action methods.

Details about potential dangers, existing safeguards, emergency procedures in the event of an
incident, and mandatory monitoring and record-keeping should all be written down. This
guarantees preventative care for potential dangers and adherence to regulations.

Define acceptable attire, sanitation procedures, and the use of safety gear for those who work
with food. These regulations help keep things clean and safe from contamination.

Start inspecting, taking preventative steps, and treating your home for pests on a regular
basis. Prevention of contamination by pests requires efficient pest control.

Set up a system of record keeping for keeping tabs on your CCPs, as well as your cleaning,
sanitation, and training. Accurate record-keeping allows for verification of compliance and
better tracking of origins.

Create courses that teach people about following rules and laws related to food safety. The
company's commitment to food safety can be enhanced by providing training to all
employees.

11.

Swabbing surfaces, equipment, or food products on a regular basis and testing for the
presence and growth of bacteria is what is meant by "bacterial swabs and counts." This
method is useful for locating potential pollution hotspots and verifying the efficacy of
subsequent cleaning and sanitation efforts.

It is crucial to keep track of how long foods have been stored for in order to stop the
formation of dangerous microorganisms. The danger of food-related illnesses can be
minimized by employing this method of determining whether food should be consumed or
abandoned.

Pesticides, additives, and poisons are just some of the examples of chemical pollutants that
can be detected by chemical testing on food and environmental samples. These checks ensure
that consumable goods are safe and up to code requirements.

Safe food storage, preparation, cooking, cooling, and reheating is achieved by routinely
measuring and recording temperatures with accurate instruments. It keeps food safe by
halting the spread of microorganisms.

For the sake of food safety, it is essential to keep tabs on the temperatures of all refrigeration,
freezing, and cooking appliances. These equipment need to be checked and recorded
frequently to make sure they are functioning properly and maintaining the correct
temperatures for storing food.
The quality, look, and safety of food products can be evaluated by visual inspection, a form
of sensory evaluation. It aids in the detection of deterioration, contamination, and other
quality issues that could threaten the safety of the food being consumed.

12.

A food establishment's food safety audit results and auditor observations are recorded in a
report. They evaluate the extent to which laws and standards for food safety are being
followed and pinpoint problem areas.

Audit tables are standardized forms used to keep track of information gleaned from food
safety inspections. They offer a structured means of assembling data for analysis.

In order to track and investigate issues with food quality, safety, or service, businesses
employ customer complaint forms. They aid in the detection and resolution of client
complaints.

A food flow diagram is a visual representation of the processing and distribution of food
within a certain establishment. They aid in the localization of probable contamination sources
and the enhancement of food safety procedures.

Ingredients, cooking periods, and output quantities can all be tracked using food production
records. They contribute to the task of ensuring that only high-quality food is served to
consumers.

Any time there is concern about the safety of a certain food or manufacturing method, it can
be helpful to consult a hazard analysis table. For each risk, it describes what may be done to
mitigate it, what the safest threshold is, and how to keep an eye on things.

These reports detail instances where food dangers were discovered but not properly
addressed. They prompt preventative measures to be taken.

Product specifications including standards for food items and ingredients are included in
these documents, which also explain rules and procedures for safe food handling.

Critical control point (CCP) records detail how often CCPs were checked during the food
manufacturing process to make sure risks were mitigated.

Permits, licenses, inspection reports, and other legal papers may be required by municipal
food safety requirements.

Cases of food poisoning experienced by staff or consumers are documented in a sickness


register. It's useful for spotting future epidemics and tracking down their origin.
A supplier list is a compilation of business contact details for everyone who provides raw
materials and other supplies. It helps with tracking and verifies that vendors are following
health and safety regulations.

Data on temperature control is used to monitor and control the temperature of food
throughout storage, transport, and preparation.

Staff and those who handle food must be educated and trained in food safety procedures, and
this is documented in training logs.

The verification reports show that the food safety program is working. Audit, testing, and
verification records both internal and external are part of this category.

13.

Method of Control: Supplier Approval and Verification

Maintaining a list of permitted suppliers and conducting frequent supplier audits to ensure
compliance with food safety requirements constitutes "establishing approved supplier lists
and supplier audits control."

Method of Control: Temperature Monitoring and FIFO (First-In, First-Out)

To guarantee that foods are kept at safe temperatures, a temperature monitoring and first-in,
first-out (FIFO) system must be in place and used. In order to avoid wasted food, a FIFO
system is implemented to guarantee that older products are used or sold before fresh ones.

Method of Control: Controlled Refrigerated Thawing

In order to prevent the formation of hazardous germs, it is important to thaw frozen food
items under controlled refrigerated conditions, usually at temperatures below 4°C (40°F).

Method of Control: Recipe Standardization and Cross-Contamination Prevention

To maintain control, it's important to standardize both recipes and food-preparation processes
to guarantee that the same ingredients are always used and that everything is done in
accordance with health and safety regulations.

Method of Control: Time and Temperature Monitoring

Controlling the cooking process is keeping track of the time and temperature at which food is
prepared to ensure it reaches an interior temperature high enough to destroy any potentially
hazardous bacteria.
Method of Control: Rapid Cooling Methods and Temperature Monitoring

Blast chilling and ice baths are two examples of controls used to rapidly cool food to below 4
degrees Celsius (40 degrees Fahrenheit) to stop the growth of harmful microorganisms. It is
essential to keep an eye on the temperature as it drops.

Method of Control: Controlled Reheating and Temperature Verification

Reheating food to the proper temperature and checking its temperature after reheating are
both essential parts of maintaining food safety.

Method of Control: Temperature Maintenance and Hygiene Practices

Hot foods must be kept at safe serving temperatures, and food workers must observe
adequate sanitation procedures to prevent contamination.

Method of Control: Secure Packaging and Temperature-Controlled Transport

The ability to control the environment in which food is stored and transported is essential to
ensuring its safety and quality.

14.

- Potentially harmful microorganisms, such as bacteria, viruses, parasites, and fungi, can
proliferate under unsanitary conditions and spread illness.

- Incorrect use of cleaning products, pesticides, food additives, or allergens all fall under the
category of chemical hazards that can taint food.

- Physical Dangers: During manufacturing, handling, or packing, food can be contaminated


with dangerous physical substances like glass, metal, plastic, and foreign objects.

- The temperature risk zone extends from around 15°C (59°F) to as high as 60°C (140°F).

- Moisture levels or water activity (aw) high enough to sustain microorganisms.

- The range of pH values where microorganisms can thrive.

- Carbohydrates, proteins, and other organic molecules in sufficient quantities.

- In the temperature range of 5°C to 60°C (41°F to 140°F), bacteria multiply at an alarming
rate. The danger zone where food can spoil if stored for too long.
- Perishable foods should not be stored for longer than two hours in temperatures that fall
within the "danger zone," as defined by the FDA. After that point, the possibility of bacterial
development skyrockets.

- Some recommendations raise the threshold to 4 hours if the meal is kept at temperatures
over 60 degrees Celsius (140 degrees Fahrenheit). If you're worried about food poisoning,
though, it's advisable to stick to the two-hour guideline.

- Cooked food should be cooled from 60°C (140°F) to below 21°C (70°F) within 2 hours, and
from 21°C (70°F) to 5°C (41°F) within the following 4 hours, as per the two-hour cooling
rule. The rapid cooling of potentially dangerous foods is ensured in this way.

- The "four-hour cooling rule" states that food should be chilled from 60 degrees Celsius (140
degrees Fahrenheit) to less than 5 degrees Celsius (41 degrees Fahrenheit) within 4 hours. To
prevent bacteria from multiplying too much while the food is chilling, the two-hour guideline
is preferable.

15.

- Equipment and materials are selected according to the type of food facility and the size of
the kitchen. Industrial-strength cleaning equipment and chemicals may be necessary in a
large-scale food processing business, while simpler, widely accessible goods may suffice in a
small café. Dishwashers, sanitizing treatments, and pest control traps, for example, may be
required depending on the activities and food-handling processes involved.

- Food safety concerns and regulations affect the kinds of machinery and supplies that can be
used safely with food. Sanitation and pest control procedures may need to be tailored to meet
the requirements of various food safety rules and standards. For instance, a bakery that
mostly deals with baked foods may not need as stringent cleaning and sanitizing procedures
as one that handles raw meat. A major consideration in choosing the tools and resources for a
food safety program is meeting all applicable regulatory standards.

16.

- The elderly are at a higher risk for foodborne illness since their immune systems are
generally compromised due to age.

- Babies and young kids are especially susceptible to food-borne illness since their immune
systems are still growing. It is imperative to use proper food safety procedures while catering
to this demographic.
- Foodborne infections can have a negative impact on the health of both the mother and the
fetus during pregnancy. Pregnant women and their unborn children require extra safety
measures.

- People with damaged immune systems, such as those undergoing chemotherapy or who
have recently received an organ transplant, are at greater risk of developing life-threatening
illnesses after ingesting food-borne viruses. This population requires special attention when
preparing and serving food.

- Individuals with preexisting medical disorders, such as diabetes or cardiovascular disease,


may be more vulnerable to the effects of a foodborne illness. To avoid problems, it's essential
to follow food safety requirements.

- People with food allergies or sensitivities might have life-threatening reactions if they come
into contact with allergens. Their safety relies on accurate labeling, the separation of
allergenic substances, and the elimination of cross-contamination.

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