SECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT PART 1 GENERAL 1.01 DESCRIPTION OF WORK A. ‘The work in this Section involves coloring tresh ready-mixed concrete and embossing authentic looking patterns of brick, stone or wood into the partially set concrete pavement. This Section also covers furnishing of all labor, materials, tools, and equipment required by the Contractor to complete the Work 1.02 SECTION INCLUDES. A. Stamped Textured Concrete Pavement 1.03 RELATED SECTIONS moo > mn Section 02200 Earth Work Section 02232 Roadway Base Scetion 02100 Concrete Formwork Section 03200 Concrete Reinforcement Section 03300 —_Cast-In Place Concrete Section 07920 Sealants and Caulking 1.04 REFERENCES A June 2021 a The referred codes and standards are intended to provide an acceptable level of quality for matorials, products and workmanship. In case of conflict between these standards and the text of this Specification, the Specification text shall govern, The latest revision of the referred codes and standards shall be used wherever applicable. In case of conflict, the Contractor shall propose equipment, materials and processes conforming to one group of codes and standards. SASO Saudi Arabia Standards Organization 4. SASO Stool Bars for the Reinforcement of Concrete 2. SASO 224 Steel Fabric for Reinforcement of Concrete 02765-1 Contract No.PIC F-8186 #SECTION 02765 SJAMPED PAIIERN CONCRETE PAVEMENT 3. SASO 226 Methods for Sampling of Concrete Aggregates 4. SASO1068 —_ Ready-Mixed Concrete D. AASHTO ‘American Association of State Highway and Transportation Omticials 1. T259 Resistance of Concrete to Chloride lon Penetration 2. 1260 ‘Sampling and Testing of Chloride lon in Concrete and Conerete Raw Materials E. Aci ‘American Concrete Institute 1. ACI 201.2R Guide to Durable Concrete 2.ACI211.1 ‘Standard Practice for Selecting Proportion for Normal, Heavyweight and Mass Concrete 3. ACI 225R Guide to the Selection and Use of Hydraulic Cement 4, ACI 232.2R Use of Fly Ash in Concrete 5. ACI 234 Guide for the Use of Silica Fume in Concrete 6. ACI 301 Specifications for Structural Concrete 7. ACI 302.18 Guide for Concrete Floor and Slab Construction 8. ACI 304R Guide for Measuring, Mixing, Transporting a Placing Conerete 9. ACI 305R Hot Weather Conereting 10.ACI 309R Guide for Consolidation of Concrete 11.ACI 318 RM Building Code Requirements for Structural Concrete and Commentary F. ASTM ‘American Society for Testing and Materials 1. ASTM A184M Standard Specification for Fabricated Deformed Steel Bar Mats for Concrete Reinforcement June 2021 2765-2 Contract No.PIC F-8186 ° RSECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT 2. ASTM A185, Standard Specification for Steel Welded Wire Reinforcement, Plain, for Concrete 3. ASTMA615M Standard Specification for Vetormed and Plain Billet-Stee! Bars for Concrete Reinforcement 4. ASTM C31M Standard Practice for Making and Curing Test ‘Specimens in the Field 5. ASTM C33M Standard Specification for Concrete Aggregates 6. ASTM C94M Standard Specification for Ready-Mixed Concrete 7. ASTMC143M Standard Test Method for Slump of Hydraulic Cement Concrete 8. ASTM C150 Standard Specification for Portland Cement 9 ASTM C172 Standard practice for Sampling Freshly Mixed Concrete 10.ASTMC173M —_Standard Test Method for Air Content of Freshly Mixed concrete by the Volumetric Method 11. ASTM C231 Standard Test Method for Air Content of Froshly Mixed Concrete by the Pressure Method 12.ASTM C260 Standard Specification for Air-Entraining Admixtures for Concrete 13.ASTM C309 Standard Specification for Liquid Membrane-Forming Compounds for Curing, Concrete 14.ASTMC494M Standard Specification for Chemical Admixtures for Concrete 15.ASTM C642 Standard Test Method for Doneity, Absorption, and Voids in Hardened Concrete 46.ASTM C070 ‘Standard Specification for Pigments for Integrally Colors er une 221 Uzree-8 pntract No.PIC F-8186SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT 17.ASTMC1077 _ Standard Practice for Laboratories Testing Concrete and Concrete Aggregates for Use in Construction and Criteria for Laboratory Evaluation 18. ASTM E3z9 ‘Standard Specitication tor Agencies Engaged in, the Testing and/or Inspection of Materials Used in Construction 1.05 DEFINITIONS A June 2021 bonding agent: A substance applied to a suitable substrate to create a bond between it and a succeeding layer. colored concrete: Manufacturer made colors that can be placed “integral” to the mix or "Dry Shake” which is dusted on. curing compound: A liquid that can be applied as a coating to the surface of newly placed concrete to retard the loss of water or, in the case of pigmented compounds, and also to reflect heat so as to provide an opportunity for the concrete to develop its properties in a favorable temperature and moisture environment. float finish: A rather rough, granular concrete surface texture obtained by finishing with a float. floating: The operation of finishing a fresh concrete or mortar surface by use of a float, preceding troweling when that is to be the final finish, release agent: A powdered, colored, bond-breaker formulated to break the bond between mat-type concrete texturing tools and the surface of the color-hardened concrete while imprinting variegated or mottled appearance. sawcutting concrete: Using a power concrete saw to cut patterns into the concrete as soon as the concrete has hardened. scoring concrete: Decorative lines placed in concrete with “groovers.” Groovers come in various depthe and widths. screeded concrete: Concrete with smooth top layer. sealer: A liquid that is applied to the surface of hardened concrete to either prevent or decrease the penetration of liquid or gaseous media Involves coloring fresh ready-mixed concrete and ¢ looking patterns of stone or wood Into partially stamped concrete: embossing authent set concrete. 02765-4 nSECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT L. stamping. Used to add patter ty pavernents, by dipping stamps into paint or translucent glaze (or painting onto the stamp) and applying pressure to the stamp onto the pavements. It provides a handmade slightly random look, M. texture: This is the visual or tactile surface characteristic. N. tooling: The act of compacting and contouring a material in a joint 1.06 SUBMITTALS A. The Contractor shall submit to the Royal Commission, under the provisions of SECTION 01340, the following items for review and approval before commencing Work: 1, Product Data a) For each type of manufactured material and product indicated. 2 esign Mives a) For each stamped concrete pavement mix. Include alternative mix designs when characteristics of materials, project conditions, weather, test results, or other circumstances warrant adjustment. 3. Matorial Certificates @) Material certificates signed by manufacturers and Cuntiactur cerlifying that each of the following materials complies with requirements: 41) Cementitious materials and aggregates. 2) Stee! reinforcement and reinforcement accessories. 3) Admixtures. 4) Applied finish materials. 5) Curing compounds. b) Warranty certificate signed by Manufacturer and Contractor certifying that material complies with requirements and color stability for at least five years, 1.07 QUALITY CONTROL ‘A. The Contractor shall be responsible for the quality of work and shall develop and propose programs and methods of construction and testing to June 2021 2765-5 Contract No.PIC F-8188 , + 0June 2021 a SECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT achieve the specified quality to the approval of the Royal Commission in accordance with SECTION 01400. Quality Assurance 4. Installer Qualifications a) An experienced installer who has completed stamped cement concrete pavement similar in material, design, and extent to that indicated for this Project, and whose work has resulted in construction with a record of successful in-service performance. 2. Ready-Mixed Concrete Manufacturer Qualifications a) Manufacturer of ready-mixed concrete products complying with ASTM C94 requirements, for production facilities and equipment. 3. Testing Agency Qualifications a) An independent testing agency, acceptable to Royal Commission having jurisdiction, qualified according to ASTM ©1077 and E329, to conduct the testing indicated, 4. Source Limitations a) Obtain each type or class of cementitious material of the same brand from the same manufacturer's plant, and each aggregate from one source. o Mock-Up a) Cast mock-up, minimum 600 x 600 mm of stamped cement concrete pavement to demonstrate typical pattem, texture, surface finish, color, and standard of workmanship. 1) Build mock-up in the location and of the size indicated or, if not indicated, as directed by the Royal Commission. 2) Notify the Royal Commission 7 days in advance of dates and times when mock-up will be constructed, 3) Obtain the Royal Commission's approval of mock-up before ctarting conetrustion. 4) Maintain mock-up during construction in an undisturbed condition as a standard for judging the completed work.SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT 6. Comply with ACI 301 “Specification tor Structural Concrete” unless modified by the requirements of the Contract Documents. 1.08 HEALTH AND SAFETY CONSIDERATIONS A All works undertaken in relation to this Specification are to be completed in full accordance with the respective health and safety requirements established by the following: 1. Kingdom of Saudi Arabia a) Legislation, Regulation, Standards and Codes. 2. Royal Commission Regulations a) Standards, Contractual Conditions, and Health and Safety Systems. 3. Contractor a) Health and Safety Standards and Systems as accepted by the Royal Commission. B. In the absence of any of the above, best accepted industry practice shall be employed throughout. 199 JOR CONDITIONS °. Colured Cunvele Envirunmental Requirements Schedule placement of concrete to minimize exposure to wind and hot sun before curing materials is applied. Avoid placing concrete if rain is forecast within 24 hours. Protect fresh concrete from moisture. Schedule delivery of concrete to provide consistent mix times from batching until discharge. 4.40 DELIVERY, HANDLING AND STORAGE A June 2021 The Contractor shall deliver, handle and store equipment and material units in accordance with SECTIONS 01600 and 01610, as well as the following requirements: 1. Maletial delivery, handling and storage for concrete required shall be in accordance with SECTION 03300. 2. Material delivery, handling and storage for reinforcing steel bars required shall be in accordance with SECTION 03200. 9. Deliver color, curing and rials in original sealed 2765-7 loSECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT containers, marked with name of manufacturer and identification of contents. 4. Store color, curing and sealing materials under waterproof covers, on planking clear of ground, in a dry location and under cover to protect from moieture. 5. Protect color, curing and sealing materials from dirt, staining, water, wind and damage during handling PART 2 PRODUCTS. 2.01 GENERAL A. All goods and products covered by these Specifications shall be procured, when available, from an in-Kingdom manufacturer. Procur goods and products manufactured out-of-Kingdom m the Roval Commission, 2.02 FORMS A. Form Materials 1. Form shall be of plywood, metal, metal-ramed ply approved panel-lype materials to provide full-depth, continuous, true and smooth exposed surtaces. 2. Flexible or curved forms shall be used to provide curvature for curves of a radius of 30 m or less. 3. Form materials shall be in accordance with requirements of SECTION 03100. 2.03 STEEL REINFORCEMENT A. Reinforcing Bars, Steel Bar Mats, Joint Dowel Bars and Bar Supports Concrete reinforcement shall be in accordance with the requirements of SECTION 03200. 2.04 CONCRETE MATERIALS A. Portland Cement 1. Portland cement shall be in accordance with the requirements of ‘SECTION 03300. B. Aggregates and Water 1. Aggregates and water shall be in accordance with the requirements of June 2021 02765-8 Contract No.PIC F-8186 : #SECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT SECTION 03300. 2.05 ADMIXTURES A. Mineral and Chemical Admixturee 1, Admixtures materials and requirements shall be as specified in SECTION 09300. 2.06 COLOR MATERIALS A. Color Dry-Shake Hardener 1. Hardener shall be factory-packaged dry combination of portland cement, graded quartz aggregate, coloring pigments, and plasticizing admixture. Coloring pigments shall be finely ground, non-fading mineral oxides interground with cement. Color hardener shall meet ASTM C979 for color stability. 2. Color shall be as selected by the Royal Commission from manufacturer's standard range. R. Colored-Powder Release Agent 1. Release agent shall be faclory-packayed dry combination of surface conditioning and dispersing agents, interground with coloring pigments that facilitate release of stamp mats. Coloring pigments shall be finely ground, non-fading mineral oxides interground with cement. Release agent shall meet ASTM C979 for color stability 2. Color shall be as selected by the Royal Commission from manufacturer's standard range. C. Integral Color 1. Option in lieu of color hardener, shall be a factory-packaged product containing the correct dosage for the cement content in the mix design to create the desired color. To produce integrally colored cement, a coloring agent shall be added during the mixing piucess. The culuring ayent for integrally culuied concrete stall moot tho roquiromonte of ASTM C070. 2 Color shall he as selected by the Royal Commission from June 2021 Contract No PIC F-81868SECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT D. Liquid Release 1. Liquid release shall be a factory-pachaged product thal is culurless, odorless and evaporates without leaving a residue. It is formulated to break the bond between mat-type or stamp type concrete tools. 2.07 IMPRINTING TOOLS. A. Stamp Mats 1, Semi-tigid polyurethane mats with projecting textured and ridged underside, capable of imprinting texture and joint patterns on plastic concrete 2. Mattype tools to provide an embossed surface emulating wood, natural stone, or ollier taletials. B. Cuvkie Culler-Type 1. When flim is used; the film should stretch dunng stamping, rounding edges of the pattern and keeping conurete fur slicking to tools. 2. For imprinting brick, cobblestone, tile or other patterns. ©. The manufacturer of such tools shall provide adequate training to the Contractor. The Contractor shall submit documentation to the Royal ‘Commission that he has been trained by the tool manufacturer. 2.08 CURING AND SEALING MATERIALS. A. Evaporation Retarders . Evapuralion relarders shall be waterborne, monomolecular fim forming, manufactured for application to fresh concrete. B. Surface Penetrating Sealer 1. The surface penetrating sealer slrall be specifically required by the color hardener manufacturer. All materials shall be subject to approval by the Royal Commission. The surface penetrating sealanil shall meet the following performance criteria, based on application of solution in accordance with the manufacturer's recommended procedures and rates: a) A water miscible, penetrating salt and liquid water repellent Nt that will provide internal steel corrosion protection. une 2u21 \uzr65-10 Contract No.PIC F-8186SECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT b) Treatment shall not affect skid resistance or surface texture. ©) Treated concrete surfaces submitted to an ASTM C642 moisture absorption test or 2% in 50 days shall not absorb more than 1% moisture in 48 hours. ) Treated concrete surfaces subjected to 90 day chloride ion penetration tet (AASHTO 1260, 7260) shall not permit the Penetration of more than 0.9 kg (1.5 Ib) of chloride per cubic meter (cubic yard) of concrete at the 1.58 to 12.7 mm (‘/16 to % in.) depth, and not more than 0.45 kg (0.75 Ib) of chloride per cubic meter (cubic yard) f concrete at the 12.7 to 25.4 mm (% to in.) depth. €) Surface preparation shall be in accordance with manufacturer's recommendations. C. Clear Acrylic Sealer 1. Sealer shall be as per manufacturers standard, waterbome, membrane forming, medium-gloss, acrylic copolymer emulsion solution. containing not less than 15% solids by volume: non- yellowing and UV resistant. D. Curing Compound 1. Curing compound shall comply with ASTM C309 and as recommended by the color manufacturer. It shall not affect the skid resistance of the surface. E. Combined curing compound and sealer systems are available from concrete color manufacturers. Usage shall be approved by the Royal Commission in accordance with manufacturer's recommendations. 2.09 JOINT-FILLER STRIPS_ A. Jointe eeale chall be ac epocifiod in SECTION 07010 and 07020. 210 CONCRETE MIXES A. Design mixes shall be prepared and proportioned according to ACI 211.1 and 301, for each type and strength of normal-weight concrete, determined by either laboratory trial mix or field test data bases. B. A qualified independent testing agency shall be utilized for preparing 92785-11 Contract No PIC F-8186SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT C. Mixes shall be proportioned to provide concrete with the properties specified in SECTION 03300. D. Cementitious Materials 1. Limit percentage, by weight, of cementitious materials other than portland cement in concrete, in accordance with the requirements in SECTION 03300. E. Airentraining admixture shall be added at manufacturer's prescribed rate, to result in concrete at point of placement having an air content not exceeding requirements specified in SECTION 03300. 2.11 CONCRETE MIXING A. Ready-Mixed Concrete 4. Comply with ASTM C94 and refer to $92300 for specifications and requirements. PART 3 EXECUTION 3.01 PREPARATION A Prepared subhase surface shall he proof-rolled to for unstable: areas and to verify need for additional compaction. Pavement work shall proceed only after noncomplying conditions have been corrected and ‘subgrade is ready to receive pavement. Refer to SECTION 02232. B. Loose material shall be removed from compacted subbase surface immediately before placing concrete. ©. Plan pattern layout, slab dimensions and construction joint locations shall be coordinated with stamping pattern dimensions, where necessary. D. Adjacent construction shall be protected from discoloration and spillage during application of color hardeners, release agents, curing compounds, and sealers. 3.02 EDGE FORMS AND SCREED CONSTRUCTION A. Set, brace, and secure edge forms, bulkheads, and intermediate screed guides for pavement to required lines, grades, and elevations. Forms shall be installed to allow continuous progress of work; forms shall remain in place at least 24 hours after placing concrete. B. Forms shall be cleaned after each use, and coated with form-release agent to ensure separation from concrete without damage. June 2021 2766-12 Contract No.PIC F-8186SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT. C. Refer to SECTION 03100. 303 STEEL REINFORCEMENT. A. Comply with SECTION 03200, for fabricating reinforcomont, and for placing and supporting reinforcement. 3.04 JOINTS A. General 1. Joints and tool edgings shall be constructed true to line, with faces perpendicular to the surface plane of concrete. Transverse joints shall be constructed at right angles to centerline, unless otherwise indicated. Refer to SECTION 03300 for criteria on spacing of joints. B. Cunstiuction Joints 1. Construction joints shall be set at side and end terminations of pavement, and at locations where pavement operations are stopped for more than %4 hour, unless pavement terminates at isolation joints. 2. Bonding agent shall be used at locations where fresh concrete is placed against hardened or partially hardened concrete surtaces. C. Isolation Joints 1. Isolation joints shall be formed of preformed joint-filler strips, abutting concrete curbs, catch basins, manholes, inlets, structures, walks, other fixed objects and where indicated. 2. Joint fillers shall be extended to full width and depth of joint, terminating flush with finished concrete surface, unless otherwise indicated Joint filers shall be furnished in 1-piece lengths for full width being placed, where possipie. Where more than one length is required, joint- iller sections shall be laced or clipped together. ‘Top edge of joint filler shall be protected during concrete placement with metal, plastic, or other temporary preformed cap. Protective cap shall be removed after concrete has been placed on bath sides of joint. D. Dowel Joints 1. Dowel sleeves and dowels, or dowel bar and support assemblies, shall be installed at joints where indicated. 2. Use dowel sleeves, or lubricate, or asphalt-coat to % of dowel length, June 2021 2765-13, Contract No PIC F-8186 aoSECTION 02765 ‘STAMPED PATTERN CONCRETE PAVEMENT to prevent concrete from bonding to one side of joint. E. Contraction Joints 1. Weakened-plane contraction joints shall be formed by sectioning concrete into areas as indicated. Contraction joint shall be constructed for a depth equal to at least 1% of the concrete thickness. a) Sawed Joints 1) Form contraction joints with power saws, equipped with shatterproof abrasive or diamond-rimmed blades. 2) Cut 3 mm side joints into concrete, when cutting action will Not tear, abrade, or otherwise damage surface, and before concrete develops random contraction cracks. F. Edging 1, Edges of pavement and joints in concrete shall be tooled after initial floating with an edging tool to the following radius. Tooling 0 eliminated on concrete eurface. a) Radius: 6 mm. 3.05 CONCRETE PLACEMENT A. Placement. consolidation, bonding and hot-weather cancretingSs accordance with the requirements of SECTION 03300. 3.06 INITIAL CONCRETE FINISHING A. General 1. Wetting concrete surfanes during sereeding, initial finating, ar finishing operation is prohibited B. Float Finish 1. The second floating operation shall begin when bleed water sheen has disappeared, and the concrete surface has stiffened sufficiently to permit operatione. Surfaces chall be finiched to true planes. Cut down high spots and fill low spots. Immediately retloat surface to uniform gratiular texture. C. Colored Dry-Shake Hardener Finish 1. After initial floating, colored dry-shake material shall be applied to plastic concrete surfaces according to manufacturer's written June 2021 o2765-14 Contract No.PIC F-8186 eoSECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT instructions and as follows: a) Uniformly apply at a rate of 3 kg/m’, unless greater amount is recommended by manufacturer to match pavement color. b) Uistribute approximately two-thirds of colored dry-shake material and embed by floating. Follow with second application of colored dry-shake material distributed at right angles to the first to ensure uniform color, and embed by floating D. Color-Powder Release Agent 1. Uniformly distribute onto color-hardened and still-plastic enncrete at a 2 rate of 50 to 100 gim 3.07 STAMPING A. While initially finished concrete is plastic, accurately align and place stamp “skins” or semi-rigid mats in sequence, and changing direction of pattern to avoid visible repeats of pattern over entire area. Uniformly load mats and press into concrete to produce required imprint pattern and depth of imprint on concrete surface. Remove stamp mats immediately. Use special half tools and texture mats at slab edges, walls, and corners. Hand stamp edges and surfaces unable to be imprinted by stamp mats, including step risers and treads. 1. Un-embedded release agent shall be removed no fewer than 3 days after stamping concrete. Surface and joint patterns shall be high- pressure washed, taking care not to damage stamped concrete. 2. Runoff shall be controlled, collected and legally disposed of. 3.08 CONCRETE PROTECTION, CURING, AND SCALING A. General 1. Freshly placed conerete shall be protected from premature drying and excessive hot temperatures. Comply with ACI 206R and follow recommendations for hot-weather protection during curing B. Evaporation Retarder 1. Fvaporation retarder shall be applied to concrete surfaces if hot, dry, or windy conditions exist. Application shall be in accordance with manufacturer's written instructions, after placing and screeding, and during initial floating operations. June 2021 02765-15 . aah “Gohtract No.PIC F-8186SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT C. Sealer 1. Two coats shall be applied uniformly in continuous operations according to manufacturer's written instructions. First coat shall be allowed to dry before applying a second coat. 9.09 TOLERANCES A. Comply with the following tolerances: 1, Elevation: 6 mm, 2. Thickness: + 10 mm, - 6 mm. 3. Surface: Gap below 3 m long, unleveled straightedge not to exceed 6 mm. 4, Lateral Alignment and Spacing of Dowels: 25 mm, 5. Vertical Alignment of Dowels: 6 mm. 6. Alignment of Dowel-Bar End Relative to Line Perpendicular to Pavement Edge: Length of dowel 6 mm per 300 mm. 7. Joint Spacing: 75 mm. 8. Contraction Joint Depth: + 6 mm, - 0 9, Joint Width: + 3 mm, - 0 3.10 FIELD QUALITY CONTROL A. Testing Agency 1. A qualified independent testing and inspecting agency shall be engaged to sample materials, perform tests, and submit test reports during concrete placement according to requirements specitied in this Section. Tests shall be performed according lo ACI 301 3.11 REMOVAL AND PROTECTION A. Pavement that does not comply with requirements in this Section shall be removed and replaced, B. Pavement shall be protected from damage. Construction traffic shall not be permitted on concrete pavement. Other traffic shall be excluded from pavement for at least 28 days after placement. June 2024 02765-16 Contract No.PIC F-8186SECTION 02765 STAMPED PATTERN CONCRETE PAVEMENT. C. Pavement shall be maintained free of stains, discoloration, dirt, and other foreign maletial. Sweep pavernent nol more tan 2 days before date scheduled for Substantial Completion inspections. 11 CND OF SECTION 02765 ++ June 2021 2765-17 Contract No.PIC F-8186 ¥