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Brochure Wetlaid Line Solutions 2019 Data
Brochure Wetlaid Line Solutions 2019 Data
Brochure Wetlaid Line Solutions 2019 Data
G L AS S F I B E RS , CA R B O N
20 – 240 gsm
Scanning
IR dryer gauge Slitter + rewinder
WI PE S , CO M P OS ITE S
40 – 100 gsm
Hydroentanglement
incl. patterning unit Scanning
gauge
Scanning
IR dryer gauge Slitter + rewinder
Wetlaid one-layer headbox Pick-up Through-air dryer Coater Can dryer Winder
TE A BAGS , CO F F E E PA DS
12 – 45 gsm
Scanning
gauge Slitter + rewinder
2
VA R I O U S A PPLI CATI O N S
Wetlaid can be used for a large
number of markets, such as:
• Automotive
• Aerospace
• Agriculture
• Construction
• Medical / hygiene industry
• Household
“The wetlaid development has allowed
producers to use a wider variety of
fibers, beyond just wood pulp, than in
traditional paper-making, thus also
allowing a wider range of properties
and end uses. Wetlaid is mainly used
for applications such as filtration /
separation, wall coverings, electronics,
buildings, tea bags, and to produce
dispersible material for the single-use
wipe market.”
EDANA (European Disposables And Nonwovens Association)
CONTENTS
Build your future in wetlaid 6
Monitoring tool 12
Dedicated service 13
Spot-on drying 26
Resource management 28
AUGMENTED RE ALITY
CONTENT
5
Build your
future in wetlaid
6
View video footage of
this brochure in our
augmented reality app!
F O R F U R T H E R I N F O R M AT I O N
S E E PAG E 5
VA R I O U S F I B E RS O PE N U P YO U R PE R F E C T
N E W U S E CAS E S PROJ E C T PA R TN E RS O U R S E RV I CE S AS S I S T
Wetlaid technology is well-suited ANDRITZ delivers complete wetlaid YO U WITH R E GA R D TO
to this diversity as it allows you to processes to you from just one
use any fiber type. Various other source. Our system supply services • equipment
raw material types, such as glass are cost-efficient, flexible, and • processes
or carbon fibers, and correspond- reliable, and they cover the entire • control and
ing end uses underline how flexible spectrum. You benefit from compre- instrumentation
the process is. hensive process know-how, ensuring • layout
all components are in harmony. • general, mechanical,
Moreover, the wetlaid technology From stock preparation coating, hydraulic and pneumatic
targets the rising demand for we provide tailor-made s olutions. engineering, piping, and
eco-friendly nonwovens. lubrication
Combining wetlaid and hydro- Achieve your project objectives in
entanglement enables you to terms of costs, timing and quality:
produce fully biodegradable Our customer-focused project
nonwovens without chemical management reduces delivery, line
additives or thermal bonding. start-up times and secures prompt
ROI. Work with our tools to view
complete plant engineering in 3D
and handle plant documentation
in a state-of-the-art DMS.
7
Entire line supply
Components in tune: As our customer, we provide you with a wide
range of wetlaid line concepts. The neXline wetlaid example shown
below has been designed especially for special filtration materials.
Our line supervision shows you all data at a glance – an excellent
production overview that offers you comprehensive monitoring
and control.
S TO CK PR E PA R ATI O N FO R M I N G U N IT CA N D RY E R
The stock preparation and This is the core component of any This can dryer is used to ensure
a pproach flow systems create wetlaid line. In this process step, homogeneous moisture reduction
a homogeneous fiber and water fibers are laid on an inclined wire by means of contact drying.
dispersion during transportation to create a web. A controlled fiber The dryer capacity is tailored to
to the forming unit. This includes and water flow system provides suit the line speeds.
pulping, screening, cleaning, even web formation.
refining, thickening, deflaking, PR E S S S E C TI O N
and fiber recovery. The initial mechanical dewatering
step right after the web forming
process reduces moisture content
considerably. This leads to
substantial reductions in energy
consumption in all subsequent
drying processes.
8
CA N D RY E R I R D RY E R CA LE N D E R
As the remaining moisture has to Contactless predrying with a The calender provides softening
be discharged after the though-air double-side IR dryer ensures or embossing to customize the
drying process to allow the web careful drying while preventing material.
to be well prepared for coating, any accumulation of the coated
the can dryer is essential. material on the subsequent CA N D RY E R
components in the process. This can dryer section completes
TH RO U G H -A I R D RY E R the drying and curing procedure in
The through-air drying process COATI N G U N IT its homogeneous drying process.
provides bulky, porous, and soft This simultaneous double-side
product properties. Independent or only single-side coating unit
wet and dry temperature zones enables the use of different
can be adjusted individually to coatings and coating weights. An
ensure an optimized drying curve. add-on at the high-performance
dosing station leverages
performance.
9
Test with the experts
Product potentials light up new paths: Ongoing research and product
development can open up a multitude of solutions for you to leverage
the nonwovens market. Together with you, we seek the ideal solutions to
achieve your goals.
10
CO O PE R ATI O N WITH
TH E S C I E NTI F I C E LITE YO U R B E N E F ITS
Collaboration with associations,
institutions, R&D centers, and • Integrated laboratory
universities is essential in order to to test nonwoven fabrics
stay ahead. This is why ANDRITZ • Highly flexible testing
teams up with research institutes environment
and universities in the composites, • Cost efficiency thanks to
fiber-reinforced plastics and filter tailor-made test solutions
media sectors all around the • World-renowned expertise
globe. And you can also take in high-tech fiber treatment
advantage of collaboration with • Full support by the
these entities. ANDRITZ expert team
• Complete documentation
of all results with
strict confidentiality
11
Monitoring tool
Control parameters and improve performance: ANDRITZ has developed
a monitoring system that ensures smooth operation and improves your
process and plant profitability. It gives you constant control of your line
p arameters and creates the best configuration to enhance your production.
I N D U S TR IA L I OT FO R S M A R T CO N S TA NT I M PROV E M E NT
PRO D U C TI O N Improve your performance with YO U R B E N E F ITS
Sensors on the machines record monthly executive reports from
sensitive data for you and send it ANDRITZ textile engineers. They • All data at a glance
automatically to the monitoring give you recommendations on how • Improved production
system. It provides you with a to get more out of your equipment. • Enhanced textile
summary of the data in compre- performance
hensive reports, helping you to “Walking cameras” help you easily • Less maintenance
improve the line’s performance. explain a situation or a problem • Designed to support
Reports show you important to the ANDRITZ support team neXmatrix tool
information, such as CV deviations, providing remote assistance.
MD / CD deviation, optical quality, Thanks to this system, you receive
humidity deviation, and much more. preventive maintenance alerts
that help to anticipate problems
and reduce unplanned downtime.
12
Dedicated service
We know how important uptime is for your production efficiency: That’s
why everything we do is designed to keep interruptions to a minimum for
you. With remote maintenance and a highly responsive service team, we
can react to any incidents in the shortest possible time.
S PA R E PA R TS U P G R A D E S A N D R E TRO F ITS O N LI N E S U PP O R T
To ensure the longevity and ANDRITZ specialists are available ANDRITZ is there for you at all times.
performance of your equipment, to inspect your production lines You can always rely on a competent
we recommend using only original and propose improvements to partner to explain problems related
spare parts from ANDRITZ. extend the product life of your to textile, mechanical, or electrical /
equipment and improve your electronic issues.
A sales team for spare parts is at productivity.
your disposal at ANDRITZ to help
you make the most suitable choice. S K I LLE D TE CH N I C IA N S View our service
contacts in our
AT YO U R D I S P OSA L augmented reality app!
With the goal of providing you with F O R F U R T H E R I N F O R M AT I O N
the most efficient and responsive S E E PAG E 5
YO U R B E N E F ITS
13
Metris: ANDRITZ Digital
Solutions
Digitalization is changing the nonwoven world: With digitalization,
I ndustrial Internet of Things (IIoT) and Smart Service, expectations for
greater line efficiency and increased profitability are rising. This can
be gained by networking of machines and applying such technologies
as Smart Sensors, Big Data Analytics, and visualization using Augmented
Reality. Metris OPP (Optimization of Process Performance) as one of
the core products of the Metris portfolio can provide the whole range
a ccording to individual needs.
Ventures
Coordinate venture
capital and start-up
activities within
the ANDRITZ GROUP
WH AT I S M E TR I S? WH AT D O E S M E TR I S O PP D O?
With the Metris brand’s digital solutions, you are The intelligent Metris OPP platform analyzes available
preparing for the growing digital challenges in line data, compares it with data already gathered,
the industrial environment. Metris products are the assesses the data, and provides you with valuable
very latest state of the art – they can be customized output. But Metris OPP is not just a platform – it offers
to suit your individual requirements. They make you ANDRITZ service contracts for both on-site and
achieve the best possible productivity and efficiency remote assistance services by specialists.
for your nonwovens production.
14
YO U R B E N E F ITS
View video
in our App!
FOR FURTHER
I N F O R M AT I O N
S E E PAG E 5
15
ANDRITZ wetlaid process
Combine and interact: Every component for stock preparation, from the
fan pump to the forming wires and forming unit, plays an essential role
in your wetlaid line. Combined with ANDRITZ project management know-
how, all components become a shining example of high-performance
wetlaid technology.
S TO CK PR E PA R ATI O N
You benefit from the support of a leading supplier
of integrated stock preparation and approach flow
systems for the production of all wetlaid grades.
ANDRITZ’s innovative machine concepts are your
guarantee for top-notch efficiency at low energy
consumption with a minimum impact on the
environment. From pulping to screening, cleaning,
refining, deflaking, thickening and fiber recovery –
the system encompasses all your process steps.
FA N PU M P
ANDRITZ is one of the major suppliers of pumps used
in paper and wetlaid nonwovens production. The
fan pump charges the dispersion to the distribution
system. Double-suction pumps with low pulsation
(two-pass pumps) are used as fan pumps. Capacities
of up to approx. 7,000 kW power and approx.
20,000 m 3/h are possible.
FO R M I N G WI R E S
You can trust in ANDRITZ’s long-standing expertise
in the forming wire sector. They provide the right
choice for any application with around 150 types of
different wire designs for a multitude of wetlaid
applications. Choosing the optimum design in terms
of fiber support, drainage index, permeability, and
cleaning ability is crucial to ensuring smooth perfor-
mance during production.
16
ANDRITZ neXline wetlace™ for the production of flushable wipes
17
neXformer eXcelle
forming unit
The heart of wetlaid technology: The neXformer is your core component
for all wetlaid lines. Here, fibers are formed into fabric on an inclined wire.
Whether the one-layer or multi-layer neXformer is best for you, we provide
the right configuration tailored to your needs.
WE T FO R M I N G M U LTI - L AY E R H E A D B OX
At the heart of a wetlaid production The multi-layer headbox is available YO U R B E N E F ITS
line, the neXformer is crucial to the to you as a special option for two
process. For wetlaid nonwovens or more layers of dispersion – this • State-of-the-art
with controlled porosity, the inclined is to your advantage because technology
formation path is essential to enable fibers from different materials or • European manufacture
fibers to settle consecutively. Fibers blends are layered without any • End-product development
of up to 38 mm in length (in some need for auxiliaries. • Audit and performance
cases even longer) can be used. consultation
H O M O G E N E O U S PRO D U C TS • Customized configurations
Improve your performance with the In low-density dispersion, water is • Rebuilds and upgrades for
in-depth knowledge of wetlaying pumped into the headbox through quality and capacity
processes from ANDRITZ and a special connecting pipe in the increase
benefit from years of expertise in distribution system. The fibers settle
the paper industry that guarantee on the wire under uniform pressure
the most competent solution for and optimal flow conditions to
your business. disperse and form a web. You
obtain a homogeneous product
with controlled fiber formation and
porosity.
F E ATU R E S
Wetlaying process
18
neXformer eXcelle forming unit with multi-layer headbox
19
neXline wetlace™
production line
Set new standards for flushable wipes: The original ANDRITZ wetlace™
combines wet forming and hydroentanglement. This tried-and-tested
process has proven ideal for producing flushable wipes from 100 % natural
and / or renewable raw materials without chemical binders.
M A R K E T S ITUATI O N TH E SO LUTI O N
Today, disposable nonwovens The innovative ANDRITZ wetlace™ YO U R B E N E F ITS
have to be sustainable, environ- technology provides you with
mentally friendly and comfortable, excellent web uniformity. It blends • Development technology:
as well as cost-effective. For Moist the web on the inclined wire and Made in Germany
Toilette Tissue (MTT) producers, bonds it mechanically in the • Each line is fully tailored to
flushability is crucial. hydroentanglement unit. the customer’s demands
• Rebuilds and upgrades for
ANDRITZ wetlace™ nonwoven This innovative process gives you quality and capacity
fabrics have passed all EDANA / superior web uniformity and product • Our experts accompany
INDA flushability tests and fulfill quality. The material strength is you from consultation,
the strict specified requirements. achieved through mechanical web planning and commission-
bonding via hydroentanglement, ing through the entire
TH E CH A LLE N G E which entangles the fibers without product life cycle
Your material must have excellent the need for chemical binders or
wet and dry tensile strength during thermoplastic fibers.
production to withstand various
process stages. Moistened and
packed, your end-user expectations View video footage of F E ATU R E S
this brochure in our
also have to be met: adequate augmented reality app!
strength while in use – quick dispersal F O R F U R T H E R I N F O R M AT I O N
• Capacity: up to 30,000 t/a
once flushed. S E E PAG E 5 • Line width: from 1.5 to 4 meters
• Line speed: up to 350 m/min
• Future-oriented, high-end
technology for more
sustainability, provided
entirely from a single source
20
FLORIAN DIEDERICH “As they are fully biodegradable in
Head of Application
Engineering Wetlaid compliance with environmental
ANDRITZ Nonwoven
protection needs, wetlace™-based
hygiene products are an unbeatable
alternative to conventional spunlace
products.”
1 0 0%
BIODE
GR A DA B
LE
0%
REMO
RSE
21
neXline wetlaid production
line for glass fiber
Discover one of the most sophisticated solutions available on the market:
The ANDRITZ wetlaid multi-talent for production of your glass fiber-based
end products.
F E ATU R E S
22
LEO BOS “Glass fiber mats based on wetlaid
Business Development
Manager Wetlaid production are an extremely cost-
ANDRITZ Nonwoven
effective option for a variety of end
products in the fields of roofing,
geotextiles, wallcoverings, carpeting,
and much more.”
23
neXformer aXcess
forming unit
Modular design, maximum versatility: The neXline wetlaid aXcess is
designed for your low to medium capacity production needs, for new
as well as existing lines. The compact line is your ideal entrance to
the growing wetlaid m arket, with a variety of final applications and
options. With its o perator-friendly configuration and versatile design,
it enables you to produce efficiently at affordable investment costs.
F E ATU R E S
24
neXformer aXcess forming unit
25
Spot-on drying
Exactly the right drying to suit your process needs: Together with
selected cooperation partners, ANDRITZ supplies state-of-the-art
drying technologies to meet the highest performance levels for
wetlaid nonwovens lines. The different dryers excel in achieving high
nonwovens product quality with the proper drying process.
TH RO U G H -A I R D RY E R
The ANDRITZ through-air dryer
neXdry features high evaporation
capacity and low power consump-
tion and ensures bulky, porous,
and soft product properties.
Independent wet and dry temper-
ature zones can be individually
adjusted to optimize the drying
curve. This dryer is designed and
manufactured by ANDRITZ.
Through-air dryer
26
CA N D RY E R
The can dryer ensures homo
geneous moisture reduction via
contact drying. Its capacity is
aligned to process speeds. *
Can dryer
B E LT D RY E R
This dryer is specially equipped to
suit even glass and carbon fibers.
The uniform drying properties
provide ideal drying conditions,
while maintaining the necessary
moisture levels. *
27
Resource management
Save resources, save money: Water and fiber treatment are critical
tasks that must be resolved. The right water recycling and recirculating
solutions are essential if you want to reduce your energy costs.
28
P OS S I B LE F I B E RS FO R TH E WE TL A I D PRO CE S S
Fibers Application
Other wetlaid fibers high-tech fibers, glass and micro glass fibers, carbon
fibers, aramid, metallic fibers, r ecycled fibers
29
GET THE MOST OUT
OF YOUR INVESTMENT
At ANDRITZ Nonwoven, we know that your business depends on satisfied customers
and efficient processes. That’s why we support you in every aspect of your nonwoven
production. Take advantage of technology that lets you produce consistent quality
for decades to come. Profit from the highly efficient use of energy and raw materials
that our production provides. You can rely on our responsive service teams who will
protect your investment and optimize your processes. Experience how innovative
approaches and digital services give you more control than ever before. With ANDRITZ,
the leading supplier for the nonwovens market, you get the most out of your investment.
GERMANY CH I N A U SA
ANDRITZ Küsters GmbH ANDRITZ (China) Ltd. ANDRITZ Küsters
Krefeld, Germany Wuxi branch office Division of ANDRITZ Inc.
Phone: +49 2151 34 0 Wuxi, P.R. China Spartanburg, USA
kuesters@andritz.com Phone: +86 510 8536 1269 Phone: +1 864 587 4848
nonwoven-china@andritz.com paperboard@andritz.com
F R A N CE
ANDRITZ Asselin-Thibeau SAS I N D IA ANDRITZ SHW Inc.
Elbeuf, France ANDRITZ Technologies Pvt. Ltd. Torrington, USA
Phone: +33 2 32 96 42 42 Chennai, India Phone: +1 860 496 8888
asselin-thibeau@andritz.com Phone: +91 44 4293 9393
andritz-fb.india@andritz.com
ANDRITZ Perfojet SAS
Montbonnot, France ITA LY
Phone: +33 4 76 52 23 11 ANDRITZ Diatec
perfojet@andritz.com Collecorvino, Italy
Phone: +39 085 82060-1
diatec@andritz.com
A N D R IT Z .CO M/WE TL A I D
All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or
form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and / or systems referred to herein. © ANDRITZ AG 2019. All rights
reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database
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of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria. KNB.nwl.02.eng.05.19