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    SONY LH10 Manual

    Uploaded by

    Trevor73
    Dro manual

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    © All Rights Reserved
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    FLINUBRAKE | Digital Display Unit - ~LH10 BIRR Instruction Manual ©1884 by Sony Magnescale Inc CHIE LORUU C27 RAT—WD EBREGURNE EL THY BEARER Lito V3, MRA IL CRE TH IR MINTS 9 VRRT CRETE, YEMRRL ELV IRATE, REOFY SIAM ORME EMD L12OT OG YE ARIAL AL, MURREA TORT, RU RONEE ERE MRO: ATE, AR RRTR & BS UO REROTT, BR o REM EMA MMOME, bAULCL SBDRACEL THHOBD REMEL TREAT, 7-708 BME tA THE CT, EI RMLEMIOLRMOM MINTER 2 T, MERU SELENE ORAM TEA THE ENFERM * 0.00tmm, 0.002mm., 0.005mm. 0.1mm BO. LNEROMERE (SOROBRR) OMAN ET Lib, FACTO RIOR OWT BREE HEE (6O m/min) eRBL TORT. OR INRE, LEME “RAR AFTEIS ARBIEL F: CMOS 429 LSI EARL PRB ROT CAS CRM DM, MART RAR. OF Feo ve PFI Y (SM) RRR SE MA PT RMRG OME TE ET, © A IR RHR RAAT —VEMSHE SE, UITHAT—RAIER) ORT TT. MIARORMRAE TRACE ET. Li0- #012, #019 9-4 7a (ERRAND ett y b RMRE RAO* I ey MARCRETE. LOO MM RRC AETOTH CU RBOMARELADTT, LHt0- #0189 4 7H (HLTA) Introduction The LH10 series is a digital display unit which digitally displays linear positions or displacements with high accuracy in combination with linear Magnescale. With Sony's unique Magnescale system and the latest microprocessor and custom LSI based on our long- standing digital technologies, it offers high reliability. Read this manual for effective use of LH10. Features ‘Machine tool error compensation LH10 linearly compensates errors arising from the in clination of deflection of a machine tool, and displays the actual displacement of the machine, Thus, the displayed value accords with the actual displacement of a workpiece to achieve high accuracy positioning. This function enables higher-accuracy machining and restoration of machine tool accuracy. Selectable resolution The resolution is selectable by the selector switch 0.001 mm (0.00005"), 0.002 mm (0.0001'), 0.005 (0.00027, 0.01 mm (0.0005"), or their respective diameter displays (double counting). Further the high-speed response of 60mimin (39's) Is, attained for every resolution. ‘High performance and high reliability LH10 employs the modernest custom G-MOS LSI in the heart of the electronic circuitry and highly luminant Green fluorescent tube for the display, which ensures high reliability and a long service lite Touch Sensor The Touch Sensor (an option) facilitates the establish- ment of a datum point and the measurement of a workpiece. eDetecting function of absolute zero point on scale ‘When a scale with builtin absolute zero point is con- nected, the absolute zero point on the scale (fixed point) can be detected wherever the scale stands. The detected fixed point is useful as the absolute zero point for machining For model LH10 #017, #018 #O1C, # 01D (8 number of axes) ‘*Offset zero point function LH10 can set up an offset for the absolute zero point and relocate it easily. This may be used effectively for set- ting up the zero point on a horizontal boring machine, for instance. For models LH10-018, and #01D (im: number of axes) S81 BAPE / Chapter 1 1. &MBOLHC MEE / Names of Parts and Their Func! te (oa Potaity only the-sign 's spayed) Enki yeens Mode indicator MARORAGREMS SLADE THRO IAUER HUTFEL, eRMMOMUELHIO-9O12, 90189 47TH. “BAK/Name of part wnt oF Power switch 29 RR Digtal spiny = ve tet igt m8 rindi Basic Operations ns AUS 9 Fe SRL t—(IRIMIEL OA) ‘Aneclute zero point Touch Sensor selector Key “only forthe models with te absolte ero polnt detecting function) 259 benzo Flat keyboard ‘@For t-axis model, place a desired axis label (standard accessory) for the desired axis. ‘eThe above shows the appearance of model LH10-3017, 3018, 3016, oF 3010. s fe L DAT IF ERT EMBONORRE LY, SONY RoRowsy. BMT eRROFF ORRELU ET. Function Depress it to turn on the power, and 5374 will be displayed. To turn off the power, depress it again. Invmm selector switch EL (iibtRo a) Depress it to select English (in inches) or ‘metric (in millimeters) display. 757 | +—*— FORAA/ Flat keyboard ety hw LU te —/ Reset and cancel keys erveas— Cancel key BRAVO? /PCRALET. IWRREROBE, OL LATTE euuet. BEL ERME, Fee L EOE CRL ay, Depress it to reset the displayed value to zero, The reset key of taxis model is {0} Depress it to cancel a value set on the axis. “Ate/Name of part MAIS FELT ORL Absolute zero point! Touch Sensor selector key Gemaauetomm DREREE- CF, Note) This key Is pro- vided only for the model with absolute zero point detecting ® i AWARE BRET FEL TER LeMSCOMRELET. BAOBS cOF—HIT LEH FEA OPT HET, CONEIERT MNO AAERUSE EBKLET, BRIOF—ABTE. Fy FETT ORR Beret Function Select either function of absolute zero point detection or Touch Sensor. Depress this key, land the mark (==: scale, #: absolute zor, point) appears on the mode indicator to show that the display unit is in the absolute zero. point detecting mode. To set the display unit to the Touch Sensor mode (_), depress it again. | tunetion © RethEERURRU Fe — F 4 > >4—9 / Display of spot position and operation mode indicators fhlinc va 7> 47 CERT HORM — Displays for each axis a positive or negative RELIT, SERBORELLGACT 7— value of 7 digits with unnecessory leading Fo9 ne Tprecer. 20r0s blanked out. An alarm is also displayed Digital display in case of trouble. Ka veene Mode indicators Os ATT SER TY Ya— bE KERY 27, RMR OMS. RCE Liseeas. CMON d s DERRLIT. th, BABE TE LC, ABSRROHET. ne RUPEE TY PLAT LEME, vas. vere—(@) B®). yey be—(P))EEetyaLs 29 nL HR AT. + SMC ME DOR MREADTS OR RERRL TET. AARP BERNE RMB BOTT OEMAE— KEN, A= ee (ANNA) OMIT OtRARE te var, SO RRC EBS CARL ET, FEY yD HORT. Indicates the absolute mode is set. The distance from the spot position to the datum point initially set is displayed, {ABS is indicated also when a datum point is established. Indicates the ineremental moc is set. in this incremental positioning fs made with (2) and preset key (5 Indicates the display unit is ready for opera- tion commands. While it blinks, the displayed value Is held Indicates the detection mode of absolute zero point of scale Indicates that the resolution is set to diameter display mode. mm or in: Indicates the display is in millimeters or inches. owen tie & £0°7') +» F/ Designation of operation axis and preset of values BIName of part ® ae Function x] [y Z bi Axis selector key ine Crome LAE, meee NTR EAS DOMBESATI NEU. IMECRIMO MALI WEF —0 ta ~7it fe) cnet. (Depress any one ofthe Keys to select the axis to operate and then give commands for the selected_axis. The Key of T-exis model is marked] for this key ~8) RE RUNES LET, Sot desired values and a decimal point. [=] Sauer +— Number keys RA ROME T'—"EIGEL TMB, OMEDE To set a value of minus polarity, depress this ta) OWELNEBLTR EL. key before setting a numeric value. og Polarity selector key IRE LE RUAE OE BERLE UBEIEL T Depress this key to display the preset value. P S Fyn ba Tee. Preset key BRM SOMAIMIWRIA( YENI: Depress it to obtain the absolute distance bet- HBMLTOSHOMMET SBSEMLST, ween the spot position and the datum plane. KBR ¢ Sa AVE LOAM /Establishment of datum point and absolute zero point UY 9= 3-4 Y (Conte Line) ORAFCE LE Depress it for centering. C and L stand for (fJ we BADER LT MUTA. eyo —HL OM Center Line, 12 key must, 3 BRAORACMUET. Depress it to establish (set=5) a datum point (e) BELLE S eee Bele, © uae LOMfreMabeher AMET, Datum point setting key ae HOLD key FFL TOL REMI FY PO ARTICRML ABS, EAR CARA TORRES RI F (Hold) 8A BERLET, COR KORRT ELM MEL THE T. Depress it to hold the value displayed when the Touch Sensor touches the datum plane or the absolute zero point sensing head passes the absolute zero point o-Ka— LOAD key AIF Hold) CML, Hoth RRR BHF oad) SE THOT. Fy FEY HAE eG PAB LR SUSMSCMOET. “OO KOMREE PAULL TOE F In contrast to the HOLD mode, this key Is sed to start counting with a value loaded on the display unit when the Touch Sensor touches the datum plane or the absolute zero point sensing head passes the absolute zero point. 2. BRLO LER ONY FRM 7b LORRY Cy ST, -FUEMAMEB—> Mma GOTAL, eRALRTI THE LOTTAL, OP AFSL, ROT AR CRMABCRML T Fan, MAIAURS NCL OM DHIEL TF SU, 2. Handling Instructions #00 not route the head connecting cable, remote reset cable, or power cable, etc, togathor with the machine ower line in one duct. ‘eSupply power from an AG lamplight source. Connect the ground terminal to the machine with a supplied ground wire. Make sure beforehand that the machine is grounded: ‘Connecting the ground wie ommea x Fa OWI, INNA, MARIA REO DAMMAM TF SO, & CEBLUMSETAEHMEBL TREO, OHI Ib EMT), BM AAA SrIEURO TREY, (OR FRARIZ0C—A0CORMATO RAT SL, MLL MODS BA MBO ELEY TE EL, RR ABNY LAPS |OSMELEREL T BRM (SOOM sLLAET) ‘Swltchoara (separate it mor than O20") TRAM /er0und wi ROBE FUEL ESL THOR Remove paint or rust completly tore shear 7eismmae RO72 hema Donat rout thor together with the machine powerline in one duct ‘ePlace the display unit more than 0.5m (20°) away from ‘a high voltage source, large current source, large power relay, etc. ‘ein installation of the display unit, avoid the location ex: posed to chips, cutting oil, ‘or machine oll. If unavoidable, take adequate countermeasures. ‘eDo not put on a vinyl cover directly over the display unit or put it in a closed container. ‘eThe ambient temperature should be in the range of 0°C to 40°C (82°F to 104°F}, Avoid exposure to direct sunlight, hot blast, or heater alr aan ma Rr cating oi » ‘ ro _ 4 ORBURREL TORE TS, WHAT YFEONELTS RAMI LUOI EOI ET, LERNER MTEL, OMEAL /FLOPFEL THO RUONT ORL, SEAR TMB AA VFRANTR AY, QECRBAL FEA FTE, BUTERTBAHEI ET, EBS 4 > NRIOL TAR. TU EE I AS ASBNUET ERSTE DEBI, PI— LABS CREPES THEM YE TO TORBAY, REEL, Dy BORE tleeotbo ir WENFRE NS MABHAD BEY > Cid, BI ERENRERL TFS, When the power supply voltage is lower than specified, the display may not be illuminated even with the power switch turned on Be sure to use the power in the specitied range, Once the power switch Is turned off, leave it for 3 seconds before turning it on again. When the power switch is turned off and on without interval, malfunction may be caused. feNote that if the power is interrupted momentarily or the voltage drops temporarily below the normal ‘operating range, an alarm may work or malfunction may occur. ‘eWhen using this Sony Magnescale equipment, be sure to make starting or operation check to see that It works correctly. Any damage caused by failure or malfunction of the equipment will not be covered by our responsibility. ‘ein application of this equipment to an area where its failure or malfunction might foreseeably cause injury to human body or extensive damages, be sure to provide sufficient safeguard 3. RIOT 341. RMB SME —7 VASO RRM EH C1 LUFae, AYETLIOMBL, BE RREMORR ET 2 CHET > Tab, ARMONRS, LHODSMRET 17 C, nl FFL (IM) Hey (6-298) Touch Seneor(ntion. See page 18) | eT SrOMRE 3. Installation 3-1 Cable Connection Fasten the connecting cables to stationary members to prevent accidental disconnection. Be sure to turn off the power of the display unit before connecting or discon: necting the head amplifier. This figure shows a axis model of LH10. DAR / Cover pate mart vayeyh ‘Ac-oovn2ov ‘AC outlet 100/120VAC oe 2anve4ovAc @ pony rey PREMOD AE RUAL To FRET MAL. WN e ee witen ey BRAY F/ Remote 00 XAb / aris (208-3 8m) (See page 2% Yah I FM/Shllced cable BR) ARR S17 (ZWD —nRR ATSB, OT RDDY C9 EM (@] © © eAvtes—wanaL tran, 2) IBIS 2 TLL ERLE OBIS, RMNEE bY RT. 3) Tues be (F) , names — 6] wr Roe FERRO OF [L) BRICK wr seormAnenet. 4) RF HORAIRI, CF RMARM ADE CS CF 2b. BPETORUERLORRITCE EEA, e 4. Operation 4-1 Notes on Operation 4) If trouble ocours during operation, an alarm mark is displayed (see Alarm on page 26). Depress any of the reset keys [a [W) or [Z) and re- start the operation. 2) When two or more operation keys are depressed simultaneously, malfunction may be caused. 3) Whon no number keys are depressed (no numerical ‘of the preset key!” |, ‘or the LOAD key (c] ‘with Touch Sensor function), “0” Is automaticaly in put as a numerical valve 4) Bo sure to match the least significant digit to the fesolution. Otherwise a correct display will not be ob- tained 5) When the display Is converted from millimeters to inches and then returned to millimeters, or vice versa, 4-count error due to conversion may occur; however, it never accumulates, nor affects positioning. 4-2. BIRTEOME KIO AS HOR RRM OOoImmictees ATL T. KAA ORET SRM EMT OR NRTMORES, ARMM NN—BOAS (2A) EAL, COROEMEHSA-F NAL yFLVAFA F547 (ARB) CHL. RELET, BRERTRE, HME DOK CHI Y CRIT TF ab. 1, WRIT tor Zane display uit 1a esr Xm (URNDER COs xMAGHA) Xauls (Fora taxis node, te the Ka switch) 4-2. Setting of Resolution Before starting the actual operation, set the required resolution. The resolution is factory-set to 0,001 mm or 0.00005° To change the resolution, remove the cover plate mounted with 2 screws) on the side of the display unit and turn the lefthand rotary switch with a sorewdriver accessory) to the desired resolution. Mount the cover alate with 2 screws after the setting. SmRRS 17 axis splay uit aH Cover pate oi [Ratatlbon3) PME BACOEML ET. 216 28m) Linger compensation setting switch : Used for linear compensation (See page 21.) RNRRMRE RA YF Rasolution selector switch Oem ALOR RERRERES! ‘9Set the switch position to the desired resolution refer- LT. BE IE RHC) 7ORMEREL-CT SS ng tote tate reactors onthe en pana avanm rexouiTen ae | Bow-onn an7 9x4 vs0mscam mon) co} ae ou sac soig sn poaty| [atom aa zi] me wl 9 A | omar aoee on7: +e tanto we | a 38 * 8~F : - iE / setting | oo8- a wpe ta 30 se] wom wae oe a 1 * ‘| ig 10,0008 21) SA MARRQRRT) TT 42) RIDRRMARETSE ES MKOBB AME SMRLT BECMROO LED CREM EMBL TRU, Note 1)@: diameter display (double counting) Note 2)Check the counting direction in relation with machine moving direction, and set the resolution with polarity ay 4-3. BROBACY ty b RE 4-3 Power-on and Reset Operations EMER DRRMOMENR! & Lie, ROMAFMICEY. After installation and resolution setting, start the actual RMOMT KIM TFL, Onax17tAns. “Sony “caREnaT. bl. SO8Y oe eFer aes ama RCOSHAL. Yar MEN DHL TOSUBERL TORT, Fil Wee CURAORRE C24, 28-0!) be Peta. isplayed: P1 is where “0” is cisplayed. BBB Bamne b RHO FMC Ps, Poonttilisu & LC Make P2 and P3 positionings in Feu. the same way. SPLOMITH, Pos Ps2TO —¢To obtain the distance bet- MES RULE ween PO and P3 at the end of machining of P3: HERTS, Select the X-axis. - } x} ‘ i RRTH KOA —ET, Depress the display mode sele Sy tor key. nan 4 bs ~ 288 Bam (Ze) ABSBURO‘AEL Pots Pa THE The ABS indicator lights up and momRe ns. the distance between PO and P3 is displayed. ‘To restore the display mode: _ ,, Depress the same operation Bit. UMMES—SHFL TFS. toys again. In this case ABS INCRERICMHED Yat. display mode is changed to INC display mode. x] 48. 9 y FH (BE) OBA OF FEL TGIF 1 ARE OSM ema CRBL ET. OF FEY ORL YB AT YL 7s SAMRAT BRMCRML RATATAT EVENS LF eMC STLSKD, MOET DART Lat Otter, sea EGC RRA ER CER L STARE I FLYIN 2 DOME TFau, OF FEL Y. AMOI—7 CL TL AML ERA OT, AMOI —7 OME ABE SU, Ws y Fe ¥OE LMM [Specifications 4-8 Touch Sensor ‘Attach the Touch Sensor on the main spindle of a mill- ing machine, for example, and use it in combination with the display unit. ‘eThe feeler ball of the Touch Sensor is semi-fixed by @ ‘spring and its flexible construction can absorb shock when pressed against the datum plane, which enables accurate datum point detection without causing a deflection on the axle. ‘The feeler ball, which has been forced against the workpiece, returns to the center of the axle when the ‘workpiece is moved off. ‘eMove off the Touch Sensor immediately from the workpiece when the buzzer beeps. ‘eThe Touch Sensor can operate only with an electro- conductive workpiece. Check the workpiece material before use. 184 /Model rsa | tex | ts0 | tsa00 | ts305 | tss10 +7 %/Shank ciameter #10 ez 2 v9 Ry Shank length 45 56 {81:75 Sense arectons Ex, ty 2-98) Feoler $10.27 —WvAi—M/ Steel bal, 0101039" dla ‘ma/ Accuracy 2am 7 —7whe/ Cable length 3am sm tom] om 5m om ‘#/ Remark Dy FLY ETM IAD DCL TERETE The cable and the Touch Sensor itself are connectedidiscon- nected through the connector. 4 eave Touen enor Snare seam 5 toy (r— uma) putas Gouectr to feats Soreor Fer tet bait ing ino coract 0) 2-2 r-Iy 20S HT wortotece Cable akoers—cmure) Lame Goresonds to tol Datu pol muz—70 sas beta Machine tale tees BRS htaa2 9 rz78, Connecter to dlspay ont | BF Fert RRLOU ER OF FEL Y ERAT EME, FoF LY TREE TIRE, RRAEMET CHAAR TL MON AY DRRKEY ETH, EH KOMORI ARAL, ya: a} ERAREDE- CT. Je RAE CARIB £1 EIR FER meeca ay. [Ava e ayo ne— FONG) =~ TRMARENTE 8A, RR hem! TC, mIMoey 7HasCE ET, x] (Framole LOF-HE SE OT, RR AWCRHETRRERF (TT YW abt VOL AL SIUM) EREL TOS ROME eRotraL, OF FELIS SMES, KIMOMIERITT, Y ZAR OT ARMIHo TF EO, OHM NRE LF MOO RTH YEA, © ROLL IRAM.0.001mm,0.002mm F 7-13 0.005mm ObETT, OOK FREAK RMA MEL ME, EERO wo yer +¥—(B) demcaReras UT TiN, BRM LELTRSU, te IP meoutey ey hecemtEAr TENT. eee mer nme g Fat smi MC CTS by MBM Tare eS yas 7AM EES Leseuas (xno) Notes on the use of Touch Sensor ‘¢ There are two ways in use of Touch Sensor: one is for establishing the datum point and the other is for making measurement of a workpiece without destroying the datum point. [Absolute mode ABS) This is @ mode for establishing a datum point. A datum point can be established or a distance from the datum point can be measured by the LOAD/HOLD operation In this mode, a datum point can not be established. Without destroying the datum point which has been already established, pitch measurement of a workpiece can be made by the LOADIHOLD operation, on Karis) Set the display mode (absolute or incremental) accor: Ging tothe application through the above Key operation, {hon start actual operation, jeExamples on the following pages are of Touch Sensor Speration onthe Xaxi. Perform the same operation for the ¥ and Zaxis tin tho example, the resolution is set to 0001 mm (6.000089, 0.002 mm, or 0.008 mm. feWen the LOAD or HOLD key Is eroneously depressed, Gopress the relovant reset Key (BD) display to zoro and restart the operation, The HOLD mode can be also released by depressing the reset ey. tebe sure to bring the feeler Carefully info contect with the table to prevent damage of the feoler and table sur face. _ Wd y Fe Hck BARF/ Touch Sentor operations, 1) ARAL MOWL/ Setting of datum point surmcme Moving tection and potty =—>oé mara 7e 244 Osun pot = fF 1M Operating procedure xX XRERRTS, Select the Xaxis - vam Ey 777 ya E— FAB) Set the absolute mode (ABS). ann we a (mam) (The spot position is displayed) BBB Beam Note) Establish the datum point in millimeter operation Depress the inkmm selector switch if necessary. xX BaXwEWRT S, Select the X-axis again, - 47 OuETS y Fe toy +mO Entor the radius of the Touch | zo BeAnts. ‘Sensor feeler with (-) sign. -5 wm fc] BO FE- SIL, BMAREORM Depress the LOAD key. Now itis 5000 ats, ready for setting the datum UU Umm point. Py Fer YOU YBEI—P> Touch the workpiece with the yYFACS, 9 F CMMI 72 feeler of the Touch Sensor. 79 (Sure au. sob homers. On contact ho buzzer beeps and | fr] woewnorad the counting starts. The ABS in- 0 . dicator lights up. FF LLY EBM REN Rott eRAL EN ET. eae oe Move the Touch Sensor. The position where the displayed value is “0” is the datum point Depress the infmm selector switch, if necessary, to make inch operation, Qin o 3 3 a 2) 7-2 Ost L/Centering on workpiece —>e fee BETH 7th ovina decton and polity eo cite HF __M/Operating pocedue R_R/ Display x xmeMRTS, Select the Xaxis. ae T7YYa—bE-FIABS)IETS. Set the absolute mode (ABS) (RUM) (The spot position fe cisplayed) BaXM eRe 5. Select he Xaxis again, = | nm “ 4 Co ) BEOMIHNTE S. Input ean be omitted. Bom OFF eT, Depress the LOAD key. UU Van P/F eLYOLYIBEI-POA Touch the surface A of the oo. Hid FC. 9 y FL MBIF workplace with the feeler of the | 7%—/Sure 20% Ponty. 99 Faria Toveh Sensor. On contact the | fs) paein ; . o ‘ Amunbarre. buzzer beeps and the counting starts. The ABS indicator lights nanan up. BOG mm xX XaneBRTS, Solact the Xaxis. ROU ER— EMP OREM — Depress the HOLD key. It nov hae H nV KeeaRMeds, ready for holding the display wr Counting we 74—/Buz0r 29 F229 6BL. BENE» Move the Touch Sensor to touch Fate meie77—nmy, mR — the surface B. On contact the | Rik ENB, ‘buzzer beeps and the display is = 7 het pam. ‘The mark = blinks. = 1BBB00 0m eae. Deoress the 12 key. — wv e#eRIaNIRA nN, 7-7 The HOLD mode is released. 50000. GCM ORAMMRRe te, The value displayed hereupon is BOE Bom the distance from the workpiece enter C. no7 he = 7-2 HAS. SexLOMH — The mark= goos out. It Is ready Coursing eo. for centering Sy Fel 9—2 RCI BR Meve the Touch Sensor toward 080. Bt, ReRIRA “Oo otettaRas the workplace center C. 8.888 am eoLEy at. The position where the displayed value is “0” is the center. 3) 7-20, 546i8L#/Inside and outside measurements on workpiece mae Insite measirenace aol Outside measurement (6/Esample) Note) Make following measurements in millimeter operation Depress the inimm selector switch if necessary. > empOsrecton wma ate Moving deston and potetty aRUAMAROME TT. The splay below shows the : a F _W/opmingponare = Wraeay x Xmen S, Solect the X-axis ne mm = f27us2 91 FMT. Selina incremental mode (NC), a es anise mR) (The spot position is displayed) | CTAB amine X anxmeanes, Select he Xx again ra (oem £5 fr pola, st (4) fo the Ini measure‘ 2) fr semper Sem the outside measurement. T]fo] zereree-rmomaean ener te dame of te tear |= 1D am re. ote Tove Sensor re O-FA—AIL. AMCCM KIRK Depend te LOAD Hay His —— meomatrs, tony fot seng th ata 10.00 Bom CJ pain onthe se eG) TIREARMTEMIEZ7FeER, Tueh the sie he 0) wi) | 9—/oame Py PERRET FHI. HOY hasReR a INC RET AT. the feeer.On contact the buzzer beeps and the counting starts, | eee tumemses sxe TOINC indicator lights up. 10008 - Before touching the side B (sideD), E.G UU ne SRE Lidl) U3 SERELGS ERO ZEDONG ccicct the Xaxis and depress no ‘ te noup lay Counting stat X] [H] amxmesee. non reme, ere fortndna ut das 4e248£9—7 081(0B))(-9 y Touch tho side B (side ) of the FEES, 7Y— 7788. CARR Workpioce with the fear. cnrans, The buzzer beeps and the BO LiLo displayed value is held, which is oa er, the value Lt (L2). The mark = yoo me. blinks. or intro we AIFTED ® me BU=OF-EMILR—A NRRL Depress the Key again and the 1235 15 mmm Mian, WafeMARL!), 2 HOLD mode is released. The 2 EBRD. spot position is displayed and o the mark a» goes out YEE IGS! me 5. Va7 HE RHC TARMNRIC LEY) Fae CMRETORMBI ND) ET, BAUI IT AMT, AOL IEF FUABOT SCNT, COMBE DODEDTENE MME, SOME OKT ARAN T — BRED D tos smeE DOES, HTB TREBLE T. Re = | [Ee [ma [eran [aston ETS MMRENRES NT. 7-2 DM LAROREM TRC TN EUTRER UE Tmo. TRU maMRCCE eT, JEP REE EN TOsMa. BH RAM. SONY Om) = TREK BAA VF OROPRRENLT, ABS, UP MER 241 y 1d 0" (YET RERM OEE) ERE EN coats example sang 3 o- oer Machining plane ee aching bie e9RnrHE Magnescale Linear Compensation Generally a machine tool has its Inherent geometric error. For ex ‘ample, with a knee type milling machine, the knee is slightly tilted as the table moves and the horizontal component of this in- clination is added to the scale displacement as an error. When the displayed value is obtained by (Sag «Ero pea] = ait ae corresponding to the actual displacement, the mechanical error is compensated and the as ‘nes inclination mau ie Moenanicalerors west 29-2 080M ‘erplece displacement acrots cating fol 274 AT = NOME :L He Meese tstcorent-4 more accurate display is obtained for the actual displacement of the machine table, thus attaining @ higher accuracy machining. ‘When @ linear compensation is set, 505 is followed, after turn ing ‘on the power, by the number ‘of the linear compensation set- ting switch, The linear compensation setting PMERRAL Fr OEE ‘switch Is factory-set to “0” (linear near compensation sating sit eet to ‘compensation not operable) 54. VI PREOREDA eM ets Lt EMME EERMLTRRL ET, RE ym Compensation amount yg 6 $ es ee ee ae a ‘ = =s| aw =8] aur sin RR 5-1 How to Set Linear Compensation Arr NavitReili=¥8iE The error compensation is made by adding or subtrac- ting @ compensation amount to or from the scale reading for every certain table displacement. >> Byanin Ct yest2 mm) tai com) 00800” 1000 804% or) ‘Table displacement (mm) YOM NRRR NOON yD e 8 OME (eran en FOMMENS) ‘Compensation on the depiay unit ofthe resolution Caotmm (yn Camis ade or subtracts tor every tain clapiacement) oy BRELOIER 1) ROMERG, IMEBLEAO LOTT, GF. Smee ICRA LLMEMO AT y FRRELTREL, BLE PR REMONEE Lele, Emer. ae RERADTHBIC RBA, 2) RC REROMB, EMEOR 9 FEREL TES 3) MEROMIEL, ROK CL RRMALOM(. ED HERAT, LORRAMAOM, AOMEMERTE v 1m Notes on the setting 4) Tho compensation amounts in Table 1 below are ap- plied to the displacement of 1m for the milimeter operation and 1” for the inch operation. Be sure to set the compensation amount in the relevant operation. No precision machining or accurate measurement is. expected if a wrong compensation amount is set 2) For a compensation amount not listed in the table, set the switch corresponding to the approximate value. 3) Regarding the polarity, select a positive compensa- tion when the displayed value is smaller than the ac: tual longth and a negative compensation when the displayed value is greater. WR MEMS £04 » FR [Error compensation amounts and setting switches (e1/Table 1) MEREAT YFNO/EB ‘ERL/ Compensation amounts Linear compensation setting switch | 1m (mm)/Per meter arm) | Per inch dnches) Io compensation ° _ ° 1 ‘002 “0.900002 2 0008 000008 3 0008 0.000008 mote 4 0016 0.000016 : Pus) setting 5 0s 000032 — 6 0.064 0.000064 7 0128 000128 8 0192 0.000192 9 0.002 ‘0.000002 | A =o008 =o.000004 8 0.008 —0.000008 - ese © “006 0000016 D ~0088 —e.060082 = ~o06e —o.oen064 F =0126 =o000128 ORHEORANEAMEOMAC. RI CRE nth VORTERD 1 5 MBA FRU MME RRO EERO TRAY. OMMORRMLA RUD BACH SOMO RC o CME RENE, RICLURMEMERO ZL FEE TOT Feu. ‘eWhen the machine's own ertor characteristics are known, select the most suitable switch setting among the 15 compensation amounts in Table + When the error characteristics of the machine are unknown, measure the error 1o be compensated accor- ding to the method described In 52 and select the switch setting for the most suitable compensaton amount referring to Table 1 CURT MED EL, RRMMID.D HOY (24) BAL. LORDHOISO—9Y—24 9 FEO AP RESAN— TEL, BRT SRE E IIRL ebtes, Heaps Or Bea ATOR 2) MEMATE LBS, OIMEA TY FE AREL CREM, 1, MRR Vor 2ax8 aiplay unt 1m Kok (WRC CHEXBAGE) Xaxis Fora taxis mode, use the Xan sien) ‘eTo set the linear compensation amount, remove the cover plate (mounted with 2 screws) on the side of the display unit and turn the righthand rotary switch with the accessory screwdriver to match the arrow to the desired digit or symbol. The switch is factory-set to Note) Be sure to once turn off the power and then turn it ‘on again after setting the compensation amount. se 17 Bale deplay cot DAH om Front 1 ve xe Yaris Xaxis J ae Lear eompensation set RERTHM DME ADIT WERT FE Mount the cover plate with 2 screws after the setting 5-2. |) = 7 #11EHO ile /How to Measure Linear Compensation Amount (21) RRO R IRMA COOMMEREEHTSEETH (582) BM@MME IN RRRET Y FMEA Y BA. (0.001mm (0.00008. Note) The following display is made with resolution of a IB Operating procedure ‘® _F/ Display 07092 HOR MEF— FI BCMA, MBI 709 7 ADEML UTES. Place a block gauge @ on the machine table and touch its surface 8 with a block aug contact block gauges @ and = (Y/Examot6) L=250mmV9 84250 yorr7—20 Bleck gauge 79 997-28 ams Block gave SutaceB aus WRF —71e/ Machine table Q70777-v@ORM ACERT 170 PAF REEIA PNY —DOMRFES {. LORMAO ECM 7 VABDSET. SAAR, CR ROMO) ey hE-ERLET, Touch the surface A of the block gauge@ with the probe of an electric micrometer for dial gstiga and move tha machine table ‘of the micrometer or the dial gauge reads "0", where the reterence point is obtained. Simultaneously depress the RESET key on the display unit. Oss Oe RRC ey hE ‘Detwss the RESET key as soon as the mater rondo “O" = yee / RESET hoy anviper- kote micrometer J0197—28 Block gauge Jay20~-9O~ RP Block pause - fonxeents T Touch ‘aitr—7ajwacnioe aoe | aA Stace A ‘BR / Moving direction —— 49-01-15 88 CHM /Move I oll the meter reads "0 DRE 70 27 T@e RIA IT — PReBUBMEY, 70977-700 RECCRRY(20%—F ERG ITY NF-SOMRFEHT, COBRA C (RSE CRNE TEBE EST, LOMDIDY 2 7-LQORELERT RMORRHL ORY =7 WERE at AA MEROREOERL ET. Noxt, remove the block gauge @, move the machine table again, touch the sur face C of the block gauge @ with the probe of the electric micrometer or dial ‘gauge, and move the machine table unt the moter reads "0". The difference bet woen the length L of the block gauge @ ‘and the displayed value on the display Unit isthe linear error to be compensated. Examples of setting linear compensation amounts aze shown on the next page. wen Spindle head Fj lomxseuce Touch [~ saaic/surtace c 7a927- 20 Block gouge Wet — ir] Machine table "B4NF/ Moving rection —e onus —supmees ‘Move the macnn abi, @r-soress ener Move tut th mater reads “O" 298995 mm hitler 894235" 984265" MIR LOME OURS Lis AA FORE ARE ET ESOHR ONT CARBOMR, RH Li vav27—v@oRE CRA SMC & CORED RR » DUR CARER HHL (Sosramnacmn RID24Y FNOI~8O 7 SRBEMERD LO 1 DHE L at. (Bi) L=250mm, #= 249.996 mmo#-eIt, Le Im ERMILXAT SE, (x4 999904 (7) ETH 5. IER OO16mm EY, MIM AL yANOA BH RTNGRUDI CT (Leowtunnarsam BIOAL y FNOSELURGA-FO> HME HERD EO eI OMELET. (BI) L=260, ¢=250.0040 #2. LE Im ERM XA)F SE, OX4= 1000.016mM IEE TP OMEME OOM EE), MANA y FCOR eee NET. {As the mechanical error is measured, set the compensa: tion amount referring to the following examples. 1 Addition or subtraction to or from the displayed value for the displacement L: Length of block gauge@ Displayed value for the distance between the sur faces A and C When| value. Solect one of the switches Nos. 1 to 8 in Table 1 for the most suitable compensation amount. ‘add a compensation amount to the displayed (Example in millimeter operation) Where L and ¢ are L=250mm, ¢ =249,996mm, the dit ference between L and ¢ Is 0.004mm. The amount to be compensated x per meter (1000 mm) is: 004mm 2 x. 250mm FOGomm 016 mm ‘The compensation amount, therefore, Is 0.016mm, Select the switch No. 4 for plus setting. (Example in inch operation) Where L and ¢ are L= 9.84250" and f =9.84235", the dit- ference between L and f Is 0.00015". The amount to be ‘compensated © per inch is: ‘Since this value Is not found in Table 1, take the approx- Imation 0.000016" and select the switch No. 4 for plus setting When [L

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