Level/Flow Process Control
Troubleshooting Learning System
Learning Topics:
• Process Control Concepts
• Instrument Tags
• Piping and Instrumenta on Diagrams
• Loop Controllers
• Final Control Elements
• Level Measurement
• Liquid Level Control
• Methods of Automa c Control
• Basic Flow Measurement and Control
• Control Loop Performance
• Process Inputs Troubleshoo ng
• Process Outputs Troubleshoo ng
• Systems Troubleshoo ng
T5552F
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T5552F Learning System
Interac ve Mul media, FaultPro,
and Student Reference Guides
Amatrol’s Level/Flow Process Control Troubleshoo ng Learning System (T5552F) covers the
calibra on, adjustment, installa on, opera on, and troubleshoo ng of two of the most
common types of process control systems, flow and liquid level. The T5552F includes the
industry’s best hands-on process control troubleshoo ng, covering process input, process
output, and system-level troubleshoo ng. This system also offers learners the ability to prac-
ce both manual and automa c control on a process control system, and study both open-
loop and closed-loop systems. Process control systems provide precise control of liquids and
gases in a wide variety of industrial applica ons including power genera on, petrochemicals,
and manufacturing.
The T5552F features industrial quality components mounted and plumbed in a
closed loop circuit to control the water flow rate between two tanks or the liquid
level in one tank. This system also includes FaultPro, the industry’s only electronic
troubleshoo ng system, to prac ce hands-on troubleshoo ng skills like PID trouble-
shoo ng a pressure level sensor using in-circuit tests, troubleshoo ng an I/P
converter using in-circuit tests, and troubleshoot an on/off level
control mode. The T5552F’s curriculum describes basic
process control components to ensure that learners
understand the func on and opera on of each
valve, transducer, and controller and the role
that they play in a process control loop.
Technical Data Extensive Component and System-Level Process Control
Complete technical specifica ons available upon request.
Troubleshooting
Worksta on: 66-in. L x 46-in. H x 28-in. W
Welded steel tube construc on The T5552F features an unmatched offering of process
Centrifugal Pump control troubleshoo ng knowledge and skills. This sys-
Electric Motor, single phase tem covers troubleshoo ng at both the component and
Propor onal Control Valve, pneuma cally-
operated system level for be er understanding. Major topics in-
I/P Converter, 4-20ma input clude component level troubleshoo ng for pressure lev-
Pneuma c Regulator and Pressure Gauge
Reservoir Tank, 10 gal. el sensors, paddlewheel flow sensor, flow transmi er, I/P
Process Tank, 5 gal. converter, diaphragm-actuator valve, and controller. This
2-Compartment Baffl e system also covers system-level troubleshoo ng via top-
Drain Valve, ball type (2)
2-Way Valves (2) ics like on/off level control, closed-loop system trouble-
Liquid Level Transducer shoo ng, and closed-loop flow control troubleshoo ng.
Float Switches, SPST (2) Troubleshoo ng on the T5552F is provided via FaultPro,
Piping Network
Pump Flow Control Valve Amatrol’s world-class electronic fault inser on system, which allows instructors to instantly set
Pump Valve and tailor faults to test a learner’s weaknesses and turn them into strengths.
Control Mode Valve (2)
Flow Meter, rotameter type
Pressure Gauges, 0-30 psig (4)
Flow Transducer, paddlewheel type Industrial-Grade Process Control Components for Hands-On Learning
Process Meter
4-20ma Input The T5552F includes industrial-grade components like a centrifugal pump, electric motor, regu-
Alarm Relay Outputs, SPDT (2) lators, gauges, as well as three types of controllers on its control panel: relay control for auto-
Scalable Output Displays ma c on/off liquid level control, the PID controller for variable electronic control of either liquid
Digital Display, 3.5 digit
Programmable level or flow, and PLC control for both on/off and PID control of the system. This learning system
PLC I/O Interface is extensively instrumented,
Discrete Inputs (8) & Outputs (8)
Analog Inputs (8) & Outputs (8) enabling learners to observe
Relay Control Unit the system’s opera on and
Control Relays, DPDT more clearly understand the
Selector Switch Inputs, 2-posi on (4)
Output Indicators,(4) effects of external disturbances
Pump Contractor Relay, 24 VDC and their own adjustments.
Solenoid Valve Output Interface
Faultboard
FaultPro So ware
Mul media Curriculum (MB270, M33306)
Instructor’s Guide (CB270, C33306) Control Panel
Installa on Guide (DB270, D33306)
Student Reference Guide (HB270, H33306)
Addi onal Requirements:
PID Controller (T5552-C1-A)
In-Depth Curriculum with Extensive System Control Function and
Water Troubleshooting Knowledge
Computer: see requirements h p://www.
amatrol.com/support/computer-requirements This curriculum covers process control safety, instru-
U li es: ment tags, piping and instrumenta on diagrams, and
120 VAC
level measurement, then moves into system control
func ons such as liquid level control, au-
toma c control methods, basic flow mea-
surement and control, and control loop
performance. The curriculum concludes
with extensive component and system-
level troubleshoo ng training. This cur-
riculum is presented in a stunning interac-
ve mul media format. This mul media
includes beau ful 3D graphics and videos,
voiceovers of all text, and interac ve
quizzes and ac vi es.

Student Reference Guide

A sample copy of the Level/Flow Process Control Troubleshoo ng
Student Reference Guide is also included with the system for your
evalua on. Sourced from the system’s mul media curricu-
lum, the Student Reference Guide takes the en re series’
technical content contained in the learning objec ves and
combines them into one perfectly-bound book. Student Ref-
erence Guides supplement this course by providing a con-
densed, inexpensive reference tool that learners will find in-
valuable once they finish their training making it the perfect
course takeaway.

2400 Centennial Blvd. Jeffersonville, IN 47130 USA 800.264.8285 812.288.8285 www.amatrol.com

Printed in the USA Copyright © 2018 Form No. 8097-B