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The Influence of Supplementary Cementing Materials On Water Retaining Characteristics of Hydrated Lime and Cement Mortars in Masonry Construction
The Influence of Supplementary Cementing Materials On Water Retaining Characteristics of Hydrated Lime and Cement Mortars in Masonry Construction
DOI 10.1617/s11527-013-0074-9
ORIGINAL ARTICLE
Received: 9 August 2012 / Accepted: 10 April 2013 / Published online: 16 May 2013
Ó RILEM 2013
Abstract The purpose of this paper is an investigation dewater a mortar joint (tdw) is inversely proportional to
of the possible role of supplementary cementing mate- the squared transfer sorptivity, tdw can be dramatically
rials (SCMs) on the water retaining ability of hydrated altered by the addition of SCMs in both CL90 and PC
lime (CL90) and Portland cement (PC) mortars. mortars. These parameters have important practical
Desorptivity (R) defines the water retaining ability of consequences, not only in the initial adhesion of the
mortars in the freshly-mixed wet state. Transfer sorp- mortar to the substrate but also in the strength of the set
tivity (A) defines the ability of the substrate to withdraw material. The ability to manipulate the water retaining
water from the wet mix. The time to dewater (tdw), is an properties can also allow construction time to be
expression derived from the sharp front theory, and reduced.
enables calculation of the time taken for a wet mortar
joint to be dewatered by an absorbent substrate. The Keywords Desorptivity Transfer sorptivity Time
results show that the very water retaining CL90 mortars to dewater Mortar
become progressively more water releasing with
increased volume fraction replacement levels of both
ground granulated blast-furnace slag (GGBS) and fly 1 Introduction
ash (FA). On the other hand, the very water releasing PC
mortars become more water retaining with the addition Mortars, renders and plasters are the only construction
of silica fume (SF). Results also show that transfer materials that are applied in the freshly-mixed wet
sorptivity increases as the volume fraction replacement state as thin layers to absorbent substrates such as
levels of GGBS and FA increases in CL90 mortars and brick, stone and concrete block and they are dewatered
decreases with increased volume fraction replacement by varying amounts by these substrates prior to setting.
levels of SF in PC mortars. Since the time taken to In this paper, we consider the particular case of
jointing mortars, typically applied to brick, block and
stone masonry units. It has conclusively been shown
C. Ince (&)
that the rate of dewatering of a wet mix depends on
Department of Civil Engineering, Faculty of Engineering
and Architecture, Yeditepe University, Istanbul, Turkey both the suction of the absorbent substrate (the
e-mail: ceren_ince@hotmail.com; sorptivity, S) and the water retentivity of the fresh
ceren.ince@yeditepe.edu.tr mix (the desorptivity, R) [11, 13, 15]. The sorptivity as
the liquid absorption ability of a porous medium by
Y. Ozturk M. A. Carter M. A. Wilson
School of Mechanical, Aerospace and Civil Engineering, capillarity is first described in [18]. The desorptivity,
University of Manchester, Manchester, UK defined in [17], describes the water retaining ability of
494 Materials and Structures (2014) 47:493–501
mortars in the freshly-mixed, wet state. Water reten- but a low water retaining ability. On the other hand,
tivity is the ability of freshly-mixed mortar to retain hydrated lime (CL90) mortar has a lower compressive
water against the suction exerted by the absorbent strength but a much higher water retaining ability.
substrate to which it is applied. Mortars with higher water retentivity can be used with
Dewatering in the freshly-mixed wet state affects high-suction masonry units. Mortars with lower water
the properties of the set mortar and hence the overall retentivity are more suitable for use with low-suction
masonry performance. Dewatering of mortar not only units.
affects the strength of the hardened mortar, but also the The aim of this paper is to investigate the possible
adhesion of the mortar to the substrate material [10]. effects of supplementary cementing materials (SCMs)
When freshly mixed wet mortar comes into contact on desorptivity (R), transfer sorptivity (A) and time
with a dry masonry unit, the water from the fresh taken to dewater (tdw) of PC and hydrated lime
mortar is absorbed by the capillary forces of the mortars. The very water retaining hydrated lime
substrate. In the case of a high suction substrate (e.g. mortars become progressively more water releasing
high sorptivity brick) in contact with a highly water with increased volume fraction replacement levels of
releasing mortar, an excessive amount of mix water both ground granulated blast-furnace slag (GGBS) and
may be withdrawn from the mortar. This will not only fly ash (FA). Furthermore, the very water releasing PC
result in insufficient water for complete cement mortars become more water retaining with increased
hydration but also poor adhesion between brick and volume fraction replacement levels of silica fume. The
mortar. Conversely, a low suction brick or a very water very high water retaining ability and the slow setting
retaining wet mix will also result in a poor bond time is the main barrier to the use of hydrated lime
because of the lack of immediate suction on placing. mortars in construction. Therefore, the use of hydrated
We have previously reported in [13] that the loss of lime mortars may be encouraged if the addition of
mix water during dewatering of freshly mixed mortars SCMs can be shown to modify hydrated lime mortars
when in contact with a dry absorbent substrate results to achieve the same desorptivity, R, transfer sorptivity,
in an increase in strength compared to non-dewatered A, and time to dewater, tdw, as PC mortar. It may also
mortars. The strength increase in the most hydraulic be expected that the water releasing ability of PC
PC mortars was *55 % while this ratio was in the mortars may be reduced by the addition of SCMs,
range of *25–70 % for NHLs. Porosity also plays a possibly to the same desorptivity, R, transfer sorptiv-
significant role in the hardened properties of mortars ity, A, and time to dewater, tdw, as hydrated lime
and we have also reported in [13] that increase in the mortar. The ability to manipulate desorptivity, (R),
relative amount of binder (following dewatering) transfer sorptivity, A, and time to dewater, tdw, by the
leads to the formation of a less porous microstructure addition of SCMs can therefore lead to the possibility
and hence increase in strength. Transfer sorptivity, A, of wet mortar/substrate optimisation or matching to
is a function of both R and S and characterises the overcome the inherent problems of either very high or
ability of a porous material to absorb water from a wet very low suction substrate materials.
mix. Sorptivity, S, desorptivity, R, and transfer sorp-
tivity, A, are related by
2 Theory
1 1 1
2
¼ 2þ 2: ð1Þ
A R S We consider the idealised case of two bricks with-
A full derivation of Eq. (1) is given in [17]. This drawing water from either side of a mortar joint having
equation has been experimentally validated in [11] for been placed in contact with the mortar simultaneously.
the case of the absorption of water from wet mortar The bricks are initially dry so that at time t = 0 the
mixes by fired clay bricks. Furthermore, an equation is volume fraction water content of each brick h = 0.
developed (derived from sharp front theory) describ- The wet mix, of thickness L, has an initial volume
ing the time taken to dewater (tdw) a wet mix by an fraction water content hi and a volume fraction solids
absorbent substrate [15]. content ui so that h ? u = 1. We assume the solids to
There are two extreme forms of mortar. Portland be uniformly distributed throughout the wet mix. The
cement (PC) mortar has a high compressive strength bricks withdraw water from the wet mix by capillary
Materials and Structures (2014) 47:493–501 495
suction (desorption) resulting in an advancing wetted the sieving procedure described in [2] was followed to
zone within each brick. Assuming these zones to be of obtain the 300–600 lm size fraction of sand used in
uniform water content, hw, desorption will cease when the mortar mixes.
all the wet mix has been dewatered and converted to All the mortars were prepared using a water: binder:
filter cake. Due to consolidation, the filter cake will be sand ratio of 0.78:1:2 by volume as recommended by
of reduced depth Lc = Lui/uc. At the end of desorp- Hanson Cement Ltd, this suggesting that mortars
tion, the total volume of water per unit area desorbed prepared using the recommended mix design are
from the wet mix is given by i = (Lhi - Lchc). The workable and acceptable for all binder types in
withdrawal of water from a wet mix by an initially dry masonry construction [11, 13], as experimentally
(or at least unsaturated) substrate is described by tested and reported in results and discussion section.
The CL90 was partially replaced with 50 % FA and
i ¼ At1=2 ; ð2Þ
70 % GGBS by volume. The PC was partially
where A is the transfer sorptivity. All the wet mix will replaced with 50 % SF by volume.
be converted to cake at time t = tdw [15] and this is
given by 3.2 Mortar preparation
2
La Mixing was carried out at an ambient temperature of
tdw ¼ : ð3Þ
A 20 ± 5 °C in compliance with [3, 4]. First, the
Time tdw is the ‘time to dewater’ and corresponds to required volume of water was added to the bowl of
that at which no further water can be abstracted by the an orbital food processor (Hobart Planetary Mixer).
substrate. Full derivation of tdw can be found in [15]. Following this, the binder material was added and
a = hi - uihc/uc where hi and ui are the initial mixed for 1 min on slow speed. Next, sand was added
volume fraction water and solid contents and hc and uc within 1 min without stopping the mixer. Once all the
are the final volume fraction water and solid contents constituents were added, the resultant mortar was
respectively. mixed for one more minute. Mixing was then stopped
in order to incorporate the mortar that had adhered to
the sides and base of the bowl. This was done using a
3 Experimental methods spatula. Mixing was then continued for 7 more
minutes, giving a total mixing time of 10 min.
3.1 Materials and mix design Following mixing, the mortar was transferred to
purpose-built moulds for transfer sorptivity, A, and
Experiments were carried out on freshly-mixed mor- time to dewater, tdw, measurements.
tars using CL90, PC and SCMs as binders. The
constituents of the mortars examined were CL90 or 3.3 Experimental procedure
PC, fine aggregate (sand) and water. CL90 was
obtained from Hanson Cement Ltd and complies with 3.3.1 Desorptiviy
[9]. PC (CEM I 52.5N) was manufactured by the
Hanson Cement Ltd and complies with [9]. In the case The desorptivity, R, of the freshly-mixed mortars was
of SCM additions, varying volume fraction replace- measured using the modified American Petroleum
ment levels of FA, GGBS and silica fume (SF) were Institute (API) pressure cell [1]. The length of the cell
used. The FA, CEMEX 450-S, was produced by is 245 mm and its internal diameter 54 mm. The
Cemex UK Ltd and complies with [6]. The FA used in measurement procedure followed is detailed in [14,
this study conforms to the special fineness (S) category 16] and is briefly explained here. Whatman No. 3 filter
of [6]. The GGBS used in the experimental work, also paper with a particle retention size of 6 lm was placed
manufactured by Hanson Cement Ltd, complies with at the outflow end of the pressure cell. The filter paper
[7]. The SF, Microsilica 920E D, was obtained from was saturated with tap water and any excess water was
Elkem Materials and complies with [8]. The fine shaken off. The filter paper was then attached to the
aggregate used in the study was normal construction pressure cell with the bottom collar. Afterwards, the
sand complying with [5]. Following drying at 105 °C, tap at the bottom of the cell was closed tightly using a
496 Materials and Structures (2014) 47:493–501
9 Gradient of (a)
this region = A 6
8
7
5
6 60%
i (mm)
R (mm/min1/2)
5 4 50%
4
40%
3 3
2 30%
1 t dw 1/2 2
20%
0
0 1 2 3 4 5 6
0%
1
t 1/2 (min) 1/2
0
Fig. 2 Schematic plot showing the principle of obtaining % Fly ash
directly measured values of A and tdw
6
(b)
progressively more water releasing (R increases) as 5
the CL90 is partially replaced with increasing amounts
4
R (mm/min1/2)
of both FA and GGBS. It can be seen from a 70%
comparison of Fig. 3a, b that the addition of FA has
3 60%
a greater effect on the desorptivity than the addition of
GGBS. Particle size distribution of FA, GGBS and SF 50%
2 40%
shown in Fig. 4 reveals that although the particle size 30%
ranges of FA and GGBS are very similar FA has 20%
1 10%
coarser grain size than GGBS and therefore FA 0%
addition to CL90 results in a greater increase in 0
desorptivity than the addition of GGBS. In both cases, % GGBS
it is clear that even small replacement levels make (c)
5
significant changes to the water retaining ability of
CL90 mortars. Previous research has shown that 4
desorptivity increases as the particle size of the binder 0%
R (mm/min1/2)
70 6
Cumulative % passing
60 5
Silica Fume
R (mm/min1/2)
50
Fly Ash 4
40
GGBS 3
30
20 2
10 1 PC CL90 CL90
CL90 + PC + +
0 50% SF 50% FA 70% GGBS
0.01 0.1 1 10 100 1000 0
Table 1 The physical properties of PC, CL90, GGBS, FA and SF from the manufacturer’s data
Addition GGBS FA SF PC CL90
Table 2 Comparison of
Pressure (MPa) Desorptivity (mm/min1/2)
desorptivity values at four
different applied gas PC CL90 ? 50 % FA CL90 ? 70 % GGBS CL90 PC ? 50 % SF
pressures
0.05 3.56 3.37 3.41 0.83 1.49
0.10 4.49 4.41 5.03 1.73 1.79
0.15 5.99 6.19 6.53 2.35 2.21
0.20 7.72 7.19 7.92 2.53 N/A
Table 3 Transfer sorptivity and desorptivity values of freshly Table 4 Transfer sorptivity and desorptivity values of freshly
mixed CL90, CL90 with 50 % FA, CL90 with 70 % GGBS mixed PC, PC with 50 % SF and CL90 mortars
and PC mortars
Binder Transfer Desorptivity,
Binder Transfer Desorptivity, sorptivity, R (at 0.1 MPa)
sorptivity, R (at 0.1 MPa) A (mm/min1/2) (mm/min1/2)
A (mm/min1/2) (mm/min1/2)
PC 1.85 4.49
CL90 0.85 1.73 PC ? 50 % SF 0.94 1.79
CL90 ? 50 % FA 2.06 4.41 CL90 0.85 1.73
CL90 ? 70 % GGBS 2.11 5.03
PC 1.85 4.49
CL90 17.7
CL90 ? 50 % FA 13.0
5 Conclusions
CL90 ? 70 % GGBS 12.1
PC 12.7 This study has shown that the water retaining ability of
PC ? 50 % SF 17.8 CL90 and PC mortars can be manipulated by the
addition of SCMs. The results show that the very water
values of tdw for PC mortar and the same mortar made retaining CL90 mortars become progressively more
with SF addition. It can be seen from Fig. 7 that tdw of water releasing with increased volume fraction
the PC mortar increased by the addition of 50 % SF. replacement levels of both GGBS and FA. The
Materials and Structures (2014) 47:493–501 501