Professional Documents
Culture Documents
CNC Machine Img - 20230403 - 0005
CNC Machine Img - 20230403 - 0005
CNC Machine Img - 20230403 - 0005
08,03)
¡NSTRUCTION MANUAL
SR type
HIGH SPEED ROTARY HYDRAULIC
CYLINDER OPEN CENTER
Kitagawa Corporation
77-l,Motomachi,Fuchu-shi,Hiroshima,726-861 0,Japan
Tel. +81-847-40-056'l
Fax. +81-847-45-891't
I
Preface
This manual provides detailed information about how to safely and corectly use the cylinder (SR type) for a lathe.
Before stañ ng to use this cylinder, read this manual carefully and always follow ihe instructions and warnings in
"lmportant Safety Precautions" and "Precautions for Use" al beginning of the rranual. Failure 1o ,ollow these
precautions could result in a serious accidenl.
The triangle is lhe safely alert syr¡bo lsed to a en you to potential safety hazards that could ¡esultin njuryordealh.
A cnuroN
Indicates a hazardous situation which, if you not avoided,
could result in minor or moderate injury.
i.Y:r::t:T9::1:TiT3Y:ili'..... - i
L¡ and How to
This producl ¡s a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables. For any
other applicat¡ons, please contact us.
Our company will not assume responsibilily for injury, death, damage, or loss resulting from not following the
instructions in lhis manual.
There are countless things that cannot or should not be done, and it is impossible to cover all of them in this manual.
Therefore, do not perform any actions unless they are specifically allowed in this manual. lf any questions related to
safely arise about operation, control, inspection and maintenance which are not specified in this manual, please confirm
them w¡th our company or distributor before perlorm¡ng lhem.
o
Table of Contents
1 . Structural Drawing and Parts List 3
1-1. Type display
1-2. Struclura drawing
1-3. Scope of product
1 4. Pans list
Specifications 12
3-1. Specif cation table
5. Tr¡al Operation 14
8. CoolantCollector ....'........... 17
8-1. Outline
8-2. Type and applicable cylinder
8-3. Attachment
8-4. Positional adjustment of proximity switch
B 5. Precautions
8-6. Parts ¡ist
@
1 . Structural Drawing and Pafts List
1-1 Type display
Type display as shown below.
EEEIIf
1
'."""lsRl
4th digit and after that are not d splayed for the slandard cylinders.
,
,1
SR Abbreviated name of SR cylinders
2. 11 Nominal inside diameter of the cylinder
3. 46 Nominal thru hole diameter
4-7 Columns for special specification for each destination of del very
oo-"Ñoó
1-3 Scope of product
This instruction manual is for the cylinder part.
'To prevent the work from f¡ying, safe design, maintenance and erroneous action prevention of the hydraulic
system to maintain the gripping force of the chuck is extremely imponant. Thoroughly read the "lmportant
Safety Precautions" on and afler page 6 in this manual.
. As for lhe chuck. follow the instruction manual lor the chuck.
1-4 Parts list
Fig. 3
Table 1
No.
ffiF
Lock valve
Part name Quantily No, Parl name Quant ty
5 Sleeve T 2A Oring 5
6 Pislon 1 21 O-ring l
B Stopper 1 23 O-r ng l
11 Bearing 1 26 O-ring 1
12 Joinl 4 27 O-ring l
13 Plug 2 28 O-ring 1
o
ür-t*xmlt#i;;mmrmu;
Turn off main power supply before attaching, inspecting or replacing cylinder,
and before adding oil. @@§
. The cylinder may start rotat¡on suddenly,
and a part of the body or clothing may be
caught.
Lathe
Lathe
/
During spindle rotat¡on, do not turn off hydraulic pump power su pply and
)» do not operate switching valve. @
. Cutting off hydraulic pressure
causes a drop in the qrippinq
force which could result in the
work being released and flying
out. No
'Operating the manual sw¡tching
valve or solenoid valve will lead to Jaw open
a drop of hydraulic pressure.
So enoid valve
o
Failure to follow the safety precautions below w¡ll result in
serious iniury or death.
7 Do not allow the rotation speed of the chuck to exceed the max¡mum allowable
)» speed limit. t@
. lf the rotation speed of the chuck exceeds
the rotatron speed limit. this is very FLY OUT
dangerous as the chuck and work will fly
out.
7 The ¡nput force of the chuck (piston thrust, pulling force of the draw pipe) must
)» not exceed the allowable maximum input force, l@
.lnput must match the specificat¡on of the
chuck. Y OUT
. Adjust the hydraulic pressure to the cylinder
so that the input, which determ¡nes the
,/¡
gripping force of the chuck, does not exceed, \-..-'
. Excessive input force can lead to treakage WORK
of the chuck, which is very dangerous, as the
chuck can work can be damaged and fly out.
7 lf you use the chuck with the ¡ns¡de diameter gripping, ¡nput (hydraulic pressure)
)» must be
.l/2
or less of the allowable maximum input. @
.The chuck may break and the
to be 1/2 or less
chuck or work could fLy out.
7 When you use SR dinder, setting gessure shoJd be d]arEed depa]d on specificati:n
)» forsB cy4¡nder.
'#b"(
lf its used al lhe low seltinE pressure and
r"\o§\ü
tE gripping force isnl enough against he
ftIting lorque or centii.rgal ,orce can lead
lo breakage of ltre óud, wt ch is very
dangerors, as ltE work can be fly out,
. lf its Lsed at üÉ excessive sellirq pressure
can lead to breakage ol he chudí
very dangerous, as tlrc duck 0r work @n
which is
DANGER
be darnaoed ard fry out.
o
'¿\ lmportant Safety Precautions
- Always t¡ghten the bolts at the specified torque. Use the bolts attached to
)» the cylinder, and do not use bolts other than these.
(Refer to page 25)
. lf the torque is insuff¡cient or excessive, the bolt will break,
wh¡ch is dangerous as the cylinder or work will fly out.
. Fix the lathe spindle or the cylinder when you tighten
bolts. Your hand could slip and get injury when you work
without fixing the spindle.
. You must use a torque wrench for torque control.
Tightening lorque
T:FXL F:110 (N)
:110X0.3
I :33 (N.m)
- Use of a chuck and cyl¡nder that cannot be used together safely may cause
the cylinder to break at high pressure result¡ng in the chuck
I
)»
and work fly¡ng out.
, Check that the chuck and lhe cylinder are
@
n lhe "sale combinalion" when us ng ai hlgh pressure wilh our con'rpanyorlhe distrblior.
Especalywhen the cylinder ofourcompany and a hgh pressurechuck ofothercompany are comblned, confirmation is necessary.
. lf one olthe abnormal evenls shown below occurs during operalion. mmedately slop lhe mach ne and consulwilh our company or
the dislñbutor. Cvl¡nder Chuck
. The work slips.
FLY OUT
'
'
Loss of accuracy.
. The work begins 10 chalter.
o
precaut¡ons berow w¡rr resurt ¡n
DAN G E R :li:::::,"'# Hfletv
7 Use a soleno¡d valve w¡th a c¡rcuit that retains the gripping pos¡tion whén no
)» current is carried.
I
Solenoid valve
Provide sufficient strength for the draw pipe (Refer to pages 22-231.
Provide sufficient screw depth for the draw pipe.
F¡rmly tighten the draw pipe.
Apply adhesive to the thread part of the draw p¡pe
and screw ¡t ¡n at the spec¡f¡ed torque.
o
' . "'_'l ' -.- --
'¿\lmportant Safety Precautions
7
)» Do not rotate the cyl¡nder w¡thout hydraulic pressure.
. Doing so cou d cause seizing nside the cyl nder, eading to a drop in the gripp ng force ol the chuck.
This ls dangerous as work wlll fly out.
7 Assemble piping after completely removing the dust ins¡de the pipe.
)» Add a f¡lter of 20pm or less into the pressure supply¡ng line (p).
I
-._. : -. ...
AlmPortant SafetY Precautions
o
3 . Specifications m w
3-1 Specifications table
Table 2
Piston stroke mm 16 T9 22 23 25 28
P¡ston maximum
28.6 43.9 45.0 53.6 58.7 71.A
thrust lorce(pulling side) kN
Maximum operating
hydraulic pressure MPa 4.4 4.2 4.4 4.0 4.0 4.4
Maximum
6000 6000 5000 4500 4500 3500
rotation speed mrn
Storing temperature /
Operating temperature
-20-+50 c ./ -10-+40c
Notel) The drain amount is a value when the hydraulic pressu re is 3.0 [,4Pa, and the oil iemperature is 50C
Note 2) How to obta¡n the pislon thrust lorce
Nole 3) When storing th¡s product, the product should be subjecied to the antirust treatment and stored in a place
free lrom welting, condensation, or freeze.
@
4 . Hydraulic Oil
lIo keep good operation of the cylinder, it is recommended lo use hydraulic oil with a viscosily of 32cst at 40C. (lSO
VG32 equivalent product)
CReplace the hydraulic oil about once every 6 months.
CThe characteristics of hydraulic oil influences the heating, drain amount and acting speed of the cylinder, therefore,
control ¡t according to the instruction manual lor the hydraulic unit.
. Turn off the power source and supply designated hydraulic oil. ¡nsufficient oil supply decreases the acting speed,
causes thrust force insufficiency resulting in a drop in the chuck gripping force, which could allow the work to lly out.
Use abraslon resistant and deforming hydraulic oil. Add a filter of 20 t m or less in the pressure supply line (P) to
r¡ainlain the function of lhe cylinder and to prevent seizing caused by loreign matter.
lf high speed rotation is continued, the oil temperature wil¡ rise, which could rapidly a high temperature, it will
rapidly aggravate deierioralion ol the sealing materials and delerioration of the hydraulic oil. Llse a cooler to keep
the oil temperalure at 60C or lower.
Fig.4
x Keep the back pressu¡e extrenlely low in this case as well.
Applicable range
. Hydraulic fluid sealed in the producl at the delivery.
. Anlirust agent applied to the product at the delivery.
. P/ease refer to each MSDS about lhe hydraulic fluid and the anti-rust oil which you prepared.
@
5 . Trial Operation I m
When the ambient temperalure of the cyl¡nder suddenly r¡ses, for example, thermal effect is received lrom
heal¡ng ol the pulley, elc., or when there ¡s a special heat generalion source around the cylinder, the cylinder
charged pressure rises and then the cylinder rnay stop operation, if ii is continuously operated for a long period of
time without switching operation, since a lock mechanism is built in such a phenomenon occurs rnore frequ€ntly
I:.lil9
9n-|,yi"llsli lTl{ol"- i':91"itlv-'9"1p191"9-11"-pl"i9"- - -
_ _ _":q"-.'9.1v_"1
< Usage>
This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables.
The p¡ston moves forward and backward by supplying hydraulic pressure to the cyl¡nder. By this, the linked jaws of the
power chuck move toward the closing side 1o grip ihe workpiece, so that the workpiece is clamped during the
machining. After lhe machlning, the jaws move toward the open side to a low the workpiece lo be rer¡oved.
-_-.-
6 . Maintenance and Inspection -.mnlümp¡ry
6-1 Maintenance and inspection of the cylinder
lf any mallunclion occurs, relurn cylinder to our company for repair. ll ¡t is disassembled and reassembled ai a place
other than our company, it r¡ay not function correci y as well as cause precision fa lure.
Jts B 2401 Jts B 2401 JSB2401 Jls B 2401 Jts B 2401 Jts B 2401
20 O ring 5
P10 P10 P10 P1n P10 P10
Jts B 2401 Jls B 2401 JSB2401 Jts B 2401 Jts B 2401 Jrs B 2401
21 O-r ng 1
P53 P60 P75 P90 P90 P120
Jts B 2401 Jls B 2401 Jls B 2401 Jts B 2401 Jrs B 240'r Jts B 2401
22 O rang 1
P65 P70 P85 P95 P100 P125
JASO F404 Jls B 2401 Jts B 2401 Jts B 2401 Jts B 2401 Jts B 2401
23 O rng T
3112 P125 P140 G155 Gl60 G190
Jts B 2401 Jls B 2401 J¡S B 2401 Jts B 2401 Jts B 2401 Jts B 2401
24 O rng 1
G50 G55 G70 GBO G85 G110
26 O rng NOK 57O NOK SBO NOK S95 NOK S11O NOK 511O NOK S140 1
2l O ring NOK S120 NOK S140 NOK S155 NOK 5165 NOK 5175 NOK S2OO 1
Jls B 2401 Jls B 2401 Jls B 2401 Jts B 2401 Jts B 2401 Jts B 2401
2A O rng 1
G50 G50 G65 G90 G90 G130
JSB2401 Jls B 2401 Jts B 2401 Jts B 2401 Jts B 2401 JIS B 2401
29 O rng 4
P20 P2A P2A P2A P20 P20
O ring NOK S32 NOK S32 NOK S39 NOK S39 NOK S39 NOK S39 4
30
@
7 . Malfunction and Countermeasures
7-1 ln the case of malfunction
Check lhe points specafied below aga¡n and take measures.
Table 4
Defective lvleasu res
Check that the hydraulic pressure s operating by the motion of the f exibehose,etc.
Piston
Operat¡on Check that there are no m¡stakes in piping.
lnab¡lity
Try operations when operation inability specified ln the ltems of the trial operation.
Cylinder Check that the pressure is as spec¡fied at the cylinder pipe inlet by attaching a pressure
gauge near the inlet of the cyl¡nder.
Thrust Force
Wearing of thé O-ring inside is possible when the flow rate of the returnjng side plpe or
lnsufficiency the dra n is more than usual.
. lf the chuck failed due to a seizure or breakage, remove the chuck from the machine, lollowing the disassembly
steps in the chuck instructlon manual, and then remove the cy inder by the reverse steps of "9. Attachment" after
page 20. When the jaws and covers cannot be removed due 10 a blockage of workpiece, do not disassemble
forcibly but please contact us or our agent.
. lf these countermeasures do not correct the problern or improve the situation. lmmediately stop using the
machine. Contnuous use of a broken product or a defective product may cause a serious acc dent by the
cylinder or the work flying out.
.Only experienced and trained personnel should do repairs and fix malfunctions. Repair of a malfunction by a
pefson who has never received instruclion from an experienced person, the distributor or our company rnay
cause a serious accident.
@
8 . Coolant Collector
8-1 Outline
OThe coolant collector is attached lo the rear end of the SB type rotation hydraulic cylinder to easily collect the coolant
flowing inside the draw pipe.
CProximity switches can be attached to the coolant collector to electr¡cally check the piston stroke and detect
clamping/unclamp¡ng of a workpiece.
OTo satisfy the requirements of European Standard "EN1550: 1997+A1: 2008 Safety requirer¡ents for the design and
construction of work holding chucks", it is necessary 10 attach a device which ensures that the gripping ,orce of the
stroke check¡ng proximity switches, etc. effectively operates. Because the proximity switches and detectable plate are
not attached to the cylinder and coolant collector of standard specilication, please arrange separately when necessary.
8-3 Attachment
Olnsert a O-ring between the coolant collector main body and the sleeve at the cylinder rear end, and attach the
coolanl collector to the cylinder rear end.
OAfter attach¡ng the coolant colleclor, attach the detectable plate to the piston.
OTo easily collect the coolant flowing into the coolani collector, provide appropriate slope to the piping, so that the
coolant does nol stagnale inside the hose. To check the flow, use a transparent vinyl hose.
(lnside diameter 132) (Fig. 5)
rA
8-4 Positional adjustment of proximity switch
Read lollow¡ng instruction when you adjust the proximily switch. (Fig.5)
Loosen the socket head cap screw [11] on the coolanl collector, then remove the cover I3l.
aLl
O Loosen the sockel head cap screw [11] that fix the adjusting plate [5].
€) Unclamp the chuck.
@ lnstall one proxir¡ity switch on the olter surface of the body [1], passing through the adjusting plate [4], and make it
approach to lhe detectable plate untillhe LED of proxim¡ty switch lights up. At th¡s time, adjust the screw of proximily
switch so that the distance between proximity switch añd outside diameler end ol detectable plale is aboul 1 mm, and
slide to adjust the adjusting plate [5] in the axial direction.
O Tighten the socket head cap screw 111l to fix the adjusting plate [5].
(0 Grip the workpiece.
¿ For anolher proximity switch proceeds ¡n the same way as it is described from point 4 and 5.
€)Confirm whether LED lights up by opening and closing the chuck several limes.
8)Tighten the socket head cap screw l11l to fix the cover [3].
8-5 Precautions
lf the coolant overflows from lhe coolant collector, the coolant is flows to the sleeve side.
Always clean the punching metal [9] so that the coolant does not stagñate inside the coolant colleclor. Be sure
the chips are not clogged. (Flg.5) Loose the socket head cap screw 113l when you rer¡ove the under body [2].
(Reler to page 19)
When using a very large amount ol coolant, the coolant collector may fail to collect it, resulting in damage to ihe
proximity switches due to the overflow or chips. ln such a case, close the through hole by covering the detectable
plate as shown in the following figure to prevent a large amount of coolant and chips from entering the coolant
collector. Because the cover is not attached to lhe cylinder and coolant co lector of standard specificat on, please
arrange separately when necessary.
When using the coolant collector with the cover placed, per¡odically remove the cover and clean the through hole
to prevent chips from accumulating ln it.
Cylindertype Cover
F1146 61R473905
1453 61 t473906
r566 1473907
s81675 6l i473909
sR178l 61R473909
s82010 61R4739r 0
l.
@
8-6 Parts list
4 7
,q,
14 I 11
--i--l
F¡9.6
Table 6
@
For Machine Tool Manufacturers
Following pages are described for machine tool manufacturers (personnel who attach a cylinder to a machine). Please
read following instruction carefully when you attach or detach a cylinder to machine, and please suficiently undersland
ard tollow the insrrucrions lor safe operatio.r.
9 . Attachment
9-1 Outline drawing of attachment
Lathe rear cover
Return onto
Fig.7
. Attach the manual switch¡ng valve at a position where it is easy to operale for the attaching equ¡pment.
.lnstall the hydraulic unit at a posit¡on where the drain hose is noi kinked and the needle of the pressure gauge is
easily read.
. Use a pipe inside diameter as large as possible.
' When other actuators are operated by the same hydrauLic pressure source as thecy nder for chuck. be s!re that
a presslrre drop of the cylinder does not occur durng use. A hydrau ic pressure drop leads to a drop in the
gr ppi¡g force wh ch coLr d a low the work to f y out.
. As to the drai¡ hose
. Use one w th ins de d ameter I 32.
. Llse a transpare¡t vinyl hose for v sualizal on.
. Provide a strear¡ s ope w thout air pocket This wr I ensure ¡o back p¡essure.
. The end of the hose is phys cally above the oil eve. (Refer to F g 7)
. lf the hydrau ic oi stagnates ins de the cylinder, oil eakage occurs. wh ch r¡ay cause a frre.
' lnstall after removing the dusl inside the pipe complete y
. Add a filter to lhe pressure supply line (P). lf fore gn r¡atters gets inside the cyli¡der, th s rs dangerous s nce the
rotation vave of the cyinder will seize. the hose will iear off, and the cy nder w i rotate. This s aso dangerous
as the work will fly out.
. A ways use a flex ble hose for the hydrau ic pip ng to the cy nder, and the bend ¡g force o¡ tensile lorce of lhe
pipe must not be app ed to the cy nder. Use a pipe inslde d an]eter as large as possible and keep lhe ppng
ength as short as poss ble.
Provlde an a r passage behind lhe cy inder or a wlndow the size of the sleeve on the athe rear ccver for the hot '
a r generated from ihecy nder to escape 10 the outside.
Attach wilh the surface run-out of the cy nder adapter and the run out of the spigot lo nt al 0.005 mr¡ or
(Fig. 9) Large run out causes vlbrat on and shortens the fe of the cy nder sign ficant y.
. ,Bring the cyllnder as c ose to the lathe spindle support as poss ble. The attach ng n]ethod of the cy nder adapter and
the n'reasur ng method of run out are ustrated n the drawings be ow. lFig. I Tab e 7)
a rNever fa to prov de a setscrew to prevent oosen ¡g of the cy nder adapter. (F g 9)
eb
Table 7 mr¡
Type #A (F1) iB ic D (MAX) Socket head cap screw
sRl 146 130 65 147 5 6-1\18
sR1453 140 70 165 11 6 i\,48
. Suificiently degrease and apply adhesive on the thread parl of the p ston and the thread part of the draw pipe,
and then screw n and tighten
. f the screw is loose, lhe iaw stroke of chuck w ll shorten. which coLrld alow the work to fly oul.
Fig. 11
F¡s. 10
Table I
Tvoe Clruck a l) d {f7) e lMlN f IMAX
0 025
s81146 B 206 M5X2 25 25 50 5 tvl55 x 2 A+38
0.030
B 208 I\460 X 2 30 25 55 [¡60 x 2 A+42
-0 060
sR1453
0.030
BB2O6 t460x2 30 25 55 3.5 I/160 X 2 A+36
0 030
s81566 BB2O8 l\175 x 2 35 25 10
0 060
4.5 Mt5l2
-0.036
SRT675 B 210 I\.485 X 2 35 30 80 5 IVI85X 2 A+41.5
-0.071
0.036
s81781 BB21O I\,490 X2 35 35 85
-0 071
4_5 L¡S0X2 A+40.5
0.036
B 212 M115X2 35 35 110
0 071
4.5 [4 ] 00x2 A+39
sR2010
-0-036
BB2t2 M115X2 35 35 110 4.5 Iü115X2 A+39
0_071
The dirnension L n F g. 10 s determined from the dista¡ce A between the cy inder adapter and the back p ate.
Examp e) l¡the case of 88206. SR1453, the cylinder adapter and back plale d stance A = 800.
Thetotal lengthof thedraw pipe istobe L =A+ 36=800 + 36 =836.
At the time of the screw process of the d mensio¡ a. the prec s on is lo be JIS 6H and 6h, 69 match ng the screw of the
p stor'r of the cy nder. Pay attentron so that ihe thread parts on both ends and the nner per phery do nol swing or
become uñbalanced.
. Provde suificrent strenoth for the draw pipe. lf the draw ppe s broken due to nsuffcency of the streng r, the
gr pping force wiil be lost nstantly. wh ch is dangerous as the work w I f y out.
' Keep the dir¡ension e and the dimension f in Fig. 10 for the draw pipe a¡d a materia w th the tensile strength
3B0i\,'lPa (3Bkgfimñ'r") or more must be used.
.The personñel who designed draw plpe mustjudge whetherthe stre¡gth of the draw pipe ssuffcentforthe
!sage conditions.
' The dimensio¡s a¡d nrater als specified nthsmanual do not glrarantee that the draw p pe w I notbreakunder
everY usage conditiOn.
.f the screw-in depth of the draw p pe to the draw nul s nsuffcent,thescrewwilbreakandthegrippngforce
w be osl instantly, which is da¡gerous as the work w fly out.
. lf the draw pipe is unbalanced. v bratio¡ occurs. the screw is broke¡ and the grlpp ng force w be ost nstantly
wh ch is dangerous as the work w fly out.
. lf the enqaqen'rent ol the screw of the draw pipe s loose. vibrat on may occLtr resu t ng ln breakage of the screw.
lf the screw breaks the gr pping force w ll be lost inslantly. which s dangerous as the work wi I fiy out
Ftg.12
. Use a liftlng bet when attach ng and detach ng the cylinde¡ io and fom the machine, as there s a danger of
lnjury o¡ damage f the cylinde¡ drops.
. Use the bell n the ce¡ter of grav ty not io ose lhe ba ance, and ft the draw p pe slow y f ba ance ¡s bad. the
belt slips, and the cylinder drops, and ihere is the i¡lury danger such as biows.
alAttach the drain port to be directly under¡eath. For its st¡ucture- f the dra n pon is not set dlrectly Lrndernealh. the
hydraulic o overflows from bolh ends of the sleeve resu t ¡g in oil leakage.
' Do ng so may calse oil leakage whlch co! d resLr I in a f re. And fthe hydraulicoi leaks,thegrppngforceofthe
chLrck w lower and the work may fly oul, which is dangerous.
To prevent lhe sleeve of ihe cylinder from rotating, provlde a support by utillzing the protrusion of the drain pori
foundation.
Afler attaching the supporl to the lathe, provide clearance belween the protrusion of the sleeve and the suppoñ
so that force is nol applied lo the sleeve.
CAs for the run-out when attaching lhe cyl¡nder, attach the cylinder while keeping the vertical run-out of the sleeve rear
end and the cylinder perphery at the standard value specified in the table 10 or lower when rotation stop of the
sleeve is applied and lhe spindle is rotated.
F¡9. 13
Table I (Unilimm)
B b
s81146 75 4.5
sR1453 75 6
sH1566 Determlned 80 6
by the lalhe
sR1675 80 6
sR1781 90 6
sR2010 90 6
Fig. 1 4
@
Table 1 0 ,Un l: mm)
c D Tvpe D
sR1146 0.015 0.010 sR1675 0.020 0 010
sR1453 0.015 0.010 sR1781 0.020 0.010
sRr566 0.015 0.010 s82010 0.020 0.010
To obtajn the above spec¡fied value of run'out, make the sulace run-out of the cylinder adapter
as small as possible. (0.005 mm TIR or less)
Fig. 1 5
Table 11
Fig. 1 6
Table 12
PA (H7) ,IB Bolsze Screw deplh E¡lerna Ior.e
Type
i mn¡l imml .kq, KN, (mm)
SRT146 7A 64 13 [46 8 2 a_42
SR1,153 73 6M6 12 3 a_42
sRr 566 100 6 t¡6 12 3 5 0.02
SRT6;5 13 103 6 t46 12 3 5 a.a2
sR1781 1T3 103 6M6 12 3 5 002
s82010 T45 r33 6 t¿6 13.5 3 5 002
Note) Externa force rs a value at stat c oad.
' fthere s unbaanceofthe partsto altach, vbratons are generated and cause oil eakage which co! d resLt t in a
Íre. and f the hydrau c o eaks, the grpping force of the chuck wl lower and the work may fy out. whlch is
dangerous.
. Externa force s excess ve. the bolt wil break, whlch s dangerous as the cy ¡der or work w fyoul.
. We wil not assume responsrb ty for njury, death dar¡age, or loss caused by usage ol pafts not manufactured
by Ktagawa Co¡poraton. Additionaly, lf parts olher than genuine parls manlfactured by Ktagawa Corporatio¡
are used. lhis guarantee wl I be completely invald.
' The person¡e who deS gned those parts must ludge whetl'rer ihey are Safe for lhe usage condltions.
' The d mens ons and value spec f ed ¡ th s ma¡ua do not glarantee that the cy fder or the parls other than parts
manufaclured by Kilagawa Corporat on w ll ¡ot break u¡der every usage cond t on.
10 . About Hydraulic Circuit Design
alCons der the hydraulic circu t des gn so that the operal on s easy and no mistakes in operal on occLrr.
Attempt fal safe for the circuit so as not to cause any acc dents evel] in the case of blackout. (Fig. I7)
t
I s ncorporaled with a ock T¡echansm (lock vave) 10 rna ñtai¡ the specif ed grippng lorce even f the sLrpp ed
pressure abnorma ly drops due to blackoul or malfuncl on of the pressure resource while processing a work. however.
I does nol function un ess the fo low ng warnings are observed.
. The so enoid vave s to be i¡ a circuit to reta n the gr pping poñ pos 1on when no e ectrrc current s carr ed.
The swtch ng of the cylinder is to be 4 pod 2 postion wth eleclrornagnelic vave, and design the hydrau ic c rcu t
wh ch gr ps the work nlheslatethatthesoenoidvaveisdegaussed.
lf the circuil is designed ¡ the opposile way. lf there s a b ackout. the work cou d be re eased and lly oul.
'Provide a valve 1o swtch over lhe inslde and outside danreter grppng to prevent an operat on mstake when
chang ng the gr ppl¡9.
Addlonally,whenasolenoidvavelsusedasthsswitchngvave,usea4port2poslo¡vavewthaposton
stopper that can retaln the ndicator circuit at the time of blackout.
l\,4anua sw tching
:lltis lncorporated with a rnechanism to stopdamagewhen the hydraullc oil fllled l¡s de the cyl nder has ¡creased its
pressure due to the volume change (relief vave). Pay attenl on to the ponts speciled beow for functio¡al
marnlenance of lock valve and re ref valve.
. Assemble pip ng after completely remov ng lhe dust nside the pipe for functlonal mainlenance of lock va ve a¡d
re ief valve.
. lf the iuñctio¡ of the lock valve owers, lhis s dangerous as the work will fly out when the hydraulic pressure
suddenly owers due to blackout o¡ ma fuñction of the hydraulic pump, etc.
. lf the funclon of the relief vave loweTs. the voume of the fled hydraulic oil changes causing an increase in
pressure, wh ch s danqerous resu llng in ma functlon.
'Toavoidserous njuryfromf yngwork use the throltle vaveto keepthe surge pressuTe ow. Operation falure
and cylinder breakage r¡ay occur if a reducing valve used for the hydraulic pressure setting fa s to respond to
pressLre adjJcr¡^r I ard resulLs " e,cessvo s..ge oressL'e.
: ' Select the operalion eqLriprnent that rnatches the pipe diameter of the cylnder. The sn]a er the diar¡eter is, the :
i larger the pipe res stance becon]es and the lower the acting speed is :
ÉD
< lnstallat¡on >
The hydraul¡c pressure supply pons are port A (cylinder push¡ng side) and pon B (cylinder pulling side) in Fig-18.
Though bolh ports A añd B have two pons each, connect the pipes to one pod respect¡ve¡y and plug the reminders. For
the s¡ze of each port, see Table 13.
Table 13
sR1146 I SR]453 s81566 S81675 SBr781 I SR2olO
Rc3/8 Rc1/2
B port Rc3/8 Rc112
'Tighten plumb¡ng and plug at the spec¡f¡ed torque 20N.m. lf the torque is insufficient or excessive, the cyl¡nder
will break and cause oil leakage wh¡ch could result in a fire. lt ¡s dangerous because leakage cause the hydraulic
pressure drop and wo.k flying out.
11 . Other information
11-1 About standards and orders
This product is based on lhe lollow¡ng standards o. orders.
. ¡rachinery directive : 2006/42lEC Annex I
. EN ISO 12100 :2010
. EN1550 i 1997+41 : 2008
SPECIFICATIONS
.TYPE : TYPE
aMFG.No. : SERIAL No.
.MAX.SPEED : MAX PERMISSIBLE SPEED
.MAX.PULLlPUSH
MAX IHBUST FORCE PULL?/PUSH
.MAX.PRESS :
MAX PERMISSIBLE OIL PRESS
.MASS : MASS
F¡9. 1 I
11-3 About disposal
Ultir¡ate disposal of this product should be handled according to all national laws and regulations.
llltagawa YY304lRKY:
DECLARATION OF INCORPORATION
of patly completed machinery
Copy of original
We hereby declare that the following our product conform with the essential health and
safety requirements of the EC Machinery Directive so that the product is to be
incorporated into end-machinery. The product must not be put into service until end-
rrachinery has been declared in conformity with the provisions of the EC Machinery
Directive 2006/42lEC Annex II part I .A.
We also declare that the specific technical documentation for this partly completed
machinery was drawn up according to the EC Machinery Directive 2006/42lEC Annex
VII part B.
Product Cylinder
Model SR series
(sRll'**, sRl4**, sRl5**, sR16*+, SRlT**, SR20*'r)
We hereby declale that the following our product confcrrm with the essential health and
salety requirements ofthe Supply of Machinery (Safety) Regulations 2008 so that the
product is to be incorporated into end-machinery. The product must not be put into
service until end-machinery has been declared in confbrmity wirh the provisions of the
Supply of Machinery (Sat-ety) Regulations 2008 Annex ll part l.A.
We also declare that the specific techrical documentation for this panly cornpleLed
machinery was drawn up aooording to the Supply of Machinery (Saféty) Regulations
2008 Annex VII part B.
Product Cylinder
Model SR series
(SRi 1**, SR1,{'rx, SR15++. SR16+*, SRl7++. SR20*+)
§itagawa hitPsi//www.kiiagawa.com
https://www.k tagawa.com.cn
¡ JAPAN DOMESTIC
I 405 l.Kta
ku Yos no cho.SaitaÍra.shlSailanra 331,9634 Japan
Tel.+81 48 667 3469 Fax.+81 48 663 4678
.1 15"r3 Yamalonrachi Wakabayashi ku Sendai-sh.N4lvaq.98,1 0042.Japa¡
Sendaioffice
Tel.+81 22 232 6732 Fax-+a1222326739
2 62.Kam lakabala Nak¿galra k! Nagoya sr Ach,454.0873 Japan
Nagoya office
Tel.+81 52 363 0371 Fax.+81 52 362 0690
Osaka office
3 2 9 K takagaya. Su minoÉ.k! Osaka shiOsaka 559 0or I !apan
Tel.+81 6-6685 9065 Fax.+81 6 6684 202s
Hiroshima off¡ce
;7 I llolomacir,Fuch! sh H rosh ma 726 86lO Japa¡
Tel.+81 847 40 0541 Fax-+81 847 46 1721
7 6 39. lazLrke.Hakata kú Fukuoka-sh.Flkuoka.812 0888.Japan
Kyushu office
TeL+81 92 501 2102 Fax,+81 92.501 2103
77I Motoma.h.Fuch! slr.Hkosh ma 726 86r0 Japan
Tel.+81 847 40 0526 Fax.+81 847 45 891l
F 2A22 A2 2CAA